SEA Gate 2 DG R1B User Manual

®

	Sistemi Elettronici
	di Apertura Porte e Cancelli	Italiano
	International registered trademark n. 804888
		English
	GATE 2 DG R1B	Français
		Español

(Cod. 23023025)

CENTRALE ELETTRONICA PER 1 O 2 MOTORI A 230V/115V ELECTRONIC CONTROL UNIT FOR 1 OR 2 230V/115V MOTORS ARMOIRE DE COMMANDE POUR 1 OU 2 MOTEURS EN 230V/115V CENTRAL ELECTRÓNICA PARA 1 O 2 MOTORES A 230V/115V

SEA S.p.A.

Zona industriale 64020 S.ATTO Teramo - (ITALY)

Tel. [phone] r.a. Fax [phone]

www.seateam.com

[e-mail]

67411385

Rev.11 - 12/2015

English

COMPONENTS

TECHNICAL SPECIFICATIONS

Control unit power supply: 230 Vac 50/60 Hz - 115Vac 50/60 Hz

Absorption in stand by: 30 mA Environment temperature : -20°C +50°C

Specifications of external enclosure: 325,7 X 246 X 140

LE (Management card for linear Encoder)

CNP

ENC	-	+	M2
ON
1	2
POT	DS1

CN1

11	I4
10	I3
9	GND
8	I2
7	I1
6	P12
5	D2
4	P02
3	P11
2	D1
1	P01
	M1

F1 R4

	R2
CNP	TR1
		F2
CN7	DS
EXP	UP DOWN OK
		CN6
	R1
	T1	T2
	JOLLY	CN5

JOLLY-JOLLY2	CN4
RECEIVER RX	F3
	CNA

R3

CN3

CN1

CN2

168 mm

	174 mm
CN1 = Input/output connectors	OK = Programming button
CN2 = Limit switch, 24V~, Electrolock connector	DOWN = Programming button
CN3 = M1 Motors and capacitors connector	UP = Programming button
CN4 = M2 motors and capacitors connector	T1	= Motors piloting Triac
CN5 = Courtesy light output connector	T2	= Motors piloting Triac
CN6 = Power supply connector	R1		= Motors comand relay
CN7 = Encoder connector	R2		= Courtesy light comand relay
CNA = RX Receiver connector	R3		= Photocell autotest relay
CNP = Porgramming connector	R4		= Electrolock relay
EXP = Expansion module connector / LE Card	F1	= Accessories 1A fuse
JOLLY = Jolly and Jolly 2 connector	F2	= Fuse 6.3AT on 230V - 10AT on 115V
DS = Programming display	F3	= 6.3A Electrolock fuse
	TR1 = Power transformer

30

CONNECTIONS

CN2

CN3

14 15

16 17

18

19

20 21

22 23

24 25

26 27 28

LSO1 LSC1 LSO2 LSC2 COM

24V~ 24VPH

LOCK

CLM1 NM1 OPM1

CAPM1

M1openingSwitchLimit

M1closingSwitchLimit

M2openingSwitchLimit

M2closingSwitchLimit

Common

24V~ max)mA(800

24VPh max)mA(800

Electrolock

Motor1

closing

Motor1 Neutral

Motor1 opening

Capacitor 1Motor

AC

AC

M1

CN1

English

CN4

29 30

31 32

33

CLM2 NM2 OPM2

CAPM2

Motor 2 closing

Motor 2 Neutral

Motor 2 opening

Capacitor Motor 2

M2

CN5

N.C. Contacts

24VDC

24VAC

1		2		3		4		5		6		7		8		9		10			11 12 13

ANT

COM STRT STPD

STOP COM

PH1

PH2

EDG1 EDG2

COM

24VA

FLS

-

+

DC

Antenna

Common

Start

Partial opening

Stop

Common

Loop1 - Photocell 1

Loop2 - Photocell 2

Safety edge 1

Safety edge 2

Common

AUX Programmable (24VDC 800mA

max)

Flash 24V

(500mA max)

34			35
	Flash Light			Flash N

CN6

	L						N
	Line		Not connected				Nuetral

NO JUMPERS NEEDED ON N.C. CONTACTS

WARNING: Automatic detection of not used N.C. inputs (Photocells, Stop, Limit switch and Edges).

To reactivate an NC contact you follow this procedure:

SEA
MENU SET	for 5 seconds then you enter
Go to 1-LANGUAGE press the button
	OK

the INPUT CHECK MENU, where you can check the operating status of all inputs (pg 40).

No need to repeat self programming after reactivation of N.C. contacts.

THE HEREIN REPORTED FUNCTIONS ARE AVAILABLE STARTING FROM

REVISION 39, ON R1B VERSIONS ONLY.

31

English

CONNECTIONS

SAFETY DEVICES

A) 24V AC 19 and 20

PHOTOCELL 1 AND PHOTOCELL 2 - (LOOP1 - LOOP2)

19	and 20 24VAC~ (Accessories) 800 mA max		COM = 0V
7	PH1 = Photocell contact 1	8 PH2 = Photocell contact 2
Default setting: PHOTO 1 = “Closing” -		PHOTO 2 = “Opening and closing”.

The photocell 2 can also be set as TIMER (see TIMER function below). For the options of the photocells (97 and 98 menus) see page 52-53.

TIMER: by holding PH2 the gate

opens and then stay opened. While you release it the

gate repeat the pause selected time and start closing. In case a safety is activated the timer will automatically reset after 6 sec.

AUTOTEST Function: Check that the photocells are working properly before each movement. If the test fails it’s indicated on the display.

To activate AUTOTEST:

1) Connect the TX photocell power on 24V AC~ input 20and21

2) Go on 95-PHOTOTEST menu and select on which accessory (Photo 1 or Photo 2 or both) activate this mode.

CN1

1	2	3	4	5	6	7	8	9 10 11 12 13
					C

CN2

14 15 16 17 18 19 20 21 22 23

CN2

14 15 16 17 18 19 20 21 22 23

PHOTO

RX1

6

7

PHOTO 20 RX2

	19		6
	20		8
	19		PHOTO
			TX1
	N.B: For the autotest connect
	the transmitters	to	the
	contacts 20 and 21, if you do			PHOTO
	not want the autotest connect
				TX2
	the transmitters	to	the
	contacts 19 and 20.		21
			20

21

20

B) 24V DC AUX PROGRAMMABLE 12

On the 24VAUX you can select when and how to operate the connected auxiliary accessory. See menu 94-24V AUX.

It is not possible to use AUTOTEST if you connect on 24V DC AUX (only on 24V AC).

Max load 800 mA

	The options of 94-24V AUX menu are:
			MENU	SEA
	• Always			SET
			94-24V AUX
	• In cycle
	• Opening
	• Closing	(See special menu pg. 51)
	• In pause
	• Positive brake management
	• Negative brake management
	• Negative brake management - photocellule
	• Gate open warning light

32

CONNECTIONS

English

PARTIAL OPENING, STOP, START

PARTIAL OPENING (N.O.) 4

• Function 1 (STANDARD): partial opening space adjustble from 20 to 100 (90PARTIAL OPENING menu).

• Function 2 (TIMER): by holding STDP 4 the gate opens and then stay opened.

While you release it the gate repeat the pause selected time and start closing. In case a safety is activated the timer will automatically reset after 6 sec.

•Function 3 (2 BUTTONS): in 2 buttons logic press the STPD 4 to close the gate.

•Function 4 (DEADMAN): in deadman logic this button executes the re-closing if you

CN1

1	2	3	4	5	6	7	8	9 10 11 12 13
-					C

keep it pressed.

ANTENNA

STOP (N.C.) 5

When pressing this button the motor immediately stops in any condition/position.

To re-start the movement give a start command. After a stop the motor always re-starts in closing.

	START
PARTIAL	3
	6
OPENING	4

START (N.O.) 3	6	STOP 5
		6

• Function 1 (STANDARD): an impulse given to this contact opens and closes the automation depending on the Selected logic.

• Function 2 (TIMER): holding START starts the TIMER function, releasing the start, the operator repeats the pause

Vand then close. To connect the other devices refer to the related instructions leaflets (ie. loop detectors and proximity Switches). In case of activation of a safety device the timer will automatically reset after 6 seconds.

•Function 3 (2 BUTTONS): in 2 buttons logic this button performs the opening.

•Function 4 (DEADMAN): in deadman logic keep pressed the Start for the opening of the automation.

CONNECTIONS

SAFETY EDGE AND FLASHING LAMP

SAFETY EDGE - EDGE 1 9 EDGE 2 10

Pressing EDG1 and EDG2, the contact opens, causing a partial reversing of the gate in closing and opening.

Note1: the EDG1 and EDG2 inputs can be set: only in closing, only in opening or in both directions.

Note2: It is possible to activate a balanced edge 8K2 through the on board display or through the Jolly programmer, in such case the edge contact will be controled by a specific resistance value, detecting the possible involontary short circuit of the

device. In case of an imbalanced device a special alarm will show on the on board display or on the JOLLY programmer.
If you connect a wireless edge it is possible to make a self-test on the power				CN1
supply of the receiver by connecting it to 24Vac and selecting in the 96-EDGE
AUTOTEST menu the edge or the edges on which to perform the test.
24V FLASHING LIGHT	3W MAX	13	1 2 3 4 5	6 7 8 9 10 11 12 13
It blinks once per second during opening and twice per second during
closing, while it remains lit during pause.				9
Throught the warning light	it is also	possible to identify alarm signals		13
				11	11
comming from the STOP, PHOTOCELL 1, PHOTOCELL2 and EDGE
devices. On board display it is possible to activate the pre -flashing function				10	11
and/or fixed flashing, defaults signals lamp or Buzzer.			EDG1 Safety edge	EDG2 Safety edge
The pre-flashing can be set from 0 to 5 s. or it is possible to have it only			in closing	in opening

before closing.

CONNECTIONS COURTESY LIGHT

CN5
	Timing from 0 to 4 min
34 35	(230V~ 50W Max -
	115V~ 50W Max)

33

English

CONNECTIONS

MOTORS, CAPACITY AND POWER SUPPLY

CN3

CN4

24 25 26 27 28

29 30 31 32 33

CN4

CN3

Phase 1

Neutral

Phase 2

Phase 1

Neutral

Phase 2

27

Cap M1

28
32
Cap M2
33
Motor 1		M1
Motor 1 connection
M = Opening /Closing
Com = COMMON
Motor to be connected in case	Example	24 25
of single-leaf.		26
Motor 2		M2
Motor 2 connection
M = Opening/Closing
Com = COMMON		29

30

	CN6
L	N

Line

Neutral

Example

31

POWER SUPPLY INPUT

NOTE: For power supply connection follow the rules in force

34

English

LIMIT SWITCH, ELECTRIC LOCK

CONNECTIONS

LIMIT SWITCH 14 15 16 17

Does not need a jumper when not connected.

For the limit switch function, limit switches must be installed, both in opening and closing. In the case of single-leaf connect motor 1 (it is not necessary to bridge the limit switches of motor 2).

Anti-intrusion function can be activated. This function needs at least one limit switch, which pushes the motor in closing direction once it’s released.

CN2

14 15 16 17 18 19 20 21 22 23

	!	The right operation of the limit switch is guaranteed
	when the motors turning direction correspond with the
	respective employed limit switche.
	Com = Common		N.C.
	C= Contact
			18
		Limit switch
		M1 opening	14
		Limit switch	N.C.
			18
		M1 closing	15
		N.C.
			18
		Limit switch
		M2 opening	16
		N.C.	18
		Limit switch
		M2 closing	17
	ELECTROLOCK OUTPUT 22		23
	A 12V	15W max electrolock can be connected

Electrolock can be deactivated when not used for energy saving on the control unit. Electrolock release can be timed from 0 to 5 s.

The electrobrake can be set: only before opening, only before closing or in both directions.

22 23

ELECTROLOCK

MAGLOCK 12V

CONNECTIONS

Art.23105340

1 2 3 4 5 6 7

24VDC CN1 (12)

COM	NO	MagLock
CN1 (11)		NC
COM
CN2 (18)		COM
12V DC
CN2 (19)

NOTE: Please set 94-24V AUX menu to “Negative brake management”.

35

CONNECTIONS

English

SAFETY GATE, AMPEROMETRIC MANAGEMENT

or POSITION GATE

1) AMPEROMETRIC DEVICE FOR ELECTROMECHANICAL OPERATORS

This control unit comes with an obstacle detection system working only on electromechanical operators allowing to have the reversing on obstacles and the automatic detection of the stops.

Sensitivity adjustable from OFF to 99% inside the special menu. The more the percentage is high the more the obstacle detection will be difficult. On hydraulic unit this parameter will be always OFF.

2) SAFETY GATE

The Safety Gate, unlike the amperometric sensor, can be used both on electromechanical and hydraulic operators.

The Safety Gate is an ENCODER allowing the detection of the gate position and its reversing in case of obstacles. To use the ENCODER it is necessary to enable it inside the special 32-ENCODER Menu. The sensitivity on the obstacle is adjustable from 0 - 99%. The higher the percentage is the more it will be difficult to detect the obstacle.

CN7

1	2	3	4
+24V	ENC1	ENC2	GND

ATTENTION: The first operation after power failure, will be executed with the set speed to search the mechanical stops limit.

3) POSITION GATE WITH LE CARD

SAFETY GATE 1	1
	2
	3	4
SAFETY GATE 2	1

3

4

The position gate allows to know the exact position of the gate and to have the reverse on the obstacle.

The position gate is applicable on the hydraulic motors Half Tank and Mini Tank new series, in combination with the LE card.

To connect position gate (linear Encoder):

If the reading of the potentiometer is reversed relative to the movement of the motor, on the display will appear the alarm "Potentiometer direction" and you will have to reverse the brown wire with the green one and repeat programming.

3.1)			D1P01	M1		CN1
				21
			P11	3
			P12 D2 P02	6 5 4	DS1	POT CNP
					2	1
						ON
				M2 +	-	ENC
				LE CARD
			P12 (Brown)					Potentiometer 2 (Position Gate)
					D2 (White)
							P02 (Green)
			P11 (Brown)		D1 (White)
							P01 (Green)
								Potentiometer 1 (Position Gate)
3.2)	2	1	OFF	3.3)		SEA			SEA
						MENU	SET	MENU	SET
						32-ENCODER		POTENTIO-

UP/DOWN

METER

OK

ON

3.4) Sensitivity adjustment on obstacle reverse from 1 to 100. Go to menu from 38 to 45.

36

English

CONNECTIONS

4 LIMIT SWITCHES WITH LSE CARD

Display

EXP

CONTROL UNIT

GATE 2 DG R1B

	D1 P01	M1		CN1
P12 to P01 USED NOT		2 1
	P02 P11	4 3
	D2	5
	P12	6
	I2 I1	8 7	DS1	POT
	GND	9	1	2
			M2
	I4 I3	11 10		ON
			NOT USED	ENC

LSE CARD

1 2

ON	Dip switch 1	= OFF
OFF	Dip switch 2	= ON

I1 = Slowdown motor 1 closing

I2 = Slowdown motor 1 opening GND = Common

I3 =Slowdown motor 2 closing

I4 = Slowdown motor 2 opening

Note: For gates with double leaves only the limit switches for slowdown must be connected on the LSE card.

The closing and opening limit switches must be connected on the electronic control unit.

CONNECTIONS TRAFFIC LIGHT CARD

24V~ / (ac/dc) or

230V~

8	7	6	5	4	3	2	1
			M1

RL4		RL3	RL2 RL1
L4		L3	L2
			L1
DS1	1
	2	IC2
			CN1
DS2	4
	3
- M2+			1 CNP

Connect on EXP terminal

EXP

37

CONNECTIONS	English
SAFETY LOOP

CN1

1	2	3	4	5	6	7	8	9 10 11 12 13
-		C1			C C2 C2

Safety exit loop

Connecting scheme of loop detector 1 reader

DRAWING SHOWS HOW TO

EVENTUALLY CONNECT THE

MAGNETIC LOOP

C1 = CONTACT OPEN

C2 = CONTACT CLOSED

12 = 24 V

11 = 0 V

7 = Contact photocell 1 (N.C.)

6 = Common

Shadow loop

Connecting scheme of loop detector 2 reader

8 = Contact photocell 2 (N.C.)

6 = Common

Note: Please set 98PHOTOCELL2 - LOOP2 menu to “Shadow loop”.

Free exit loop

Connecting scheme of loop detector reader

3 = Contact start (n.o.)

6 = Common

12	Safety exit
11	loop 1
7	Loop1
6	Shadow
	loop
8	Loop2
6	Free exit
	loop 3
3	Loop3
6

CONNECTING SCHEME OF THREE READERS OF MAGNETIC LOOP DETECTORS: (TWO OF THEM USED AS SECURITY DEVICE AND ONE AS EXIT)

SAFETY LOOP SYSTEM

SA
FE
L	TY
O
OP
S
HA
DO
W
O
LOP
38

EXIT LOOP SYSTEM

FR
EE
	E
LO	XIT
OP

English

PRE SET PARAMETERS AND NO/NC CONTACTS

1		DISPLAY INPUTS STATUS
		Pratial				Stop
Start		opening						Limit Switch
								opening motor 2
Limit								Limit Switch
			SEA			SET
Switch		MENU						closing motor 2
opening		- - -
motor 1
Limit		- - - -
closing		- - - -
Switch
motor 1	Photocell 1			Edge 1			Edge 2
		Photocell 2
								N.C contacts
			SEA		SET
			MENU			When not engaged or not wired
- When N.C. (Photo, Stop, Limit switch and Edge)			-
			SEA		SET
			MENU			When cross photo or input is engaged

MENU	SEA	N.O. contacts
	SET

- When N.O. (Start, Partial opening)	-	When input is engaged

MENU	SEA
	SET	When input is not engaged
Power OFF
2
OFF
				Power ON
3 Keep pressed the two buttons	and	.	At the same time put	ON	to start initialisation
UP		DOWN
of the board until you see INIT on the display.

4		SEA	All parameters will return to the DEFAULT configuration, see "Default" column in the tables of the menus and
	MENU	SET
	INIT		all inputs will display their real state.
	MENU	SEA	All contacts N.C. are automatically turned off if not used (no segment on the display).
4		SET
			If the contacts are connected, on the display they will appear in ON (lit segment).

39