Schwinn 50CG06SV, 50CG06RD User Manual

®
®
Gas-powered Scooter
Model 50CG06RD and 50CG06SV
WARNING
• READ ALL WARNINGS AND ASSEMBLY/USE INSTRUCTIONS. KEEP THIS MANUAL WITH THE SCOOTER FOR FUTURE REFERENCE.
• SEVERE INJURY OR DEATH can result if you do not follow the instructions in this manual.
• Maximum loading: 225 lbs. (102 kg).
• ALWAYS wear a Department of Transportation (DOT) approved motorcycle helmet when operating this scooter.
• METHANOL ADDITIVES. .
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Table of Contents
Introduction........................................................................................1
Specifications ......................................................................................1
Vehicle Record.....................................................................................1
afety Precautions............................................................................1-3
S
Features ...........................................................................................4-5
escription of Features .......................................................................6
D
Key, Ignition Switch and Steering Lock.........................................6
Engine Stop Switch and Starter Button.........................................6
Headlight and Turn Signal ............................................................6
Throttle.........................................................................................6
Helmet Storage Hook ...................................................................6
Brakes ...........................................................................................7
Kick Starter....................................................................................7
Center Stand.................................................................................7
Luggage Rack ...............................................................................7
VIN Badge and Access Plate..........................................................7
Automatic Transmission ................................................................7
Before Every Ride ................................................................................8
Check the Fuel Level.....................................................................8
Check the Brakes ..........................................................................8
Check the Turn Signals, Brake Lights and Horn ............................8
Check the Tires .............................................................................8
Check the Rear View Mirrors.........................................................8
Starting the Scooter............................................................................8
Automatic Choke..........................................................................9
Kick Start.......................................................................................9
Electric Start..................................................................................9
Breaking In the Scooter.....................................................................10
Riding the Scooter ............................................................................10
Entering Roadways .....................................................................10
Acceleration and Deceleration ....................................................10
Braking .......................................................................................10
Parking........................................................................................10
Routine Care and Maintenance ........................................................11
Refueling.....................................................................................11
Tire Maintenance........................................................................11
Rear Drum Brake Adjustment .....................................................12
Check Rear Drum Brake Shoe Wear............................................12
Check Front Disc Brake Fluid Level .............................................12
Check Front Disc Brake Pad Wear...............................................12
Adding Engine Oil ......................................................................13
Changing Engine Oil ..................................................................13
Adding Transmission Oil .............................................................
Changing Transmission Oil .........................................................13
Battery Maintenance...................................................................14
Inspecting the Battery T
Replacing the Battery..................................................................14
Battery Disposal ..........................................................................14
Replacing the Fuse
Cleaning or Replacing the Air Filter ............................................15
Replacing the Spark Plug ............................................................15
Cleaning .....................................................................................
Troubleshooting................................................................................
Reporting Safety Defects...................................................................16
Professional Maintenance Schedule
Limited Warranty ..............................................................................
Emissions Performance Warranty ......................................................18
erminals
......................................................................15
.................................................14
..................................................
13
16 16
17 18
Introduction
KEEP THIS MANUAL WITH THE SCOOTER
This manual should be kept with the vehicle and should remain with the scooter when resold or otherwise transferred to a new owner or operator. This manual contains important safety information and instructions which should be read carefully and thoroughly before the rider operates the scooter.
LICENSES, REGISTRATION AND INSURANCE
Although this scooter is equipped for legal operation in the United States, prior to operation of this scooter you must consult your state and local government ordinances concerning driver’s license requirements, license plates and proper registration. Before operating this scooter, consult your agent concerning proper insurance coverage in your state.
Specifications
Engine ....................................................4-Stroke Air Cooled
Dispacement..............................................................49.5 cc
Cylinders .............................................................................1
Starter..........................................................Electric and Kick
Transmission ..................................................Automatic CVT
Transmission Oil...............................Multi-weight SAE 85/90
Transmission Oil Capacity ..........................4.1 oz (0.12 liter)
Front and Rear Tires.............................................3.50" – 10"
Tire Pressure.....................................26 psi Front/29 psi Rear
Front Brake .....................................................................Disc
Rear Brake ....................................................................Drum
Brake Fluid .............................................Type 3/Type 4 DOT
Brake Fluid Capacity .......................................35 ml (1.2 oz)
Suspension Front ...................................................Telescopic
Suspension Rear ...........................................Damping Shock
Fuel Capacity ............................................1.45 gal (5.5 liter)
Fuel Type ...............................Unleaded 90 Octane or Better
Gas Mileage* .....................................117 mpg (50 km/liter)
Driving Range* .......................................170 miles (275 km)
Engine Oil.....................................Multi-weight SAE 15W-40
Engine Oil Capacity....................................0.8 qt (0.75 liter)
Maximum Speed on Flat ......................29.8 mph (48 km/h)
Seat Storage ............................................0.64 cu ft (18 liter)
Luggage Rack Load Capacity .........................10 lbs (4.5 kg)
Helmet Storage Hook Load Capacity .............. 6.6 lbs (3 kg)
Length ....................................................68.3 in (1736 mm)
Width**.....................................................25.4 in (645 mm)
Height**..................................................43.1 in (1095 mm)
Dry Weight...............................................161.9 lb (73.4 kg)
* Estimate for 180 lb load on level ground ** Not including mirrors
All specifications are subject to change without notice.
Vehicle Record
• Write the Vehicle Identification Number (VIN) of your scooter here for future reference. When speaking to your dealer, you may need to provide the model number and the VIN, found on the VIN badge located on the back side of the front fairing. Find your model number on the Certificate of Origin that came with your scooter.
Model Number (circle one): 50CG06RD 50CG06SV VIN number _______________________________________
• If you experience problems, are missing parts, or need service or repairs for your scooter, contact your local dealer.
Safety Precautions
WARNING
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
1
Safety Precautions, continued
WARNING
SEVERE INJURY OR DEATH CAN RESULT IF YOU DO NOT FOLLOW THE INSTRUCTIONS IN THIS MANUAL.
• DO NOT attempt to ride the scooter until you have read and understood the purpose and operation of all the controls described in this manual.
• ALWAYS wear a Department of Transportation (DOT) approved motorcycle helmet when operating this scooter.
• NEVER exceed maximum load capacity for the scooter. Combined weight of the rider, gear and any accessories must never exceed maximum load capacity of 225 lbs. (102 kg). performance of the scooter, possibly causing an accident.
• NEVER use headphones or personal radios while riding the scooter.
• ALWAYS keep both hands on the handlebars and both feet on the footrests of the scooter while moving. ALWAYS wear shoes.
• This scooter is designed to hold only the driver. NEVER carry a passenger on the scooter.
• ALWAYS observe local and state laws for operating gas-powered vehicles on public roads.
• NEVER exceed speed limits. ALWAYS use turn signals to indicate your intention to turn. Follow your state’s driver safety guidelines for turn signal use.
• ALWAYS keep a safe distance from other vehicles on the road.
• ALWAYS drive at a speed that is appropriate for the terrain, conditions and your experience.
• NEVER attempt wheelies, jumps or other stunts.
• NEVER drive the scooter under the influence of alcohol or drugs.
• ALWAYS inspect the scooter before riding to make sure it is in safe operating condition. Refer to “Before Every Ride” on page 8 and “Routine Care and Maintenance” on page 11.
• NEVER leave the key in the ignition after riding the scooter. Keep the key in a safe place to prevent unauthorized use of the scooter.
• NEVER modify the scooter. Modification of this scooter could lead to an accident resulting in SERIOUS INJURY OR DEATH.
• The exhaust system can become very hot and cause burns. Allow the muffler and other hot parts to cool before touching.
Any modification to the scooter, including the use of performance parts, voids all warranties.
Overloading can impair the stability and
WARNING
GASOLINE AND ITS VAPORS ARE EXTREMELY FLAMMABLE AND EXPLOSIVE AND CAN CAUSE SEVERE BURNS OR DEATH.
• ALWAYS fill the fuel tank outdoors. NEVER fill the fuel tank indoors.
• If gas spills, DO NOT
• Keep gasoline away from open flames, sparks, pilot lights or other sources of ignition.
• NEVER smoke while refueling the scooter.
• Make sure the fuel lines, tank and cap do not have cracks or leaks.
• Make sure the fuel cap is securely in place before starting the engine. NEVER start or operate the scooter near any open containers of gasoline, paint thinner or any other flammable
• liquids. V
apors could ignite causing a fire or explosion.
start the engine until all the spilled gas has evaporated and vapors have dissipated.
WARNING
GASOLINE ENGINES GIVE OFF CARBON MONOXIDE, AN ODORLESS, COLORLESS, POISONOUS GAS. BREA MONOXIDE CAN CAUSE NAUSEA, FAINTING, OR DEATH.
• ALWAYS start and operate the scooter outdoors. NEVER start or operate the engine in an enclosed area, even if the doors and/or windows are open.
THING CARBON
2
Safety Precautions, continued
WEAR A DEPARTMENT OF TRANSPORTATION (DOT) APPROVED MOTORCYCLE HELMET
• Most serious motorcycle injuries and fatalities are due to head injuries. ALWAYS wear a Department of Transportation
DOT) approved motorcycle helmet when riding the scooter. Look for labels from the Safety Helmet Council of America,
( the American National Standard Institute (ANSI) or the Snell Memorial Foundation.
• Your helmet must fit snugly on your head and have no cracks, frayed straps or broken fasteners.
WEAR EYE AND FACE PROTECTION
ALWAYS wear approved protective eye wear when operating the scooter.
WEAR PROTECTIVE CLOTHING
ALWAYS wear shoes when driving the scooter.
Wear long sleeves and pants to cover arms and legs for protection.
• Avoid loose clothing that could get caught in the scooter.
• Use gloves designed for use on motorcycles. They will offer protection to your hands and allow the full use of all controls.
STAY VISIBLE ON THE ROAD
ALWAYS be aware of other vehicles on public roads. Many accidents are caused when drivers of cars do not see scooters
who share the road.
Wear bright or reflective clothing to increase your visibility to other motorists.
ALWAYS use turn signals to indicate your intention to turn. Follow your state’s driver safety guidelines for turn signal use.
• Stay out of the blind spots of other drivers.
• For safety and increased visibility, the headlight is always on when operating the scooter. Use the low beam whenever there is oncoming traffic.
3
Features
Compartment (under seat)
Battery/Fuse Compartment
Engine Oil Cap and Dipstick
eadlight
H
Seat
Luggage Rack
eat Lock (left side)
S
Fuel Cap and Storage
Muffler
Engine Oil Drain Plug
Rear View Mirror
High Beam
Low Beam
Rear Brake Lever
Horn Button
Turn Signal
Switch
Center Stand
CONTROLS
Rear View Mirror
Engine Stop Switch
Throttle Front Brake Lever
Electric Starter Button
4
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