Schneider Electric MP-5200 Series Data Sheet
Application
MP-521X
Valve Actuator
MP-523X
Damper Actuator
The MP-5200 Series actuators are for the electronic
proportional control of dampers, valves, or program
switches which require the return to normal position
upon power interruption. This series is compatible with
2 to 15 Vdc input signals from Schneider Electric
System 8000
and Schneider Electric DMS DDC controllers.
TM
, Schneider Electric NETWORK 8000®,
Features
• Linear motion output shaft controlled by a variable
d
c voltage input signal.
• Spring return.
• Nominal 3 Vdc operating span.
• Fixed start point and non-positive positioning.
• 10,000 Ω or greater input impedance.
• 24 Vac, 120 Vac, and 240 Vac models
• Optional adjustable SPDT auxiliary switch.
• Available in damper models or base models that
re
quire damper or valve linkage.
• Die cast lower housing and painted steel upper
housing.
• Hydraulic actuator with oil-immersed motor,
transducer, and pump.
• Internal feedback circuitry provides non-positive
po
sitioning control in relation to the controller signal.
MP-5200 Series
Electronic Hydraulic Actuator
General Instructions
Applicable Literature
• Cross-Reference Guide, F-23638
• Reference Manual, F-21683
• Environmental Controls Application Manual,
F-
21335
• Electric/Electronic Products Catalog, F-27382
• Engineering Bulletin EN-1 1 1, x Electronic Control, F-
15264
• AV-600 Hydraulic Actuator Valve Linkage Kit,
F-
26279
• AV-601 Linkage Extension Set for AV-600 Valve
L
inkage Kit, F-26280
• AV-7600-1 Hydraulic Actuator Valve Linkage Kit,
F-26235
Printed in U.S.A. 4/10 © Copyright 2010 Schneider Electric All Rights Reserved. F-24789-8
SPECIFICATIONS
Actuator Inputs
Compatible with: 2 to 15 Vdc from Schneider Electric System 8000,Schneider Electric
NETWORK 8000, or Schneider Electric DMS controllers.
Operating Span, Nominally 3 Vdc fixed. 4.5 to 12 Vdc are required to assure full stroke
travel under various loading conditions.
Nominal Extended Start Point, Approximately 6 Vdc.
Signal Impedance, 10,000 Ω or greater.
Power Input: Refer to Table-1 and Table-2. All 24 Vac circuits are Class 2.
Connections: Color-coded 4' (1.2 m) leads.
Actuator Outputs
Electrical:
Internal Power Supply, 20 Vdc, 25 mA.
Auxiliary Switch (-500 models), 10 Amps, 120/240 Vac adjustable SPDT , factory set to
close the N.C. contact at the retracted end of stroke.
Mechanical:
Stroke,
Damper 2" (51 mm) over a nomin al 6 Vdc (fully retracted) to 9 Vdc (fully extended)
input range (includes AM-601 linkage). Valve 9/16" (14.3 mm) over a nominal 6 Vdc (fully retracted) to 9 Vdc (fully extended) input range.
Torque, Refer to Table-1 and Table-2.
Nominal Damper Area: Actuator selection should be made in accordance with damper
manufacturer’s specifications.
Environment
Ambient Temperature Limits:
Shipping & Storage, -40 to 160° F (-40 to 71° C).
Operating, -20 to 140° F (-29 to 60° C).
Damper -20 to 140° F (-29 to 60° C).
Valve Refer to Table-3. Humidity: 5 to 95% RH, non-condensing. Location: NEMA Type 1.
Agency Listings
UL 873: Underwriters Laboratories (File # E9429 Category Temperature-Indicating and
Regulating Equipment).
CSA: Certified for use in Canada by Underwriters Laboratories. Canadian Standard C22.2
No. 24-93.
European Community: EMC Directive (89/336/EEC). Low Voltage Directive (72/23/EEC).
Table-1 Model Chart for Damper Actuators.
Actuator Power Input
Part
Number
MP-5230 120 11.7 0.16 12.9 0.19 No
MP-5233 24 12.0 0.80 13.2 0.97 No
a
Common of switch is in series with AC power supply to the motor. Therefore, the switch must be wired to control the same voltage as the actuator itself.
Voltage
± 10%
60 Hz 50 Hz No Load Stroke Retract
Watts Amps Watts Amps To Extend To Retract
10 Amps
Aux
Switch
Timing in Seconds @ 72° F (22° C)
a
60 40 15 1.86 (0.21)
on Power
Loss
Torque Rating
(Extend & Retract)
lb. - in. (N-m)
2 Copyright 2010 Schneider Electric All Rights Reserved. F-24789-8
Table-2 Model Chart for Valve Actuators. Also for Damper Actuators with Field Assembled Damper Linkages.
Timing in Seconds @ 72° F (22°
10
a
To
Extend
C)
To Retract
No
on
Power
Loss
Required Linkage
Damper Valve
Part Number
MP-5210
AC
Volt age ±
10%
Actuator Power Input
60 Hz 50 HZ No Load Stroke Retract
Watts Amps Watts Amps
Amps
Aux
Switch
120 11.7 0.16 12.9 0.19
MP-5210-500 Yes
MP-5211
240 11.8 0.08 13.0 0.09
MP-5211-500 Yes
MP-5213
No
No
60 40 15 AM-601
AV-7600-1
b
AV-601
24 12.0 0.80 13.2 0.97
MP-5213-500 Yes
a
Common of switch is in series with AC power supply to the motor. Therefore, the switch must be wired to control the same voltage as the actuator itself.
b
With the installation of the AM-601 damper linkage, these valve actuators become functionally the same as the damper actuators listed in Table-1. Refer to
Table-1 for the torque rating.
c
AV-601 required for steam applications, recommended for hot water applications and in chilled water applications where condensation may occur on actuator.
Table-3 Maximum Allowable Ambient Air Temperature for Valve Actuators.
Temperature of Media
in the Valve Body
(Check the Rating of the Valve)
°F (°C)
366 (180) 90 (32) 90 (32)
340 (171) 100 (38) 100 (38)
281 (138) 115 (46) 140 (60)
181 (83) 140 (60) 140 (60)
80 (26) 140 (60) 140 (60)
Maximum Allowable Ambient Air Temperature
of MP-52xx Series
AV-600 Only for Chilled
Water Applications
°F (°C)
AV-600 with AV-601 extension
°F (°C)
c
ACCESSORIES
Common
11-1612 1/2" conduit bushing.
AD-8969-612 Capacitor kit For MP-52xx-xxx-0-3 and earlier models only. Capacitor built into MP-
52xx-xxx-0-4 and later models.
Damper Only
AD-553 Sequencing adaptor.
AE-249 Transformer.
AM-111 Crank arm for 5/16" diameter damper shaft.
AM-112 Crank arm for 3/8" diameter damper shaft.
AM-113 Crank arm for 1/2" diameter damper shaft.
AM-115 Crank arm for 7/16" diameter damper shaft.
AM-122 Linkage connector straight type.
AM-123 Damper clip.
AM-125 5/16" diameter x 20" damper rod.
AM-125-048 5/16" diameter x 48" damper rod.
AM-132 Ball joint connector.
AM-161-3 Damper linkage kit.
AM-601 Device includes mounting bracket, damper linkage with spring, and AM-122
straight connector. Required to modify (MP-521x series) valve actuators into 2" (51
mm) stroke damper actuators.
AM-602 Spacer.
Valve Only
AV-600 Valve linkage.
AV-601 Valve linkage extension for hot water and steam applications; use with AV-600
(may be used on chilled water to avoid condensation).
TOOLS
(factory available)
TOOL-12 Wrench for adjustment of auxiliary switch.
TOOL-19 Spring compression tool for AV-600.
TOOL-37 1-5/8" open-end wrench.
TOOL-202 Manual positioner.
F-24789-8 © Copyright 2010 Schneider Electric All Rights Reserved. 3
TYPICAL APPLICATIONS (wiring diagrams)
Red
Yellow
Blue
Red (+20)
Orange
N.C.
N.O.
COM (wired internally to
black power lead)
Brown
Yellow (OP1)
Blue (COM)
Red
Yellow
Blue
Typical Controllers
CP-8102
TP-810X
TP-8121
TP-8124
TP-8232
24 Vac Black/Blue
120 Vac White
240 Vac White/Black
MP-52XX-500 models
include internal SPDT
auxiliary switch.
Green
Maximum of 2
MP-52XX
MP-52XX
Vac Power
Green
Vac Power
Black
Figure-1 Typical Control Wiring for Up to Two MP-5200 Series Actuators to Controllers
Requiring External 20 Vdc Power Supply.
4 Copyright 2010 Schneider Electric All Rights Reserved. F-24789-8
Typical Controllers
Figure-2 Typical Control Wiring for More Than Two MP-5200 Series Actuators to
Controller Requiring External 20 Vdc Power from the Actuator.
CP-8102
TP-810X
TP-8121
TP-8124
TP-8232
MP-52XX-500 models
include internal SPDT
auxiliary switch.
24 Vac Black/Blue
120 Vac White
240 Vac White/Black
Red (+20)
Yellow (OP1)
Blue (COM)
Vac Power
Black
Red
Yellow
Blue
Green
Maximum of 2
MP-52XX
Vac Power
Orange
Brown
N.C.
COM (wired internally to
N.O.
1
Capacitor AD-8969-612 must
be connected between Red and
Blue leads (max. 4) MP-52XX.
Required only for MP-52XX-XXX-0-3
and earlier models. Capacitor built into
MP-52XX-XXX-0-4 and later models.
black power lead)
To 4
additional
Actuators
Blue
Red
Red
Yellow
Blue
Green
Vac Power
Yellow
Blue
Red
Green
MP-52XX
MP-52XX
Max. of 4 additional
1
MP-52XX. Each
requires one
AD-8969-612 filter.
F-24789-8 © Copyright 2010 Schneider Electric All Rights Reserved. 5
Yellow
Red
Yellow
Blue
Orange
N.C.
N.O.
COM
(wired internally to
black power lead)
Brown
Red
Blue
24 Vac Black/Blue
120 Vac White
240 Vac White/Black
MP-52XX-500 models
include internal SPDT
auxiliary switch.
To 4
additional
Actuators
Green
MP-52XX
MP-52XX
Vac Power
Green
Vac Power
Red
Blue
Black
Red
Blue
Max. of 5 additional
MP-52XX. Each
requires one
AD-8969-612 filter.
Capacitor AD-8969-612 must
be connected between Red and
Blue leads (max. 4) MP-52XX.
OP1
COM
Typical Controllers
CC-8111
CC-8118
CC-8218
CP-8161
CP-8261
Note 1: When applied with most DDC
controllers, the actuator’s 20 Vdc
supply (red to blue) is not
required. In such a case, each
actuator requires the installation
of one AD-8969-612 capacitor kit
(filter) between its +20 Vdc (red)
and COM (blue) leads.
Note 2: When this actuator is used with a
DDC controller, it is important to
program the controller's output to
provide a minimum control span
of 4.5 to 11.5 Vdc, to assure full
travel to each end of the actuator
stroke.
SH
Yellow
Blue
To Controller
AO
COM
Typical DDC
Controllers
MICROZONE® II
LCM™
DMS
Yellow
Blue
Required only for MP-52XX-XXX-0-3 and
earlier models. Capacitor built into
MP-52XX-XXX-0-4 and later models.
1
1
1
Figure-3 Typical Control Wiring For Up to Six MP-5200 Series Actuators to
Controllers That Do Not Require 20 Vdc Power From the Actuator.
6 Copyright 2010 Schneider Electric All Rights Reserved. F-24789-8