The Altivar 32 range of variable speed drives controls
asynchronous and synchronous motors rated from 0.18 to 15 kW
operating in open loop mode in complex machines:
• Compact, vertical and slim format (45 mm)
• Integrated function blocks for creating simple control system
functions (timers, counters, comparators, etc.)
• Machine safety functions integrated as standard (STO, SLS, SS1)
• Open design: communicates with most industrial networks
For more information, see page 18
The Lexium 32 servo drive range (0.15 to 7 kW) is a drive system
designed for applications where high precision and dynamic
positioning are critical:
• Suitable for packaging, materials processing (cutting, turning,
milling, etc.) and handling, printing and textile applications
• 3 servo drive families and two types of servo motor available
• Simplifi ed engineering: motor sizing, CAD and cabinet drawings,
support for PLCopen libraries and SoMove setup software
• Integrated “Safe Torque Off” function
• Quick integration: wide selection of fi eldbus modules
For more information, see page 44
Ultra slim and ultra powerful
Practical and innovative, the Altivar 32 and Lexium 32 ranges can help
reduce the size of your enclosures by as much as 40%.
• Extra slim book format
• Easy to confi gure and setup with SoMove software
• Packed with common software tools, accessories and functions
• Homogeneous mounting and wiring systems
• High-performance communication system
• Built-in Bluetooth as standard
• Can be confi gured with the power off in its original packaging:
confi gurations can be transferred remotely via mobile phone using
SoMove Mobile software
Page 3
SoMove and SoMove Mobile
User-friendly and effi cient
SoMove is a common setup software tool for PCs, designed for
Schneider Electric’s latest motor control devices.
• Available as a free download from www.schneider-electric.com,
SoMove allows you to prepare drive confi guration fi les and set
parameters, while making maintenance easier.
• Compatible with communication tools, such as Multi-Loader,
Simple Loader, remote display terminals, etc.
SoMove Mobile is an application for mobile phones:
• Remote confi guration or modifi cation of Altivar 32 variable speed
drives, Lexium 32 servo drives and many products from the
TeSys range
• File and data exchange via Bluetooth, USB, e-mail, MMS, etc.
For more information, see page 50
Altistart 22
Integrated bypass function
The Altistart 22 range of compact soft start/soft stop units for
pumps and fans is designed for infrastructure and industrial
applications.
• Integrated bypass function for controlled starting and stopping,
using both voltage and torque, of three-phase squirrel cage
asynchronous motors
• Power ratings between 4 and 400 kW
With the Altistart 22 range driving your applications, you can:
• Cut your operating costs
• Reduce the number of components you need to manage
(multifunction products)
• Control temperature rises due to its low heat dissipation
• Simplify wiring (6 cables instead of 12)
• Protect your electrical installation
• Save space in your enclosures with a fully equipped product
For more information, see page 10
3 controlled
phases
Page 4
Altivar 212 for HVAC*
Save up to 70% on your energy bills**
Designed for pumps, fans and compressors, the new generation of
Altivar 212 drives optimises the performance of motors rated from
0.75 to 75 kW (1 to 100 hp).
• A wealth of integrated application-specifi c functions (sleep/
wake-up, smoke extraction, etc.)
• Advanced performance management for your installations
(service continuity)
• Instant overview of energy consumption
• Fault detection ensures work can be carried out quickly
• Preventive maintenance: fault alarms, operating time, etc.
• Connection to the supervision network via embedded protocols
for effective building management
• Uses tools such as Multi-Loader, remote graphic display
terminal, Bluetooth, etc. to install, confi gure and visualise your
installation
Altivar 212, variable
speed drive
dedicated to HVAC
*HVAC: Heating, Ventilation and Air Conditioning
**compared to a conventional solution with valves
For more information, see page 15
Altivar 61Q and Altivar 71Q
A rugged water-cooled range
Altivar Q variable speed drives are suitable for applications in very
dusty or corrosive atmospheres, such as tunnels, mines or marine
environments, or in small rooms without air conditioning.
• Reduced noise
• Corrosion-resistant
• Saves energy as there is no need for air conditioning
• Rugged
• Easy to install
• Low maintenance (stainless steel pipes), ensuring a long
service life
• High-performance: high torque at low speed
• 3 sizes designed to cover a wide range of power ratings
(90 to 800 kW)
• CE, UL, CSA and Marine certifi cations
For more information, see page 23 and 32
Altivar 61Q with
water cooling
system
Page 5
Motion & Drives
This document is a selection of
the top selling products.
Soft starters and variable speed drives
Selection guide ............................................................................................................... 3 and 7
Starters
Altistart 01 ........................................................................................................................ 8 and 9
Altistart 22 .....................................................................................................................10 and 11
Altistart 48 .................................................................................................................... 12 and 13
Integrated Drives Lexium IL ..................................................................................... 53 to 55
Lexium ILA/ILE/ILS/ILT/ILP
Single axes and multi-axis Systems Linear Motion .................................... 56 and 57
Lexium PAS/CAS/TAS/MAX
1
Page 6
The Altistart, Altivar and Lexium ranges
increase the effi ciency of your machines,
reduce their energy consumption and
optimise their kinematics.
Easy to install, offering intuitive
programming and extensive communication options, they are easily integrated
into your control system architectures.
Altistart and Altivar
Use Altistart soft starters to start your motors smoothly
and so protect the mechanics of your equipment.
With the Altivar range of
variable speed drives,
you save energy and
manage the speed of
your motors to optimise and enhance
productivity in your
installations.
Lexium
Controllers, drives, motors and
linear positioning axes:
Schneider Electric offers a
complete range of motion
control products and solu-
tions suitable for even the most
specialised applications. Designed with
maximum simplicity in mind throughout a machine’s entire
service life, the Lexium range reduces costs and optimises
productivity.
2
Page 7
Selection guide
Starters - Low voltage
Simple machines
Complex machines/
Special machines
CApplications:
Compressors, fans,
pumps, conveyors, car
wash gantries, etc.
(1) To compose your reference, replace p in the reference with: «A» for a standard control unit, «M» for a multifunction unit and «B» for an advanced unit.
Nominal
current (IcL)
30.... 80% of DOL motor starting torque
Soft start/soft stop
units
TeSys starter-controller Power connector
Power base Control unit (1)between ATSU and
TeSys model U
Other versions: please consult our Customer Care Centre.
9
Page 14
Altistart 22
4…400 kW
Dimensions (en mm)width x height x depth
Size A: 130 x 265 x 169
Size B: 145 x 295 x 207
Size C: 150 x 356 x 229
Size D: 206 x 425 x 299
Size E: 304 x 455 x 340
Simple machines
Soft start/soft stop units
Supply voltageThree-phase 208…600 VThree-phase 230…440 V
ProtectionDegree of protectionIP20: for ATS 22D17pppD88 starters
IP00: for ATS 22C11pppC59 starters (protection of terminals available as an option)
Motor thermal protectionClass 10, 20 or 30
DriveNumber of controlled phases3
Types of controlConfi gurable voltage ramp, torque ramp
Operating cycleStandard
FunctionsIntegrated Bypass contactor
Number of I/O Analog inputs 1 PTC probe
Logic inputs 3
Logic outputs–
Analog outputs–
Relay outputs 2
DialogueIntegrated display terminal, SoMove Lite setup software
CommunicationIntegrated Modbus
Standards and certifi cationsIEC/EN 6 0947-4-2, class A EMC, CE, UL, CSA, C-Tick, GOST, CCC
Motor connectionPossible to connect the starter in the motor delta
connection
10
Other versions: please consult our Customer Care Centre.
Page 15
Connection in the motor power supply line Soft start/soft stop unit 230…440 V - 50/60 Hz
Motor
Power indicated on rating plate
230 V400 V440 VNominal current
kW kW kW starter (IcL)ReferenceSize
47.57.517ATS22D17Q Size A
7.5151532ATS22D32QSize A
11222247ATS22D47QSize A
15303062ATS22D62QSize B
18.5373775ATS22D75QSize B
22454588ATS22D88QSize B
305555110ATS22C11QSize C
377575140ATS22C14QSize C
459090170ATS22C17QSize C
55110110210ATS22C21QSize D
75132132250ATS22C25QSize D
90160160320ATS22C32QSize D
110220220410ATS22C41QSize D
132250250480ATS22C48QSize E
160315355590ATS22C59QSize E
Connection in the motor power supply lineSoft start/soft stop unit 230…600 V - 50/60 Hz
Motor
Power indicated on rating plate
230 V400 V440 V500 VNominal current
kW kW kW kWstarter (IcL)ReferenceSize
47.57.5917ATS22D17S6 Size A
7.5151518.532ATS22D32S6 Size A
1122223047ATS22D47S6 Size A
1530303762ATS22D62S6 Size B
18.537374575ATS22D75S6 Size B
2245455588ATS22D88S6 Size B
30555575110ATS22C11S6 Size C
37757590140ATS22C14S6 Size C
459090110170ATS22C17S6 Size C
55110110132210ATS22C21S6 Size D
75132132160250ATS22C25S6 Size D
90160160220320ATS22C32S6 Size D
110220220250410ATS22C41S6 Size D
132250250315480ATS22C48S6 Size E
160315355400590ATS22C59S6 Size E
The Altistart 22 soft start/soft stop unit is also available with a 110 VDC control power supply, reference ATS22…S6U
Other versions: please consult our Customer Care Centre.
11
Page 16
Altistart 48
4…1200 kW
Dimensions (in mm) width x height x depth
ATS48 D17Q to D47QSize A:160 x 275 x 190
D62Q to C11QSize B:190 x 290 x 235
C14Q to C17QSize C:200 x 340 x 265
C21Q to C32QSize D:320 x 380 x 265
C41Q to C66QSize E:400 x 670 x 300
C79Q to M12QSize F:770 x 890 x 315
Pumping and ventilation machines
Soft start/soft stop units
Supply voltageThree-phase 230…415 V (1)
Type of applicationStandardSevere (2)
Starter control supply voltage220…415 V
ProtectionDegree of protectionIP20: ATS48D17p to ATS48C11p starters
IP00: ATS48C14p to ATS48M12p starters
Motor thermal protectionClass 10Class 20 and 30
EMCClass AOn all starters
Class BOn all starters up to 170 A
Starting modeTorque control (patented TCS: Torque Control System)
I/OAnalog inputs1 PTC probe
Logic inputs4 logic inputs, 2 of which are configurable
Logic outputs2 configurable logic outputs
Analog outputs1 analog output
Relay outputs3 relay outputs, 2 of which are configurable
DialogueIntegrated or remote display terminal (in option), PowerSuite software workshop
CommunicationIntegratedModbus
As an option DeviceNet, Ethernet, Fipio, P
Motor power
230 V400 VNominal current
kWkW(IcL)
35.512 A–ATS48D17QSize A
47.517 AATS48D17QSize AATS48D22QSize A
5.51122 AATS48D22QSize AATS48D32QSize A
7.51532 AATS48D32QSize AATS48D38QSize A
918.538 AATS48D38QSize AATS48D47QSize A
112247 AATS48D47QSize AATS48D62QSize B
153062 AATS48D62QSize BATS48D75QSize B
18.53775 AATS48D75QSize BATS48D88QSize B
224588 AATS48D88QSize BATS48C11QSize B
3055 110 AATS48C11QSize BATS48C14QSize C
3775140 AATS48C14QSize CATS48C17QSize C
4590170 AATS48C17QSize CATS48C21QSize D
55110210 AATS48C21QSize DATS48C25QSize D
75132250 AATS48C25QSize DATS48C32QSize D
90160320 AATS48C32QSize DATS48C41QSize E
110220410 AATS48C41QSize EATS48C48QSize E
132250480 AATS48C48QSize EATS48C59QSize E
160315590 AATS48C59QSize EATS48C66QSize E
–355660 AATS48C66QSize EATS48C79QSize F
220400790 AATS48C79QSize FATS48M10Q
2505001000 AATS48M10QSize FATS48M12QSize F
3556301200 AATS48M12QSize F–
(1) Possible to connect the starter in the motor delta connection
(2) Starting time greater than 30 seconds (fans, high inertia machines and compressors)
ROFIBUS DP
Size F
12
Other versions: please consult our Customer Care Centre.
Page 17
Soft start/soft stop units
Dimensions (in mm) width x height x depth
ATS48 D17Y to D47YSize A:160 x 275 x 190
D62Y to C11YSize B:190 x 290 x 235
C14Y to C17YSize C: 200 x 340 x 265
C21Y to C32YSize D:320 x 380 x 265
C41Y to C66YSize E:400 x 670 x 300
C79Y to M12YSize F:770 x 890 x 315
Supply voltageThree-phase 208…690 V (1)
Type of applicationStandardSevere (2)
Starter control supply voltage110…230 V
CharacteristicsIdentical to 230…415 V starters
Motor power
208 V 230 V460 V575 V230 V400 V440 V500 V525 V660 V690 V
HPkW
237.51035.55.57.57.591112 A–ATS48D17YSize A
35101547.57.599111517 AATS48D17YSize AATS48D22YSize A
57.515205.5111111111518.522 AATS48D22YSize AATS48D32YSize A
7.51020257.5151518.518.5222232 AATS48D32YSize AATS48D38YSize A
10–2530918.518.52222303038 AATS48D38YSize AATS48D47YSize A
–1530401122223030373747 AATS48D47YSize AATS48D62YSize B
152040501530303737454562 AATS48D62YSize BATS48D75YSize B
2025506018.537374545555575 AATS48D75YSize BATS48D88YSize B
253060752245455555757588 AATS48D88YSize BATS48C11YSize B
30407510030555575759090110 AATS48C11YSize BATS48C14YSize C
40501001253775759090110110140 AATS48C14YSize CATS48C17YSize C
5060125150459090110110132160170 AATS48C17YSize CATS48C21YSize D
607515020055110110132132160200210 AATS48C21YSize DATS48C25YSize D
7510020025075132132160160220250250 AATS48C25YSize DATS48C32YSize D
10012525030090160160220220250315320 AATS48C32YSize DATS48C41YSize E
125150300350110220220250250355400410 AATS48C41YSize EATS48C48YSize E
150–350400132250250315315400500480 A ATS48C48YSize EATS48C59YSize E
–200400500160315355400400560560590 AATS48C59YSize EATS48C66YSize E
200250500600–355400––630630660 AATS48C66YSize EATS48C79YSize F
250300600800220400500500500710710790 AATS48C79YSize FATS48M10YSize F
35035080010002505006306306309009001000 A ATS48M10YSize FATS48M12YSize F
40045510001200355630710800800––1200 A ATS48M12YSize F–
(1) Starter connection in the motor delta connection: up to 500 V only, add "S316" at the end of the reference
(2) Starting time greater than 30 seconds (fans, high inertia machines and compressors)
Nominal
current
(IcL)
Other versions: please consult our Customer Care Centre.
13
Page 18
Altivar 12
0.18…4 kW
Dimensions (in mm)width x height x depth
1C1: 72 x 143 x 102.22F3: 105 x 143 x 131.2
1C2: 72 x 143 x 102.23F3: 140 x 184 x 141.2
1C3: 72 x 143 x 121.2
2C1: 105 x 142 x 156.2
2C2: 105 x 142 x 156.2
Simple machines
Ultra-compact drives
Type of driveSingle-phaseSingle-phaseThree-phase
Supply voltage120 V240 V240 V
Degree of protectionIP20
DriveOutput frequency0.5… 400 Hz
Type of controlAsynchronous motorU/F, sensorless flux vector control, quadratic U/F
Transient overtorque150…170
Speed range1 to 20
FunctionsNumber of functions40
Number of preset speeds8
Number of I/OAnalog inputs1 configurable analog input
Logic inputs4 assignable logic inputs
Analog outputs1 configurable analog output
Relay outputs1 protected relay logic output
Dialogue
CommunicationIntegratedModbus
Cards (available as an option)
Reduction of current harmonics
EMC filterIntegratedC1 EMC
As an option
Motor powerkW/HP0.18/0.25ATV12H018F1 (1)1C1 ATV12H018M2 (1) (2)1C2 ATV12H018M3 (1)1C3
Other versions: please consult our Customer Care Centre.
Page 19
Altivar 212
0.75…75 kW
Building
Drives for HVAC applications
Dimensions (in mm)width x height x depth
IP21IP55
T1A: 107 x 143 x 150T1: 215 x 297 x 192
T2A: 142 x 184 x 150T2: 230 x 340 x 208
T3A: 180 x 232 x 170T3: 290 x 560 x 315
T4A: 245 x 329.5 x 190T4: 310 x 665 x 315
T5A: 240 x 420 x 214T5: 284 x 720 x 315
T6A: 320 x 630 x 290T5: 284 x 880 x 343
T7A: 240 x 550 x 266T5: 362 x 1000 x 364
T8A: 320 x 630 x 290
Type of driveIP21IP55
Supply voltageThree-phase200…240 V380…480 V
Degree of protectionIP21 and IP41 on the upper part
Output frequency0.5…200 Hz
Type of control
Speed range1 to 10
I/OAnalog inputs1 switch-confi gurable current or voltage analog input and 1 voltage analog input, confi gurable as a PTC
Logic inputs3 programmable logic inputs
Analog outputs1 switch-confi gurable current or voltage analog output
Relay outputs2 relay logic outputs
Dialogue
Communication
(see page 4/11)
EMC fi lterIntegrated–C2 EMCC2 EMCC1 EMC
Motor powerkW/HP0.75/1ATV212H075M3X T1A ATV212H075N4T1A ATV212W075N4T1 ATV212W075N4CT1
(1) Drive with local controls, Run/Stop, Loc/Rem. keys
(2) For references ATV212HD22N4 and ATV212HD30N4, please refer to the Schneider Electric catalogue.
(3) PC Software is available as a free download from www.schneider-electric.com
Other versions: please consult our Customer Care Centre.
Page 21
Altivar 31C
0.18…15 kW
Dimensions (in mm) width x height x depth
Size 1: 210 x 240 x 163 / Size 2: 215 x 297 x 192
Size 3: 230 x 340 x 208 / Size 4: 320 x 512 x 282
Size 5: 440 x 625 x 282
Simple machines
Enclosed IP55 drives
Supply voltageSingle-phase 200…240 VThree-phase 380…500 V
Degree of protectionIP55
DescriptionEnclosure equipped with an Altivar 31 drive with external heatsink. Removable covers for adding 1
switch-disconnector or 1 circuit-breaker, 3 buttons and/or LEDs, 1 potentiometer
Motor powerkW/HP0.18/0.25ATV31C018M2Size 1–
0.37/0.5ATV31C037M2Size 1ATV31C037N4Size 2
0.55/0.75ATV31C055M2Size 1ATV31C055N4Size 2
0.75/1ATV31C075M2Size 1ATV31C075N4Size 2
1.1/1.5ATV31CU11M2Size 2ATV31CU11N4Size 2
1.5/2ATV31CU15M2Size 2ATV31CU15N4Size 2
2.2/3ATV31CU22M2Size 3ATV31CU22N4Size 3
3/––ATV31CU30N4Size 3
4/5–ATV31CU40N4Size 3
5.5/7.5–ATV31CU55N4 (1)Size 4
7.5/10–ATV31CU75N4 (1)Size 4
11/15–ATV31CD11N4 (1)Size 5
15/20–ATV31CD15N4 (1)Size 5
(1) Drive in metal enclosure without cover.
Other versions: please consult our Customer Care Centre.
17
Page 22
Altivar 32
0.18…15 kW
Dimensions (in mm)width x height x depth
T1: 45 x 317 x 245
T2: 60 x 317 x 245
T4: 150 x 308 x 232 (EMC plate installed)
T4: 150 x 232 x 232 (EMC plate not installed)
T5: 180 x 404 x 232 (EMC plate installed)
T5: 180 x 330 x 232 (EMC plate not installed)
Complex machines
Compact drives
Type of driveSingle-phaseThree-phase
240 V with integrated EMC fi lter500 V with integrated EMC fi lter
Degree of protection
DriveOutput frequency
Type of controlAsynchronous motor
Synchronous motor
Transient overtorque
Speed range
FunctionsNumber of functions
Number of I/OAnalog inputs
Logic inputs
Analog outputs
Logic outputs
Relay outputs
Dialogue
CommunicationIntegrated
As an option
Reduction of current harmonics
EMC fi lterIntegrated
As an option
Motor powerkWHP
0.181/4ATV32H018M2 T1–
0.371/2ATV32H037M2T1ATV32H037N4T1
0.553/4ATV32H055M2T1ATV32H055N4T1
0.751ATV32H075M2T1ATV32H075N4T1
1.111/2ATV32HU11M2T2ATV32HU11N4T1
1.52ATV32HU15M2T2ATV32HU15N4T1
2.23ATV32HU22M2T2ATV32HU22N4T2
3- –ATV32HU30N4T2
45 –ATV32HU40N4T2
5.571/2–ATV32HU55N4T4
7.510–ATV32HU75N4T4
1115–ATV32HD11N4T5
1520–ATV32HD15N4T5
IP20
0.1…599 Hz
Standard (voltage/frequency)
Performance (sensorless fl ux vector control)
Pump/fan (Kn² quadratic ratio)
Energy saving ratio
Profi le for open loop synchronous motor
170...200% of the nominal motor torque
1 to 50
150
3 - Response time : 3ms, resolution 10 bits
6 - Response time : 8 ms, confi gurable in PTC and IN pwm
1 - Updating time : 2 ms
1 - Sampling time : 2 ms, confi gurable as voltage (0-10 V) or current (0-20 mA)
(1) Must be used with a line choke, refer to the Schneider Electric catalogue.
(2) Drive supplied without EMC fi lter
(3) SoMove setup software : available from 2011. Altivar 61 is also supported by Powersuite software workshop.
Pumping and ventilation machines
Drives for industry and infrastructure
Single-phase
200…240 V
Kn2 quadratic ratio, fl ux vector control with or without sensor, voltage/frequency ratio (2 or 5 points), energy saving ratio
As an optionHVAC protocols: LonWorks, BACnet, METASYS N2, APOGEE FLN P1
Cards (available as an option)Multi-pump cards, I/O extension cards, “Controller Inside” programmable card
Reduction of current harmonicsIntegrated DC choke
EMC fi lterIntegratedC2 EMC
As an option––
Motor powerkW/HP0.75/1ATV61W075N4 TA2ATV61E5075N4TA2
1.5/2ATV61WU15N4 TA2ATV61E5U15N4TA2
2.2/3ATV61WU22N4 TA2ATV61E5U22N4TA2
3/–ATV61WU30N4 TA3ATV61E5U30N4TA3
4/5ATV61WU40N4 TA3ATV61E5U40N4TA3
5.5/7.5ATV61WU55N4 TBATV61E5U55N4TB
7.5/10ATV61WU75N4 TBATV61E5U75N4TB
11/15ATV61WD11N4 TCATV61E5D11N4TC
15/20ATV61WD15N4 TDATV61E5D15N4TD
18.5/25ATV61WD18N4 TDATV61E5D18N4TD
22/30ATV61WD22N4 TEATV61E5D22N4TE
30/40ATV61WD30N4 TFATV61E5D30N4TF
37/50ATV61WD37N4 TFATV61E5D37N4TF
45/60ATV61WD45N4 TGATV61E5D45N4TG
55/75ATV61WD55N4 TGATV61E5D55N4TG
75/100ATV61WD75N4 TGATV61E5D75N4TG
90/125ATV61WD90N4 TGATV61E5D90N4TG
Drive with integrated C1 fi lter: add the letter C at the end of the reference For example, ATV61W075N4 becomes ATV61W075N4C
For other variants, please refer to the Schneider Electric catalogue.
(1) For ATV61W... range only.
(2) SoMove setup software : available from 2011. Altivar 61 is also supported by Powersuite software workshop.
Kn2 quadratic ratio, fl ux vector control with or without sensor, voltage/frequency ratio (2 or 5 points), energy saving ratio
(1) The Altivar 61 range in ready-assembled enclosure consists of: an ATV61H… drive, a switch and fast-acting fuses, an IP65 remote mounting kit for graphic display terminal
(2) SoMove setup software : available from 2011. Altivar 61 is also supported by Powersuite software workshop.
Three-phase
500 V
Three-phase
690 V
800 ATV61 EXC2C80YE4
IP23 offer available up to 2400 kW. For ratings above 800 kW, please consult your Regional Sales Offi ce.
24
Other versions: please consult our Customer Care Centre.
(2) The IP54 offer with separate air flow is available for power ratings upt o 800 kW. For higher power ratings up to 2400 kW, consult your customer care centre.
Three-phase
500 V
Three-phase
690 V
800 ATV61EXS5C80Y E14
Other versions: please consult our Customer Care Centre.
25
Page 30
Altivar 61
0.37…2400 kW
Pumping and ventilation machines
I/O extension and specific cards
Type of cardI/O extension
LogicExtended
Description1 relay logic output (“C/O” contact)
4 x 24 VDC positive or negative logic inputs
2 x 24 VDC open collector positive or negative logic
outputs
1 input for PTC probes
ReferenceVW3A3201VW3A3202
1 x 0…20 mA differential current analog input
1 software-configurable voltage (0…10 VDC) or
current (0…20 mA) analog input
2 software-configurable voltage (±10V, 0…10 VDC)
or current (0…20 mA) analog inputs
1 relay logic output (“C/O” contact)
4 x 24 VDC positive or negative logic inputs
2 x 24 VDC open collector positive or negative logic
outputs
1 input for PTC probes
1 frequency control input
"Controller Inside" programmable card
Type of cardProgrammable “Controller Inside”
Description
ReferenceVW3A3501
10 logic inputs, 2 of which can be used for 2 counters or 4 of which can be used for 2 incremental encoders
2 analog inputs, 6 logic outputs, 2 analog outputs, a master port for the CANopen bus, a PC port for
programming with the PS 1131 software workshop.
Multi-pump cards
Type of cardMulti-pump
DescriptionThe pump switching card ensures compatibility of
applications developed on the Altivar 38.
ReferenceVW3A3502
DescriptionThe VWA3503 “Water Solution” card can be used
to support all multi-pump applications.
ReferenceVW3A3503
26
This card is specific to pump switching.
It ensures optimum flow for an impeccable quality of service.
Its algorithm both saves energy and prolongs equipment service life.
This card offers all the functions needed to manage a pumping, booster, irrigation station, etc with the
operational safety of a control and monitoring system.
Other versions: please consult our Customer Care Centre.
Page 31
Accessories and options
Braking resistors
The network braking unit can be used to restore the following to the
line supply:
p The energy from the motor
p The energy from the motors controlled by several drives connected
on the same DC bus
Type of driveThree-phase
Supply voltage200…240 V 50/60 Hz380…480 V 50/60 Hz
As an optionModbus TCP, Modbus/Uni-Telway, EtherNet/IP, EtherCAT, DeviceNet, P
NTERBUS, CC-Link.
I
Cards (available as an option)
Reduction of current harmonicsDC choke integrated or supplied with the product or Altivar AFE (Active Front End ).
EMC fi lterIntegratedC2 EMC up to 4 kW, C3 EMC from 5,5 to 500 kW
As an optionC1 EMC from 0.75 to 500 kW
Motor powerkW/HP0.37/0.5
0.75/1
1.5/2
2.2/3
3/–
4/5
5.5/7.5
7.5/10
11/15
15/20
18.5/25
22/30
30/40
37/50
45/60
55/75
75/100
90/125
110/150
132/200
160/250
200/300
220/350
280/450
315/500
355/–
500/700
(1) Must be used with a line choke, Refer to the Schneider Electric catalogue.
(2) Drive supplied without EMC fi lter.
(3) A three-phase 380...480 V range on base plate is available from 0.75 to 11 kW. Please refer to the Schneider Electric catalogue.
(4) Vector control with speed feedback for synchronous motors is supported by the S383 variant of the Altivar 71.
(5) SoMove setup software : available from 2011. Altivar 71 is also supported by Powersuite software workshop.
As an optionModbus TCP, Modbus/Uni-Telway, EtherNet/IP, EtherCAT, DeviceNet, P
NTERBUS, CC-Link.
I
Cards (available as an option)
Reduction of current harmonicsDC choke integrated or DC choke optional or AFE Altivar (Active Front End)
EMC fi lterIntegratedC3 EMC
Motor powerkW/HP
(1) Vector control with speed feedback for synchronous motors is supported by the S383 variant of the Altivar 71.
(2) SoMove setup software : available from 2011. Altivar 71 is also supported by Powersuite software workshop..
(1) The Altivar 71 range in ready-assembled enclosure consists of:
– An ATV71H… drive
– A switch and fast-acting fuses
– An IP65 remote mounting kit for graphic display terminal
(2) SoMove setup software : available from 2011. Altivar 71 is also supported by Powersuite software workshop.
Three-phase
500 V
IP23 offer available up to 2000 kW. For ratings above 630 kW, please consult your Customer Care Centre.
Other versions: please consult our Customer Care Centre.
Three-phase
690 V
33
Page 38
Altivar 71 Plus
90…2000 kW
Dimensions (in mm) width x height x depth
ATV71EX…
E5 : 616 x 2264 x 659E9 : 616 x 2359 x 659
E6 : 816 x 2264 x 659E10 : 816 x 2359 x 659
E7 : 1016 x 2264 x 659E11 : 608 x 2359 x 659
E8 : 1216 x 2264 x 659E12 : 808 x 2359 x 6590
E13 : 1008 x 2359 x 659
E14 : 1208 x 2359 x 659
IP54 (1)Three-phase
380…415 V
Compact floor-standing enclosure
(1) The IP54 offer is available for power ratings up to 630 kW. For higher power ratings up to 2000 kW, consult your customer care centre.
Complex, high-power machines
Solutions in IP23 and IP54 ready-assembled enclosures
(2) The IP54 offer with separate air flow is available for power ratings up to 630 kW. For higher power ratings up to 2000 kW, consult your customer care centre.
Other versions: please consult our Customer Care Centre.
35
Page 40
Altivar 71
0.37…2000 kW
Type of cardI/O extension
Description1 relay logic output (“C/O” contact)
ReferenceVW3A3201VW3A3202
Complex, high-power machines
I/O extension and specific cards
LogicExtended
4 x 24 VDC positive or negative logic inputs
2 x 24 VDC open collector positive or negative logic
outputs
1 input for PTC probes
1 x 0…20 mA differential current analog input
1 software-configurable voltage (0…10 VDC) or
current (0…20 mA) analog input
2 software-configurable voltage (±10V, 0…10 VDC)
or current (0…20 mA) analog inputs
1 relay logic output (“C/O” contact)
4 x 24 VDC positive or negative logic inputs
2 x 24 VDC open collector positive or negative logic
outputs, 1 input for PTC probes, 1 frequency control
input
"Controller Inside" programmable card
Type of cardProgrammable “Controller Inside”
Description10 logic inputs, 2 of which can be used for 2 counters or
ReferenceVW3A3501
4 of which can be used for 2 incremental encoders
2 analog inputs, 6 logic outputs, 2 analog outputs, a master port for the CANopen bus, a PC port for
programming with the PS 1131 software workshop
36
Other versions: please consult our Customer Care Centre.
Material handling machines
Material working machines
Assembling machines
DescriptionThe Lexium 32 servo range consists of three
high-performance book-size servo drive
models – Lexium 32 Compact, Lexium 32
Advanced and Lexium 32 Modular – and
two motor families – the versatile mediuminertia Lexium BMH and the dynamic lowinertia Lexium BSH.
Power range0.15…7 kWup to 750 W
Voltage range115…240 VAC, 400…480 VAC24…48 VDC, 115…240 VAC
Speedup to 8000 rpmup to 1000 rpm
Torqueup to 84 Nmup to 16.5 Nm
Communication interfacesCANopen, CANmotion, PROFIBUS DP,
The Lexium SDx stepper motor drive range
consists of two high-precision stepper drive
lines – the three-phase stepper drives
Lexium SD3 and the two-phase stepper
drives Lexium SD2. These drive lines are
complemented by two perfectly matched
stepper motor families – Lexium BRS3 threephase stepper motors and Lexium BRS2
two-phase stepper motors.
CANopen, CANmotion, PROFIBUS DP or
Pulse/Direction
40
Safety function (STO) on board
Enhanced Safety Module (SS1, SS2, SLS,
SOS)
Encoder module for digital and analog
encoders and resolvers
Other versions: Please consult your Schneider Electric sales offi ce.
Safety function (STO) on board
(Lexium SD3 28)
Page 45
C Applications :
Lexium Integrated Drives allow for extremely space-saving
decentralised motion solutions.
C Applications :
The Lexium Linear Motion products are designed for
maximum fl exibility, performance and cost-effectiveness.
This range offers products for all linear movements in the
automation industry from single-axis to multi-axis systems.
Integrated DrivesLinear Motion
Lexium ILALexium ILELexium ILSLexium PASLexium CAS
Lexium ILP / ILTLexium TASLexium MAX
Format adjustment
Printing machines
Material handling machines
The Lexium ILx Integrated Drives comprise motor, positioning controller,
power electronics, fi eldbus and “Safe Torque Off” safety function in an
extremely compact single device. Lexium ILx Integrated Drives are available
with all important motor technologies (servo, brushless DC, stepper).
Safety function (STO) on board
(Lexium ILA, Lexium ILE, Lexium ILS)
Stand-alone device with controller inside (Lexium ILP)
Material handling machines
Material working machines
On-the-fl y working machines
Assembling machines
Lexium Linear Motion is a comprehensive linear motion range
comprising Lexium PAS portal axes, Lexium TAS linear tables, Lexium
CAS cantilever and telescopic axes and Lexium MAX
multi-axis systems.
Multi axes:
Stroke up to 5.5 m
Load up to 130 kg
Speed up to 4 m/s
Available as individual components or completely
pre-assembled, customised systems with drives and motors
Other versions: Please consult your Schneider Electric sales offi ce.
41
Page 46
Selection guide
C Applications :
Lexium Motion Controllers can be used as a stand-alone motion and
automation controllers for machines without a PLC or as pure motion
controllers for machines in which a PLC takes care of automation control.
Axis controller
Lexium Motion Controllers
MachinesPackaging machines
Material handling machines
Material working machines
Assembling machines
DescriptionThe compact LMC Lexium Motion Controllers are used to control multiple synchronised
Technical informationSynchronisation of up to 4 axes in 2 ms
Communication interfacesModbus, CANmotion, Profibus DP, DeviceNet, Ethernet TCP/IP (for programming)
axes via a motion bus and feature high performance coupled with economy.
Synchronisation of up to 8 axes in 4 ms
PLCopen function blocks single / multi axis control
Application function blocks (Rotary knife, Flying shear, Clamping, Grouping/Ungrouping)
42
Other versions: please consult our Customer Care Centre.
Page 47
Lexium Controller
Motion control
Motion controller
Controller typeOptimisedStandardExtended
Drive synchronisationUp to 4 axes2 ms
CAN Motion busUp to 8 axes4 ms
Interpolation of drive position loops 250 μs
Internal memoryRAM 1 MB
Flash Eeprom1 MB
Protected RAM60 Kb
Expert applicationApplication function blocks yes
Single-axis PLCopen controlyes
Multi-axis PLCopen controlyes
2D interpolationyes
Number of logic inputs8 + 4 Fast inputs
Number of logic outputs8 8
CommunicationModbus yesyesyesyes
CANopen automation–yesyesyes
Ethernet TCP/IP–yesyesyes
Profibus DP V1––yes–
Device Net–––yes
ReferenceLMC10LMC20LMC20A1307LMC20A1309
Software solutions
Easy Motion… for configuring
motion control functions
b Axis parameter setting
b Drive and controller adjustment and diagnostics
b Creation of position registers via the Teach function
b Management of axis operating modes and manual control
b Configuration of positioning tasks
b Editing cam profiles
b Application back up and restore
Motion Pro… for configuring andprogramming
motion control functions
b Retains the same benefits as Easy Motion mode for motion control
b Creates the whole application, control system function and motion control
function, using the programming editor conforming to standard IEC 61131
b Saves the machine signature
b Protection of application programs
Other versions: please consult our Customer Care Centre.
43
Page 48
Lexium 32
Motion control
Lexium 32 Servo Drives and Motors
Main functionsLexium 32 CompactLexium 32 AdvancedLexium 32 Modular
24 V c logic inputs 6, reassignable3, reassignable4, reassignable
24 V c capture inputs (1) (2)–12
24 V c logic outputs (1)5, reassignable2, reassignable3, reassignable
Analog inputs2–
Pulse control input1, configurable as: RS 422 link
ESIM PTO outputRS 422 link
Safety functionsIntegrated“Safe Torque Off” STO
As an option–Safe Stop 1 (SS1) and Safe Stop 2
SensorIntegratedSinCos Hiperface
As an option–Resolver encoder
Pulse train
Electronic gearbox
Speed control
Current control
–Stop window
5 V or 24 V push-pull
5 V or 24 V open collector
®
sensor
Modbus serial link
CANopen, CANmotion machine bus
Homing
Manual mode (JOG)
Speed control
Current control
Position control
Rapid entry of position values
Modbus serial link
Pulse train
bus, DeviceNet, EtherNet/IP,
PROFIBUS DP
Homing
Manual mode (JOG)
Motion sequence
Electronic gearbox
Speed control
Current control
Position control
Stop window
Rapid entry of position values
Rotary axes
Position register
Other versions: please consult our Customer Care Centre.
49
Page 54
Lexium 32
Motion Control
Configuration tools
Multi-Loader configuration tool
UseFor downloading configurations from a PC or drive and duplicating them on another drive.
The drives do not need to be powered-up.
Supplied with:
1 cordset equipped with 2 RJ45 connectors
1 cordset equipped with one type A USB connector and one mini B USB connector
1 x 2 GB SD memory card
1 x female/female RJ 45 adaptor
4 AA 1.5 V LR6 round batteries
ReferenceVW3 A8 121
Single memory cardPack of 25 memory cards
UseUsed to store parameters of the Lexium 32 servo drive.
Another Lexium 32 servo drive can be commissioned immediately if the application is undergoing
maintenance or duplication.
ReferenceVW3 M8 705VW3 M8 704
Memory card recorder
UseWrites data from the Lexium 32 servo drive to the memory card.
This recorder is not supplied by Schneider Electric.
ReferenceSee the User's manual
SoMove setup software
The SoMove setup software is used to configure, adjust, debug and maintain the Lexium 32 servo drive,
as for all other Schneider Electric variable speed drives and starters.
It communicates via Bluetooth® wireless link with the servo drive, which is equipped with the ModbusBluetooth® adaptor (VW3 A8 114).
50
SoMove Mobile application for mobile phone
The SoMove Mobile software converts any compatible mobile phone into a remote graphic display
terminal, offering an identical Human-Machine Interface.
Particularly suitable for on-site or remote maintenance operations, the SoMove Mobile software can be
used to print out and save configurations, import them from a PC and export them to a PC, or to a servo
drive equipped with the Modbus adaptor via the Bluetooth® wireless link.
Other versions: please consult our Customer Care Centre.
Page 55
Lexium 32
Motion Control
Modules for Lexium 32M
Communication modules
Lexium 32M can be connected to the following communication buses and networks: CANopen and CANmotion, DeviceNet, Profi bus DP V1, EtherNet/IP
CANopen / CANmotion module with SUB-D 9 connectorVW3 A3 618
DeviceNet moduleVW3 M3 301
Profi bus DP V1 moduleVW3 A3 607
EtherNet/IP moduleVW3 A3 616
Module CANopen / CANmotion avec bornier 5 points de vis VW3 A3 628
Module EtherCAT with 5 points screw terminalVW3 A3 601
Second encoder modules
MachineMotor
Lexium 32M has an input for an additional encoder to connect third party motor (motor encoder) or to improve positioning accuracy (machine encoder)
Reference Module for resolver encoderVW3 M3 401x
Module for digital encoder (A/B/I, BiSS, EndDat 2.2, SSI)VW3 M3 402x
Module for analog encoder (1 Vpp/Hall, 1 Vpp, Hiperface) VW3 M3 403x (Hiperface only)x
Safety module
eSM safety module allows Lexium 32M servo drives to access additionnal IEC/EN 61800-5-2 safety functions: SS1, SS2, SLS, SOS
Reference eSM safety module allowsVW3 M3 501
Connection elements
Power cordsets
DescriptionCables equipped with one M23 industrial connector
(servo motor end)
From servo motorBMH 070pp, BMH 100pp,
BMH 1401P, BSH 055pp,
BSH 070pp, BSH 100pp,
BSH 1401P
To servo driveLXM 32pppppp
Composition[(4 x 1.5 mm2) + (2 x 1 mm2)]
Length 3 m3 m3 m
ReferenceVW3 M5 101 R30
BMH 1402P, BMH 1403PBMH 205pP,
LXM 32pD72N4LXM 32pD72N4
[(4 x 2.5 mm2) + (2 x 1 mm2)][(4 x 4 mm2) + (2 x 1 mm2)]
VW3 M5 102 R30VW3 M5 103 R30
Cables equipped with one
M40 industrial connector
(servo motor end)
BSH 1403T, BSH 1404P
BSH 1402T
,
Encoder cordsets
Description
From servo motor
To servo drive
Composition
Length 3 m
Reference
SinCos Hiperface® encoder cables equipped with an M23 industrial connector (servo motor end)
and an RJ45 connector with 8 + 2 contacts (servo drive end)
BMH ppppp, BSH ppppp
LXM 32pppppp
[3 x (2 x 0.14 mm2) + (2 x 0.34 mm2)]
VW3 M8 102 R30
Other versions: please consult our Customer Care Centre.
51
Page 56
Lexium SDp
Motion Control
Stepper drives and stepper motors
Assignment of BRS2 2-phase stepper motors and SD2 stepper motor drives
BRS2 2-phase stepper motorsSD21ppU20CSD21ppU50C
24…48 V; 3 A24…48 V; 5 A
BRS2360.07 Nm–
BRS2420.23…0.53 Nm–
BRS2570.64…1.69 Nm0.64…1.69 Nm
BRS285–2.96…9.20 Nm
Assignment of BRS3 3-phase stepper motors and SD3 stepper motor drives
Lexium ILE with included spurwheel gearbox.
Ratios:18:1, 38:1, 54:1, 115:1
Lexium ILE with included worm gearbox with hollow shaft.
Ratios: 24:1, 54:1, 92:1, 115:1
Lexium ILE with Brushless DC MotorNominal Torque
ILE1 for CANopen, PROFIBUS DP, RS485
ILE1p6610.240.0848005000
ILE1p661 spurwheel gearingup to 11.0up to 8.04444
ILE1p661 worm gearingup to 10.6up to 16.74444
ILA2 for DeviceNet, EtherCAT, EtherNet/IP, Modbus TCP, Ethernet Powerlink
ILE2p6610.260.0860007000
ILE2p661 spurwheel gearingup to 12up to 9.194444
ILE2p661 worm gearingup to 10.6up to 16.74444
ILE2p6620.50.10650007000
Nominal Torque
(Nm)
(Nm)
Maximum Torque
(Nm)
Detent Torque
(Nm)
Nominal Speed
(Rpm)
Nominal Speed
(Rpm)
Maximum Speed
(Rpm)
Maximum Speed
(Rpm)
Nominal Power
(W)
Lexium ILS with three-phase Stepper MotorMaximum Torque
Other versions: please consult our Customer Care Centre.
55
Page 60
Lexium Linear Motion
Motion Control
Linear axes
ProductLexium PAS BLexium PAS S
Axis typePortal axes
MovementNumber of directions1
Movement typeTypically horizontal
Position of the loadOn carriage
DriveToothed beltBallscrew
Type of guideBall or rollerBall
Main characteristicsHigh dynamic response, Long stroke length, High
positioning speed
High precision movement (positioning, repeatability,
guiding), High feed forces, High rigidity
Dynamic response
Precision
Maximum payload100 kg100 kg
Maximum driving force 2600 N4520 N
Maximum speed of movement of the load 8 m/s1.25 m/s
Maximum working stroke5500 mm3000 mm
Repeatability± 0.05 mm± 0.02 mm
OptionsChoice of guide type: Ball (for applications requiring
ReferencePAS 4pBPAS 4pS
gggggggg
gggggggg
high forces and torques) or roller (simple, costeffective solution), Wide range of sensors, Choice of
carriage type for adapting to the load, Option to add
carriages, Protective metal strip.
Choice of pitch , Protective metal strip, Wide range of
sensors, Choice of carriage type for adapting to the
load, Option to add carriages, Option to add
ballscrew supports for longer axes
Multi-axis systems
ProductLexium MAX HLexium MAX S
Axis typeDouble portal axes
MovementNumber of directions1
Movement typeCombination of two parallel axes
Position of the loadOn two parallel carriages
Multi-axis system typePAS 4pB axes + PAS 4pH support axis
DriveToothed belt on one axis Toothed belt on both axes
Type of guideBall or rollerBall or roller
Main characteristicsLong stroke length, High dynamic response, High
Maximum payload250 kg300 kg
Maximum working
stroke
OptionsChoice of guide type: Ball (for applications requiring high forces and torques) or roller (simple, cost-effective
ReferenceMAX HMAX S
On the X-axis5500 mm
On the Y-axis–
On the Z-axis–
Z
X
Y
PAS 4
pB + PAS 4pB axes
(driven by the load)
precision movement (positioning, guiding)
solution), Protective metal strip, Anti-corrosion version, Anti-static belt, Wide range of sensors, Several
different motor mounting options, Variable distance between the two axes
(shaft-driven)
Long stroke length, High precision movement
(positioning, guiding), High feed forces
56
Other versions: please consult our Customer Care Centre.
Page 61
Lexium TASLexium CAS 4Lexium CAS 3Lexium CAS 2
Linear tablesCantilever axes with mobile structure on
profile
1
Typically horizontalTypically verticalTypically horizontal
On carriage
BallscrewToothed beltToothed belt or rackToothed belt
Double, ballBall or rollerBallBall or roller
High precision movement (positioning,
repeatability, guiding), High feed forces,
High rigidity, Feed movement without
mechanical backlash
gggggggggggggg
gggggggggggggg
150 kg50 kg18 kg35 kg
2580 N2150 N705 N1500 N
1 m/s3 m/s3 m/s3 m/s
1500 mm1200 mm500 mm2400 mm
± 0.02 mm± 0.05 mm± 0.05 mm± 0.1 mm
Choice of pitch , Several different motor
mounting options
TAS 4CAS 4CAS 3CAS 2
On the side of the profile or on the 2 end blocks
Long stroke length, High feed forces, Option
to mount the load on the side of the profile or
on the end blocks, High rigidity
Choice of guide type: Ball (for applications
requiring high forces and torques) or roller
(simple, cost-effective solution), Protective
metal strip, Anti-corrosion version, Wide
range of sensors
Cantilever axes with mobile structure on
parallel rods
On the 2 end blocksOn carriage
Compact, Mobile structure with light travel
weight
Anti-corrosion version, Anti-static beltChoice of guide type: Ball (for applications
Telescopic axes
Long stroke length from a compact unit,
High rigidity, High dynamic response
requiring high forces and torques) or roller
(simple, cost-effective solution), Choice of
carriage type for adapting to the load
Lexium MAX PLexium MAX R2Lexium MAX R3
Linear positionersPortal robots
23
Horizontal and vertical: Combination of one X-axis and one
Z-axis
On the side or on the end blocks of the Z-axis profileOn the Y-axis carriageOn the side or on the end blocks of the Z-axis profile
MAX S + CAS 4 axes
MAX S + CAS 3 axes
Toothed belt on each axis
Ball or roller
Dynamic load positioningLong stroke length on both axesLong stroke length on three axes
50 kg130 kg50 kg
5500 mm
–1500 mm1500 mm
1200 mm–1200 mm
Choice of guide type: Ball (for applications requiring high forces and torques) or roller (simple, cost-effective solution), Wide range of sensors
Supplied as standard: Protective metal strip , Anti-corrosion version
MAX P
Horizontal: Combination of two perpendicular axes X and Y Horizontal and vertical: Combination of two perpendicular
axes X and Y and one Z-axis
MAX S + MAX H axes
MAX S + PAS 4
MAX Rp2MAX Rp3
pB axes
MAX S + MAX H + CAS 4 axes
MAX S + MAX H + CAS 3 axes
Other versions: please consult our Customer Care Centre.
57
Page 62
Schneider Electric Industries SAS
Head Office
35, rue Joseph Monier - CS 30323
F92500 Rueil-Malmaison Cedex
France
www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perfor m the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the infor mation contained herein.
Design : IGS-CP
Photos : Schneider Electric
Print :
02/2011
DIA2ED2040303EN
- V8.0ART. 096100
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