Schneider Electric M258 User Manual

Modicon M258

EIO0000004159 09/2020

Modicon M258

Logic Controller
Hardware Guide

09/2020

EIO0000004159.00

www.schneider-electric.com

The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein. If you
have any suggestions for improvements or amendments or have found errors in this publication,
please notify us.

You agree not to reproduce, other than for your own personal, noncommercial use, all or part of
this document on any medium whatsoever without permission of Schneider Electric, given in
writing. You also agree not to establish any hypertext links to this document or its content.
Schneider Electric does not grant any right or license for the personal and noncommercial use of
the document or its content, except for a non-exclusive license to consult it on an "as is" basis, at
your own risk. All other rights are reserved.

All pertinent state, regional, and local safety regulations must be observed when installing and
using this product. For reasons of safety and to help ensure compliance with documented system
data, only the manufacturer should perform repairs to components.

When devices are used for applications with technical safety requirements, the relevant
instructions must be followed.

Failure to use Schneider Electric software or approved software with our hardware products may
result in injury, harm, or improper operating results.

Failure to observe this information can result in injury or equipment damage.

© 2020 Schneider Electric. All rights reserved.

2 EIO0000004159 09/2020

Table of Contents

Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Chapter 1 TM5 System General Rules for Implementing . . . . . . . . 13

Installation and Maintenance Requirements . . . . . . . . . . . . . . . . . . . .

Wiring Best Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TM5 Environmental Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 2 Modicon M258 Logic Controller Features. . . . . . . . . . . . 27

About the Modicon M258 Logic Controller . . . . . . . . . . . . . . . . . . . . .

Controller Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Controller Common Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . .

Real Time Clock (RTC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 3 Modicon M258 Logic Controller Installation . . . . . . . . . . 39

First Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 4 TM258LD42DT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Characteristics of the Controller Power Distribution Module . . . . . . . .

Chapter 5 TM258LD42DT4L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Characteristics of the Controller Power Distribution Module . . . . . . . .

Chapter 6 TM258LF42DT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Characteristics of the Controller Power Distribution Module . . . . . . . .

Chapter 7 TM258LF42DT4L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Characteristics of the Controller Power Distribution Module . . . . . . . .

Chapter 8 TM258LF66DT4L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Characteristics of the Controller Power Distribution Module . . . . . . . .

Chapter 9 TM258LF42DR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Characteristics of the Controller Power Distribution Module . . . . . . . .

Chapter 10 Power Distribution Wiring Diagram. . . . . . . . . . . . . . . . . 89

Wiring Diagram for External Power Supplies . . . . . . . . . . . . . . . . . . .

14
17
23

28
30
31
34

39

42
46

50
54

58
62

66
70

74
78

82
86

89

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Chapter 11 Integrated Communication Ports . . . . . . . . . . . . . . . . . . . 91

Ethernet Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CAN Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

USB Programming Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

USB Host Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Serial Line Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

92

96
100
102
104

Chapter 12 PCI Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

PCI Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

109

Chapter 13 Embedded Expert I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Expert I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fast Inputs Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Regular Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fast Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

112
117
120
122

Chapter 14 Embedded Regular I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Digital DI6DE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Digital DI12DE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Digital DO12TE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Analog AI4LE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Relay DO6RE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

126
130
134
139
143

Chapter 15 Connecting the Modicon M258 Logic Controller to a PC . 149

Connecting the Controller to a PC . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

149
151
161

4 EIO0000004159 09/2020

Safety Information

Important Information

NOTICE

Read these instructions carefully, and look at the equipment to become familiar with the device
before trying to install, operate, service, or maintain it. The following special messages may appear
throughout this documentation or on the equipment to warn of potential hazards or to call attention
to information that clarifies or simplifies a procedure.

EIO0000004159 09/2020 5

PLEASE NOTE

Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.

A qualified person is one who has skills and knowledge related to the construction and operation
of electrical equipment and its installation, and has received safety training to recognize and avoid
the hazards involved.

QUALIFICATION OF PERSONNEL

Only appropriately trained persons who are familiar with and understand the contents of this
manual and all other pertinent product documentation are authorized to work on and with this
product.

The qualified person must be able to detect possible hazards that may arise from parameterization,
modifying parameter values and generally from mechanical, electrical, or electronic equipment.
The qualified person must be familiar with the standards, provisions, and regulations for the
prevention of industrial accidents, which they must observe when designing and implementing the
system.

INTENDED USE

The products described or affected by this document, together with software, accessories, and
options, are programmable logic controllers (referred to herein as “logic controllers”), intended for
industrial use according to the instructions, directions, examples, and safety information contained
in the present document and other supporting documentation.

The product may only be used in compliance with all applicable safety regulations and directives,
the specified requirements, and the technical data.

Prior to using the product, you must perform a risk assessment in view of the planned application.
Based on the results, the appropriate safety-related measures must be implemented.

Since the product is used as a component in an overall machine or process, you must ensure the
safety of persons by means of the design of this overall system.

Operate the product only with the specified cables and accessories. Use only genuine accessories
and spare parts.

Any use other than the use explicitly permitted is prohibited and can result in unanticipated
hazards.

6 EIO0000004159 09/2020

About the Book

At a Glance

Document Scope

The purpose of this document is to:

 show you how to install and operate your controller,
 show you how to connect the controller to a programming device equipped with EcoStruxure

Machine Expert software

 help you understand how to interface the controller with I/O modules, HMI and other devices
 help you become familiar with the controller features.

NOTE: Read and understand this document and all related documents
installing, operating or maintaining your controller.

Users should read through the entire document to understand all its features.

(see page 8)

before

Validity Note

This document has been updated for the release of EcoStruxure

TM

Machine Expert V1.2.5.

The technical characteristics of the devices described in the present document also appear online.
To access the information online, go to the Schneider Electric home page

https://www.se.com/ww/en/download/

.

The characteristics that are described in the present document should be the same as those
characteristics that appear online. In line with our policy of constant improvement, we may revise
content over time to improve clarity and accuracy. If you see a difference between the document
and online information, use the online information as your reference.

EIO0000004159 09/2020 7

Related Documents

Title of Documentation Reference Number

Modicon M258 Logic Controller Programming Guide

Modicon TM5 Flexible System - System Planning and Installation
Guide

Modicon TM5 Digital I/O Modules Hardware Guide

Modicon TM5 Analog I/O Modules Hardware Guide

Modicon TM5 Expert (High Speed Counter) Modules Hardware
Guide

Modicon TM5 Transmitter and Receiver Modules Hardware Guide

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EIO0000004139 (Ita)
EIO0000004140 (Chs)

EIO0000003161 (ENG)
EIO0000003162 (FRE)
EIO0000003163 (GER)
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EIO0000003166 (CHS)

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EIO0000003198 (FRE)
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EIO0000003200 (SPA)
EIO0000003201 (ITA)
EIO0000003202 (CHS)

EIO0000003203 (ENG)
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EIO0000003208 (CHS)

EIO0000003209 (ENG)
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EIO0000003212 (SPA)
EIO0000003213 (ITA)
EIO0000003214 (CHS)

EIO0000003215 (ENG)
EIO0000003216 (FRE)
EIO0000003217 (GER)
EIO0000003218 (SPA)
EIO0000003219 (ITA)
EIO0000003220 (CHS)

8 EIO0000004159 09/2020

Title of Documentation Reference Number

TM5 PCI Communication Modules Hardware Guide

Modicon M258 Logic Controller Instruction Sheet

You can download these technical publications and other technical information from our website
at https://www.se.com/ww/en/download/ .

Product Related Information

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

 Disconnect all power from all equipment including connected devices prior to removing any

covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.

 Always use a properly rated voltage sensing device to confirm the power is off where and when

indicated.

 Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a

proper ground connection exists before applying power to the unit.

 Use only the specified voltage when operating this equipment and any associated products.

Failure to follow these instructions will result in death or serious injury.

EIO0000003173 (ENG)
EIO0000003174 (FRE)
EIO0000003175 (GER)
EIO0000003176 (SPA)
EIO0000003177 (ITA)
EIO0000003178 (CHS)

BBV56040

DANGER

DANGER

POTENTIAL FOR EXPLOSION

 Only use this equipment in non-hazardous locations, or in locations that comply with Class I,

Division 2, Groups A, B, C and D.

 Do not substitute components which would impair compliance to Class I, Division 2.
 Do not connect or disconnect equipment unless power has been removed or the location is

known to be non-hazardous.

 Do not use the USB port(s), if so equipped, unless the location is known to be non-hazardous.

Failure to follow these instructions will result in death or serious injury.

EIO0000004159 09/2020 9

WARNING

LOSS OF CONTROL

 The designer of any control scheme must consider the potential failure modes of control paths

and, for certain critical control functions, provide a means to achieve a safe state during and
after a path failure. Examples of critical control functions are emergency stop and overtravel
stop, power outage and restart.

 Separate or redundant control paths must be provided for critical control functions.
 System control paths may include communication links. Consideration must be given to the

implications of unanticipated transmission delays or failures of the link.

 Observe all accident prevention regulations and local safety guidelines.
 Each implementation of this equipment must be individually and thoroughly tested for proper

1

operation before being placed into service.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

1

For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest
edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of
Adjustable-Speed Drive Systems" or their equivalent governing your particular location.

WARNING

UNINTENDED EQUIPMENT OPERATION

 Only use software approved by Schneider Electric for use with this equipment.
 Update your application program every time you change the physical hardware configuration.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

10 EIO0000004159 09/2020

Terminology Derived from Standards

The technical terms, terminology, symbols and the corresponding descriptions in this manual, or
that appear in or on the products themselves, are generally derived from the terms or definitions
of international standards.

In the area of functional safety systems, drives and general automation, this may include, but is not
limited to, terms such as

safety, safety function, safe state, fault, fault reset, malfunction, failure

error, error message, dangerous

Among others, these standards include:

Standard Description

IEC 61131-2:2007 Programmable controllers, part 2: Equipment requirements and tests.

ISO 13849-1:2015 Safety of machinery: Safety related parts of control systems.

EN 61496-1:2013 Safety of machinery: Electro-sensitive protective equipment.

ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk

EN 60204-1:2006 Safety of machinery - Electrical equipment of machines - Part 1: General

ISO 14119:2013 Safety of machinery - Interlocking devices associated with guards - Principles

ISO 13850:2015 Safety of machinery - Emergency stop - Principles for design

IEC 62061:2015 Safety of machinery - Functional safety of safety-related electrical, electronic,

IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-

IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-

IEC 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-

IEC 61784-3:2016 Industrial communication networks - Profiles - Part 3: Functional safety

2006/42/EC Machinery Directive

2014/30/EU Electromagnetic Compatibility Directive

2014/35/EU Low Voltage Directive

General principles for design.

Part 1: General requirements and tests.

reduction

requirements

for design and selection

and electronic programmable control systems

related systems: General requirements.

related systems: Requirements for electrical/electronic/programmable
electronic safety-related systems.

related systems: Software requirements.

fieldbuses - General rules and profile definitions.

,

, etc.

EIO0000004159 09/2020 11

In addition, terms used in the present document may tangentially be used as they are derived from
other standards such as:

Standard Description

IEC 60034 series Rotating electrical machines

IEC 61800 series Adjustable speed electrical power drive systems

IEC 61158 series Digital data communications for measurement and control – Fieldbus for use in

industrial control systems

Finally, the term
hazards, and is defined as it is for a

2006/42/EC

(

zone of operation

) and

ISO 12100:2010

may be used in conjunction with the description of specific

hazard zone

or

danger zone

in the

Machinery Directive

.

NOTE: The aforementioned standards may or may not apply to the specific products cited in the
present documentation. For more information concerning the individual standards applicable to the
products described herein, see the characteristics tables for those product references.

12 EIO0000004159 09/2020

Modicon M258

Rules for Implementing

EIO0000004159 09/2020

TM5 System General Rules for Implementing

Chapter 1

TM5 System General Rules for Implementing

What Is in This Chapter?

This chapter contains the following topics:

Installation and Maintenance Requirements 14

Wiring Best Practices 17

TM5 Environmental Characteristics 23

Topic Page

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Rules for Implementing

Installation and Maintenance Requirements

Before Starting

Read and understand this chapter before beginning the installation of your TM5 System.

The use and application of the information contained herein require expertise in the design and
programming of automated control systems. Only you, the user, machine builder or integrator, can
be aware of all the conditions and factors present during installation and setup, operation, and
maintenance of the machine or process, and can therefore determine the automation and
associated equipment and the related safeties and interlocks which can be effectively and properly
used. When selecting automation and control equipment, and any other related equipment or
software, for a particular application, you must also consider any applicable local, regional or
national standards and/or regulations.

Pay particular attention in conforming to any safety information, different electrical requirements,
and normative standards that would apply to your machine or process in the use of this equipment.

NOTICE

ELECTROSTATIC DISCHARGE

 Store all components in their protective packaging until immediately before assembly.
 Never touch exposed conductive parts such as contacts or terminals.

Failure to follow these instructions can result in equipment damage.

Disconnecting Power

All options and modules should be assembled and installed before installing the control system on
a mounting rail, onto a mounting plate or in a panel. Remove the control system from its mounting
rail, mounting plate or panel before disassembling the equipment.

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

 Disconnect all power from all equipment including connected devices prior to removing any

covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.

 Always use a properly rated voltage sensing device to confirm the power is off where and when

indicated.

 Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a

proper ground connection exists before applying power to the unit.

 Use only the specified voltage when operating this equipment and any associated products.

Failure to follow these instructions will result in death or serious injury.

14

DANGER

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Programming Considerations

UNINTENDED EQUIPMENT OPERATION

 Only use software approved by Schneider Electric for use with this equipment.
 Update your application program every time you change the physical hardware configuration.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Operating Environment

POTENTIAL FOR EXPLOSION

 Only use this equipment in non-hazardous locations, or in locations that comply with Class I,

Division 2, Groups A, B, C and D.

 Do not substitute components which would impair compliance to Class I, Division 2.
 Do not connect or disconnect equipment unless power has been removed or the location is

known to be non-hazardous.

 Do not use the USB port(s), if so equipped, unless the location is known to be non-hazardous.

Failure to follow these instructions will result in death or serious injury.

Rules for Implementing

WARNING

DANGER

WARNING

UNINTENDED EQUIPMENT OPERATION

Install and operate this equipment according to the conditions described in the Environmental
Characteristics.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

NOTE: Individual I/O modules may differ in terms of operating temperature de-ratings or other
important environmental characteristics. For the specific information, refer to the hardware guide
for your particular module.

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Rules for Implementing

Installation Considerations

UNINTENDED EQUIPMENT OPERATION

 Use appropriate safety interlocks where personnel and/or equipment hazards exist.
 Install and operate this equipment in an enclosure appropriately rated for its intended

environment and secured by a keyed or tooled locking mechanism.

 Use the sensor and actuator power supplies only for supplying power to the sensors or

actuators connected to the module.

 Power line and output circuits must be wired and fused in compliance with local and national

regulatory requirements for the rated current and voltage of the particular equipment.

 Do not use this equipment in safety-critical machine functions unless the equipment is

otherwise designated as functional safety equipment and conforming to applicable regulations
and standards.

 Do not disassemble, repair, or modify this equipment.
 Do not connect any wiring to reserved, unused connections, or to connections designated as

No Connection (N.C.).

Failure to follow these instructions can result in death, serious injury, or equipment damage.

NOTE: JDYX2 or JDYX8 fuse types are UL-recognized and CSA approved.

WARNING

16

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Wiring Best Practices

Introduction

There are several rules that must be followed when wiring the TM5 System.

Wiring Rules

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

 Disconnect all power from all equipment including connected devices prior to removing any

covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.

 Always use a properly rated voltage sensing device to confirm the power is off where and when

indicated.

 Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a

proper ground connection exists before applying power to the unit.

 Use only the specified voltage when operating this equipment and any associated products.

Failure to follow these instructions will result in death or serious injury.

The following rules must be applied when wiring the TM5 System:

 I/O and communication wiring must be kept separate from the power wiring. Route these 2 types

of wiring in separate cable ducting.

 Verify that the operating conditions and environment are within the specification values.
 Use proper wire sizes to meet voltage and current requirements.
 Use copper conductors only.
 Use twisted pair, shielded cables for analog, expert, or fast I/O and TM5 bus signals.
 Use twisted pair, shielded cables for encoder, networks and fieldbus (CAN, serial, Ethernet).

Rules for Implementing

DANGER

EIO0000004159 09/2020 17

Rules for Implementing

Use shielded, properly grounded cables for all analog and high-speed inputs or outputs and
communication connections. If you do not use shielded cable for these connections,
electromagnetic interference can cause signal degradation. Degraded signals can cause the
controller or attached modules and equipment to perform in an unintended manner.

UNINTENDED EQUIPMENT OPERATION

 Use shielded cables for all fast I/O, analog I/O and communication signals.

 Ground cable shields for all analog I/O, fast I/O and communication signals at a single point
 Route communication and I/O cables separately from power cables.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

1

Multipoint grounding is permissible if connections are made to an equipotential ground plane
dimensioned to help avoid cable shield damage in the event of power system short-circuit currents.

Refer to the section Grounding the TM5 System to ground the shielded cables.

This table provides the wire sizes to use with the removable spring terminal blocks (TM5ACTB06,
TM5ACTB12, TM5ACTB12, TM5ACTB12PS, TM5ACTB32):

WARNING

1

.

18

This table provides the wire sizes to use with the TM5ACTB16 terminal blocks:

DANGER

FIRE HAZARD

Use only the correct wire sizes for the maximum current capacity of the I/O channels and power
supplies.

Failure to follow these instructions will result in death or serious injury.

EIO0000004159 09/2020

The spring clamp connectors of the terminal block are designed for only one wire or one cable end.
Two wires to the same connector must be installed with a double wire cable end to help prevent
loosening.

LOOSE WIRING CAUSES ELECTRIC SHOCK

Do not insert more than one wire per connector of the spring terminal blocks unless using a
double wire cable end (ferrule).

Failure to follow these instructions will result in death or serious injury.

TM5 Terminal Block

Inserting an incorrect terminal block into the electronic module can cause unintended operation of
the application and/or damage the electronic module.

ELECTRIC SHOCK OR UNINTENDED EQUIPMENT OPERATION

Connect the terminal blocks to their designated location.

Failure to follow these instructions will result in death or serious injury.

Rules for Implementing

DANGER

DANGER

NOTE: To help prevent a terminal block from being inserted incorrectly, ensure that each terminal
block and electronic module is clearly and uniquely coded.

EIO0000004159 09/2020 19

Rules for Implementing

TM5 Strain Relief Using Cable Tie

There are 2 methods to reduce the stress on cables:

 The terminal blocks have slots to attach cable ties. A cable tie can be fed through this slot to

secure cables and wires to reduce stress between them and the terminal block connections.

 After grounding the TM5 System by means of the grounding plate TM2XMTGB, wires can be

bundled and affixed to the grounding plate tabs using wire ties to reduce stress on the cables.

The following table provides the size of the cable tie and presents the two methods to reduce the
stress on the cables:

Cable Tie
Size

Thickness 1.2 mm (0.05 in.) maximum 1.2 mm (0.05 in.)

Width 4 mm (0.16 in.) maximum 2.5...3 mm (0.1...0.12 in.)

Mounting
illustration

Terminal Block TM2XMTGB Grounding Plate

WARNING

ACCIDENTAL DISCONNECTION FROM PROTECTIVE GROUND (PE)

 Do not use the TM2XMTGB Grounding Plate to provide a protective ground (PE).
 Use the TM2XMTGB Grounding Plate only to provide a functional ground (FE).

Failure to follow these instructions can result in death, serious injury, or equipment damage.

20

EIO0000004159 09/2020

Protecting Outputs from Inductive Load Damage

Depending on the load, a protection circuit may be needed for the outputs on the controllers and
certain modules. Inductive loads using DC voltages may create voltage reflections resulting in
overshoot that will damage or shorten the life of output devices.

INDUCTIVE LOADS

Use an appropriate external protective circuit or device to reduce the risk of inductive direct
current load damage.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

If your controller or module contains relay outputs, these types of outputs can support up to
240 Vac. Inductive damage to these types of outputs can result in welded contacts and loss of
control. Each inductive load must include a protection device such as a peak limiter, RC circuit or
flyback diode. Capacitive loads are not supported by these relays.

RELAY OUTPUTS WELDED CLOSED

 Always protect relay outputs from inductive alternating current load damage using an

appropriate external protective circuit or device.

 Do not connect relay outputs to capacitive loads.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Rules for Implementing

WARNING

WARNING

Protective circuit A: this protection circuit can be used for both AC and DC load power circuits.

C Value from 0.1 to 1 μF
R Resistor of approximately the same resistance value as the load

EIO0000004159 09/2020 21

Rules for Implementing

Protective circuit B: this protection circuit can be used for DC load power circuits.

Use a diode with the following ratings:

 Reverse withstand voltage: power voltage of the load circuit x10.
 Forward current: more than the load current.

Protective circuit C: this protection circuit can be used for both AC and DC load power circuits.

22

In applications where the inductive load is switched on and off frequently and/or rapidly, ensure
that the continuous energy rating (J) of the varistor exceeds the peak load energy by 20 % or more.

EIO0000004159 09/2020

Rules for Implementing

TM5 Environmental Characteristics

Enclosure Requirements

TM5 components are designed as Zone B, Class A industrial equipment according to IEC/CISPR
Publication 11. If they are used in environments other than those described in the standard, or in
environments that do not meet the specifications in this manual, your ability to meet
electromagnetic compatibility requirements in the presence of conducted and/or radiated
interference may be reduced.

The TM5 components meet European Community (CE) requirements for open equipment as
defined by EN61131-2. You must install them in an enclosure designed for the specific
environmental conditions and to minimize the possibility of unintended contact with hazardous
voltages. The enclosure should be constructed of metal to improve the electromagnetic immunity
of your TM5 System. The enclosure should, and in the case of UL compliance, must, have a keyed
locking mechanism to minimize unauthorized access.

Environmental Characteristics

This equipment meets UL and CSA standards and carry both certification marks. In addition, it is
certified as CE compliant. This equipment is intended for use in a Pollution Degree 2 industrial
environment.

The table below provides the general environmental characteristics:

Characteristic Minimum Specification Tested Range

Standard IEC61131-2 –

Agencies UL 508

CSA 22.2 No. 142-M1987
CSA 22.2 No. 213-M1987

Ambient operating temperature – Horizontal

–Vertical

Storage temperature – -25...70 °C (-13...158 °F)

Relative humidity – 5...95% (non-condensing)

Degree of pollution IEC60664 2

Degree of protection IEC61131-2 IP20

Corrosion immunity None –

Operating altitude – 0...2000 m (0...6.560 ft.)

Storage altitude – 0...3000 m (0...9.842 ft.)

NOTE: The tested ranges may indicate values beyond that of the IEC Standard. However, our internal standards

define what is necessary for industrial environments. In all cases, we uphold the minimum specification if indicated.

–

0...55 °C (32...131 °F)

installation

0...50 °C (32...122 °F)

installation

EIO0000004159 09/2020 23

Rules for Implementing

Characteristic Minimum Specification Tested Range

Vibration resistance – Mounted on a

DIN rail

Mechanical shock resistance –

Connection
type

Connector insertion/removal cycles – 50

Removable spring
terminal block

––

147 m/s

2

(15 gn) for a duration of 11 ms

3.5 mm (0.138 in.) fixed
amplitude from 5...8.4 Hz

2

9.8 m/s

(1 gn) fixed

acceleration from

8.4...150 Hz

NOTE: The tested ranges may indicate values beyond that of the IEC Standard. However, our internal standards

define what is necessary for industrial environments. In all cases, we uphold the minimum specification if indicated.

NOTE: Replacement of the battery in the controllers other than with the type specified in this
documentation may present a risk of fire or explosion.

For more details on the procedures for replacing lithium batteries, refer to the RTC chapter

(see page 35)

.

WARNING

IMPROPER BATTERY CAN PROVOKE FIRE OR EXPLOSION

Replace battery only with identical type: Renata Type CR2477M.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

24

EIO0000004159 09/2020

Rules for Implementing

Electromagnetic Susceptibility

The following table provides the TM5 System electromagnetic susceptibility specifications:

Characteristic Minimum Specification Tested Range

Electrostatic discharge IEC/EN 61000-4-2 8 kV (air discharge), criteria B

Electromagnetic fields IEC/EN 61000-4-3 10 V/m (80 MHz...2 GHz), criteria A

Fast transients burst IEC/EN 61000-4-4 Power lines: 2 kV, criteria B

Surge immunity 24 Vdc circuit IEC/EN 61000-4-5 1 kV in common mode, criteria B

Surge immunity 230 Vac circuit IEC/EN 61000-4-5 2 kV in common mode, criteria B

Induced electromagnetic field IEC/EN 61000-4-6 10 V

Conducted emission EN 55011 (IEC/CISPR11) 150...500 kHz, quasi peak 79 dB (µV)

Radiated emission EN 55011 (IEC/CISPR11) 30...230 MHz, 10 m@40 dB (µV/m)

Criteria A Uninterrupted operation during test.
Criteria B Brief interruption during the test allowed.
(1) Applies for TM5SE1IC20005 and TM5SE1MISC20005.

4 kV (contact discharge), criteria B

10 V/m (80 MHz...2.7 GHz)

(1)

I/O: 1 kV, criteria B
Shielded cable: 1 kV, criteria B
Repetition rate: 5 and 100 KHz

0.5 kV in differential mode, criteria B

1 kV in differential mode, criteria B

(0.15...80 MHz), criteria A

eff

500 kHz...30 MHz, quasi peak 73 dB (µV)

230 MHz...1 GHz, 10 m@47 dB (µV/m)

NOTE: The tested ranges may indicate values beyond that of the IEC Standard. However, our internal standards

define what is necessary for industrial environments. In all cases, we uphold the minimum specification if indicated.

EIO0000004159 09/2020 25

Rules for Implementing

26

EIO0000004159 09/2020

Modicon M258

Modicon M258 Logic Controller Features

EIO0000004159 09/2020

Modicon M258 Logic Controller Features

Chapter 2

Modicon M258 Logic Controller Features

Introduction

This chapter describes the features of the Modicon M258 Logic Controller.

What Is in This Chapter?

This chapter contains the following topics:

About the Modicon M258 Logic Controller 28

Controller Description 30

Controller Common Characteristics 31

Real Time Clock (RTC) 34

Topic Page

EIO0000004159 09/2020 27

Modicon M258 Logic Controller Features

About the Modicon M258 Logic Controller

Overview

The Schneider Electric Modicon M258 Logic Controller is a controller with a variety of features.

The Software configuration is described in the EcoStruxure Machine Expert Programming Guide.

Key Features

The EcoStruxure Machine Expert software supports the following IEC61131-3 programming
languages for use with these controllers:

 IL: Instruction List
 LD: Ladder Diagram
 ST: Structured Text
 FBD: Function Block Diagram
 SFC: Sequential Function Chart

EcoStruxure Machine Expert software can also be used to program these controllers using CFC
(Continuous Function Chart) language.

The controllers support the following fieldbuses and network capabilities:

 CANopen Master
 Ethernet
 Serial Line

The controllers support the following functions and I/O types:

 Expert functions (counting, reflex outputs...)
 Embedded I/Os

The controllers support up to 21 application program tasks with the following limits:

 4 cyclic tasks: one is configured by default (MAST)
 1 freewheeling task
 8 software event driven tasks
 8 hardware event driven tasks

28

EIO0000004159 09/2020

Controller Range

TM258LD42DT

(see page 41)

TM258LD42DT4L

(see page 49)

TM258LF42DT

(see page 57)

TM258LF42DT4L

(see page 65)

TM258LF66DT4L

(see page 73)

TM258LF42DR

(see page 81)

TM258LD42DT

(see page 41)

TM258LD42DT4L

(see page 49)

TM258LF42DT

(see page 57)

TM258LF42DT4L

(see page 65)

TM258LF66DT4L

(see page 73)

TM258LF42DR

(see page 81)

Modicon M258 Logic Controller Features

PCI CAN USB A USB Pgr Ethernet Serial Line

00 1 1 1 1

20 1 1 1 1

01 1 1 1 1

21 1 1 1 1

21 1 1 1 1

21 1 1 1 1

Embedded Expert I/O Embedded Regular I/O

Fast Inputs Fast

Outputs

2x 5 2 2 1x 12 12 0

2x 5 2 2 1x 12 12 4

2x 5 2 2 1x 12 12 0

2x 5 2 2 1x 12 12 4

2x 5 2 2 2x 12 12 4

2x 5 2 2 2x 6 6 Relays 0

Regular
Inputs

Digital
Inputs

Digital
Outputs

Analog Inputs

EIO0000004159 09/2020 29

Modicon M258 Logic Controller Features

CAN0

BATTERY (RTC)

MBS

Ethernet

Pgr Port

Host

MS

Eth NS

BATTERY

APP1

APP0

Eth LA
Eth ST

USB Host
MBS COM
CAN0 STS

RS485 / RS232

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

TM258

TM258LF42DT

EthMAC Address : xx-xx-xx-xx-xx-xx

PULL PULL

1

9 811

32 4 5114

76

Controller Description

Overview

The Modicon M258 Logic Controller and its range are described below.

Physical Description

1 LED Status
2 PCI slots (depending on the controller reference)
3 Controller Power Distribution Module (CPDM)
4 Expert I/O (Embedded)
5 Regular I/O (Embedded)
6 USB A port (Host)
7 USB programming port (Pgr Port)
8 Ethernet port (Ethernet)
9 Serial Line port (MBS)
11 CANopen port (CAN0)
14 Real Time Clock battery (Battery (RTC))

30

EIO0000004159 09/2020

Controller Common Characteristics

Overview

The common characteristics for all the Modicon M258 Logic Controllers are described below.

Programming

Use the EcoStruxure Machine Expert software to program the controller.

UNINTENDED EQUIPMENT OPERATION

 Only use software approved by Schneider Electric for use with this equipment.
 Update your application program every time you change the physical hardware configuration.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

EcoStruxure Machine Expert is a professional, efficient and open OEM software solution that helps
you develop, configure and commission the entire machine in a single environment (including logic,
motor control, HMI and related network automation functions).

All information about EcoStruxure Machine Expert is included in the global EcoStruxure Machine
Expert software help system.

Modicon M258 Logic Controller Features

WARNING

Memory

The following table describes the different kinds of memory:

Memory type Size Used

RAM 64 Mbytes To execute the application.

Flash 128 Mbytes To save program and data in case of a power

outage.

Embedded Communication features

The four kinds of ports on the controller front panel are:

 Ethernet port
 CAN ports
 USB ports
 Serial Line Port

For more details, refer to the chapter Integrated Communication Ports

EIO0000004159 09/2020 31

(see page 91)

.

Modicon M258 Logic Controller Features

PCI

The communication electronic module range includes:

 RS232 connection electronic modules
 RS485 connection electronic modules (for Serial Line and Profibus DP)

Controller Power Distribution Module (CPDM)

The controller power distribution module is divided into 3 power circuits:

 24 Vdc Embedded expert modules power
 24 Vdc Main power (for controller, fieldbus and TM5 power bus)
 24 Vdc I/O power segment

There is no configuration necessary for this module.

Embedded Expert Input/Output

The controller base provides:

 2 Embedded Expert I/O modules (DM72F0 and DM72F1) each with:

 5 fast inputs
 2 regular inputs
 2 fast outputs

Embedded Regular Input/Output

The Embedded Regular I/O may include, depending on the controller range:

 digital input electronic modules
 digital output electronic modules
 analog input electronic modules
 relay output electronic modules

Every digital and analog electronic module channel has a status LED.

32

EIO0000004159 09/2020

Expansion Modules

You can expand the number of I/Os for your controller by adding expansion I/O slices. The
following table lists the different types of electronic modules available to create expansion I/O
slices:

Reference Description

TM5C•• Compact I/O modules

TM5SD•• Digital modules

TM5SA•• Analog modules

TM5SPS•• Power distribution modules

TM5SE•• Specialized expansion modules

TM5SBE•• Transmitter and receiver modules

TM5SPD•• Common Distribution Module

TM5SD000 Dummy module

Modicon M258 Logic Controller Features

EIO0000004159 09/2020 33

Modicon M258 Logic Controller Features

Real Time Clock (RTC)

Overview

These controllers include an RTC to provide system date and time information, and to support
related functions requiring a real-time clock. To continue to keep time when power is removed, a
non-rechargeable but replaceable battery is delivered with the controller. A battery LED indicates
if the battery charge is low or the battery absent.

The following table shows how RTC drift is managed:

RTC characteristics Description

RTC drift Less than 30 seconds per month without any user calibration at 25°C (77°F).

RTC drift with user logic
assistance

RTC Battery

The controller has one RTC battery.

In the event of a power outage, the backup battery will retain the time of the controller.

The table below shows the characteristics of the RTC battery:

Use In the event of a transient power outage, the battery will power the RTC.

Backup Time At least 1.5 years at 45°C max (113°F). At higher temperatures, the time is

reduced.

Battery Monitoring
Features

Replaceable Yes.

Controller RTC Battery
Type

Yes.

Type BBCV2, Renata Type CR2477M.

Less than or equal to 6 seconds per month with user calibration through
application software when the controller is in RUN mode.

34

EIO0000004159 09/2020

Installing and Replacing the RTC battery

While lithium batteries are preferred due to their slow discharge and long life, they can present
hazards to personnel, equipment and the environment and must be handled properly.

EXPLOSION, FIRE, OR CHEMICAL BURNS

 Replace with identical battery type.
 Follow all the instructions of the battery manufacturer.
 Remove all replaceable batteries before discarding unit.
 Recycle or properly dispose of used batteries.
 Protect battery from any potential short-circuit.
 Do not recharge, disassemble, heat above 100 °C (212 °F), or incinerate.
 Use your hands or insulated tools to remove or replace the battery.
 Maintain proper polarity when inserting and connecting a new battery.

Failure to follow these instructions will result in death or serious injury.

To install or replace the RTC battery, follow these steps:

Step Action

1 Remove all power from your controller.

2 Slide out the battery holder of the controller:

Modicon M258 Logic Controller Features

DANGER

EIO0000004159 09/2020 35

Modicon M258 Logic Controller Features

+

Step Action

3 Remove the battery from the battery holder:

2

4 Insert the new battery into the battery holder in accordance with the polarity

markings on the battery:

1

5 Replace the battery holder on the controller and verify that the latch clicks into place.

6 Re-apply power to the Modicon M258 Logic Controller.

NOTE: If you do nott apply power to the Modicon M258 Logic Controller

immediately, the external backup battery life might be significantly reduced.

7 Set the internal clock. For further details on the internal clock, please refer to RTC

Library.

36

EIO0000004159 09/2020

Modicon M258 Logic Controller Features

NOTE: Replacement of the battery in the controllers other than with the type specified in this
documentation may present a risk of fire or explosion.

WARNING

IMPROPER BATTERY CAN PROVOKE FIRE OR EXPLOSION

Replace battery only with identical type: Renata Type CR2477M.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

EIO0000004159 09/2020 37

Modicon M258 Logic Controller Features

38

EIO0000004159 09/2020

Modicon M258

Modicon M258 Logic Controller I nstallation

EIO0000004159 09/2020

Modicon M258 Logic Controller I nstallation

Chapter 3

Modicon M258 Logic Controller Installation

First Startup

Overview

This procedure helps you through the installation and startup of your controller.

Startup Procedure

Step Action Comment

1 Unpack your controller and check the contents of the package. Contents of package: Instruction

Sheet, Controller, Terminal blocks to
be mounted on the controller, RTC
battery in a separate bag

2 Choose an appropriate cabinet and DIN rail and install them. Refer to the Modicon Flexible TM5

3 Plug your controller on the DIN rail.

4 Connect your PCI expansion modules to the controller. Refer to the PCI Slots

5 Connect the expansion I/O slices (optional). Refer to the Modicon Flexible TM5

6 Connect your devices to the inputs and outputs. Refer to Modicon TM5 Analog I/O

7 Connect the external 24 Vdc power source(s) Controller Power

Distribution Module (CPDM) and any optional Power Distribution
Modules (PDM).

8 Connect your controller to the PC.

NOTE: EcoStruxure Machine Expert must be installed on the PC.

9 Verify all connections. —

10 Apply power. —

11 Login to your controller. —

12 Create an application. —

13 Load your application into the controller. —

System - System Planning and
Installation Guide.

(see page 109)

System - System Planning and
Installation Guide.

Modules Hardware Guide and Modicon
TM5 Digital I/O Modules Hardware
Guide.

Refer to CPDM Wiring Diagram

(see page 89)

.

Refer to Connecting the Controller to a

(see page 149)

PC

.

.

EIO0000004159 09/2020 39

Modicon M258 Logic Controller Installation

Step Action Comment

14 Create your boot application. —

15 Run the application. —

40

EIO0000004159 09/2020

Modicon M258

TM258LD42DT

EIO0000004159 09/2020

TM258LD42DT

Chapter 4

TM258LD42DT

Introduction

This chapter describes the TM258LD42DT controller.

What Is in This Chapter?

This chapter contains the following topics:

General Description 42

Characteristics of the Controller Power Distribution Module 46

Topic Page

EIO0000004159 09/2020 41

TM258LD42DT

RS485 / RS232

General Description

Overview

The following illustration describes the different components of the TM258LD42DT:

TM258LF42DT

EthMAC Address : xx-xx-xx-xx-xx-xx

TM258

Eth LA
Eth ST
Eth NS

USB Host
MBS COM
CAN0 STS

Host

Pgr Port

MBS

16

BATTERY (RTC)

MS

BATTERY
APP0
APP1

Ethernet

31 41 42 51 52

112

112

1

122

122

2

132

132

3

142

142

4

152

152

5

162

162

6

235 4

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

1

2

3

4

5

6

N° Designation / Description Refer to

1 LED status Status LEDs

2 Ethernet port / Type RJ45 Ethernet Port

3 Serial line / Type RJ45 (RS232 or RS485) Serial Line Port

4 USB programming port / For terminal connection to a programming

USB Programming Port

PC (EcoStruxure Machine Expert)

5 USB host / For memory key management USB Host Port

6 Battery RTC Battery

31 Controller Power Distribution Module / For connecting external

power supplies

41 Embedded Expert I/O modules / 5 fast inputs, 2 regular inputs, 2

fast outputs

42

Controller Power Distribution Module

(see page 32)

Embedded Expert I/O

51 Embedded Regular Input module / 12 digital inputs Digital DI12DE

52 Embedded Regular Output module / 12 digital outputs Digital DO12TE

42

(see page 43)

(see page 92)

(see page 104)

(see page 100)

(see page 102)

(see page 34)

(see page 111)

(see page 130)

(see page 134)

EIO0000004159 09/2020

Status LEDs

MS

Eth NS

BATTERY

APP1

APP0

Eth LA
Eth ST

USB Host
MBS COM
CAN0 STS

General Description

The following table describes the controller status LEDs:

Marking Description LED

MS Module status Green / Red See MS status LED below

BATTERY Battery status Red On when RTC battery needs to be

APP0 Application LEDs Green / Red Managed by user application

APP1

The following table describes the MS status LED:

TM258LD42DT

Color Description

replaced

Status LED Controller State Prg Port

Communication

Application
Execution

Flashing green / red BOOTING No No

Flashing red INVALID OS Restricted No

Single flash green EMPTY Yes No

Green ON RUNNING Yes Yes

3 flash green RUNNING with Breakpoint Yes Restricted

Flashing green STOPPED Restricted No

Single flash red HALT Yes No

Rapid flashing red REBOOT after a hardware error has

Yes No (Empty)

been detected

Red ON HALT after system error detected No No

OFF No power No No

Green / with single flash
red

RUNNING with external error
detected

Yes Yes

Or different Boot Project
Or no Boot Project

Flashing green / with
single flash red

EIO0000004159 09/2020 43

STOPPED with external error
detected

Restricted No

TM258LD42DT

NOTE: For further details on controller states, refer to the Operating Mode discussion in the
Programming Guide for your particular controller.

For further details on the following LEDs:

 Eth LA, Eth ST and Eth NS, please refer to Ethernet Port - Status LEDs
 USB Host, please refer to USB Host Port - Status LED
 MBS COM, please refer to Serial Line Port - Status LED
 CAN0 STS, please refer to CAN Port - Status LED

Identifying the logic controller

The following illustration shows the LEDs on the front panel display:

The LEDs flash when the logic controller is being identified. For more information, refer to
EcoStruxure Machine Expert Programming Guide.

Controller States

The following table describes the controller states:

State Description

BOOTING The controller executes the boot firmware and its own internal self tests. It

INVALID_OS The Operating System is not valid. The controller can not execute an

EMPTY The user application is not valid or a hardware error has been detected. The

RUNNING The controller executes the application.

STOPPED The controller has a valid application that is stopped.

HALT The controller has detected an application or system error and has ceased

(see page 94)

(see page 103)

(see page 107)

(see page 99)

does not execute the application nor does it communicate. It then checks the
checksum of the firmware and user application.

application. Communications are restricted.

controller does not execute the application but it can communicate.

application execution.

.

.

.

.

44

NOTE: For further details on controller states, refer to the Operating Mode discussion in the
Programming Guide for your particular controller.

EIO0000004159 09/2020

Dimensions

RS485 / RS232

85

3.35

The following illustration describes the external dimensions of the controller:

mm

in.

The following table describes the weight of the TM258LD42DT:

Weight

TM258LD42DT 500 g (17.6 oz)

TM258LF42DT

EthMAC Address : xx-xx-xx-xx-xx-xx

TM258

Eth LA
Eth ST

Eth NS
USB Host
MBS COM

CAN0 STS

Host

Pgr Port

MBS

175

6.89

BATTERY (RTC)

MS

BATTERY
APP0
APP1

Ethernet

112

122

132

142

152

162

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

TM258LD42DT

112

112

1

1

122

122

2

2

132

132

3

3

142

142

4

4

152

152

5

5

162

162

6

6

1

99

2

3.9

3

4

5

6

EIO0000004159 09/2020 45

TM258LD42DT

POWER

Exp.
Ctrl
I/O

Characteristics of the Controller Power Distribution Module

The Controller Power Distribution Module (CPDM) has three 24 Vdc power connections:

 Main power (Ctrl)
 Expert I/O power (Exp.)
 24 Vdc I/O Power Segment power (I/O)

The state of these three power connections is indicated by a set of LEDs on the CPDM:

46

The following table describes the CPDM LED display:

LEDs Color Status Description

Exp (Expert I/O power) Green On 24 Vdc applied

Ctrl (Main power) Green On 24 Vdc applied

I/O (24 Vdc I/O Power Segment
power)

Green On 24 Vdc applied

The Main power serves the TM5 power bus, the Serial Line port, the USB port, any PCI modules
that may be installed, and power for the controller electronics.

The Expert I/O power serves the Expert I/O module inputs and outputs, the power for the
embedded Encoder port, and power for the Expert I/O module electronics.

The 24 Vdc I/O power segment power serves the Regular I/O modules inputs and outputs, as well
as providing power to the first segment of the 24 Vdc I/O Power segment for any optional I/O slices
of the local configuration.

EIO0000004159 09/2020

TM258LD42DT

CPDM Power Consumption Overview

The following table shows the power characteristics of the TM258LD42DT:

Rated voltage CPDM 24 Vdc

Voltage range CPDM 20.4...28.8 Vdc

Main power Minimum current (no external loads) 0.3 A

Maximum current including the following loads: 0.8 A

Embedded Expert
modules power

24 Vdc I/O power
segment

Current for TM5 bus power when adding
expansion modules

Current for serial line when connected
devices consume power

Current for USB Host when connected
devices consume power

Inrush current Time < 70 µs 100 A max.

70 ... 2000 µs 3 A max.

Internal protection No see note 1

Minimum current (no external loads) 0.04 A

Maximum current including the following loads: 0.9 A

Current for Expert Inputs 0...0.1 A

Current for Expert Outputs 0...0.8 A

Inrush current Time < 150 µs 50 A max.

Internal protection No see note 1

Maximum current (depending on the modules on the segment) 10 A max.

Inrush current
(depending on the
modules on the
segment)

Internal protection No see note 1

Time < 500 µs 25 A max.

0...0.1 A

0...0.05 A

0...0.1 A

1

Add external fuse as specified in the wiring diagrams.

Refer to the chapter

Example 1: Current Consumed by a Local Configuration

for further details on

power consumption.

EIO0000004159 09/2020 47

TM258LD42DT

48

EIO0000004159 09/2020

Modicon M258

TM258LD42DT4L

EIO0000004159 09/2020

TM258LD42DT4L

Chapter 5

TM258LD42DT4L

Introduction

This chapter describes the TM258LD42DT4L controller.

What Is in This Chapter?

This chapter contains the following topics:

General Description 50

Characteristics of the Controller Power Distribution Module 54

Topic Page

EIO0000004159 09/2020 49

TM258LD42DT4L

BATTERY (RTC)

MBS

Ethernet

Pgr Port

Host

MS

Eth NS

BATTERY

APP1

APP0

Eth LA

Eth ST

USB Host

MBS COM

CAN0 STS

RS485 / RS232

112

1

122

2

132

3

142

4

152

5

162

6

1
121

122

2

132

3

142

4

152

5

162

6

1
121

122

2

132

3

142

4

152

5

162

6

1
121

122

2

132

3

142

4

152

5

162

6

1
121

122

2

132

3

142

4

152

5

162

6

1
121

122

2

132

3

142

4

152

5

162

6

TM258

TM258LF42DT

EthMAC Address : xx-xx-xx-xx-xx-xx

PULL

PULL

31 41 42 51 52 53

235 4

1

6

General Description

Overview

The following illustration shows the different components of the TM258LD42DT4L:

N° Designation Refer to

1 LED status Status LEDs

2 Ethernet port / Type RJ45 Ethernet Port

3 Serial line / Type RJ45 (RS232 or RS485) Serial Line Port

4 USB programming port / For terminal connection to a programming

USB Programming Port

PC (EcoStruxure Machine Expert)

5 USB host / For memory key management USB Host Port

6 Battery RTC Battery

31 Controller Power Distribution Module / For connecting external

power supplies

41 Embedded Expert I/O module / 5 fast inputs, 2 regular inputs, 2 f ast

42

51 Embedded Regular Input module / 12 digital inputs Digital DI12DE

outputs

52 Embedded Regular Output module / 12 digital outputs Digital DO12TE

53 Embedded Regular Input module / 4 analog inputs (12 bits) Analog AI4LE

50

Controller Power Distribution Module

(see page 32)

Embedded Expert I/O

(see page 51)

(see page 92)

(see page 104)

(see page 102)

(see page 34)

(see page 130)

(see page 139)

(see page 100)

(see page 111)

(see page 134)

EIO0000004159 09/2020

Status LEDs

MS

Eth NS

BATTERY

APP1

APP0

Eth LA
Eth ST

USB Host

MBS COM

CAN0 STS

General Description

The following table describes the controller status LEDs:

Marking Description LED

MS Module status Green / Red See MS status LED below

BATTERY Battery status Red On when RTC battery needs to be

APP0 Application LEDs Green / Red Managed by user application

APP1

The following table describes the MS status LED:

TM258LD42DT4L

Color Description

replaced

Status LED Controller State Prg Port

Communication

Application
Execution

Flashing green / red BOOTING No No

Flashing red INVALID OS Restricted No

Single flash green EMPTY Yes No

Green ON RUNNING Yes Yes

3 flash green RUNNING with Breakpoint Yes Restricted

Flashing green STOPPED Restricted No

Single flash red HALT Yes No

Rapid flashing red REBOOT after a hardware error has

Yes No (Empty)

been detected

Red ON HALT after system error detected No No

OFF No power No No

Green / with single flash
red

RUNNING with external error detected
Or different Boot Project

Yes Yes

Or no Boot Project

Flashing green / with

STOPPED with external error detected Restricted No

single flash red

EIO0000004159 09/2020 51

TM258LD42DT4L

NOTE: For further details on controller states, refer to the Operating Mode discussion in the
Programming Guide for your particular controller.

For further details on the following LEDs:

 Eth LA, Eth ST and Eth NS, please refer to Ethernet Port - Status LEDs
 USB Host, please refer to USB Host Port - Status LED
 MBS COM, please refer to Serial Line Port - Status LED
 CAN0 STS, please refer to CAN Port - Status LED

Identifying the logic controller

The following illustration shows the LEDs on the front panel display:

The LEDs flash when the logic controller is being identified. For more information, refer to
EcoStruxure Machine Expert Programming Guide.

Controller States

The following table describes the controller states:

State Description

BOOTING The controller executes the boot firmware and its own internal self tests. It

INVALID_OS The Operating System is not valid. The controller can not execute an

EMPTY The user application is not valid or a hardware error has been detected. The

RUNNING The controller executes the application.

STOPPED The controller has a valid application that is stopped.

HALT The controller has detected an application or system error and has ceased

(see page 94)

(see page 103)

(see page 107)

(see page 99)

does not execute the application nor does it communicate. It then checks the
checksum of the firmware and user application.

application. Communications are restricted.

controller does not execute the application but it can communicate.

application execution.

.

.

.

.

52

NOTE: For further details on controller states, refer to the Operating Mode discussion in the
Programming Guide for your particular controller.

EIO0000004159 09/2020

Dimensions

85

3.35

The following illustration shows the external dimensions of the controller:

mm

in.

The following table describes the weight of the TM258LD42DT4L:

Weight

TM258LD42DT4L 770 g (24.7 oz)

TM258LF42DT

EthMAC Address : xx-xx-xx-xx-xx-xx

TM258

Eth LA
Eth ST

Eth NS

USB Host
MBS COM
CAN0 STS

Host

Pgr Port

MBS

RS485 / RS232

BATTERY (RTC)

MS

BATTERY
APP0
APP1

Ethernet

237,5

9.36

PULL PULL

112

122

132

142

152

162

112

1

122

2

132

3

142

4

152

5

162

6

TM258LD42DT4L

112

112

112

1

1

1

122

122

122

2

2

2

132

132

132

3

3

3

142

142

142

4

4

4

152

152

152

5

5

5

162

162

162

6

6

6

112

1

122

2

132

3

142

4

152

5

162

6

1

99

2

3.9

3

4

5

6

EIO0000004159 09/2020 53

TM258LD42DT4L

POWER

Exp.
Ctrl
I/O

Characteristics of the Controller Power Distribution Module

The Controller Power Distribution Module (CPDM) has three 24 Vdc power connections:

 Main power (Ctrl)
 Expert I/O power (Exp.)
 24 Vdc I/O Power Segment power (I/O)

The state of these three power connections is indicated by a set of LEDs on the CPDM:

54

The following table describes the CPDM LED display:

LEDs Color Status Description

Exp (Expert I/O power) Green On 24 Vdc applied

Ctrl(Main power) Green On 24 Vdc applied

I/O(24 Vdc I/O Power Segment
power)

Green On 24 Vdc applied

The Main power serves the TM5 power bus, the Serial Line port, the USB port, any PCI modules
that may be installed, and power for the controller electronics.

The Expert I/O power serves the Expert I/O module inputs and outputs, the power for the
embedded Encoder port, and power for the Expert I/O module electronics.

The 24 Vdc I/O power segment power serves the Regular I/O modules inputs and outputs, as well
as providing power to the first segment of the 24 Vdc I/O Power segment for any optional I/O slices
of the local configuration.

EIO0000004159 09/2020

TM258LD42DT4L

CPDM Power Consumption Overview

The following table shows the power characteristics of the TM258LD42DT4L:

Rated voltage CPDM 24 Vdc

Voltage range CPDM 20.4...28.8 Vdc

Main power Minimum current (no external loads) 0.3 A

Maximum current including the following loads: 1.2 A

Embedded Expert
modules power

24 Vdc I/O power
segment

Current for TM5 bus power when adding
expansion modules

Current for serial line when connected
devices consume power

Current for USB Host when connected
devices consume power

Current for optional PCI modules when
connected devices consume power

Inrush current Time < 70 µs 100 A max.

70...2000 µs 3 A max.

Internal protection No see note 1

Minimum current (no external loads) 0.04 A

Maximum current including the following loads: 0.9 A

Current for Expert Inputs 0...0.1 A

Current for Expert Outputs 0...0.8 A

Inrush current Time < 150 µs 50 A max.

Internal protection No see note 1

Maximum current (depending on the modules on the segment) 10 A max.

Inrush current
(depending on the
modules on the
segment)

Internal protection No see note 1

Time < 500 µs 25 A max.

0...0.1 A

0...0.05 A

0...0.1 A

Refer to your specific PCI
module

1

Add external fuse as specified in the wiring diagrams.

Refer to the chapter

Example 1: Current Consumed by a Local Configuration

for further details on

power consumption.

EIO0000004159 09/2020 55

TM258LD42DT4L

56

EIO0000004159 09/2020

Modicon M258

TM258LF42DT

EIO0000004159 09/2020

TM258LF42DT

Chapter 6

TM258LF42DT

Introduction

This chapter describes the TM258LF42DT controller.

What Is in This Chapter?

This chapter contains the following topics:

General Description 58

Characteristics of the Controller Power Distribution Module 62

Topic Page

EIO0000004159 09/2020 57

TM258LF42DT

CAN0

BATTERY (RTC)

MBS

Ethernet

Pgr Port

Host

MS

Eth NS

BATTERY

APP1

APP0

Eth LA
Eth ST

USB Host
MBS COM
CAN0 STS

RS485 / RS232

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

TM258

TM258LF42DT

EthMAC Address : xx-xx-xx-xx-xx-xx

31 41 42 51 52

237 5 4

16

General Description

Overview

The following illustration shows the different components of the TM258LF42DT:

N° Designation / Description Refer to

1 LED status Status LEDs

2 Ethernet port / Type RJ45 Ethernet Port

3 Serial line / Type RJ45 (RS232 or RS485) Serial Line Port

4 USB programming port /For terminal connection to a programming PC

(EcoStruxure Machine Expert)

5 USB host / For memory key management USB Host Port

6 Battery RTC Battery

7 CAN 0 port / Male D-Sub 9 CANopen Master CAN Port

31 Controller Power Distribution Module / For connecting external power

supplies

41 Embedded Expert I/O modules / 5 fast inputs, 2 regular inputs, 2 fast

outputs

42

51 Embedded Regular Input module / 12 digital inputs Digital DI12DE

52 Embedded Regular Output module / 12 digital outputs Digital DO12TE

58

USB Programming Port

(see page 100)

Controller Power Distribution
Module

Embedded Expert I/O

(see page 111)

(see page 59)

(see page 92)

(see page 104)

(see page 102)

(see page 34)

(see page 96)

(see page 32)

(see page 130)

(see page 134)

EIO0000004159 09/2020

Status LEDs

MS

Eth NS

BATTERY

APP1

APP0

Eth LA
Eth ST

USB Host

MBS COM

CAN0 STS

General Description

The following table describes the controller status LEDs:

Marking Description LED

MS Module status Green / Red See MS status LED below

BATTERY Battery status Red On when RTC battery needs to be

APP0 Application LEDs Green / Red Managed by user application

APP1

The following table describes the MS status LED:

TM258LF42DT

Color Description

replaced

Status LED Controller State Prg Port

Communication

Application
Execution

Flashing green / red BOOTING No No

Flashing red INVALID OS Restricted No

Single flash green EMPTY Yes No

Green ON RUNNING Yes Yes

3 flash green RUNNING with Breakpoint Yes Restricted

Flashing green STOPPED Restricted No

Single flash red HALT Yes No

Rapid flashing red REBOOT after a hardware error has

Yes No (Empty)

been detected

Red ON HALT after system error detected No No

OFF No power No No

Green / with single flash
red

RUNNING with external error
detected

Yes Yes

Or different Boot Project
Or no Boot Project

Flashing green / with
single flash red

EIO0000004159 09/2020 59

STOPPED with external error
detected

Restricted No

TM258LF42DT

NOTE: For further details on controller states, refer to the Operating Mode discussion in the
Programming Guide for your particular controller.

For further details on the following LEDs:

 Eth LA, Eth ST and Eth NS, please refer to Ethernet Port - Status LEDs
 USB Host, please refer to USB Host Port - Status LED
 MBS COM, please refer to Serial Line Port - Status LED
 CAN0 STS, please refer to CAN Port - Status LED

Identifying the logic controller

The following illustration shows the LEDs on the front panel display:

The LEDs flash when the logic controller is being identified. For more information, refer to
EcoStruxure Machine Expert Programming Guide.

Controller States

The following table describes the controller states:

State Description

BOOTING The controller executes the boot firmware and its own internal self tests. It

INVALID_OS The Operating System is not valid. The controller can not execute an

EMPTY The user application is not valid or a hardware error has been detected. The

RUNNING The controller executes the application.

STOPPED The controller has a valid application that is stopped.

HALT The controller has detected an application or system error and has ceased

(see page 94)

(see page 103)

(see page 107)

(see page 99)

does not execute the application nor does it communicate. It then checks the
checksum of the firmware and user application.

application. Communications are restricted.

controller does not execute the application but it can communicate.

application execution.

.

.

.

.

60

NOTE: For further details on controller states, refer to the Operating Mode discussion in the
Programming Guide for your particular controller.

EIO0000004159 09/2020

Dimensions

85

3.35

The following illustration shows the external dimensions of the controller:

mm

in.

The following table describes the weight of the TM258LF42DT:

Weight

TM258LF42DT 550 g (19.4 oz)

TM258LF42DT

EthMAC Address : xx-xx-xx-xx-xx-xx

CAN0

TM258

6.89

Eth LA
Eth ST
Eth NS

USB Host
MBS COM
CAN0 STS

BATTERY (RTC)

Host

Pgr Port

MBS

RS485 / RS232

175

MS

BATTERY
APP0
APP1

Ethernet

112

122

132

142

152

162

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

TM258LF42DT

112

112

1

1

122

122

2

2

132

132

3

3

142

142

4

4

152

152

5

5

162

162

6

6

1

99

2

3.9

3

4

5

6

EIO0000004159 09/2020 61

TM258LF42DT

POWER

Exp.
Ctrl
I/O

Characteristics of the Controller Power Distribution Module

The Controller Power Distribution Module (CPDM) has three 24 Vdc power connections:

 Main power (Ctrl)
 Expert I/O power (Exp.)
 24 Vdc I/O Power Segment power (I/O)

The state of these three power connections is indicated by a set of LEDs on the CPDM:

62

The following table describes the CPDM LED display:

LEDs Color Status Description

Exp (Expert I/O power) Green On 24 Vdc applied

Ctrl (Main power) Green On 24 Vdc applied

I/O (24 Vdc I/O Power Segment
power)

Green On 24 Vdc applied

The Main power serves the TM5 power bus, the Serial Line port, the USB port, any PCI modules
that may be installed, and power for the controller electronics.

The Expert I/O power serves the Expert I/O module inputs and outputs, the power for the
embedded Encoder port, and power for the Expert I/O module electronics.

The 24 Vdc I/O power segment power serves the Regular I/O modules inputs and outputs, as well
as providing power to the first segment of the 24 Vdc I/O Power segment for any optional I/O slices
of the local configuration.

EIO0000004159 09/2020

TM258LF42DT

CPDM Power Consumption Overview

The following table shows the power characteristics of the TM258LF42DT:

Rated voltage CPDM 24 Vdc

Voltage range CPDM 20.4...28.8 Vdc

Main power Minimum current (no external loads) 0.3 A

Maximum current including the following loads: 0.8 A

Embedded Expert
modules power

24 Vdc I/O power
segment

Current for TM5 bus power when adding
expansion modules

Current for serial line when connected
devices consume power

Current for USB Host when connected
devices consume power

Inrush current Time < 70 µs 100 A max.

70...2000 µs 3 A max.

Internal protection No see note 1

Minimum current (no external loads) 0.04 A

Maximum current including the following loads: 0.9 A

Current for Expert Inputs 0...0.1 A

Current for Expert Outputs 0...0.8 A

Inrush current Time < 150 µs 50 A max.

Internal protection No see note 1

Maximum current (depending on the modules on the segment) 10 A max.

Inrush current
(depending on the
modules on the
segment)

Internal protection No see note 1

Time < 500 µs 25 A max.

0...0.1 A

0...0.05 A

0...0.1 A

1

Add external fuse as specified in the wiring diagrams.

Refer to the chapter

Example 1: Current Consumed by a Local Configuration

for further details on

power consumption.

EIO0000004159 09/2020 63

TM258LF42DT

64

EIO0000004159 09/2020

Modicon M258

TM258LF42DT4L

EIO0000004159 09/2020

TM258LF42DT4L

Chapter 7

TM258LF42DT4L

Introduction

This chapter describes the TM258LF42DT4L controller.

What Is in This Chapter?

This chapter contains the following topics:

General Description 66

Characteristics of the Controller Power Distribution Module 70

Topic Page

EIO0000004159 09/2020 65

TM258LF42DT4L

CAN0

BATTERY (RTC)

MBS

Ethernet

Pgr Port

Host

MS

Eth NS

BATTERY

APP1

APP0

Eth LA
Eth ST

USB Host
MBS COM
CAN0 STS

RS485 / RS232

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

TM258

TM258LF42DT

EthMAC Address : xx-xx-xx-xx-xx-xx

PULLPULL

31 41 42 51 52 53

237 5 4

16

General Description

Overview

The following illustration shows the different components of the TM258LF42DT4L:

N° Designation / Description Refer to

1 LED status Status LEDs

2 Ethernet port / Type RJ45 Ethernet Port

3 Serial line / Type RJ45 (RS232 or RS485) Serial Line Port

4 USB programming port /For terminal connection to a

USB Programming Port

programming PC (EcoStruxure Machine Expert)

5 USB host / For memory key management USB Host Port

6 Battery RTC Battery

7 CAN 0 Port / Male Sub-D 9 CANopen Master CAN Port

31 Controller Power Distribution Module / For connecting external

power supplies

41 Embedded Expert I/O modules / 5 fast inputs, 2 regular inputs,

2 fast outputs

42

51 Embedded Regular Input module / 12 digital inputs Digital DI12DE

52 Embedded Regular Output module / 12 digital outputs Digital DO12TE

53 Embedded Regular Input module / 4 analog inputs (12-bits) Analog AI4LE

66

Controller Power Distribution Module

(see page 32)

Embedded Expert I/O

(see page 67)

(see page 92)

(see page 104)

(see page 102)

(see page 34)

(see page 96)

(see page 130)

(see page 134)

(see page 139)

(see page 100)

(see page 111)

EIO0000004159 09/2020

Status LEDs

MS

Eth NS

BATTERY

APP1

APP0

Eth LA
Eth ST

USB Host

MBS COM

CAN0 STS

General Description

The following table describes the controller status LEDs:

Marking Description LED

MS Module status Green / Red See MS status LED below

BATTERY Battery status Red On when RTC battery needs to be

APP0 Application LEDs Green / Red Managed by user application

APP1

The following table describes the MS status LED:

TM258LF42DT4L

Color Description

replaced

Status LED Controller State Prg Port

Communication

Application
Execution

Flashing green / red BOOTING No No

Flashing red INVALID OS Restricted No

Single flash green EMPTY Yes No

Green ON RUNNING Yes Yes

3 flash green RUNNING with Breakpoint Yes Restricted

Flashing green STOPPED Restricted No

Single flash red HALT Yes No

Rapid flashing red REBOOT after a hardware error

Yes No (Empty)

has been detected

Red ON HALT after system error detected No No

OFF No power No No

Green / with single flash
red

RUNNING with external error
detected

Yes Yes

Or different Boot Project
Or no Boot Project

Flashing green / with
single flash red

EIO0000004159 09/2020 67

STOPPED with external error
detected

Restricted No

TM258LF42DT4L

NOTE: For further details on controller states, refer to the Operating Mode discussion in the
Programming Guide for your particular controller.

For further details on the following LEDs:

 Eth LA, Eth ST and Eth NS, please refer to Ethernet Port - Status LEDs
 USB Host, please refer to USB Host Port - Status LED
 MBS COM, please refer to Serial Line Port - Status LED
 CAN0 STS, please refer to CAN Port - Status LED

Identifying the logic controller

The following illustration shows the LEDs on the front panel display:

The LEDs flash when the logic controller is being identified. For more information, refer to
EcoStruxure Machine Expert Programming Guide.

Controller States

The following table describes the controller states:

State Description

BOOTING The controller executes the boot firmware and its own internal self tests. It

INVALID_OS The Operating System is not valid. The controller can not execute an

EMPTY The user application is not valid or a hardware error has been detected. The

RUNNING The controller executes the application.

STOPPED The controller has a valid application that is stopped.

HALT The controller has detected an application or system error and has ceased

(see page 94)

(see page 103)

(see page 107)

(see page 99)

does not execute the application nor does it communicate. It then checks the
checksum of the firmware and user application.

application. Communications are restricted.

controller does not execute the application but it can communicate.

application execution.

.

.

.

.

68

NOTE: For further details on controller states, refer to the Operating Mode discussion in the
Programming Guide for your particular controller.

EIO0000004159 09/2020

Dimensions

85

3.35

The following illustration shows the external dimensions of the controller:

mm

The following table describes the weight of the TM258LF42DT4L:

Weight

TM258LF42DT4L 770 g (24.7 oz)

TM258LF42DT4L

BATTERY (RTC)

MS

BATTERY
APP0
APP1

Ethernet

237,5

9.36

PULL PULL

112

122

132

142

152

162

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

1

2

3

4

5

6

112

122

132

142

152

162

112

1

122

2

132

3

142

4

152

5

162

6

1

99

2

3.9

3

4

5

6

in.

Eth LA
Eth ST
Eth NS

USB Host
MBS COM
CAN0 STS

TM258

TM258LF42DT

EthMAC Address : xx-xx-xx-xx-xx-xx

CAN0

Host

Pgr Port

MBS

RS485 / RS232

EIO0000004159 09/2020 69

TM258LF42DT4L

POWER

Exp.
Ctrl
I/O

Characteristics of the Controller Power Distribution Module

The Controller Power Distribution Module (CPDM) has three 24 Vdc power connections:

 Main power (Ctrl)
 Expert I/O power (Exp.)
 24 Vdc I/O Power Segment power (I/O)

The state of these three power connections is indicated by a set of LEDs on the CPDM:

70

The following table describes the CPDM LED display:

LEDs Color Status Description

Exp (Expert I/O power) Green On 24 Vdc applied

Ctrl (Main power) Green On 24 Vdc applied

I/O (24 Vdc I/O Power Segment
power)

Green On 24 Vdc applied

The Main power serves the TM5 power bus, the Serial Line port, the USB port, any PCI modules
that may be installed, and power for the controller electronics.

The Expert I/O power serves the Expert I/O module inputs and outputs, the power for the
embedded Encoder port, and power for the Expert I/O module electronics.

The 24 Vdc I/O power segment power serves the Regular I/O modules inputs and outputs, as well
as providing power to the first segment of the 24 Vdc I/O Power segment for any optional I/O slices
of the local configuration.

EIO0000004159 09/2020

TM258LF42DT4L

CPDM Power Consumption Overview

The following table shows the power characteristics of the TM258LF42DT4L:

Rated voltage CPDM 24 Vdc

Voltage range CPDM 20.4...28.8 Vdc

Main power Minimum current (no external loads) 0.3 A

Maximum current including the following loads: 1.2 A

Embedded Expert
modules power

24 Vdc I/O power
segment

Current for TM5 bus power when adding
expansion modules

Current for serial line when connected
devices consume power

Current for USB Host when connected
devices consume power

Current for optional PCI modules when
connected devices consume power

Inrush current Time < 70 µs 100 A max.

70...2000 µs 3 A max.

Internal protection No see note 1

Minimum current (no external loads) 0.04 A

Maximum current including the following loads: 0.9 A

Current for Expert Inputs 0...0.1 A

Current for Expert Outputs 0...0.8 A

Inrush current Time < 150 µs 50 A max.

Internal protection No see note 1

Maximum current (depending on the modules on the segment) 10 A max.

Inrush current
(depending on the
modules on the
segment)

Internal protection No see note 1

Time < 500 µs 25 A max.

0...0.1 A

0...0.05 A

0...0.1 A

Refer to your specific PCI
module

1

Add external fuse as specified in the wiring diagrams.

Refer to the chapter

Example 1: Current Consumed by a Local Configuration

for further details on

power consumption.

EIO0000004159 09/2020 71

TM258LF42DT4L

72

EIO0000004159 09/2020

Modicon M258

TM258LF66DT4L

EIO0000004159 09/2020

TM258LF66DT4L

Chapter 8

TM258LF66DT4L

Introduction

This chapter describes the TM258LF66DT4L controller.

What Is in This Chapter?

This chapter contains the following topics:

General Description 74

Characteristics of the Controller Power Distribution Module 78

Topic Page

EIO0000004159 09/2020 73

TM258LF66DT4L

General Description

Overview

The following illustration shows the different components of the TM258LF66DT4L:

16

31 41 42 51 52 53 54 55

PULL

112

122

132

142

152

162

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

TM258LF42DT

EthMAC Address : xx-xx-xx-xx-xx-xx

CAN0

TM258

Eth LA
Eth ST

Eth NS
USB Host
MBS COM

CAN0 STS

BATTERY (RTC)

Host

Pgr Port

MBS

RS485 / RS232

MS

BATTERY
APP0
APP1

PULL

Ethernet

237 5 4

N° Designation / Description Refer to

1 LED status Status LEDs

2 Ethernet port / Type RJ45 Ethernet Port

(see page 75)

(see page 92)

3 Serial line / Type RJ45 (RS232 or RS485) Serial Line Port

4 USB programming port / For terminal connection to a programming

USB Programming Port

PC (EcoStruxure Machine Expert)

5 USB host / For memory key management USB Host Port

6 Battery RTC Battery

7 CAN 0 Port / Male Sub-D 9 CANopen Master CAN Port

31 Controller Power distribution Module / For connecting external

power supplies

41 Embedded Expert I/O modules / 5 fast inputs, 2 regular inputs,

2 fast outputs

42

Controller Power Distribution Module

(see page 32)

Embedded Expert I/O

(see page 34)

(see page 96)

51 Embedded Regular Input modules / 12 digital inputs Digital DI12DE

52

53 Embedded Regular Output modules / 12 digital outputs Digital DO12TE

54

55 Embedded Regular Input module / 4 analog inputs (12-bits) Analog AI4LE

112

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

1

122

2

132

3

142

4

152

5

162

6

(see page 104)

(see page 100)

(see page 102)

(see page 111)

(see page 130)

(see page 134)

(see page 139)

1

2

3

4

5

6

74

EIO0000004159 09/2020

Status LEDs

MS

Eth NS

BATTERY

APP1

APP0

Eth LA
Eth ST

USB Host

MBS COM

CAN0 STS

General Description

The following table describes the controller status LEDs:

Marking Description LED

MS Module status Green / Red See MS status LED below

BATTERY Battery status Red On when RTC battery needs to be

APP0 Application LEDs Green / Red Managed by user application

APP1

The following table describes the MS status LED:

TM258LF66DT4L

Color Description

replaced

Status LED Controller State Prg Port

Communication

Application
Execution

Flashing green / red BOOTING No No

Flashing red INVALID OS Restricted No

Single flash green EMPTY Yes No

Green ON RUNNING Yes Yes

3 flash green RUNNING with Breakpoint Yes Restricted

Flashing green STOPPED Restricted No

Single flash red HALT Yes No

Rapid flashing red REBOOT after a hardware error has

Yes No (Empty)

been detected

Red ON HALT after system error detected No No

OFF No power No No

Green / with single flash
red

RUNNING with external error
detected

Yes Yes

Or different Boot Project
Or no Boot Project

Flashing green / with
single flash red

EIO0000004159 09/2020 75

STOPPED with external error
detected

Restricted No

TM258LF66DT4L

NOTE: For further details on controller states, refer to the Operating Mode discussion in the
Programming Guide for your particular controller.

For further details on the following LEDs:

 Eth LA, Eth ST and Eth NS, please refer to Ethernet Port - Status LEDs
 USB Host, please refer to USB Host Port - Status LED
 MBS COM, please refer to Serial Line Port - Status LED
 CAN0 STS, please refer to CAN Port - Status LED

Identifying the logic controller

The following illustration shows the LEDs on the front panel display:

The LEDs flash when the logic controller is being identified. For more information, refer to
EcoStruxure Machine Expert Programming Guide.

Controller States

The following table describes the controller states:

State Description

BOOTING The controller executes the boot firmware and its own internal self tests. It

INVALID_OS The Operating System is not valid. The controller can not execute an

EMPTY The user application is not valid or a hardware error has been detected. The

RUNNING The controller executes the application.

STOPPED The controller has a valid application that is stopped.

HALT The controller has detected an application or system error and has ceased

(see page 94)

(see page 103)

(see page 107)

(see page 99)

does not execute the application nor does it communicate. It then checks the
checksum of the firmware and user application.

application. Communications are restricted.

controller does not execute the application but it can communicate.

application execution.

.

.

.

.

76

NOTE: For further details on controller states, refer to the Operating Mode discussion in the
Programming Guide for your particular controller.

EIO0000004159 09/2020

Dimensions

85

3.35

The following illustration shows the external dimensions of the controller:

mm

in.

The following table describes the weight of the TM258LF66DT4L:

Weight

TM258LF66DT4L 800 g (28.2 oz)

TM258LF42DT

EthMAC Address : xx-xx-xx-xx-xx-xx

CAN0

TM258

Eth LA
Eth ST
Eth NS

USB Host
MBS COM
CAN0 STS

Host

Pgr Port

MBS

RS485 / RS232

BATTERY (RTC)

MS

BATTERY
APP0
APP1

Ethernet

262,5

10.34

PULL PULL

112

122

132

142

152

162

1

2

3

4

5

6

112

122

132

142

152

162

1

2

3

4

5

6

112

122

132

142

152

162

1

2

3

4

5

6

112

122

132

142

152

162

1

2

3

4

5

6

112

122

132

142

152

162

112

1

122

2

132

3

142

4

152

5

162

6

TM258LF66DT4L

112

112

1

1

1

122

122

2

3

4

5

6

132

142

152

162

99

2

3.9

3

4

5

6

2

132

3

142

4

152

5

162

6

EIO0000004159 09/2020 77

TM258LF66DT4L

POWER

Exp.
Ctrl
I/O

Characteristics of the Controller Power Distribution Module

The Controller Power Distribution Module (CPDM) has three 24 Vdc power connections:

 Main power (Ctrl)
 Expert I/O power (Exp.)
 24 Vdc I/O Power Segment power (I/O)

The state of these three power connections is indicated by a set of LEDs on the CPDM:

78

The following table describes the CPDM LED display:

LEDs Color Status Description

Exp (Expert I/O power) Green On 24 Vdc applied

Ctrl (Main power) Green On 24 Vdc applied

I/O (24 Vdc I/O Power Segment
power)

Green On 24 Vdc applied

The Main power serves the TM5 power bus, the Serial Line port, the USB port, any PCI modules
that may be installed, and power for the controller electronics.

The Expert I/O power serves the Expert I/O module inputs and outputs, the power for the
embedded Encoder port, and power for the Expert I/O module electronics.

The 24 Vdc I/O power segment power serves the Regular I/O modules inputs and outputs, as well
as providing power to the first segment of the 24 Vdc I/O Power segment for any optional I/O slices
of the local configuration.

EIO0000004159 09/2020

TM258LF66DT4L

CPDM Power Consumption Overview

The following table shows the power characteristics of the TM258LF66DT4L:

Rated voltage CPDM 24 Vdc

Voltage range CPDM 20.4...28.8 Vdc

Main power Minimum current (no external loads) 0.3 A

Maximum current including the following loads: 1.2 A

Embedded Expert
modules power

24 Vdc I/O power
segment

Current for TM5 bus power when adding
expansion modules

Current for serial line when connected
devices consume power

Current for USB Host when connected
devices consume power

Current for optional PCI modules when
connected devices consume power

Inrush current Time < 70 µs 100 A max.

70...2000 µs 3 A max.

Internal protection No see note 1

Minimum current (no external loads) 0.04 A

Maximum current including the following loads: 0.9 A

Current for Expert Inputs 0...0.1 A

Current for Expert Outputs 0...0.8 A

Inrush current Time < 150 µs 50 A max.

Internal protection No see note 1

Maximum current (depending on the modules on the segment) 10 A max.

Inrush current
(depending on the
modules on the
segment)

Internal protection No see note 1

Time < 500 µs 25 A max.

0...0.1 A

0...0.05 A

0...0.1 A

Refer to your specific PCI
module

1

Add external fuse as specified in the wiring diagrams.

Refer to the chapter

Example 1: Current Consumed by a Local Configuration

for further details on

power consumption.

EIO0000004159 09/2020 79

TM258LF66DT4L

80

EIO0000004159 09/2020

Modicon M258

TM258LF42DR

EIO0000004159 09/2020

TM258LF42DR

Chapter 9

TM258LF42DR

Introduction

This chapter describes the TM258LF42DR controller.

What Is in This Chapter?

This chapter contains the following topics:

General Description 82

Characteristics of the Controller Power Distribution Module 86

Topic Page

EIO0000004159 09/2020 81

TM258LF42DR

CAN0

BATTERY (RTC)

MBS

Ethernet

Pgr Port

Host

MS

Eth NS

BATTERY

APP1

APP0

Eth LA
Eth ST

USB Host
MBS COM

CAN0 STS

RS485 / RS232

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

TM258

TM258LF42DT

EthMAC Address : xx-xx-xx-xx-xx-xx

PULLPULL

31 41 42 51 52 53 54 55

237 5 4

1

6

General Description

Overview

The following illustration shows the different components of the TM258LF42DR:

N° Designation / Description Refer to

1 LED status Status LEDs

2 Ethernet port / Type RJ45 Ethernet Port

3 RS485 port / Type RJ45 (RS232 or RS485) Serial Line Port

4 USB programming port / For terminal connection to a programming

PC (EcoStruxure Machine Expert)

5 USB host / For memory key management USB Host Port

6 Battery RTC Battery

7 CAN 0 Port / Male Sub-D 9 CANopen Master CAN Port

31 Controller Power Distribution Module / For connecting external

41 Embedded Expert I/O modules / 5 fast inputs, 2 regular inputs, 2 fast

42

51 Embedded Regular Input modules / 6 digital inputs Digital DI12DE

52

53 Embedded Regular Output modules / 6 relay outputs Relay DO6RE

54

82

power supplies

outputs

USB Programming Port

Controller Power Distribution Module

(see page 32)

Embedded Expert I/O

(see page 96)

(see page 83)

(see page 92)

(see page 104)

(see page 100)

(see page 102)

(see page 34)

(see page 111)

(see page 130)

(see page 143)

EIO0000004159 09/2020

Status LEDs

MS

Eth NS

BATTERY

APP1

APP0

Eth LA
Eth ST

USB Host

MBS COM

CAN0 STS

General Description

The following table describes the controller status LEDs:

Marking Description LED

MS Module status Green / Red See MS status LED below

BATTERY Battery status Red On when RTC battery needs to be

APP0 Application LEDs Green / Red Managed by user application

APP1

The following table describes the MS status LED:

TM258LF42DR

Color Description

replaced

Status LED Controller State Prg Port

Communication

Application
Execution

Flashing green / red BOOTING No No

Flashing red INVALID OS Restricted No

Single flash green EMPTY Yes No

Green ON RUNNING Yes Yes

3 flash green RUNNING with Breakpoint Yes Restricted

Flashing green STOPPED Restricted No

Single flash red HALT Yes No

Rapid flashing red REBOOT after a hardware error has

Yes No (Empty)

been detected

Red ON HALT after system error detected No No

OFF No power No No

Green / with single flash
red

RUNNING with external error
detected

Yes Yes

Or different Boot Project
Or no Boot Project

Flashing green / with
single flash red

EIO0000004159 09/2020 83

STOPPED with external error
detected

Restricted No

TM258LF42DR

NOTE: For further details on controller states, refer to the Operating Mode discussion in the
Programming Guide for your particular controller.

For further details on the following LEDs:

 Eth LA, Eth ST and Eth NS, please refer to Ethernet Port - Status LEDs
 USB Host, please refer to USB Host Port - Status LED
 MBS COM, please refer to Serial Line Port - Status LED
 CAN0 STS, please refer to CAN Port - Status LED

Identifying the logic controller

The following illustration shows the LEDs on the front panel display:

The LEDs flash when the logic controller is being identified. For more information, refer to
EcoStruxure Machine Expert Programming Guide.

Controller States

The following table describes the controller states:

State Description

BOOTING The controller executes the boot firmware and its own internal self tests. It

INVALID_OS The Operating System is not valid. The controller can not execute an

EMPTY The user application is not valid or a hardware error has been detected. The

RUNNING The controller executes the application.

STOPPED The controller has a valid application that is stopped.

HALT The controller has detected an application or system error and has ceased

(see page 94)

(see page 103)

(see page 107)

(see page 99)

does not execute the application nor does it communicate. It then checks the
checksum of the firmware and user application.

application. Communications are restricted.

controller does not execute the application but it can communicate.

application execution.

.

.

.

.

84

NOTE: For further details on controller states, refer to the Operating Mode discussion in the
Programming Guide for your particular controller.

EIO0000004159 09/2020

Dimensions

85

3.35

The following illustration shows the external dimensions of the controller:

mm

in.

The following table describes the weight of the TM258LF42DR:

Weight

TM258LF42DR 800 g (28.2 oz)

TM258LF42DT

EthMAC Address : xx-xx-xx-xx-xx-xx

CAN0

TM258

Eth LA
Eth ST
Eth NS

USB Host
MBS COM
CAN0 STS

Host

Pgr Port

MBS

RS485 / RS232

BATTERY (RTC)

MS

BATTERY
APP0
APP1

Ethernet

262,5

10.34

PULL PULL

112

122

132

142

152

162

1

2

3

4

5

6

112

122

132

142

152

162

1

2

3

4

5

6

112

122

132

142

152

162

1

2

3

4

5

6

112

122

132

142

152

162

1

2

3

4

5

6

112

122

132

142

152

162

112

1

122

2

132

3

142

4

152

5

162

6

TM258LF42DR

112

112

1

1

1

122

122

2

3

4

5

6

132

142

152

162

99

2

3.9

3

4

5

6

2

132

3

142

4

152

5

162

6

EIO0000004159 09/2020 85

TM258LF42DR

POWER

Exp.
Ctrl
I/O

Characteristics of the Controller Power Distribution Module

The Controller Power Distribution Module (CPDM) has three 24 Vdc power connections:

 Main power (Cutler)
 Expert I/O power (Expo.)
 24 Vdc I/O Power Segment power (I/O)

The state of these three power connections is indicated by a set of LEDs on the CPDM:

86

The following table describes the CPDM LED display:

LEDs Color Status Description

Expo (Expert I/O power) Green On 24 Vdc applied

Ctrl (Main power) Green On 24 Vdc applied

I/O (24 Vdc I/O Power Segment
power)

Green On 24 Vdc applied

The Main power serves the TM5 power bus, the Serial Line port, the USB port, any PCI modules
that may be installed, and power for the controller electronics.

The Expert I/O power serves the Expert I/O module inputs and outputs, the power for the
embedded Encoder port, and power for the Expert I/O module electronics.

The 24 Vdc I/O power segment power serves the Regular I/O modules inputs and outputs, as well
as providing power to the first segment of the 24 Vdc I/O Power segment for any optional I/O slices
of the local configuration.

EIO0000004159 09/2020

TM258LF42DR

CPDM Power Consumption Overview

The following table shows the power characteristics of the TM258LF42DR:

Rated voltage CPDM 24 Vdc

Voltage range CPDM 20.4...28.8 Vdc

Main power Minimum current (no external loads) 0.3 A

Maximum current including the following loads: 1.3 A

Embedded Expert
modules power

24 Vdc I/O power
segment

Current for TM5 bus power when adding
expansion modules

Current for serial line when connected
devices consume power

Current for USB Host when connected
devices consume power

Current for optional PCI modules when
connected devices consume power

Inrush current Time < 70 µs 100 A max.

70...2000 µs 3 A max.

Internal protection No see note 1

Minimum current (no external loads) 0.04 A

Maximum current including the following loads: 0.9 A

Current for Expert Inputs 0...0.1 A

Current for Expert Outputs 0...0.8 A

Inrush current Time < 150 µs 50 A max.

Internal protection No see note 1

Maximum current (depending on the modules on the segment) 10 A max.

Inrush current
(depending on the
modules on the
segment)

Internal protection No see note 1

Time < 500 µs 25 A max.

0...0.1 A

0...0.05 A

0...0.1 A

Refer to your specific PCI
module

1

Add external fuse as specified in the wiring diagrams.

Refer to the chapter

Example 1: Current Consumed by a Local Configuration

for further details on

power consumption.

EIO0000004159 09/2020 87

TM258LF42DR

88

EIO0000004159 09/2020

Modicon M258

Power Distribution Wiring Diagram

EIO0000004159 09/2020

Power Distribution Wiring Diagram

Chapter 10

Power Distribution Wiring Diagram

Wiring Diagram for External Power Supplies

Wiring Diagram

NOTE: Connect the 0 Vdc power circuits together and to the functional ground (FE) of your system
to meet the EMC requirements.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OVERHEATING AND FIRE

 Do not connect the modules directly to line voltage.
 Use only isolating PELV systems according to IEC 61140 to supply power to the modules.
 Connect the 0 Vdc of the external power supplies to FE (Functional Earth/ground).

Failure to follow these instructions will result in death or serious injury.

The following illustration shows the wiring diagram of the Controller Power Distribution Module
(CPDM):

1 Internal electronics
2 24 Vdc I/O power segment integrated into the bus bases
3 External fuse, Type T slow-blow, 3 A 250 V
4 External fuse, Type T slow-blow, 2 A 250 V
5 External fuse, Type T slow-blow, 10 A max., 250 V
PS1/PS2 External isolated power supply 24 Vdc
Exp Embedded expert I/O power
Ctrl Main power
I/O I/O Power Segment power

EIO0000004159 09/2020 89

Power Distribution Wiring Diagram

NOTE: The assigned fuse values have been specified for the maximum current characteristics of
the controller or expansion I/O and associated commons. You may have other considerations that
are applicable based on the unique types of input and output devices you connect, or conformance
to local, national or applicable certification regulations and standards, and you should size your
fuses accordingly.

FIRE HAZARD

 Use only the correct wire sizes for the maximum current capacity of the I/O channels and

power supplies.

 For relay output (2 A) wiring, use conductors of at least 0.5 mm

rating of at least 80 °C (176 °F).

 For common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A,

use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 °C
(176 °F).

Failure to follow these instructions will result in death or serious injury.

DANGER

2

(AWG 20) with a temperature

90

EIO0000004159 09/2020

Modicon M258

Integrated Communication Ports

EIO0000004159 09/2020

Integrated Communication Ports

Chapter 11

Integrated Communication Ports

What Is in This Chapter?

This chapter contains the following topics:

Ethernet Port 92

CAN Port 96

USB Programming Port 100

USB Host Port 102

Serial Line Port 104

Topic Page

EIO0000004159 09/2020 91

Integrated Communication Ports

Ethernet Port

Overview

The following illustration shows the location of the Ethernet port of the controller:

TM258

TM258LF42DT

EthMAC Address : xx-xx-xx-xx-xx-xx

CAN0

Characteristics

The following table describes the different Ethernet characteristics:

Eth LA
Eth ST
Eth NS

USB Host
MBS COM
CAN0 STS

BATTERY (RTC)

Host

Pgr Port

MBS

RS485 / RS232

MS

BATTERY
APP0
APP1

Ethernet

PULL PULL

112

122

132

142

152

162

1

2

3

4

5

6

112

122

132

142

152

162

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

1

2

3

4

5

6

112

122

132

142

152

162

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

1

2

3

4

5

6

92

Characteristic Description

Standard Ethernet

Connector type RJ45

Baud rate Supports Ethernet "10BaseT" and "100BaseTX" with auto-

negotiation

Auto-crossover MDI / MDIX

Protocol supported

IP address negotiation type
supported

 EcoStruxure Machine Expert Protocol
 Modbus Client/server
 Ethernet IP device
 FTP server
 HTTP server
 SNMP

 DHCP
 BOOTP
 Configured IP

Supplied current No

EIO0000004159 09/2020

Pin Assignment

The following illustration shows the Ethernet connector pins:

The following table describes the Ethernet connector pins:

Pin N° Signal

1TD+

2TD-

3RD+

4-

5-

6RD-

7-

8-

Integrated Communication Ports

For more information, please refer to Ethernet User Guide

(see page 8)

.

NOTE: The controller supports the MDI/MDIX auto-crossover cable function. It is not necessary to
use special Ethernet crossover cables to connect devices directly to this port (connections without
an Ethernet hub or switch).

EIO0000004159 09/2020 93

Integrated Communication Ports

MS

Eth NS

BATTERY

APP1

APP0

Eth LA
Eth ST

USB Host
MBS COM
CAN0 STS

Status LEDs

The following illustration shows the LEDs on the front panel display:

The following table describes the Ethernet status LEDs:

Marking Description LED

Eth LA Ethernet Activity Green / Yellow See Ethernet status LED below

Eth ST Ethernet Status Green / Red

Eth NS Ethernet Network

Status

The following table describes the Ethernet status LED:

LED Status Description

Eth LA Off No link

Flashing green / yellow Power up testing. 3 flashes

Solid green Link at 100 Mbit/s

Solid yellow Link at 10 Mbit/s

Flashing green Activity at 100 Mbit/s

Flashing yellow Activity at 10 Mbit/s

Eth ST Off No cable connected, no IP address obtained

Flashing green / red Power up testing. 3 flashes

Solid green Port is connected and an IP address obtained

3 flashes green No cable connected, but the card has an IP address

4 flashes green Duplicated IP address detected

5 flashes green The card is performing a BOOTP or DHCP sequence

6 flashes green The configured IP is invalid. The default IP is used instead.

Color Description

Green / Red

94

EIO0000004159 09/2020

Integrated Communication Ports

LED Status Description

Eth NS Off The device does not have an IP address or is powered off

Flashing green / red Power up testing. 3 flashes

Solid green The device has at least one established connection

Rapid flashing green The device has not established connections but has obtained an IP

address

Rapid flashing red One or more of the connections in which this device is the target has

timed out.

Solid red The device has detected that its IP address is already in use. The

controller Ethernet port can not communicate using this IP address.

EIO0000004159 09/2020 95

Integrated Communication Ports

CAN0

BATTERY (RTC)

MBS

Ethernet

Pgr Port

Host

MS

Eth NS

BATTERY

APP1

APP0

Eth LA
Eth ST

USB Host

MBS COM

CAN0 STS

RS485 / RS232

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

TM258

TM258LF42DT

EthMAC Address : xx-xx-xx-xx-xx-xx

PULL

PULL

CAN Port

Overview

The following illustration shows the location of the CAN port of the controller:

Capabilities

The protocol and function supported by the CAN port is CANopen.

96

EIO0000004159 09/2020

Characteristics

The following table describes the CAN characteristics:

Characteristic Description

Standard

Connector type Sub-D9, 9 pins male

Protocol supported CANopen

CAN bus format CAN2.0A

CAN power distribution No

Maximal cable length See Transmission Speed and Cable - CANopen

Isolation

Bit rate

Line termination

NOTE:

1

Part 1 and Part 2 of ISO 11898:2002 are equivalent to ISO 11898:1993.

2

The isolation of the electronic module is 500 Vac RMS between the electronics powered by TM5
power bus and the part powered by 24 Vdc I/O power segment connected to the module. In
practice, the TM5 electronic module is installed in the bus base, and there is a bridge between TM5
power bus and 24 Vdc I/O power segment. The two power circuits reference the same functional
ground (FE) through specific components designed to reduce effects of electromagnetic
interference. These components are rated at 30 Vdc or 60 Vdc. This effectively reduces isolation
of the entire system from the 500 Vac RMS.

3

A resistor (R) is needed on each end of the CAN field bus.

4

Maximum cable length is described in the following table:

CAN-CIA(ISO 11898-2:2002 Part 2)

Hardware Setup Manual

See note

See table below

No. See note

2

4

3

Integrated Communication Ports

1

Baud rate 1 Mbit/s 800 Kbit/s 500 Kbit/s 250 Kbit/s 125 Kbit/s 50 Kbit/s 20 Kbit/s 10 Kbit/s

Maximum
cable
length

EIO0000004159 09/2020 97

m 4 25 100 250 500 1000 2500 5000

ft. 13.12 82.02 328.08 820.20 1640.41 3280.83 8202.07 16404.15

Integrated Communication Ports

1

5

6

9

Pin Assignment

The following illustration describes the pins of the CAN port:

The following table describes the pins of the CAN port:

PIN N° Signal Description

1 N.C. Reserved

2 CAN_L CAN_L bus Line (Low)

3 CAN_GND CAN 0 Vdc

4 N.C. Reserved

5CAN_SHLDN.C.

6GND0Vdc

7 CAN_H CAN_H bus Line (High)

8 N.C. Reserved

9 N.C. Reserved

N.C.: No Connection.

The shield is connected to pin 6, the 0 Vdc pin.

NOTE: Pin 9 is not connected internally. The controller does not provide power on CAN_V+.

WARNING

UNINTENDED EQUIPMENT OPERATION

Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

98

EIO0000004159 09/2020

Status LEDs

MS

Eth NS

BATTERY

APP1

APP0

Eth LA
Eth ST

USB Host

MBS COM

CAN0 STS

The following illustration shows the LED on the front panel display:

The following table describes the CAN status LED:

Marking Description LED

CAN0 STS CAN 0 port status Green / Red See CAN0 STS status LED below

The following table describes the CAN0 STS status LED when the CAN 0 port is used as CANopen
master:

CAN0 STS LED CANopen Status Description

OFF No CANopen

Single flash red /
with green ON

Double flash red /
with green ON

Red ON Bus off The CANopen bus is stopped

Green ON The CANopen bus is operational

Color Description

configured

Acceptable detected
error limit threshold
has been reached

Node Guarding or
Heartbeat event

Integrated Communication Ports

CANopen is not active in the application

The controller has detected that the maximum
number of error frames has been reached or
exceeded.

The controller has detected either a Node
Guarding or Heartbeat exception for the
CANopen master or slave device.

For further details, please refer to the CANopen Hardware Setup Manual.

EIO0000004159 09/2020 99

Integrated Communication Ports

CAN0

BATTERY (RTC)

MBS

Ethernet

Pgr Port

Host

MS

Eth NS

BATTERY

APP1

APP0

Eth LA

Eth ST

USB Host
MBS COM
CAN0 STS

RS485 / RS232

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

112

1

122

2

132

3

142

4

152

5

162

6

TM258

TM258LF42DT

EthMAC Address : xx-xx-xx-xx-xx-xx

PULL PULL

USB Programming Port

Overview

The following illustration shows the location of the USB mini-B programming port of the controller:

The USB Mini-B Port is the programming port you can use to connect a PC with a USB host port
using EcoStruxure Machine Expert soft ware. Usi ng a t ypic al USB cable, this connection is suitable
for quick updates of the program or short duration connections to perform maintenance and inspect
data values. It is not suitable for long-term connections such as commissioning or monitoring
without the use of specially adapted cables to help minimize electromagnetic interference.

100

WARNING

UNINTENDED EQUIPMENT OPERATION OR INOPERABLE EQUIPMENT

 You must use a shielded USB cable such as a BMX XCAUSBH0•• secured to the functional

ground (FE) of the system for any long-term connection.

 Do not connect more than one controller or bus coupler at a time using USB connections.
 Do not use the USB port(s), if so equipped, unless the location is known to be non-hazardous.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

EIO0000004159 09/2020