Schneider Electric M172 Original instructions

Modicon M172 Logic Co ntroller

EIO0000002015 02/2020
Modicon M172 Logic Controller
Hardware Guide
Original instructions
02/2020
EIO0000002015.04
www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical character­istics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.
You agree not to reproduce, other than for your own personal, noncommercial use, all or part of this document on any medium whatsoever without permission of Schneider Electric, given in writing. You also agree not to establish any hypertext links to this document or its content. Schneider Electric does not grant any right or license for the personal and noncommercial use of the document or its content, except for a non-exclusive license to consult it on an "as is" basis, at your own risk. All other rights are reserved.
All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2020 Schneider Electric. All rights reserved.

Table of Contents

Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Part I Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 1 M172 Range Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Modicon M172 Logic Controller Offer Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controller Range Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Expansion Modules Range Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Communication Modules Range Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Display Range Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Part II Global Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 2 Before Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Before Starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 3 Wiring Best Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Wiring Best Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 4 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
TM172•••07• / TM172•••18• Controllers Mounting Positions . . . . . . . . . . . . . . . . . . . . . . . . .
TM172•••28•• / TM172•••42•• Controllers Mounting Positions. . . . . . . . . . . . . . . . . . . . . . . .
TM172E••R Expansion Modules Mounting Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controllers and Expansion Modules Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Top Hat Section Rail (DIN Rail) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controllers and Expansion Modules Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM172DCLWT•• Remote Display Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM172DCLF• Remote Display Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Part III Controllers and Expansion Modules . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 5 Environmental Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Environmental Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 6 TM172P•••••• / TM172O••••• Controllers Description . . . . . . . . . . . . . . . . . 55
TM172P•G07R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM172P••18• / TM172O••18• . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM172P••28•• / TM172O••28R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM172P••42•• / TM172O••42R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 7 TM172E••R Expansion Modules Description . . . . . . . . . . . . . . . . . . . . . . . 67
TM172E12R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM172E28R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 8 Electrical Characteristics and Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . 73
8.1 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Digital Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fast Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Regular Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Digital Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High voltage Relay SPST Digital Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High Voltage Solid-State Relay Digital Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High voltage Relay SPDT Digital Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
16 17 19 20 21 23
25
27
31
38 39 40 41 42 45 47 48
51
53
56 58 61 64
68 70
75 75 78 79 80 82 83 86 87
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8.4 Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NTC Analog Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Resistive Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Voltage Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog Input Used as Digital Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5 Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PWM Open Collector Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Low Voltage (SELV) Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog Current Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current ON/OFF Current Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAN Expansion Bus Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RS-485 Serial Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
USB Serial Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ethernet Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7 Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8 RTC (Real-Time Clock) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RTC (Real-Time Clock) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 9 User Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
TM172PD••••• / TM172OD•••• User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Part IV Remote Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 10 Environmental Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Environmental Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 11 TM172DCL•••• Remote Display Description. . . . . . . . . . . . . . . . . . . . . . . . . 125
TM172DCLWT••. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM172DCLF• . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 12 Electrical Characteristics and Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . 129
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Embedded Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RS-485 Modbus Serial Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Part V Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 13 Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controller Parameter Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Expansion Module Parameters Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display Color Touchscreen Parameters Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Part VI Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 14 EcoStruxure Machine Expert - HVAC software . . . . . . . . . . . . . . . . . . . . . . 167
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 15 Controller Connection Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
First Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection with a PC Through Modbus SL/USB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection with a USB Memory Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection with a PC Through Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 16 Expansion and Remote Display Connection Types . . . . . . . . . . . . . . . . . . . 175
Connection Expansion Module and Remote display with a PC . . . . . . . . . . . . . . . . . . . . . . .
Chapter 17 BIOS Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Controller Update BIOS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
89 90 93 94 95 96 97 98
99 100 101 102 103 104 105 109 111 112 115 115 117 117
119 121
123
126 127
130 131 132 133
136 138 152 161
165
167
170 172 173 174
175
177 179
Appendix A Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
NTC 10k beta 3435 Resistance Temperature Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NTC 10k-2 beta (25/50) 3977 Resistance Temperature Table . . . . . . . . . . . . . . . . . . . . . . .
Pt1000 Resistance Temperature Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
182 184 186
189 193
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Safety Information

Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved.
Qualification of Personnel
Only appropriately trained persons who are familiar with and understand the contents of this manual and all other pertinent product documentation are authorized to work on and with this product.
The qualified person must be able to detect possible hazards that may arise from parameterization, modifying parameter values and generally from mechanical, electrical, or electronic equipment. The qualified person must be familiar with the standards, provisions, and regulations for the prevention of industrial accidents, which they must observe when designing and implementing the system.
EIO0000002015 02/2020 7
Intended Use
The products described or affected by this document, together with software, accessories, and options, are controllers, intended for commercial HVAC machines according to the instructions, directions, examples, and safety information contained in the present document and other supporting documentation.
The product may only be used in compliance with all applicable safety regulations and directives, the specified requirements, and the technical data.
Prior to using the product, you must perform a risk assessment in view of the planned application. Based on the results, the appropriate safety-related measures must be implemented.
Since the product is used as a component in an overall machine or process, you must ensure the safety of persons by means of the design of this overall system.
Operate the product only with the specified cables and accessories. Use only genuine accessories and spare parts.
Any use other than the use explicitly permitted is prohibited and can result in unanticipated hazards.
Prohibited Use
Any use other than that expressed above under Permitted use is strictly prohibited.
The relay contacts supplied are of an electromechanical type and subject to wear. Functional safety protection devices, specified in international or local standards, must be installed externally to this device.
Liability and Residual Risks
The liability of Schneider Electric is limited to the proper and professional use of this product under the guidelines contained in the present and other supporting documents, and does not extend to damages caused by (but not limited to):
Unspecified installation/use and, in particular, in contravention of the safety requirements of established
legislation or specified in this document;
Use on equipment which does not provide adequate protection against electrocution, water and dust in
the actual installation conditions;
Use on equipment in which dangerous components can be accessed without the use of specific tools;Installation/use on equipment which does not comply with established legislation and standards.
Disposal
The appliance (or the product) must be disposed of separately in compliance with the local standards in force on waste disposal.
At a Glance
Document Scope
Validity Note
Related Documents

About the Book

This document describes the Modicon M172 Logic controllers, expansion modules, remote displays, and accessories, including installation and wiring information.
NOTE: Read and understand this document and all related documents
(seepage9)
operating, or maintaining your controller.
This document has been updated for the release of EcoStruxure Machine Expert - HVAC V1.2.
For product compliance and environmental information (RoHS, REACH, PEP, EOLI, etc.), go to
www.schneider-electric.com/green-premium
.
The technical characteristics of the devices described in the present document also appear online. To access the information online, go to the Schneider Electric home page
https://www.se.com/ww/en/download/
Title of documentation Reference number
EcoStruxure Machine Expert - HVAC software - Operating Guide
TM172 Optimized & Performance 7/18 IO Instruction Sheet
TM172 Performance 28/42 IO Instruction Sheet
TM172 Optimized & Performance Isolated 28/42 IO Instruction Sheet
TM172 Optimized & Performance Expansion 12/28 IO Instruction Sheet
TM172DCLW••• Display Color Touchscreen Instruction Sheet
TM172DCLF• Display Color Touchscreen Flush Mounting Instruction Sheet
.
EIO0000003412 (ENG)
QGH90428
NHA87740
PHA83703
QGH26895
QGH26896
PHA38669
before installing,
You can download these technical publications and other technical information from our website at
www.schneider-electric.com/en/download
.
EIO0000002015 02/2020 9
Product Related Information
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any covers or
doors, or installing or removing any accessories, hardware, cables, or wires except under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a proper
ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
This equipment has been designed to operate outside of any hazardous location, and exclusive of applications that generate, or have the potential to generate, hazardous atmospheres. Only install this equipment in zones known to be free, at all times, of hazardous atmospheres.
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.Do not install and use this equipment in applications capable of generating hazardous atmospheres,
such as those applications employing flammable refrigerants.
Failure to follow these instructions will result in death or serious injury.
DANGER
DANGER
For information concerning the use of control equipment in applications capable of generating hazardous materials, consult your local, regional, or national standards bureau or certification agency.
WARNING
LOSS OF CONTROL
The designer of any control scheme must consider the potential failure modes of control paths and,
for certain critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop and overtravel stop, power outage and restart.
Separate or redundant control paths must be provided for critical control functions.System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
Observe all accident prevention regulations and local safety guidelines.Each implementation of this equipment must be individually and thoroughly tested for proper operation
1
before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
1
For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems" or their equivalent governing your particular location.
WARNING
UNINTENDED EQUIPMENT OPERATION
Only use software approved by Schneider Electric for use with this equipment.
Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Terminology Derived from Standards
The technical terms, terminology, symbols and the corresponding descriptions in this manual, or that appear in or on the products themselves, are generally derived from the terms or definitions of international standards.
In the area of functional safety systems, drives and general automation, this may include, but is not limited to, terms such as
message, dangerous
Among others, these standards include:
Standard Description
IEC 61131-2:2007 Programmable controllers, part 2: Equipment requirements and tests.
ISO 13849-1:2015 Safety of machinery: Safety related parts of control systems.
EN 61496-1:2013 Safety of machinery: Electro-sensitive protective equipment.
ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk
EN 60204-1:2006 Safety of machinery - Electrical equipment of machines - Part 1: General
ISO 14119:2013 Safety of machinery - Interlocking devices associated with guards - Principles
ISO 13850:2015 Safety of machinery - Emergency stop - Principles for design
IEC 62061:2015 Safety of machinery - Functional safety of safety-related electrical, electronic,
IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-
IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-
IEC 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-
IEC 61784-3:2016 Industrial communication networks - Profiles - Part 3: Functional safety
2006/42/EC Machinery Directive
2014/30/EU Electromagnetic Compatibility Directive
2014/35/EU Low Voltage Directive
safety, safety function, safe state, fault, fault reset, malfunction, failure, error, error
, etc.
General principles for design.
Part 1: General requirements and tests.
reduction
requirements
for design and selection
and electronic programmable control systems
related systems: General requirements.
related systems: Requirements for electrical/electronic/programmable electronic safety-related systems.
related systems: Software requirements.
fieldbuses - General rules and profile definitions.
In addition, terms used in the present document may tangentially be used as they are derived from other standards such as:
Standard Description
IEC 60034 series Rotating electrical machines
IEC 61800 series Adjustable speed electrical power drive systems
IEC 61158 series Digital data communications for measurement and control – Fieldbus for use in
Finally, the term
zone of operation
is defined as it is for a
ISO 12100:2010
.
industrial control systems
may be used in conjunction with the description of specific hazards, and
hazard zone
or
danger zone
in the
Machinery Directive (2006/42/EC
) and
NOTE: The aforementioned standards may or may not apply to the specific products cited in the present documentation. For more information concerning the individual standards applicable to the products described herein, see the characteristics tables for those product references.
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Modicon M172 Logic Controller

Overview

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Overview
Part I
Overview
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Overview
14
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Modicon M172 Logic Controller

M172 Range Overview

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M172 Range Overview
Chapter 1
M172 Range Overview
What Is in This Chapter?
This chapter contains the following topics:
Modicon M172 Logic Controller Offer Overview 16
Controller Range Overview 17
Expansion Modules Range Overview 19
Communication Modules Range Overview 20
Remote Display Range Overview 21
Accessories 23
Topic Page
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M172 Range Overview

Modicon M172 Logic Controller Offer Overview

General Description
Modicon M172 Logic Controller are suitable for customized applications designed to control simple or complex machines:
Air/water-cooled chillerRooftop unitHeat pumpCompressor rackVentilation unit
The M172 offer is made of:
ControllersExpansion modulesCommunication modulesRemote displaysAccessories
Programming Software
In association with the controllers hardware, the EcoStruxure Machine Expert - HVAC development tool is available to program and customize applications.
You can download EcoStruxure Machine Expert - HVAC - Programming Software for Modicon M171­M172 Logic Controllers from
The use of several programming languages in accordance with IEC 61131-3 regulations (programming standard for industrial control), makes it possible to develop new algorithms or entire programs easily, which can then be uploaded to the M172 controllers via a PC and a Programming cable, helping to provide confidentiality with appropriate security.
For more information, refer to Connection Types
(see page 17)
(see page 19)
(see page 20)
(see page 21)
(see page 23)
Schneider-electric web site download center
(seepage169)
.
.
16
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Controller Range Overview

Type Code
Controller type code:
Type code description
TM172PDG42R TM172 P D G 42 R I
Product family TM172
Complementary product family
Physical feature B = Blind
Embedded Communication
Number of I/O 7
Digital output type R = Relays
Power supply isolation
(1) Only for 28 and 42 I/O
(1)
M172 Range Overview
P = Performance O = Optimized
D = Built-in Display
G = RS-485 and Ethernet based communication protocols M = RS-485 based communication protocols
18 28 42
S = Solid State Relays (SSR) and Relays
I = Power Supply Isolated
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M172 Range Overview
Controllers References
Reference Complementary
product family
Display
7 Inputs/Outputs
TM172PBG07R Performance - 2 3 2 0
TM172PDG07R
18 Inputs/Outputs
TM172PBG18R Performance - 2 6 8 2
TM172PDG18R
TM172PDG18S 4 + 2 SSR
TM172OBM18R Optimized - 2 6 8 2 - - -
TM172ODM18R
28 Inputs/Outputs
TM172PBG28R Performance - 8 8 8 4
TM172PBG28RI
TM172PDG28R
TM172PDG28RI
TM172PDG28S 6 + 2 SSR
TM172PDG28SI
TM172OBM28R Optimized - 8 8 8 4 - - -
TM172ODM28R
42 Inputs/Outputs
TM172PBG42R Performance - 12 12 12 6
TM172PBG42RI
TM172PDG42R
TM172PDG42RI
TM172PDG42S 10 + 2 SSR
TM172PDG42SI
TM172OBM42R Optimized - 12 12 12 6 - - -
TM172ODM42R
(see page 56)
(see page 58)
(see page 61)
(see page 64)
Inputs/Outputs
DI DO AI AO
USB Communication
Micro SD card
USB A
USB Mini-B
2 RS-485
1 Ethernet
1 CAN Exp. bus
The controller runs on 24 Vac/dc power supply.
TM172P•••••• / TM172O••••• Delivery Content
NOTE: Terminal blocks are not provided with the logic controllers and must be ordered separately
(see page 23)
18
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Expansion Modules Range Overview

Type Code
Expansion module type code:
Type code description
TM172E28R TM172E 28 R
Product family TM172E
Number of I/O 12
Digital output type R = Relays
Expansion Modules References
Reference Inputs/Outputs
12 Inputs/Outputs
TM172E12R 2 6 4 -
28 Inputs/Outputs
TM172E28R 6 10 10 2
(1) For service only. (2) Also compatible with TM171P controller range.
(see page 68)
(see page 70)
28
DI DO AI AO
1 CAN Exp. bus
(1)
Compatible controllers
1 TTL
TM172P•••••• TM172O•••••
TM172P•••••• TM172O•••••
M172 Range Overview
(2)
(2)
(2)
(2)
The expansion modules run on 24 Vac/dc power supply.
TM172E••R Delivery Content
NOTE: Terminal blocks are not provided with the expansion modules and must be ordered separately
(see page 23)
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M172 Range Overview

Communication Modules Range Overview

Overview
This section presents communication modules.
Communication Modules References
Reference Description Terminal type Compatible
TM171ACAN CAN 2 screw terminal blocks TM172P••••••
TM171ALON LonWorks 1 screw terminal block
TM171AMB Modbus SL (RS-485) 2 screw terminal blocks
TM171ARS232 RS-232 serial link, Relay output 1 SUB-D 9
TM171ARS485 Modbus SL, and BACnet MS/TP 2 screw terminal blocks
TM171AETH Ethernet, Modbus TCP, and BACnet/IP 1 RJ45
TM171AETHRS485 Ethernet, Modbus TCP, BACnet/IP,
Modbus SL, and BACnet MS/TP
(1) Also compatible with TM171P controller range.
For further information about communication modules, refer to the Modicon M171A Communication Modules Instruction Sheet
EAV96007
controllers
TM172O•••••
1 screw terminal block
TM172O•••••
1 RJ45 2 screw terminal blocks
(1)
(1)
.
20
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Remote Display Range Overview

Type Code
Remote display type code:
Type code description
TM172DCLWTHP TM172DCL W T H P
Product family TM172DCL
Mounting type W = Vertical mounting
Characteristics G = Gray color
Remote Displays References
M172 Range Overview
F = Flush mounting
W = White color T = Temperature sensor
None H = Relative humidity sensor
None P = Presence sensor (PIR)
Reference Embedded sensors
TM172DCLWT
TM172DCLWTH
TM172DCLWTHP
TM172DCLFG
TM172DCLFW
The remote displays run on 24 Vac/dc power supply.
TM172DCLWT•• Delivery Content
(see page 126)
(see page 126)
(see page 126)
(see page 127)
(see page 127)
Compatible controllers
Temperature
- - TM172P••••••
✓✓ - ✓✓
✓✓✓✓✓
---✓✓
---✓✓
Humidity
Presence
1 RS-485
1 USB Micro-B
TM172O••••• TM171P••••• TM171O••••• Third-party Modbus SL devices
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M172 Range Overview
TM172DCLF• Delivery Content
22
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Accessories

Overview
This section describes the accessories and sensors.
Mounting and Wiring Accessories References
Description Use Reference
TM172DCLF• vertical surface support for display
12 clips-on lock To install the TM172•••••• controllers
Screw terminal blocks for wiring of controllers and expansion modules
USB cable type A / Mini-B 1.8 m (5.9 ft) To connect a PC to a TM172••••••
DIN adapter for current transducer 3240202000 To install the current transducer on a
(see page 32)
M172 Range Overview
Gray To install a TM172DCLF• on a vertical
White TM172ABKPW
3 m (9.84 ft) TCSXCNAMUM3P
surface
and the expansion modules on a panel surface
For TM172P•G07R
For TM172•••18•
For TM172•••28••
For TM172•••42••
For TM172E12R
For TM172E28R
controller
DIN Rail Top Hat
(see page 46)
(see page 56)
(see page 58)
(see page 61)
(see page 64) (see page 68) (see page 70)
(see page 172)
TM172ABKPG
TM172AP12PM
TM172ASCTB07
TM172ASCTB18
TM172ASCTB28
TM172ASCTB42
TM172ASCTB12E
TM172ASCTB28E BMXXCAUSBH018
3240301000
Sensors References
Description Cable length Reference
NTC IP68 5x20 mm (0.79 in.) -50+110°C (­122…+230°F) Gray
NTC IP67 6x15 mm (0.591 in.) -50…+110°C (-122…+230°F) Gray 1.5 m (4.9 ft) TM1STNTCRN61515
NTC FAST IP67 4x40 mm (1.57 in.) -50+110°C (-122…+230°F) Gray 1.5 m (4.9 ft) TM1STNTCSF44015
NTC IP68 6x20 mm (0.79 in.) -50+110°C (-122…+230°F) Gray 1.5 m (4.9 ft) TM1STNTCSN62015
NTC IP68 6x20 mm (0.79 in.) TPE with strap Gray 1.5 m (4.9 ft) TM1STNTCTN62015
NTC for inside air -40...+60°C (-40...+140°F) Wall mounting - TM1STNTCWN75750
Pt1000 IP68 6x20 mm (0.79 in.) -50…+110°C (-122…+230°F) Green 1.5 m (4.9 ft) TM1STPTTSN52015
Pt1000 IP68 5x20 mm (0.79 in.) -50…+110°C (-122…+230°F) Green 1.5 m (4.9 ft) TM1STPTTSN62015
Humidity Probe Outdoor Wall mounting
4...20 mA (%RH)
Humidity and Temperature Probe Outdoor Wall mounting
4...20 mA (%RH) + NTC (Temp)
Humidity and Temperature Probe Outdoor Wall mounting
4...20 mA (%RH) + 4...20 mA (Temp)
Humidity and Temperature Probe Outdoor Wall mounting, Dewpoint Calculation Modbus SL RS485
NTC Temperature Probe Outdoor Wall mounting - TM1STNTCW69755
8 pieces 1.5 m (4.9 ft) TM1STNTCRN52015
100 pieces TM1STNTCRN5201P
5 pieces 3 m (9.8 ft) TM1STNTCRN52030
50 pieces TM1STNTCRN5203P
4 pieces 5 m (16.4 ft) TM1STNTCRN52050
25 pieces TM1STNTCRN5205P
3 m (9.8 ft) TM1STNTCRN61530
5 m (16.4 ft) TM1STNTCRN61550
3 m (9.8 ft) TM1STNTCSF44030
3 m (9.8 ft) TM1STNTCSN62030
5 m (16.4 ft) TM1STNTCSN62050
3 m (9.8 ft) TM1STNTCTN62030
3 m (9.8 ft) TM1STPTTSN52030
5 m (16.4 ft) TM1STPTTSN52050
3 m (9.8 ft) TM1STPTTSN62030
- TM1SHC4
-TM1SHTCN4
-TM1SHTCC4
TM1SHTM4
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M172 Range Overview
24
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What Is in This Part?
Modicon M172 Logic Controller

Global Features

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Global Features
Part II
Global Features
This part contains the following chapters:
Chapter Chapter Name Page
2 Before Starting 27
3 Wiring Best Practices 31
4 Installation 37
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Global Features
26
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Before Starting

Before Starting

Modicon M172 Logic Controller
Before Starting
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Before Starting
Chapter 2
Before Starting
Read and understand this chapter before beginning the installation of your system.
Pay particular attention in conforming to any safety information, different electrical requirements, and normative standards that would apply to your machine or process in the use of this equipment.
The use and application of the information contained herein require expertise in the design and programming of automated control systems. Only you, the user, machine builder or integrator, can be aware of all the conditions and factors present during installation and setup, operation, and maintenance of the machine or process, and can therefore determine the automation and associated equipment and the related safeties and interlocks which can be effectively and properly used. When selecting automation and control equipment, and any other related equipment or software, for a particular application, you must also consider any applicable local, regional or national standards and/or regulations.
Disconnecting Power
WARNING
REGULATORY INCOMPATIBILITY
Ensure that all equipment applied and systems designed comply with all applicable local, regional, and national regulations and standards.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
All options and modules should be assembled and installed before installing the control system on a mounting rail, onto a mounting plate or in a panel. Remove the control system from its mounting rail, mounting plate or panel before disassembling the equipment.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any covers or
doors, or installing or removing any accessories, hardware, cables, or wires except under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a proper
ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
Programming Considerations
The products described in this manual have been designed and tested using Schneider Electric programming, configuration, and maintenance software products.
WARNING
UNINTENDED EQUIPMENT OPERATION
Only use software approved by Schneider Electric for use with this equipment.Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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Before Starting
Operating Environment
This equipment has been designed to operate outside of any hazardous location, and exclusive of applications that generate, or have the potential to generate, hazardous atmospheres. Only install this equipment in zones known to be free, at all times, of hazardous atmospheres.
For information concerning the use of control equipment in applications capable of generating hazardous materials, consult your local, regional, or national standards bureau or certification agency.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.Do not install and use this equipment in applications capable of generating hazardous atmospheres,
such as those applications employing flammable refrigerants.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Install and operate this equipment according to the conditions described in the Environmental Characteristics.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
28
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Installation Considerations
UNINTENDED EQUIPMENT OPERATION
Use appropriate safety interlocks where personnel and/or equipment hazards exist.Install and operate this equipment in an enclosure appropriately rated for its intended environment and
secured by a keyed or tooled locking mechanism.
Use the sensor and actuator power supplies only for supplying power to the sensors or actuators
connected to the module.
Power line and output circuits must be wired and fused in compliance with local and national regulatory
requirements for the rated current and voltage of the particular equipment.
Do not use this equipment in safety-critical machine functions unless the equipment is otherwise
designated as functional safety equipment and conforming to applicable regulations and standards.
Do not disassemble, repair, or modify this equipment.Do not connect any wiring to unused connections, or to connections designated as No Connection
(N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTE: JDYX2 or JDYX8 fuse types are UL-recognized and CSA approved.
The M172 controllers are intended for Top Hat Section Rail (DIN rail) mounting, panel mounting, or wall mounting.
Care must be taken to avoid damage from electrostatic sources when handling this equipment. In particular exposed connectors and, in some cases, exposed printed circuit boards are exceptionally vulnerable to electrostatic discharge.
Before Starting
WARNING
WARNING
UNINTENDED EQUIPMENT OPERATION DUE TO ELECTROSTATIC DISCHARGE DAMAGE
Keep equipment in the protective conductive packaging until you are ready to install the equipment.Only install equipment in approved enclosures and / or locations that prevent casual access and
provide electrostatic discharge protection.
Use a conductive wrist strap or equivalent field force protective device attached to an earth ground
when handling sensitive equipment.
Always discharge yourself by touching a grounded surface or approved antistatic mat before handling
the equipment.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
For more information about enclosures, refer to the definition found in IEC 1000-4-2.
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Before Starting
30
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