Schneider Electric Altivar61 User Manual

Altivar 61

Variable speed drives for
synchronous motors and
asynchronous motors

Installation Manual

03/2011

0.37 kW (0.5 HP) ... 45 kW (60 HP) / 200 - 240 V

0.75 kW (1 HP) ... 75 kW (100 HP) / 380 - 480 V

2.2 kW (3 HP) ... 7.5 kW (10 HP) / 500 - 600 V

2.2 kW (3 HP) ... 90 kW (100 HP) / 500 - 690 V

1760643

www.schneider-electric.com

Contents

Important information __________________________________________________________________________________________ 4
Before you begin______________________________________________________________________________________________ 5
Steps for setting up the drive ____________________________________________________________________________________ 6
Preliminary recommendations ___________________________________________________________________________________ 7
Drive ratings _________________________________________________________________________________________________ 9
Dimensions and weights_______________________________________________________________________________________ 12
Mounting and temperature conditions ____________________________________________________________________________ 13
Mounting in a wall-mounted or floor-standing enclosure ______________________________________________________________ 16
Installing the graphic display terminal_____________________________________________________________________________ 18
Position of the charging LED ___________________________________________________________________________________ 19
Installing option cards_________________________________________________________________________________________ 20
Installing the EMC plates ______________________________________________________________________________________ 22
Wiring precautions ___________________________________________________________________________________________ 23
Power terminals _____________________________________________________________________________________________ 25
Control terminals_____________________________________________________________________________________________ 27
Option terminals _____________________________________________________________________________________________ 29
Connection diagrams _________________________________________________________________________________________ 34
Use on IT system and “corner grounded” system____________________________________________________________________ 43
Electromagnetic compatibility, wiring _____________________________________________________________________________ 45

1760643 03/2011 3

Important information

The addition of this symbol to a “Danger” or “Warning” safety label indicates that there is an electrical risk that will result
in injury if the instructions are not followed.

This is a safety warning symbol. It warns you of the potential risk of injury. You must comply with all safety messages that

follow this symbol in order to avoid the risk of injury or death.

PLEASE NOTE

Please read these instructions carefully and examine the equipment in order to familiarize yourself with the device before installing,
operating or carrying out any maintenance work on it.

The following special messages that you will come across in this document or on the device are designed to warn you about potential risks
or draw your attention to information that will clarify or simplify a procedure.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death, serious injury or equipment damage.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, can result in death, serious injury or equipment damage.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, can result in injury or equipment damage.

PLEASE NOTE:

Only qualified personnel are authorized to carry out maintenance work on electrical equipment. Schneider Electric accepts no responsibility
for the consequences of using this device. This document does not constitute an instruction manual for inexperienced personnel.
© 2006 Schneider Electric. All rights reserved.

4 1760643 03/2011

Before you begin

Read and observe these instructions before performing any procedure on this drive.

DANGER

RISK OF ELECTRIC SHOCK

• Read and understand this manual before installing or operating the Altivar 61 drive.
Installation, adjustment, repair, and maintenance must be performed by qualified
personnel.

• The user is responsible for compliance with all international and national electrical
standards in force concerning protective grounding of all equipment.

• Many parts in this variable speed drive, including printed wiring boards, operate at line
voltage. DO NOT TOUCH.
Use only electrically insulated tools.

• DO NOT touch unshielded components or terminal strip screw connections with
voltage present.

• DO NOT short across terminals PA and PB or across the DC bus capacitors.

• Install and close all the covers before applying power or starting and stopping the drive.

• Before servicing the variable speed drive

- Disconnect all power.

- Place a “DO NOT TURN ON” label on the variable speed drive disconnect.

- Lock the disconnect in the open position.

• Disconnect all power including external control power that may be present before
servicing the drive. WAIT 15 MINUTES to allow the DC bus capacitors to discharge.
Then follow the DC bus voltage measurement procedure on page 19

to verify that the
DC voltage is less than 45 V. The drive LEDs are not accurate indicators of the
absence of DC bus voltage.

Failure to follow these instructions will result in death or serious injury.

CAUTION

IMPROPER DRIVE OPERATION

• If the drive is not turned on for a long period, the performance of its electrolytic
capacitors will be reduced.

• If it is stopped for a prolonged period, turn the drive on at least every two years
for at least 5 hours to restore the performance of the capacitors, then check its
operation. It is recommended that the drive is not connected directly to the line
voltage. The voltage should be increased gradually using an adjustable AC source.

Failure to follow these instructions can result in injury and/or equipment damage.

1760643 03/2011 5

Steps for setting up the drive

b 1 Receive and inspect the drive controller

v Check that the catalog number printed on the label is the same

as that on the purchase order

v Remove the Altivar from its packaging and check that it has not

been damaged in transit

Steps 1 to 4 must
be performed with
the power off.

b 2 Check the line voltage

v Check that the line voltage is compatible with the voltage

range of the drive (see pages 9 and 10)

b 3 Mount the drive

v Mount the drive in accordance with the instructions

in this document

v Install any internal and external options

b 4 Wire the drive

v Connect the motor, ensuring that its

connections correspond to the voltage

v Connect the line supply, after making sure that

the power is off

v Connect the control
v Connect the speed reference

PROGRAMMING

v 5 Please refer to the

Programming Manual

INSTALLATION

6 1760643 03/2011

Preliminary recommendations

45°
max.

Handling/Storage

To protect the drive prior to installation, handle and store the device in its packaging. Ensure that the ambient conditions are acceptable.

WARNING

DAMAGED PACKAGING

If the packaging appears damaged, it can be dangerous to open it or handle it.
Take precautions against all risks when performing this operation.

Failure to follow this instruction can result in death or serious injury.

WARNING

DAMAGED EQUIPMENT

Do not operate or install any drive that appears damaged.

Failure to follow this instruction can result in death or serious injury.

Handling on installation

ALTIVAR 61 drives up to ratings ATV61HD15M3X, ATV61HD18N4 and ATV61HU75S6X
can be removed from their packaging and installed without a handling device.

A hoist must be used for higher ratings and for ATV61H
drives all have lifting lugs. Follow the recommendations on the next page.

pppY drives; for this reason, these

1760643 03/2011 7

Preliminary recommendations

Read and observe the instructions in the Programming Manual.

CAUTION

INCOMPATIBLE LINE VOLTAGE

Before turning on and configuring the drive, ensure that the line voltage is compatible with the supply voltage range shown
on the drive nameplate. The drive may be damaged if the line voltage is not compatible.

Failure to follow this instruction can result in injury and/or equipment damage.

DANGER

UNINTENDED EQUIPMENT OPERATION

• Before turning on and configuring the Altivar 61, check that the PWR (POWER REMOVAL) input is deactivated (at state 0)

in order to prevent unintended operation.

• Before turning on the drive, or when exiting the configuration menus, check that the inputs assigned to the run command

are deactivated (at state 0) since they can cause the motor to start immediately.

Failure to follow these instructions will result in death or serious injury.

Precautions

If the safety of personnel requires the prohibition of unwanted or unintended operation, electronic locking is performed by the
Altivar 61's Power Removal function.
This function requires the use of connection diagrams conforming to category 3 of standard EN 954-1, ISO 13849-1 and safety
integrity level 2 according to IEC/EN 61508.
The Power Removal function takes priority over any run command.

8 1760643 03/2011

Drive ratings

Single-phase supply voltage: 200…240 V 50/60 Hz

Three-phase motor 200...240 V

Motor Line supply (input) Drive (output) Altivar 61

Power
indicated on
plate (1)

kW HP A A kA kVA A A A

0.37 0.5 6.9 5.8 5 1.4 9.6 3 3.6 ATV61H075M3

0.75 1 12 9.9 5 2.4 9.6 4.8 5.7 ATV61HU15M3

1.5 2 18.2 15.7 5 3.7 9.6 8 9.6 ATV61HU22M3

2.2 3 25.9 22.1 5 5.3 9.6 11.0 13.2 ATV61HU30M3
3 - 25.9 22 5 5.3 9.6 13.7 16.4 ATV61HU40M3(6)
4 5 34.9 29.9 22 7 9.6 17.5 21 ATV61HU55M3(6)

5.5 7.5 47.3 40.1 22 9.5 23.4 27.5 33 ATV61HU75M3(6)

Max. line current (2) Max.
at 200 V at 240 V

prospective
line Isc

Apparent
power

Max. inrush
current (3)

Three-phase supply voltage: 200…240 V 50/60 Hz

Three-phase motor 200...240 V

Max.
available
nominal
current
In (1)

Max. transient
current (1) for
60 s

Catalog number (4)(5)

Motor Line supply (input) Drive (output) Altivar 61

Power
indicated on
plate (1)

kW HP A A kA kVA A A A

0.75 1 6.1 5.3 5 2.2 9.6 4.8 5.7 ATV61H075M3

1.5 2 11.3 9.6 5 4 9.6 8 9.6 ATV61HU15M3

2.2 315 12.8 5 5.3 9.6 11 13.2 ATV61HU22M3
3 - 19.3 16.4 5 6.8 9.6 13.7 16.4 ATV61HU30M3
4 5 25.8 22.9 5 9.2 9.6 17.5 21 ATV61HU40M3

5.5 7.5 35 30.8 22 12.4 23.4 27.5 33 ATV61HU55M3

7.5 10 45 39.4 22 15.9 23.4 33 39.6 ATV61HU75M3
11 15 53.3 45.8 22 18.8 93.6 54 64.8 ATV61HD11M3X
15 20 71.7 61.6 22 25.1 93.6 66 79.2 ATV61HD15M3X

18.5 25 77 69 22 27.7 100 75 90 ATV61HD18M3X
22 30 88 80 22 32 100 88 105.6 ATV61HD22M3X
30 40 124 110 22 42.4 250 120 144 ATV61HD30M3X
37 50 141 127 22 51 250 144 173 ATV61HD37M3X
45 60 167 147 22 65 250 176 211 ATV61HD45M3X

(1)These power ratings and currents are given for an ambient temperature of 50°C (122°F) at the factory-set switching frequency, used

in continuous operation (factory-set switching frequency of 4 kHz for ATV61H 075M3 to D15M3X and 2.5 kHz for ATV61H D18M3X
to D45M3X).
Above this factory setting, the drive will reduce the switching frequency automatically in the event of excessive temperature rise.
For continuous operation above the factory setting, derating must be applied to the nominal drive current in accordance with the curves

on page 14
(2)Current on a line supply with the “Max. prospective line Isc” indicated and for a drive without any external options.
(3)Peak current on power-up for the max. voltage (240 V +10%).
(4)ATV61H 075M3 to D45M3X drives are available with or without a graphic display terminal. Catalog numbers for drives without a graphic

display terminal have the letter Z added at the end, e.g.: ATV61H075M3Z. This option is not available for drives which operate in difficult

environmental conditions (5).
(5) Drives with the S337 or 337 extension are designed for use in difficult environmental conditions (class 3C2 in accordance with IEC 721-3-3).

They are supplied with a graphic display terminal.
(6)A line choke must be used (please refer to the catalog).

Max. line current (2) Max.
at 200 V at 240 V

.

prospective
line Isc

Apparent
power

Max. inrush
current (3)

Max.
available
nominal
current
In (1)

Max. transient
current (1) for
60 s

Catalog number (4)(5)

Inhibit the input phase loss fault (IPL) so that ATV61H 075M3 to U75M3 drives can operate on a single-phase supply
(see the Programming Manual). If this fault is set to its factory configuration, the drive will stay locked in fault mode.

1760643 03/2011 9

Drive ratings

Three-phase supply voltage: 380…480 V 50/60 Hz

Three-phase motor 380...480 V

Motor Line supply (input) Drive (output) Altivar 61

Power indicated
on plate (1)

kW HP A A kA kVA A A A A

0.75 1 3.7 3 5 2.4 19.2 2.3 2.1 2.7 ATV61H075N4

1.5 2 5.8 5.3 5 4.1 19.2 4.1 3.4 4.9 ATV61HU15N4

2.2 3 8.2 7.1 5 5.6 19.2 5.8 4.8 6.9 ATV61HU22N4
3 - 10.7 9 5 7.2 19.2 7.8 6.2 9.3 ATV61HU30N4
4 5 14.1 11.5 5 9.4 19.2 10.5 7.6 12.6 ATV61HU40N4

5.5 7.5 20.3 17 22 13.7 46.7 14.3 11 17.1 ATV61HU55N4

7.5 10 27 22.2 22 18.1 46.7 17.6 14 21.1 ATV61HU75N4
11 15 36.6 30 22 24.5 93.4 27.7 21 33.2 ATV61HD11N4
15 20 48 39 22 32 93.4 33 27 39.6 ATV61HD15N4

18.5 25 45.5 37.5 22 30.5 93.4 41 34 49.2 ATV61HD18N4
22 30 50 42 22 33 75 48 40 57.6 ATV61HD22N)
30 40 66 56 22 44.7 90 66 52 79.2 ATV61HD30N4
37 50 84 69 22 55.7 90 79 65 94.8 ATV61HD37N4
45 60 104 85 22 62.7 200 94 77 112.8 ATV61HD45N4
55 75 120 101 22 81.8 200 116 96 139 ATV61HD55N4
75 100 167 137 22 110 200 160 124 192 ATV61HD75N4

Max. line current (2) Max.

prospective
line Isc

at 380 V at 480 V

Apparent
power

Max.
inrush
current (3)

Max. available nominal
current In (1)

at 380 V at 460 V

Max.
transient
current (1)
for 60 s

Catalog number
(4)(5)

(1)These power ratings and currents are given for an ambient temperature of 50°C (122°F) at the factory-set switching frequency, used

in continuous operation (factory-set switching frequency of 4 kHz for ATV61H 075N4 to D30N4 drives, and 2.5 kHz for ATV61H D37N4

to D75N4).

Above this factory setting, the drive will reduce the switching frequency automatically in the event of excessive temperature rise.

For continuous operation above the factory setting, derating must be applied to the nominal drive current in accordance with the

curves on page 14
(2)Current on a line supply with the “Max. prospective line Isc” indicated and for a drive without any external options.
(3)Peak current on power-up for the max. voltage (480 V +10%).
(4)ATV61H 075N4 to D75N4 drives are available with or without a graphic display terminal. Catalog numbers for drives without a graphic

display terminal have the letter Z added at the end, e.g.: ATV61H075N4Z. This option is not available for drives which operate in difficult

environmental conditions (5).
(5) Drives with the S337 or 337 extension are designed for use in difficult environmental conditions (class 3C2 in accordance with IEC 721-3-3).

They are supplied with a graphic display terminal.

.

10 1760643 03/2011

Drive ratings

Three-phase supply voltage: 500…600 V 50/60 Hz

Three-phase motor 500...600 V

Motor Line supply (input) Drive (output) Altivar 61

Power indicated on
plate (1)

500 V 575 V at 500 V at 600 V 500 V 575 V
kW HP A A kA A A

2.2 37.66.7224.5 3.9 ATV61HU22S6X
3 - 9.9 10 22 5.8 - ATV61HU30S6X
4 5 12.5 10.9 22 7.5 6.1 ATV61HU40S6X

5.5 7.5 16.4 14.2 22 10 9 ATV61HU55S6X

7.5 10 21.4 18.4 22 13.5 11 ATV61HU75S6X

Three-phase supply voltage: 500…690 V 50/60 Hz

Three-phase motor 500...690 V

Motor Line supply (input) Drive (output) Altivar 61

Power indicated on
plate (1)

500 V 575 V 690 V at 500 V at 600 V at 690 V 500 V 575 V 690 V
kW HP kWAAAkAA A A

2.2 3 35.24.45.2224.5 3.9 4.5 ATV61HU30Y
3 - 46.8- 6.6225.8 - 5.8 ATV61HU40Y
4 5 5.5 8.6 7.2 8.6 22 7.5 6.1 7.5 ATV61HU55Y

5.5 7.5 7.5 11.2 9.5 11.2 22 10 9 10 ATV61HU75Y

7.5 10 11 14.6 12.3 15.5 22 13.5 11 13.5 ATV61HD11Y
11 15 15 19.8 16.7 20.2 22 18.5 17 18.5 ATV61HD15Y
15 20 18.5 24 21 24 22 24 22 24 ATV61HD18Y

18.5 25 22 29 24 27 22 29 27 29 ATV61HD22Y
22 30 30 33 28 34 22 35 32 35 ATV61HD30Y
30 40 37 48 41 41 22 47 41 43 ATV61HD37Y
37 50 45 61 51 55 22 59 52 54 ATV61HD45Y
45 60 55 67 57 63 22 68 62 62 ATV61HD55Y
55 75 75 84 70.5 82 22 85 77 84 ATV61HD75Y
75 100 90 110 92 102 22 104 99 104 ATV61HD90Y

Max. line current (2) Max.

prospective
line Isc

Max. line current (2) Max.

Max. available
nominal current In (1)

prospective
line Isc

Max. available
nominal current In (1)

Catalog number

Catalog number

(1)These power ratings and currents are given for an ambient temperature of 50°C (122°F) at the factory-set switching frequency, used

in continuous operation (factory-set switching frequency of 4 kHz for ATV61H U22S6X to U75S6X and ATV61H U30Y to D30Y drives,

and 2.5 kHz for ATV61H D37Y to D90Y).

Above this factory setting, the drive will reduce the switching frequency automatically in the event of excessive temperature rise.

For continuous operation above the factory setting, derating must be applied to the nominal drive current in accordance with the

curves on page 14
(2)Current on a line supply with the “Max. prospective line Isc” indicated and for a drive without any external options.

Note
The maximum transient current for 60 s corresponds to 120% of the maximum nominal current In.

1760643 03/2011 11

.

Dimensions and weights





















2 option cards (1)

1 option card (1)

No option card

c

c1

c2

G

a

=

=

H

h

b

4 x

2 option cards (1)

1 option card (1)

No option card

With graphic display terminal

ATV61H a

mm
(in.)

075M3, U15M3,
075N4, U15N4,U22N4

U22M3, U30M3, U40M3,
U30N4, U40N4

U55M3, U55N4, U75N4

U75M3, D11N4
U22S6X ... U75S6X

D11M3X, D15M3X,
D15N4, D18N4

D18M3X, D22M3X, D22N4,
U30Y ... D30Y

D30N4, D37N4

D30M3X, D37M3X, D45M3X

D45N4, D55N4, D75N4,
D37Y ... D90Y

130

(5.12)

155

(6.10)

175

(6.89)

210

(8.27)

230

(9.05)

240

(9.45)

240

(9.45)

320

(12.60)

320

(12.60)

Without graphic display terminal

b
mm
(in.)

230

(9.05)

260

(10.23)

295

(11.61)

295

(11.61)

400

(15.75)

420

(16.54)

550

(21.65)

550

(21.65)

630

(24.80)

c
mm
(in.)

175

(6.89)

187

(7.36)

187

(7.36)

213

(8.39)

213

(8.39)

236

(9.29)

266

(10.47)

266

(10.47)

290

(11.42)

c1
mm
(in.)

198

(7.80)

210

(8.27)

210

(8.27)

236

(9.29)

236

(9.29)

259

(10.20)

289

(11.38)

289

(11.38)

313

(12.32)

c2
mm
(in.)

221

(8.70)

233

(9.17)

233

(9.17)

259

(10.20)

259

(10.20)

282

(11.10)

312

(12.28)

312

(12.28)

334

(13.15)

G
mm
(in.)

113.5
(4.47)

138

(5.43)

158

(6.22)

190

(7.48)

210

(8.26)

206

(8.11)

206

(8.11)

280

(11.02)

280

(11.02)

H
mm
(in.)

220

(8.66)5(0.20)5(0.20)

249

(9.80)4(0.16)5(0.20)

283

(11.14)6(0.24)5(0.20)

283

(11.14)6(0.24)6(0.24)

386

(15.20)8(0.31)6(0.24)

403

(15.87)11(0.45)6(0.24)

531.5

(20.93)11(0.45)6(0.24)

524

(20.93)20(0.79)9(0.35)

604.5

(23.80)15(0.59)9(0.35)

h
mm
(in.)

Ø
mm
(in.)

For

screws

M4 3

M4 4

M4 5.5

M5 7

M5 9

M5 30

M5 37

M8 37

M8 45

Weight

kg

(lb.)

(6.61)

(8.82)

(12.13)

(15.43)

(19.84)

(66.14)

(81.57)

(81.57)

(99.21)

For a drive without a graphic display terminal, dimensions c, c1 and c2 in the table above are reduced by 26 mm (1.01 in.). The other
dimensions are unchanged.

(1)For the addition of I/O extension cards, communication cards, or the “Controller Inside” programmable card.

12 1760643 03/2011

Mounting and temperature conditions

u 100 mm

u 3.94 in.

u 100 mm

u 3.94 in.

u 50 mm
u 1.97 in.

u 50 mm
u 1.97 in.

u 50 mm
u 1.97 in.

u 50 mm
u 1.97 in.

Install the drive vertically to ± 10°.
Do not place it close to heating elements.
Leave sufficient free space to ensure that the air required for cooling purposes can circulate from the bottom
to the top of the unit.

Free space in front of the drive: 10 mm (0.39 in.) minimum

When IP20 protection is adequate, it is recommended that the protective cover on the top of the drive
is removed as shown below.

Removing the protective cover

ATV61H 075M3 to D15M3X, ATV61H075N4 to D18N4 and
ATV61H U22S6X to U75S6X

Two types of mounting are possible:

Type A
mounting

Free space

u 50 mm (u 1.97 in.) on each side, with protective cover fitted

ATV61H D18M3X to D45M3X, ATV61H D22N4 to D75N4
and ATV61H U30Y to D90Y

Type B

Drives mounted side by side, with the protective cover removed (the degree of protection becomes IP20)

mounting

Type C

Free space

u 50 mm (u 1.97 in.) on each side, with protective cover removed (the degree of protection becomes IP20)

mounting

1760643 03/2011 13

Mounting and temperature conditions

In = 100 %

90 %

80 %

70 %

60 %

50 %

4 kHz 8 kHz 12 kHz 16 kHz

Switching frequency

I/In

40°C (104°F) mounting type A
50°C (122°F) mounting type B

50°C (122°F) mounting type A

60°C (140°F) mounting types A and B

40°C (104°F) mounting type B

In = 100 %

90 %

80 %

70 %

60 %

50 %

4 kHz 8 kHz 12 kHz 16 kHz

Switching frequency

I/In

50°C (122°F) mounting types A and B

60°C (140°F) mounting types A and B

40°C (104°F) mounting types A and B

In = 100 %

90 %

80 %

70 %

60 %

50 %

4 kHz 8 kHz 12 kHz 16 kHz

2,5 kHz

Switching frequency

I/In

40°C (104°F) mounting types A and B

50°C (122°F) mounting types A and B

60°C (140°F) mounting types A and B

Derating curves

Derating curves for the drive current In as a function of the temperature, switching frequency and type of mounting.

ATV61H 075M3 to D15M3X and ATV61H 075N4 to D18N4

ATV61H D22N4 and ATV61H D30N4 (1)

ATV61H D18M3X to D45M3X and ATV61H D37N4 to D75N4 (1)

For intermediate temperatures (e.g. 55°C (131°F)), interpolate between two curves.

(1)Above 50°C (122°F), these drives must be equipped with a control card fan kit. Please refer to the catalog.

14 1760643 03/2011

Mounting and temperature conditions

In = 100 %

90 %

80 %

70 %

60 %

50 %

2 kHz

4 kHz 6 kHz

40 %

I/In

40°C (104°F) mounting type A

50°C (122°F) mounting type A

60°C (140°F) mounting types A, B and C

Switching frequency

50°C (122°F) mounting types B and C

I/In

Switching frequency

40°C (104°F) mounting type A

50°C (122°F) mounting type A

60°C (140°F) mounting types A, B and C

50°C (122°F) mounting types B and C

Derating for ATV61HpppS6X

Mounting type A and B:

ATV61H

pppS6X drives can operate with a switching frequency 2,5…6kHz up to 50°C without derating.

Mounting type C:

ATV61H

pppS6X drives can operate with a switching frequency 2,5…6kHz up to 60°C without derating

For operation above 50°C (122°F), power supply voltage must be limited up to 600V+5%.

ATV61H U30Y to D30Y

ATV61H D37Y to D90Y

In = 100 %

90 %

80 %

70 %

60 %

50 %

40 %

2,5 kHz

4,9 kHz

For intermediate temperatures (e.g. 55°C (131°F)), interpolate between two curves.

1760643 03/2011 15

Mounting in a wall-mounted or floor-standing enclosure

Follow the mounting precautions on the previous pages.
To ensure proper air circulation in the drive:

- Fit ventilation grilles.

- Ensure that the ventilation is adequate: if not, install a forced ventilation
unit with a filter.

- Use special IP54 filters.

Dust and damp proof metal wall-mounted or
floor-standing enclosure

The drive must be mounted in a dust and damp proof enclosure in certain environmental conditions: dust, corrosive gases, high humidity
with risk of condensation and dripping water, splashing liquid, etc.

(IP 54 degree of protection)

To avoid hot spots in the drive, add a fan to circulate the air inside the enclosure, catalog number VW3 A9 4

pp (see catalog).

Mounting the drive in the enclosure

Dissipated power

These levels of power dissipation are given for operation at nominal load and for the factory-set switching frequency.

ATV61H Dissipated

power (1)

WWWW

075M3 66 075N4 44 U22S6X 100 U30Y 111
U15M3 101 U15N4 64 U30S6X 118 U40Y 119
U22M3 122 U22N4 87 U40S6X 143 U55Y 136
U30M3 154 U30N4 114 U55S6X 183 U75Y 158
U40M3 191 U40N4 144 U75S6X 244 D11Y 182
U55M3 293 U55N4 178 D15Y 227
U75M3 363 U75N4 217 D18Y 300
D11M3X 566 D11N4 320 D22Y 386
D15M3X 620 D15N4 392 D30Y 463

D18M3X

D22M3X

D30M3X

D37M3X

D45M3X

657

766

980

1154

1366

ATV61H Dissipated

power (1)

ATV61H Dissipated

power (1)

ATV61H Dissipated

power (1)

D18N4 486 D37Y 716
D22N4 574 D45Y 716
D30N4 799 D55Y 911

D37N4

D45N4

D55N4

D75N4

861

1060

1210

1720

D75Y

D90Y

1087

1545

(1)Add 7 W to this value for each option card added

Ensure that the flow of air in the enclosure is at least equal to the value given in the table below for each drive.

ATV61H

075M3, U15M3,
075N4, U15N4, U22N4

U22M3, U30M3, U40M3,
U30N4, U40N4

U55M3,

3

m

Flow ratex

/hour

3

ft

/min

ATV61H

17 10 U30Y to

D37Y

56 33 D45Y to

D90Y

112 66

U55N4, U75N4

U75M3,

163 96

D11N4,
U22S6X to U75S6X

D11M3X, D15M3X,

252 148

D15N4, D18N4

D18M3X, D22M3X,

203 119

D22N4, D30N4, D37N4

D30M3X, D37M3X, D45M3X,

406 239

D45N4, D55N4, D75N4

16 1760643 03/2011

Flow rate

3

/hour

m

330 194

406 234

3

ft

/min

Mounting in a wall-mounted or floor-standing enclosure

Example: ATV61HU55N4

Dust and damp proof flange mounting

This mounting is used to reduce the power dissipated in the enclosure by locating the power section outside the enclosure.
This requires the use of a dust and damp proof flange-mounting kit VW3 A9 501...509 (please refer to the catalog).
The degree of protection for the drives mounted in this way becomes IP54.

To install the kit on the drive, please refer to the manual supplied with the kit.

Power dissipated inside the enclosure for dust and damp proof flange-mounting

These levels of power dissipation are given for operation at nominal load and for the factory-set switching frequency.

ATV61H

075M3 27 075N4 26 U22S6X 60 U30Y 71
U15M3 30 U15N4 28 U30S6X 70 U40Y 71
U22M3 38 U22N4 30 U40S6X 75 U55Y 73
U30M3 38 U30N4 35 U55S6X 80 U75Y 75
U40M3 41 U40N4 40 U75S6X 85 D11Y 77
U55M3 59 U55N4 50 D15Y 81
U75M3 67 U75N4 55 D18Y 87
D11M3X 80 D11N4 65 D22Y 94
D15M3X 84 D15N4 85 D30Y 100

D18M3X

D22M3X

D30M3X

D37M3X

D45M3X

Dissipated

power (1)

WWWW

114

124

144

161

180

ATV61H

D18N4 86 D37Y 120
D22N4 110 D45Y 120
D30N4 135 D55Y 133

D37N4

D45N4

D55N4

D75N4

Dissipated

power (1)

137

165

178

225

ATV61H Dissipated

power (1)

ATV61H

D75Y

D90Y

Dissipated

power (1)

144

158

(1)Add 7 W to this value for each option card added

1760643 03/2011 17

Installing the graphic display terminal

Installing the graphic display terminal on the drive

Drives with catalog numbers ending in the letter Z are supplied without a graphic display terminal (VW3 A1 101). This can be ordered separately.
It is installed on the drive as shown below.

The graphic display terminal can be connected or disconnected with the power on. Before disconnecting it, drive control via the display
terminal must be disabled (refer to the Programming Manual).

18 1760643 03/2011

Position of the charging LED

ATV61H 075M3 to D15M3X,
ATV61H 075N4 to D18N4 and
ATV61H U22S6X to U75S6X

ATV61H D18M3 to D45M3X,
ATV61H D22N4 to D75N4 and
ATV61H U30Y to D90Y

Red LED indicating that the DC bus is
turned on

DANGER

HAZARDOUS VOLTAGE

Read and understand the instructions on page 5 before performing this procedure.

Failure to follow this instruction will result in death or serious injury.

Before working on the drive, turn it off, wait until the red capacitor charging LED has gone out, then measure the DC bus voltage.

Position of the capacitor charging LED

Procedure for measuring the

The DC bus voltage can exceed 1,000 V c. Use a properly rated voltage sensing device when performing this procedure. To measure the
DC bus voltage:

1 Disconnect the drive power supply.
2 Wait 15 minutes to allow the DC bus capacitors to discharge.
3 Measure the voltage of the DC bus between the PA/+ and PC/- terminals to check whether the voltage is less than 45 V

for the arrangement of the power terminals.

4 If the DC bus capacitors have not discharged completely, contact your local Schneider Electric representative (do not repair or operate

the drive).

DC bus voltage

c. See page 26

1760643 03/2011 19

Installing option cards

3

2

1

• Using a screwdriver, press down on
the catch and pull to release the left­hand part of the control front panel

• Do the same on the
right-hand side

• Pivot the control front panel
and remove it

If an I/O or communication option card or a “Controller Inside” programmable card
has already been installed, remove it so you can access the slot for the encoder
interface card.

These should ideally be installed once the drive is mounted and before wiring it.
Check that the red capacitor charging LED is off. Measure the DC bus voltage in accordance with the procedure indicated on page 19
The option cards are installed under the drive control front panel. If the drive has a graphic display terminal, remove it, then remove the
control front panel as indicated below.

.

Removing the control front panel

Installing an encoder interface card

There is a special slot on the drive for adding an encoder interface card.

20 1760643 03/2011

Installing option cards

Install an encoder interface card (if used)

(see previous page)

Position the option card on the clasps

Then pivot it until it clicks into place

4

5

6

Replace the control front panel over the option card

(same procedure as for installing the option card, see and )

7

5

6

6

5

7

, and Remove the control front panel

(see previous page)

1

2

3

Installing an I/O extension card, a communication card or a “Controller Inside” programmable card

CAUTION

RISK OF DAMAGE TO THE CONNECTOR

Ensure good positioning of the option card on the clasps to avoid damage to the connector.

Failure to follow these instructions can result in equipment damage.

1760643 03/2011 21

Installing the EMC plates

3

4

6

1

5

6

3

4

1

4

2

4

ATV61H 075M3 to D15M3X, ATV61H 075N4 to D18N4
and ATV61H U22S6X to U75S6X

ATV61H D18M3X to D45M3X, ATV61H D22N4 to D75N4 and
ATV61H U30Y to D90Y

6

Installing the EMC clamps

Δb

1 - EMC plate for connecting the power cables
2 - EMC plate for connecting the control cables (only for ATV61H 075M3 to D15M3X, ATV61H 075N4 to D18N4 and ATV61H U22S6X to

U75S6X

3 - EMC plate for connecting the I/O option card cables (supplied with the option cards)
4 - M4 screws (supplied)
5 - M8 screws (supplied)
6 - EMC clamps with captive screws (supplied)

ATV61H

075M3 to U40M3,
075N4 to U40N4

U55M3 to D15M3X,
U55N4 to D18N4,
U22S6X to U75S6X

D18M3X to D45M3X,
D22N4 to D75N4,
U30Y to D90Y

Δb

mm in.

55 2.17

65 2.56

120 4.72

22 1760643 03/2011

Wiring precautions

DANGER

HAZARDOUS VOLTAGE

Connect the device to the protective ground using the grounding point provided, as shown in the figure below. The drive panel
must be connected to the protective ground before power is applied.

Failure to follow these instructions will result in death or serious injury.

Drive

Drive

Drive

Power section

The drive must be connected to the protective ground. To comply with current regulations concerning high leakage currents (above 3.5 mA),
use at least a 10 mm² (AWG 6) protective conductor or 2 protective conductors with the same cross-section as the power section AC supply
conductors.

• Check whether the resistance to the protective ground is one ohm or less. Connect a number of
drives to the protective ground as shown in the diagram (see left). Do not lay protective grounding
cables in a loop or in series.

WARNING

IMPROPER WIRING PRACTICES

• The ATV61 drive will be damaged if input line voltage is applied to the output terminals (U/T1,V/T2,W/T3).

• Check the power connections before powering up the ATV61 drive.

• If replacing another drive, verify that all wiring connections to the ATV61 drive comply with all wiring instructions in this
manual.

Failure to follow these instructions can result in death, serious injury or equipment damage.

When upstream protection by means of a “residual current device” is required by the installation standards, a type A device should be used
for single-phase drives and type B for three-phase drives. Choose a suitable model integrating:

• HF current filtering

• A time delay to prevent tripping caused by the load from stray capacitance on power-up. The time delay is not possible for 30 mA devices.
In this case, choose devices with immunity against nuisance tripping, for example “residual current devices” with reinforced immunity from

s.i range (Merlin Gerin brand).

the

If the installation includes several drives, provide one residual current device per drive.

WARNING

INADEQUATE OVERCURRENT PROTECTION

• Overcurrent protective devices must be properly coordinated.

• The Canadian Electricity Code and the National Electrical Code require branch circuit protection. Use the fuses
recommended on the drive nameplate to achieve published short-circuit current ratings.

• Do not connect the drive to a power feeder whose short-circuit capacity exceeds the drive short-circuit current rating
listed on the drive nameplate.

Failure to follow these instructions can result in death, serious injury or equipment damage.

1760643 03/2011 23

Wiring recommendations

Keep the power cables separate from circuits in the installation with low-level signals (sensors, PLCs, measuring apparatus, video,
telephone).

The motor cables must be at least 0.5 m (20 in.) long.

In certain situations where the motor cables have to be submerged in water, earth leakage currents can cause tripping, requiring the addition
of output filters.

Do not use surge arresters or power factor correction capacitors on the variable speed drive output.

CAUTION

IMPROPER USE OF A BRAKING RESISTOR

• Only use the braking resistors recommended in our catalogs.

• Wire the thermal protection contact on the resistor so that the drive power supply is disconnected immediately in the event
of a fault (refer to the manual supplied with the resistor).

Failure to follow these instructions can result in injury and/or equipment damage.

Control section

Keep the control circuits away from the power circuits. For control and speed reference circuits, we recommend using shielded twisted
cables with a pitch of between 25 and 50 mm (0.98 and 1.97 in.) and connecting the shielding to ground at each end.

If using conduit, do not lay the motor, power supply and control cables in the same conduit. Keep metal conduit containing power supply
cables at least 8 cm (3 in.) away from metal conduit containing control cables. Keep non-metal conduits or cable ducts containing power
supply cables at least 31 cm (12 in.) away from metal conduits containing control cables. If it is necessary for control and power cables
to cross each other, be sure they cross at right angles.

Length of motor cables

ATV61H 0 m

Shielded

075M3 to U75M3
075N4 to D15N4

D11M3X to D45M3X
D18N4 to D75N4

U22S6X to U75S6X
U30Y to D90Y

With dv/dt filters

With sinus filters

cable
Unshielded

cable
Shielded

cable
Unshielded

cable
Shielded

cable

(0 ft)

10 m
(32.8 ft)

See catalog

50 m
(164 ft)

100 m
(328 ft)

150 m
(492 ft)

300 m
(984 ft)

1000 m

(3280 ft)

Choice of associated components:

Please refer to the catalog.

24 1760643 03/2011

Power terminals

Example of ATV61HU22M3

Example of ATV61HD75N4

Access to the power terminals

ATV61H 075M3 to D15M3X and ATV61H 075N4 to D18N4 and ATV61H U22S6X to U75S6X

Unlock the power part access flap and remove it as shown below.

ATV61H D18M3X to D45M3X, ATV61H D22N4 to D75N4 and ATV61H U30Y to D90Y

To access the power terminals, remove the front panel as shown below.

Characteristics and functions of the power terminals

Terminal Function

t

R/L1
S/L2
T/L3

PO DC bus + polarity
PA/+ Output to braking resistor (+ polarity)
PB Output to braking resistor
PC/- DC bus - polarity
U/T1

V/T2
W/T3

Protective ground connection terminal
Power section AC supply

Outputs to the motor

Only remove the link between PO and PA/+ if a DC choke has been added. The screws on the PO and PA/+ terminals must always be fully tightened
as there is a high current flowing in the commoning link.

1760643 03/2011 25

Power terminals

PO PA/+ PB PC/-

U/T1 V/T2 W/T3

R/L1 S/L2 T/L3

PO PA/+ PB PC/-

U/T1 V/T2 W/T3

R/L1 S/L2 T/L3

ATV61H 075M3, U15M3, U22M3, U30M3, U40M3,

075N4, U15N4, U22N4, U30N4, U40N4

ATV61H U55M3, U75M3, D11M3X, D15M3X,

U55N4, U75N4, D11N4, D15N4, D18N4,
U22S6X, U30S6X, U40S6X, U55S6X, U75S6X

ATV61H D18M3X, D22M3X, D30M3X, D37M3X, D45M3X,

D22N4, D30N4, D37N4, D45N4, D55N4, D75N4

ATV61H

Maximum

wire size

Tightening

torque

mm² AWG Nm

(lb.in)

075M3, U15M3,
U22M3, U30M3, U40M3,
075N4, U15N4, U22N4,
U30N4, U40N4

68

1.4

(12.3)

ATV61H Maximum

wire size

Tightening

torque

mm² AWG Nm

(lb.in)

U55M3,
U55N4, U75N4

68

3

(26.5)

U75M3, D11N4,
U22S6X to U75S6X

16 4

3

(26.5)

D11M3X, D15M3X,
D15N4, D18N4

25 3

5.4

(47.7)

ATV61H Maximum

wire size

Tightening

torque

mm² AWG Nm

(lb.in)

D18M3X, D22M3X,
D22N4, D30N4, D37N4,
U30Y to D30Y

50 1/0

12

(106.2)

ATV61H Maximum

wire size

Tightening

torque

mm² kcmils Nm

(lb.in)

D30M3X, D37M3X, D45M3X,
D45N4, D55N4, D75N4,
D37Y to D90Y

150 300

41

(360)

Arrangement of the power terminals

R/L1 S/L2 T/L3

PO PA/+ PB PC/-

26 1760643 03/2011

U/T1 V/T2 W/T3

Control terminals

1

2

R1B

R1A

R1C

R2A

R2C

AI1+

+10

AI1-

COM

AI2

COM

AO1

0V

P24

LI1

LI2

LI3

LI4

LI5

LI6

+24

PWR

RJ45

SW1

SW2

Ext

Source

Sink

Int

PTC

LI

Logic input switch

LI6 input switch

RJ45 connector

Factory setting: Source

Factory setting: LI

Access to the control terminals

Removing the terminal card

To access the control terminals,
open the cover on the control front panel.

Arrangement of the control terminals

To make it easier to wire the drive control section, the control
terminal card can be removed.

• Undo the screw until the spring is fully extended

• Remove the card by sliding it downwards

CAUTION

IMPROPERLY SECURED TERMINAL
CARD

When replacing the control terminal card, it is essential
to fully tighten the captive screw.

Failure to follow this instruction can result in injury
and/or equipment damage.

Note: The ATV61 is supplied with a link between the PWR and +24 terminals.

1760643 03/2011 27

Maximum wire size:

2.5 mm² - AWG 14

Max. tightening torque:

0.6 Nm - 5.3 lb.in

Control terminals

Switch SW1 State 0 State 1
Source (factory

setting)

< 5 V

c > 11 V c

Sink Int or Sink Ext > 16 V c < 10 V c

Characteristics and functions of the control terminals

Terminal Function Electrical characteristics
R1A

R1B
R1C

R2A
R2C

Common point C/O contact (R1C)
of programmable relay R1

N/O contact of R2 programmable relay

• Minimum switching capacity: 3 mA for 24 V

• Maximum switching capacity on resistive load

5 A for 250 V a or 30 V c

• Maximum switching current on inductive load (cos ϕ = 0.4 L/R = 7 ms):

2 A for 250 V a or 30 V c

• Reaction time: 7 ms ± 0.5 ms

• Service life: 100,000 operations at max. switching power

c

:

+10 + 10 V

AI1+
AI1 -

c power supply for 1 to 10 kΩ

reference potentiometer

•+10 V c (10.5 V ± 0.5 V)

• 10 mA max.

Differential analog input AI1 • -10 to +10 V c (max. safe voltage 24 V)

• Reaction time: 2 ms ± 0.5 ms, 11-bit resolution + 1 sign bit

• Accuracy ± 0.6% for Δθ = 60°C (140°F), linearity ± 0.15% of max. value
COM Analog I/O common 0V
AI2 Depending on software configuration:

Analog voltage input

or
Analog current input

• Analog input 0 to +10 V

or

• Analog input X - Y mA, X and Y being programmable from 0 to 20 mA

• Impedance

• Reaction time: 2 ms ± 0.5 ms

• 11-bit resolution, accuracy ± 0.6% for Δθ = 60°C (140°F), linearity ± 0.15% of max.

COM Analog I/O common 0V
AO1 Depending on software configuration:

Analog voltage output
or
Analog current output
or
Logic output

• Analog output 0 to +10 V

or

• Analog output X - Y mA, X and Y being programmable from 0 to 20 mA

• Max. load impedance

• 10-bit resolution, reaction time: 2 ms ± 0.5 ms

• Accuracy ± 1% for Δθ = 60°C (140°F), linearity ± 0.2% of max. value

or

• logic output : 0 to +10V or 0 to 20 mA.

P24 Input for external +24 V

c control

power supply

0V Logic input common and 0 V

•+24 V c (min. 19 V, max. 30 V)

• Power 30 Watts

0V

of P24 external power supply

LI1
LI2
LI3

Programmable logic inputs • +24 V

• Impedance 3.5 kΩ

• Reaction time: 2 ms ± 0.5 ms
LI4
LI5

impedance

value

c (max. 30 V)

30 kΩ

c (max. safe voltage 24 V),

250 Ω

c, load impedance greater than 50 kΩ

500 Ω

LI6 Depending on the position of switch

SW2:

- Programmable logic input

or

- Input for PTC probes

+24 Logic input power supply Switch SW1 in Source or Sink Int position

PWR Power Removal safety function input

When PWR is not connected to the
24 V, the motor cannot be started
(compliance with functional safety
standard EN 954-1, ISO 13849-1 and
IEC/EN 61508)

28 1760643 03/2011

Switch SW2 on LI (factory setting)

• Same characteristics as logic inputs LI1 to LI5

or
Switch SW2 on PTC

• Trip threshold 3 kΩ, reset threshold 1.8 kΩ

• Short-circuit detection threshold < 50Ω

•+24 V

• Max. current available for customers 200 mA

c power supply (min. 21 V, max. 27 V), protected against short-circuits and overloads

Switch SW1 in Sink Ext position

• Input for external +24 V

c power supply (max. 30 V)

•24 V

Impedance 1.5 kΩ

•

• State 0 if < 2 V, state 1 if > 17 V

c power supply for the logic inputs

• Reaction time: 10 ms

Option terminals

R3A

TH1+

SW3

R3C

R3B0V-10

+24

LI7

LI8

LI9

LI10

TH1-

L01

L02

CLO

0V

Ext

Source

Sink

Int

Logic input switch SW3

Factory setting: Source

Switch SW3 State 0 State 1
Source (factory

setting)

< 5 V

c > 11 V c

Sink Int or Sink Ext > 16 V c < 10 V c

Logic I/O option card terminals (VW3 A3 201)

Characteristics and functions of the terminals

Terminal Function Electrical characteristics
R3A

R3B
R3C

Common point C/O contact R3C of
programmable relay R3

• Minimum switching capacity: 3 mA for 24 V

• Maximum switching capacity on resistive load:

5 A for 250 V a or 30 V c

• Maximum switching capacity on inductive load (cos ϕ = 0.4 L/R = 7 ms):

2 A for 250 V a or 30 V c

• Reaction time: 7 ms ± 0.5 ms

• Service life: 100,000 operations

Maximum wire size:

1.5 mm² - AWG 16

Max. tightening torque:

0.25 Nm - 2.21 lb.in

c

-10 -10 V

c power supply for 1 to 10 kΩ

reference potentiometer

•- 10 V c (-10.5 V ± 0.5 V)

• 10 mA max.

+24 Logic input power supply Switch SW3 in Source or Sink Int position

• +24 V

• Max. current available for customers 200 mA (This current corresponds to the total consumption

c power supply (min. 21 V, max. 27 V), protected against short-circuits and overloads

on the control card +24 and the option cards +24)

Switch SW3 in Sink Ext position

c power supply for the logic inputs

LI7
LI8
LI9

• Input for external +24 V

Programmable logic inputs • +24 V

• Impedance 3.5 kΩ

• Reaction time 2 ms ± 0.5 ms

c power supply (max. 30 V)

LI10

0 V 0 V 0 V

TH1+ PTC probe input • Trip threshold 3 kΩ, reset threshold 1.8 kΩ
TH1­LO1

LO2

Open collector programmable logic
outputs

• Short-circuit detection threshold < 50 Ω

• +24 V

c (max. 30 V)

• Max. current 200 mA for internal power supply and 200 mA for external power supply

• Reaction time: 2 ms ± 0.5 ms
CLO Logic output common
0V 0 V 0 V

1760643 03/2011 29

Option terminals

R4A

0V

SW4

TH2+

R4B

AO3

R4C

-10

AI3+

AI3-

AI4

COM

AO2

+24

LI11

LI12

LI13

LI14

CLO

0V

LO4
LO3
RP
TH2-

Ext

Source

Sink

Int

Logic input switch SW4

Factory setting: Source

Extended I/O option card terminals (VW3 A3 202)

Maximum wire size:

1.5 mm² - AWG 16

Max. tightening torque:

0.25 Nm - 2.21 lb.in

Characteristics and functions of the terminals

Terminal Function Electrical characteristics
R4A

R4B
R4C

-10 -10 V

AI3 + + polarity of the current differential

AI3- - polarity of the current differential

AI4 Depending on software configuration:

COM Analog I/O common 0 V
AO2

AO3

Common point C/O contact R4C of
programmable relay R4

c power supply for 1 to 10 kΩ

reference potentiometer

analog input AI3

analog input AI3

Analog current input

or
Analog voltage input

Depending on software configuration:
Analog voltage outputs

or
Analog current outputs

• Minimum switching capacity: 3 mA for 24 V

• Maximum switching capacity on resistive load:

5 A for 250 V a or 30 V c

• Maximum switching capacity on inductive load (cos ϕ = 0.4 L/R = 7 ms):

1.5 A for 250 V a

• Reaction time: 10 ms ± 1 ms

• Service life: 100,000 operations

•- 10 V c (-10.5 V ± 0.5 V)

• 10 mA max.

• Analog input X - Y mA, X and Y being programmable from 0 to 20 mA,

impedance 250 Ω

• Reaction time: 5 ms ± 1 ms

• 11-bit resolution + 1 sign bit, accuracy ± 0.6% for Δθ = 60°C (140°F)

• Linearity ± 0.15% of max. value

• Analog input 0 to +10 V

impedance

30 kΩ

or

• Analog input X - Y mA, X and Y being programmable from 0 to 20 mA,

impedance

250 Ω

• Reaction time: 5 ms ± 1 ms

• 11-bit resolution, accuracy ± 0.6% for Δθ = 60°C (140°F), linearity ± 0.15% of max.

value

•0 - 10 V

c or -10/+10 V c bipolar analog output depending on software configuration, load

impedance greater than 50 kΩ

or

• Analog current output X-Y mA, X and Y being programmable from 0 to 20 mA, max.

load impedance 500 Ω

• 10-bit resolution

• Reaction time 5 ms ± 1 ms, accuracy ± 1% for Δθ = 60°C (140°F), linearity ± 0.2%

or 30 V c

c (max. safe voltage 24 V),

c

30 1760643 03/2011

Option terminals

Switch SW4 State 0 State 1
Source (factory

setting)

< 5 V

c > 11 V c

Sink Int or Sink Ext > 16 V c < 10 V c

Terminal Function Electrical characteristics
+24 Logic input power supply Switch SW4 in Source or Sink Int position

•+24 V

• Max. current available for customers 200 mA (This current corresponds to the total consumption

c output (min. 21 V, max. 27 V), protected against short-circuits and overloads

on the control card +24 and the option cards +24)

Switch SW4 in Sink Ext position

c power supply for the logic inputs

LI11
LI12
LI13

• Input for external +24 V

Programmable logic inputs • +24 V

• Impedance 3.5 kΩ

• Reaction time: 5 ms ± 1 ms

c (max. 30 V)

LI14

0V Logic input common 0 V

TH2 +
TH2 -

PTC probe input • Trip threshold 3 kΩ, reset threshold 1.8 kΩ

• Short-circuit detection threshold < 50Ω

RP Frequency input • Frequency range: 0…30 kHz

• Cyclic ratio: 50% ± 10%

• Maximum sampling time: 5 ms ± 1 ms

• Maximum input voltage 30 V, 15 mA

• Add a resistor if the input voltage is greater than 5 V (510 Ω for 12 V,
910 Ω for 15 V, 1.3 kΩ for 24 V)

• State 0 if < 1.2 V, state 1 if > 3.5 V

LO3
LO4

Open collector programmable logic
outputs

•+24 V

• Max. current 20 mA for internal power supply and 200 mA for external power supply

c (max. 30 V)

• Reaction time 5 ms ± 1 ms

CLO Logic output common
0V 0 V 0 V

1760643 03/2011 31

Option terminals

VW3 A3 401...407

A
A

B

B

0Vs

+Vs

VW3 A3 411

A +
A ­B +
B ­Z +
Z ­P
0
OA +
OA ­OB +
OB -

OZ +
OZ -

Encoder interface card terminals

Maximum wire size:

1.5 mm² - AWG 16

Max. tightening torque:

0.25 Nm - 2.21 lb.in

Characteristics and functions of the terminals

Encoder interface cards with RS422-compatible differential outputs

Terminal Function Electrical characteristics

VW3 A3 401 VW3 A3 402
+Vs Power supply
0Vs

A, /A
B, /B

Encoder interface cards with open collector outputs

Terminal Function Electrical characteristics

+Vs Power supply
0Vs

A, /A
B, /B

Encoder interface cards with push-pull outputs

Terminal Function Electrical characteristics

+Vs Power supply
0Vs

A, /A
B, /B

for encoder

Incremental
logic inputs

for encoder

Incremental
logic inputs

for encoder

State 0 If < 1.5 V
State 1 If > 7.7 V and < 13 V If > 7.7 V and < 16 V If > 11.5 V and < 25 V

Incremental
logic inputs

•5 V c (max. 5.5 V) protected against short-circuits

and overloads

• Max. current 200 mA

• Max. resolution: 5,000 points/rev

• Max. frequency: 300 kHz

• Nominal input voltage: 5 V

VW3 A3 403 VW3 A3 404

• 12 V c (max. 13 V) protected against short-circuits

and overloads

• Max. current 175 mA

• Max. resolution: 5,000 points/rev

• Max. frequency: 300 kHz

VW3 A3 405 VW3 A3 406 VW3 A3 407

• 12 V c (max. 13 V) protected

against short-circuits and
overloads

• Max. current 175 mA

• Max. resolution: 5,000 points/rev

• Max. frequency: 300 kHz

• 15 V c (max. 16 V) protected

against short-circuits and
overloads

• Max. current 175 mA

•15 V c (max. 16 V) protected against short-circuits

and overloads

• Max. current 175 mA

•15 V c (max. 16 V) protected against short-circuits

and overloads

• Max. current 175 mA

• 24 V c (min. 20 V, max. 30 V)

protected against short-circuits
and overloads

• Max. current 100 mA

32 1760643 03/2011

Option terminals

ON

12345

Encoder interface cards with RS422 compatible differential outputs with encoder emulation

Terminal Function Electrical characteristics

VW3 A3 411
P Encoder power
0

A+, A­B+, B­Z+, Z-

OA+, OA­OB+, OB­OZ+, OZ-

This encoder card has two groups of parameter switches:

• The first is for selecting the supply voltage supplied by the interface card to the encoder: 5 V or 15 V.

• The second is a set of five switches numbered 1 to 5 (see diagram below). The division ratio for the ESIM outputs is selected using
switches 1, 2 and 3. Switches 4 and 5 are used to select the input signals for the encoder card. Fault detection will be inhibited for
the inputs selected using these switches.

123ESIM outputs 45Encoder inputs

ON ON ON A and B divided by 1 ON ON Encoder A, B and Z
ON ON OFF A and B divided by 2 ON OFF Encoder A and B
ON OFF ON A and B divided by 4 OFF ON Encoder A and B
ON OFF OFF A and B divided by 8 OFF OFF Encoder A
OFF ON ON A and B divided by 16
OFF ON OFF A and B divided by 32
OFF OFF ON A and B divided by 64
OFF OFF OFF ESIM disabled

supply

Logic inputs • Max. resolution: 10,000 points/rev

Logic outputs • Selectable ratio: 1, 1/2, 1/4, 1/8, 1/16, 1/32, 1/64

•5 V c (max. 5.5 V) protected against short-circuits

and overloads

• Max. current 200 mA

• Max. frequency: 300 kHz

• Nominal input voltage: 5 V

• Max. frequency: 300 kHz

•15 V c (max. 16 V) protected against short-circuits

and overloads

• Max. current 200 mA

Selecting the encoder

The 8 encoder interface cards available as an option with the ATV61 enable three different encoder technologies to be used.

• Optical incremental encoder with differential outputs compatible with the RS422 standard

• Optical incremental encoder with open collector outputs

• Optical incremental encoder with push-pull outputs

• Incremental encoder with RS422-compatible differential outputs with encoder emulation

The encoder must comply with the following two limits:

• Maximum encoder frequency 300 kHz

• Maximum resolution 5,000 points/revolution

Choose the max. standard resolution within these two limits to obtain optimum accuracy.

1760643 03/2011 33

Connection diagrams

Wiring the encoder

Use a shielded cable containing 3 twisted pairs with a pitch of between 25 and 50 mm (0.98 in. and 1.97 in.). Connect the shielding to ground
at both ends.
The minimum cross-section of the conductors must comply with the table below to limit line voltage drop.

Max. encoder

cable length

10 m

32.8 ft

50 m

164 ft

100 m

328 ft

200 m

656 ft

300 m

984 ft

Max. encoder

cable length

25 m

82 ft

50 m

164 ft

100 m

328 ft

VW3 A3 401...402 VW3 A3 403...407

Max. consumption
current of encoder

100 mA 0.2 mm² AWG 24 100 mA 0.2 mm² AWG 24
200 mA 0.2 mm² AWG 24 200 mA 0.2 mm² AWG 24
100 mA 0.5 mm² AWG 20 100 mA 0.5 mm² AWG 20
200 mA 0.75 mm² AWG 18 200 mA 0.75 mm² AWG 18
100 mA 0.75 mm² AWG 18 100 mA 0.75 mm² AWG 18
200 mA 1.5 mm² AWG 15 200 mA 1.5 mm² AWG 16

- - - 100 mA 0.5 mm² AWG 20

- - - 200 mA 1.5 mm² AWG 15

- - - 100 mA 0.75 mm² AWG 18

- - - 200 mA 1.5 mm² AWG 15

Max. consumption
current of encoder

100 mA 0.2 mm² AWG 24 0.5 mm² AWG 20
200 mA 0.5 mm² AWG 20 1 mm² AWG 17
100 mA 0.5 mm² AWG 20 0.75 mm² AWG 18
200 mA 0.75 mm² AWG 18 1.5 mm² AWG 15
100 mA 0.75 mm² AWG 18 - ­200 mA 1.5 mm² AWG 15 - -

Minimum cross-section of

conductors

VW3 A3 411

Minimum cross-section of conductors

15 V power supply 5 V power supply

Max. consumption
current of encoder

Minimum cross-section of

conductors

34 1760643 03/2011

Connection diagrams

ATV61HpppM3

U / T1

V / T2

W / T3

R / L1

M

3 a

S / L2

T / L3

A1

R1A

R1C

R1B

R2A

R2C

(2)

(1)

- KM1

- KM1
A2A1

- S1

- S2

R1CR1A

- KM1

- T1

- Q2

- Q3

- Q2

A1

U1

W1

V1

PWR

+24

P0

PA / +

PB

PC / -

2 a

Braking resistor (if used)

ATV61HpppM3

U / T1

V / T2

W / T3

R / L1

U1

W1

V1

M

3 a

S / L2

T / L3

A1

R1A

R1C

R1B

R2A

R2C

(1)

(2)

P0

PA / +

PB

PC / -

Q1

PWR

+24

2 a

Braking resistor (if used)

Connection diagrams conforming to standards EN 954-1 category 1, ISO 13849-1 and IEC/EN 61508 capacity SIL1, stopping category 0 in accordance with standard IEC/EN 60204 1

Single-phase power supply (ATV61H 075M3 to U75M3)

Diagram with line contactor

Diagram with switch disconnect

(1)Line choke, if used (compulsory for ATV61H U40M3 to U75M3 drives)
(2) Fault relay contacts for remote signaling of drive status

Inhibit the input phase loss fault (IPL) so that ATV61H 075M3 to U75M3 drives can operate on a single-phase supply (see the Programming Manual).
If this fault is set to its factory configuration, the drive will stay locked in fault mode.

Note: Install interference suppressors on all inductive circuits near the drive or connected to the same circuit (relays, contactors, solenoid
valves, etc).

Choice of associated components:

Please refer to the catalog.

1760643 03/2011 35

Connection diagrams

U / T1

V / T2

W / T3

R / L1

M

3 a

S / L2

T / L3

+24

PWR

A1

R1A

R1C

R1B

R2A

R2C

(2)

- KM1

- KM1
A2A1

- S1

- S2

R1CR1A

- KM1

- T1

- Q2

- Q3

- Q2

A1

U1

W1

V1

(1)

P0

PA / +

PB

PC / -

3 a

ATV61Hppppp

Braking resistor (if used)

U / T1

V / T2

W / T3

R / L1

U1

W1

V1

M

3 a

S / L2

T / L3

PWR

+24

A1

R1A

R1C

R1B

R2A

R2C

(1)

(2)

Q1

P0

PA / +

PB

PC / -

3 a

ATV61Hppppp

Braking resistor (if used)

Connection diagrams conforming to standards EN 954-1 category 1, ISO 13849-1 and IEC/EN 61508 capacity SIL1, stopping category 0 in accordance with standard IEC/EN 60204-1

Three-phase power supply

Diagram with line contactor

Diagram with switch disconnect

(1)Line choke (if used)
(2) Fault relay contacts for remote signaling of drive status

Note: Install interference suppressors on all inductive circuits near the drive or coupled to the same circuit (relays, contactors, solenoid
valves, etc).

Choice of associated components:

Please refer to the catalog.

36 1760643 03/2011

Connection diagrams

U / T1

V / T2

W / T3

R / L1

U1

W1

V1

M

3 a

S / L2

T / L3

+24

PWR

A1

R1A

R1C

R1B

LI1

LI6

S2

A1 23 33Y2 13

A2

PE

14 24 34

Y43

Y44

Y1

K2K1

48 V, 115 V, 230 V

K1

K2

T

ESC

XPS AC

S1

F1

LI2

L1(+)

N(-)

P0

PA / +

PB

PC / -

(1)

3 a

(2)

(3)

ATV61Hppppp

Braking resistor (if used)

Logic

Connection diagrams conforming to standards EN 954-1 category 3, ISO 13849-1 and IEC/EN 61508 capacity SIL2, stopping category 0 in accordance with standard IEC/EN 60204-1

This connection diagram is suitable for use with machines with a short freewheel stop time (machines with low inertia or high resistive
torque).
When the stop request is activated, the motor power supply is cut immediately and it stops in accordance with category 0 of standard
IEC/EN 60204-1.

(1)Line choke (if used)
(2)It is essential to ground the shielding on the cable connected to the Power Removal input.
(3)Use cable ends DZ5CE020 (yellow) on wires connected to PWR and +24 inputs.

- Standard EN 954-1 category 3 and ISO 13849-1 require the use of a dual-contact stop button (S1).

- S1 is used to activate the Power Removal safety function.

- S2 is used to initialize the Preventa module when powering up or after an emergency stop. ESC enables the use of other initialization
conditions for the module.

- One Preventa module can be used for the Power Removal safety function on several ATV61 drives.

- A logic output on the Preventa module can be used to indicate reliably that the drive is operating in safe conditions.

Note:

For preventive maintenance, the Power Removal function must be activated at least once a year.
The drive power supply must be turned off and then on again before carrying out this preventive maintenance.

The drive logic output signals cannot be considered as safety-type signals.
Install interference suppressors on all inductive circuits near the drive or coupled to the same circuit (relays, contactors, solenoid valves, etc).

Choice of associated components:

Please refer to the catalog.

1760643 03/2011 37

Connection diagrams

S1

F1

ESC

U / T1

V / T2

W / T3

R / L1

U1

W1

V1

M

3 a

S / L2

T / L3

+24

PWR

A1

R1A

R1C

R1B

LI1

LI6

LI2

S21 S11

A1

A2 PE Y1

13

T

-+

115 V
230 V

2

K2

K1

K3

K4

K1 K2K3

23

24

14 34 42 6858

33 41 57 67

B1 S12 S22

S33

XPS AT

Y2 Y3

K4

K1 K2

K2

K1

1

Y4 Y5

K3

K4

S2

N(-)

L1(+)

(1)

P0

PA / +

PB

PC / -

(2)

(3)

(4)

3 a

ATV61Hppppp

Braking resistor (if used)

Logic

Connection diagram conforming to standards EN 954-1 category 3, ISO 13849-1 and IEC/EN 61508 capacity SIL2, stopping category 1 in accordance with standard IEC/EN 60204-1

This connection diagram is suitable for use with machines with a long freewheel stop time (machines with high inertia or low resistive
torque).

When the stop request is activated, deceleration of the motor, controlled by the drive, is requested first. Then, after a time delay
corresponding to the deceleration time, the Power Removal safety function is activated.

Example:

- 2-wire control

- LI1 assigned to forward

- LI2 assigned to reverse

(1)In this example, the logic inputs LI
(2)Line choke (if used)
(3)It is essential to ground the shielding on the cable connected to the Power Removal input.
(4)Use cable ends DZ5CE020 (yellow) on wires connected to PWR and +24 inputs.

- Standard EN 954-1 category 3 and ISO 13849-1 require the use of a dual-contact stop button (S1).

- S1 is used to activate the Power Removal safety function.

- S2 is used to initialize the Preventa module when powering up or after an emergency stop. ESC enables the use of other initialization
conditions for the module.

- One Preventa module can be used for the Power Removal safety function on several ATV61 drives. In this case the time delay must
be set to the longest stopping time.

p are wired as “Source” but can be wired as “Sink Int” or “Sink Ext”.

- A logic output on the Preventa module can be used to indicate reliably that the drive is operating in safe conditions.

Note:

For preventive maintenance, the Power Removal function must be activated at least once a year.
The drive power supply must be turned off and then on again before carrying out this preventive maintenance.

The drive logic output signals cannot be considered as safety-type signals.
Install interference suppressors on all inductive circuits near the drive or coupled to the same circuit (relays, contactors, solenoid valves, etc).

Choice of associated components:

Please refer to the catalog.

38 1760643 03/2011

Connection diagrams

LI1

LI5

+24

0V

A1

ATV61Hppppp

PWR

+10

AI1+

AI2

AI1-

COM

COM

AO1

LI3

LI2

LI6

LI4

Reference
potentiometer

0 ± 10 V
or
X-Y mA

A1

ATV61Hppppp

SW1

Ext

Source

Sink

Int

LI1

LI5

+24

0V

LI3

LI2

LI6

LI4

A1

ATV61Hppppp

SW1

Ext

Source

Sink

Int

LI1

LI5

+24

0V

LI3

LI2

LI6

LI4

+24 V

0 V

24 V c supply

A1

ATV61Hppppp

SW1

Ext

Source

Sink

Int

LI1

LI5

+24

0V

LI3

LI2

LI6

LI4

A1

ATV61Hppppp

SW1

Ext

Source

Sink

Int

LI1

LI5

+24

0V

LI3

LI2

LI6

LI4

+24 V

0 V

24 V c supply

Control connection diagrams

Control card connection diagram

Logic input switch (SW1)

The logic input switch (SW1) is used to adapt the operation of the logic inputs to the technology of the programmable controller outputs.

• Set the switch to Source (factory setting) if using PLC outputs with PNP transistors.

• Set the switch to Sink Int or Sink Ext if using PLC outputs with NPN transistors.

• Switch SW1 set to “Source” position

• Switch SW1 set to “Source” position and use of an external power

supply for the LIs

• Switch SW1 set to “Sink Int” position • Switch SW1 set to “Sink Ext” position

WARNING

UNINTENDED EQUIPMENT OPERATION

When switch SW1 is set to “Sink Int” or “Sink Ext”, the common must never be connected to ground or the protective ground, as there is
then a risk of unintended equipment operation on the first insulation fault.

1760643 03/2011 39

Failure to follow this instruction can result in death, serious injury or equipment damage.

Connection diagrams

- 10 V

+ 10 V

COM

AI1+

AI1-

A1

ATV61Hppppp

±10 V c supply

+

COM

AI1+

AI1-

A1

ATV61Hppppp

0V

-

Axis control

±10 V

reference

0V

LI6

A1

ATV61Hppppp

PTC

LI

SW2

Motor

A1

ATV61Hppppp

P240V

+24 V

0 V

24 V c supply

Bipolar speed reference

Speed reference using axis control

Switch SW2

The LI6 logic input switch (SW2) makes it possible to use the LI6 input:

- Either as a logic input by setting the switch to LI (factory setting)

- Or for motor protection via PTC probes by setting the switch to PTC

Control power supply via an external source

The control card can be supplied via an external +24 V c supply source

40 1760643 03/2011

Connection diagrams

+24

VW3 A3 202

0V

RP

CLO

LO4

LO3

LI11

0V

TH2+

TH2-

AO2

AO3

COM

AI4

AI3-

AI3+

R4A

R4C

R4B

A1

0 ± 10 V
or
X-Y mA

Motor

0-20 mA
4-20 mA
X-Y mA
supply

+24

VW3 A3 201

CLO

LO2

LO1

LI7

0V

TH1+

TH1-

R3A

R3C

R3B

A1

Motor

I/O extension card connection diagrams

Connection diagram for extended I/O option card (VW3 A3 202)

Connection diagram for logic I/O option card (VW3 A3 201)

1760643 03/2011 41

Connection diagrams

A1

VW3 A3 20p

+24

CLO

LOp

LIp

0V

Ext

Source

Sink

Int

SW3 or SW4

+24V

0V

+24

CLO

LOp

LIp

0V

A1

VW3 A3 20p

Ext

Source

Sink

Int

24 V c supply

SW3 or SW4

A1

+24

CLO

LOp

LIp

0V

VW3 A3 20p

Ext

Source

Sink

Int

SW3 or SW4

+24V

0V

+24

CLO

0V

LOp

LIp

A1

VW3 A3 20p

Ext

Source

Sink

Int

24 V c supply

SW3 or SW4

SW3/SW4 logic I/O switch

• Switch in “Source” position • Switch in “Source” position and use of an external +24 Vc supply

source

• Switch in “Sink Int” position • Switch in “Sink Ext” position

WARNING

UNINTENDED EQUIPMENT OPERATION

When switches SW3 or SW4 are set to “Sink Int” or “Sink Ext”, the common must never be connected to ground or the protective ground, as
there is then a risk of unintended equipment operation on the first insulation fault.

Failure to follow this instruction can result in death, serious injury or equipment damage.

42 1760643 03/2011

Connection diagrams

F1 F2

F3

U / T1

V / T2

W / T3

U1

W1

V1

M1

3 a

ATV61Hppppp

PO

PC/-

U / T1

V / T2

W / T3

U2

W2

V2

M2

3 a

ATV61Hppppp

PO

PC/-

U / T1

V / T2

W / T3

U3

W3

V3

M3

3 a

ATV61Hppppp

PO

PC/-

1 2

3

R / L1

S / L2

T / L3

R / L1

S / L2

T / L3

R / L1

S / L2

T / L3

3 a

123

Connection of several drives in parallel on the DC bus

Connection in parallel on the DC bus is recommended in applications for which full motor power must be guaranteed.

Each drive uses its own charging circuit

Drives , and must not be more than one size apart when they are connected in this way.

F1, F2, F3: Fast-acting semiconductor fuses for protection on the DC bus side.

1760643 03/2011 43

Use on IT system and “corner grounded” system

Normal
(filter
connected)

IT system
(filter
disconnected)

ATV61pD22N4

IT system: Isolated or impedance grounded neutral
Use a permanent insulation monitor compatible with non-linear loads, such as a Merlin Gerin type XM200 or equivalent.
“Corner grounded” system: System with one phase connected to ground

Altivar 61 drives feature built-in RFI filters. When using ATV61H U30Y to D90Y drives on an IT system, the link between these filters and
ground must be removed as shown in the following two diagrams. For other catalog numbers, removal of this link is possible but not
mandatory:

Remove the jumper located to the left of the power terminals (two jumpers for

CAUTION

RISK OF DAMAGE TO THE DRIVE

On ATV61p075N4 to U40N4 ratings, if the filters are disconnected, the drive's switching frequency must not exceed 4 kHz. Refer to
the Programming Manual for the corresponding parameter setting.

Failure to follow these instructions can result in injury and/or equipment damage.

ATV61 pD22N4).

44 1760643 03/2011

Use on IT system and “corner grounded” system

Normal
(filter connected)

IT system
(filter disconnected)

Disconnection of the filter on ATV61H D37Y to D90Y products

WARNING

RISK OF ELECTRIC SHOCK

• ATV61H U30Y to D90Y drives must not be connected to a “corner grounded” system.

•ATV61HpppS6X must not be used with corner grounded systems in case of altitude is higher than 2000m.

Failure to follow this instruction can result in death, serious injury or equipment damage.

1760643 03/2011 45

Electromagnetic compatibility, wiring

1

2

5

4

10

3

6

12

7

11

13

8

9

Electromagnetic compatibility

Principle

• Grounds between drive, motor and cable shielding must have “high-frequency” equipotentiality.

• Use of shielded cables with shielding connected to ground at both ends for the motor cables, braking resistor (if used) and control-signal
wiring. Metal ducting or conduit can be used for part of the shielding length provided that there is no break in continuity.

• Ensure maximum separation between the power supply cable (line supply) and the motor cable.

Installation diagram

ATV61H 075M3 to D15M3X, ATV61H 075N4 to D18N4 and ATV61H U22S6X to U75S6X

• Attach and ground the shielding of cables 4 and 5 as close as possible to the drive:

- Strip the shielding.

- Use stainless steel metal clamps on the parts from which the shielding has been stripped, to attach them to the metal plate 2.
The shielding must be clamped tightly enough to the metal plate to ensure correct contact.

• Install the control EMC plate 11 on the sheet steel grounded plate 2, as shown in the diagram.

• Attach and ground the shielding of cables 7, 12 and 13 as close as possible to the drive:

- Strip the shielding.

- Use stainless steel metal clamps on the parts from which the shielding has been stripped, to attach them to the control EMC flange 9.
The shielding must be clamped tightly enough to the metal plate to ensure correct contact.

1 Altivar 61

2 Sheet steel grounded plate supplied with the drive

3 Tapped holes for installing the control EMC plate

4 Shielded cable for motor connection, with shielding connected to ground

at both ends. The shielding must be continuous and intermediate terminals
must be in EMC shielded metal boxes.

5 Shielded cable for connecting the braking resistor (if used).
The shielding must be continuous and intermediate terminals must be in EMC
shielded metal boxes.

6 Non-shielded wires for relay contact output

7 Shielded cables for connecting the Power Removal safety function input.

The shielding must be continuous and intermediate terminals must be in
EMC shielded metal boxes.

8 Metal clamps

9 Protective ground connection

10 Unshielded power supply cable or wires

11 Control EMC plate

12 Shielded cables for connecting the control-signal section. For applications

requiring several conductors, use cables with a small cross-section
(0.5 mm

2

- AWG 20).

Note:

• If using an additional input filter, it should be installed under the drive and connected directly to the line supply via an unshielded cable.

13 Shielded cables for connecting the encoder The shielding must be
continuous and intermediate terminals must be in EMC shielded metal boxes.

Link 10 on the drive is then established via the filter output cable.

• The HF equipotential ground connection between the drive, motor and cable shielding does not remove the need to connect the
PE protective conductors (green-yellow) to the appropriate terminals on each unit.

46 1760643 03/2011

Electromagnetic compatibility, wiring

1

2

5

3

4

6

7

8

10

11

9

Installation diagram

ATV61H D18M3X to D45M3X, ATV61H D22N4 to D75N4 and ATV61H U30Y to D90Y

Attach and ground the shielding of cables 4 and 5 as close as possible to the drive:

- Strip the shielding.

- Use stainless steel metal clamps on the parts from which the shielding has been stripped, to attach them to the metal plate 2.

The shielding must be clamped tightly enough to the metal plate to ensure correct contact.

• Attach and ground the shielding of cables 6

, 7 and 8 as close as possible to the drive:

- Strip the shielding.

- Use stainless steel metal clamps on the parts from which the shielding has been stripped, to attach them to the drive.
The shielding must be clamped tightly enough to the metal plate to ensure correct contact.

1 Altivar 61

2 Sheet steel grounded plate supplied with the drive

3 Metal clamps

4 Shielded cable for motor connection, with shielding connected to ground at

both ends. The shielding must be continuous and intermediate terminals must
be in EMC shielded metal boxes.

5 Shielded cable for connecting the braking resistor (if used). The shielding
must be continuous and intermediate terminals must be in EMC shielded
metal boxes.

6 Shielded cables for connecting the control-signal section. For applications
requiring several conductors, use cables with a small cross-section
(0.5 mm

2

- AWG 20).

7 Shielded cables for connecting the Power Removal safety function input.
The shielding must be continuous and intermediate terminals must be in
EMC shielded metal boxes.

8 Shielded cables for connecting the encoder. The shielding must be continuous
and intermediate terminals must be in EMC shielded metal boxes.

9 Non-shielded wires for relay contact output

10 Protective ground connection

11 Unshielded power supply cable or wires

Note:

• If using an additional input filter, it should be installed under the drive and connected directly to the line supply via an unshielded cable.
Link 4 on the drive is then established via the filter output cable.

• The HF equipotential ground connection between the drive, motor and cable shielding does not remove the need to connect the
PE protective conductors (green-yellow) to the appropriate terminals on each unit.

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