Schneider Electric Altivar61 User Manual
Altivar 61
Variable speed drives for
synchronous motors and
asynchronous motors
Installation Manual
03/2011
0.37 kW (0.5 HP) ... 45 kW (60 HP) / 200 - 240 V
0.75 kW (1 HP) ... 75 kW (100 HP) / 380 - 480 V
2.2 kW (3 HP) ... 7.5 kW (10 HP) / 500 - 600 V
2.2 kW (3 HP) ... 90 kW (100 HP) / 500 - 690 V
1760643
www.schneider-electric.com
Contents
Important information __________________________________________________________________________________________ 4
Before you begin______________________________________________________________________________________________ 5
Steps for setting up the drive ____________________________________________________________________________________ 6
Preliminary recommendations ___________________________________________________________________________________ 7
Drive ratings _________________________________________________________________________________________________ 9
Dimensions and weights_______________________________________________________________________________________ 12
Mounting and temperature conditions ____________________________________________________________________________ 13
Mounting in a wall-mounted or floor-standing enclosure ______________________________________________________________ 16
Installing the graphic display terminal_____________________________________________________________________________ 18
Position of the charging LED ___________________________________________________________________________________ 19
Installing option cards_________________________________________________________________________________________ 20
Installing the EMC plates ______________________________________________________________________________________ 22
Wiring precautions ___________________________________________________________________________________________ 23
Power terminals _____________________________________________________________________________________________ 25
Control terminals_____________________________________________________________________________________________ 27
Option terminals _____________________________________________________________________________________________ 29
Connection diagrams _________________________________________________________________________________________ 34
Use on IT system and “corner grounded” system____________________________________________________________________ 43
Electromagnetic compatibility, wiring _____________________________________________________________________________ 45
1760643 03/2011 3
Important information
The addition of this symbol to a “Danger” or “Warning” safety label indicates that there is an electrical risk that will result
in injury if the instructions are not followed.
This is a safety warning symbol. It warns you of the potential risk of injury. You must comply with all safety messages that
follow this symbol in order to avoid the risk of injury or death.
PLEASE NOTE
Please read these instructions carefully and examine the equipment in order to familiarize yourself with the device before installing,
operating or carrying out any maintenance work on it.
The following special messages that you will come across in this document or on the device are designed to warn you about potential risks
or draw your attention to information that will clarify or simplify a procedure.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death, serious injury or equipment damage.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, can result in death, serious injury or equipment damage.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, can result in injury or equipment damage.
PLEASE NOTE:
Only qualified personnel are authorized to carry out maintenance work on electrical equipment. Schneider Electric accepts no responsibility
for the consequences of using this device. This document does not constitute an instruction manual for inexperienced personnel.
© 2006 Schneider Electric. All rights reserved.
4 1760643 03/2011
Before you begin
Read and observe these instructions before performing any procedure on this drive.
DANGER
RISK OF ELECTRIC SHOCK
• Read and understand this manual before installing or operating the Altivar 61 drive.
Installation, adjustment, repair, and maintenance must be performed by qualified
personnel.
• The user is responsible for compliance with all international and national electrical
standards in force concerning protective grounding of all equipment.
• Many parts in this variable speed drive, including printed wiring boards, operate at line
voltage. DO NOT TOUCH.
Use only electrically insulated tools.
• DO NOT touch unshielded components or terminal strip screw connections with
voltage present.
• DO NOT short across terminals PA and PB or across the DC bus capacitors.
• Install and close all the covers before applying power or starting and stopping the drive.
• Before servicing the variable speed drive
- Disconnect all power.
- Place a “DO NOT TURN ON” label on the variable speed drive disconnect.
- Lock the disconnect in the open position.
• Disconnect all power including external control power that may be present before
servicing the drive. WAIT 15 MINUTES to allow the DC bus capacitors to discharge.
Then follow the DC bus voltage measurement procedure on page 19
to verify that the
DC voltage is less than 45 V. The drive LEDs are not accurate indicators of the
absence of DC bus voltage.
Failure to follow these instructions will result in death or serious injury.
CAUTION
IMPROPER DRIVE OPERATION
• If the drive is not turned on for a long period, the performance of its electrolytic
capacitors will be reduced.
• If it is stopped for a prolonged period, turn the drive on at least every two years
for at least 5 hours to restore the performance of the capacitors, then check its
operation. It is recommended that the drive is not connected directly to the line
voltage. The voltage should be increased gradually using an adjustable AC source.
Failure to follow these instructions can result in injury and/or equipment damage.
1760643 03/2011 5
Steps for setting up the drive
b 1 Receive and inspect the drive controller
v Check that the catalog number printed on the label is the same
as that on the purchase order
v Remove the Altivar from its packaging and check that it has not
been damaged in transit
Steps 1 to 4 must
be performed with
the power off.
b 2 Check the line voltage
v Check that the line voltage is compatible with the voltage
range of the drive (see pages 9 and 10)
b 3 Mount the drive
v Mount the drive in accordance with the instructions
in this document
v Install any internal and external options
b 4 Wire the drive
v Connect the motor, ensuring that its
connections correspond to the voltage
v Connect the line supply, after making sure that
the power is off
v Connect the control
v Connect the speed reference
PROGRAMMING
v 5 Please refer to the
Programming Manual
INSTALLATION
6 1760643 03/2011
Preliminary recommendations
45°
max.
Handling/Storage
To protect the drive prior to installation, handle and store the device in its packaging. Ensure that the ambient conditions are acceptable.
WARNING
DAMAGED PACKAGING
If the packaging appears damaged, it can be dangerous to open it or handle it.
Take precautions against all risks when performing this operation.
Failure to follow this instruction can result in death or serious injury.
WARNING
DAMAGED EQUIPMENT
Do not operate or install any drive that appears damaged.
Failure to follow this instruction can result in death or serious injury.
Handling on installation
ALTIVAR 61 drives up to ratings ATV61HD15M3X, ATV61HD18N4 and ATV61HU75S6X
can be removed from their packaging and installed without a handling device.
A hoist must be used for higher ratings and for ATV61H
drives all have lifting lugs. Follow the recommendations on the next page.
pppY drives; for this reason, these
1760643 03/2011 7
Preliminary recommendations
Read and observe the instructions in the Programming Manual.
CAUTION
INCOMPATIBLE LINE VOLTAGE
Before turning on and configuring the drive, ensure that the line voltage is compatible with the supply voltage range shown
on the drive nameplate. The drive may be damaged if the line voltage is not compatible.
Failure to follow this instruction can result in injury and/or equipment damage.
DANGER
UNINTENDED EQUIPMENT OPERATION
• Before turning on and configuring the Altivar 61, check that the PWR (POWER REMOVAL) input is deactivated (at state 0)
in order to prevent unintended operation.
• Before turning on the drive, or when exiting the configuration menus, check that the inputs assigned to the run command
are deactivated (at state 0) since they can cause the motor to start immediately.
Failure to follow these instructions will result in death or serious injury.
Precautions
If the safety of personnel requires the prohibition of unwanted or unintended operation, electronic locking is performed by the
Altivar 61's Power Removal function.
This function requires the use of connection diagrams conforming to category 3 of standard EN 954-1, ISO 13849-1 and safety
integrity level 2 according to IEC/EN 61508.
The Power Removal function takes priority over any run command.
8 1760643 03/2011
Drive ratings
Single-phase supply voltage: 200…240 V 50/60 Hz
Three-phase motor 200...240 V
Motor Line supply (input) Drive (output) Altivar 61
Power
indicated on
plate (1)
kW HP A A kA kVA A A A
0.37 0.5 6.9 5.8 5 1.4 9.6 3 3.6 ATV61H075M3
0.75 1 12 9.9 5 2.4 9.6 4.8 5.7 ATV61HU15M3
1.5 2 18.2 15.7 5 3.7 9.6 8 9.6 ATV61HU22M3
2.2 3 25.9 22.1 5 5.3 9.6 11.0 13.2 ATV61HU30M3
3 - 25.9 22 5 5.3 9.6 13.7 16.4 ATV61HU40M3(6)
4 5 34.9 29.9 22 7 9.6 17.5 21 ATV61HU55M3(6)
5.5 7.5 47.3 40.1 22 9.5 23.4 27.5 33 ATV61HU75M3(6)
Max. line current (2) Max.
at 200 V at 240 V
prospective
line Isc
Apparent
power
Max. inrush
current (3)
Three-phase supply voltage: 200…240 V 50/60 Hz
Three-phase motor 200...240 V
Max.
available
nominal
current
In (1)
Max. transient
current (1) for
60 s
Catalog number (4)(5)
Motor Line supply (input) Drive (output) Altivar 61
Power
indicated on
plate (1)
kW HP A A kA kVA A A A
0.75 1 6.1 5.3 5 2.2 9.6 4.8 5.7 ATV61H075M3
1.5 2 11.3 9.6 5 4 9.6 8 9.6 ATV61HU15M3
2.2 315 12.8 5 5.3 9.6 11 13.2 ATV61HU22M3
3 - 19.3 16.4 5 6.8 9.6 13.7 16.4 ATV61HU30M3
4 5 25.8 22.9 5 9.2 9.6 17.5 21 ATV61HU40M3
5.5 7.5 35 30.8 22 12.4 23.4 27.5 33 ATV61HU55M3
7.5 10 45 39.4 22 15.9 23.4 33 39.6 ATV61HU75M3
11 15 53.3 45.8 22 18.8 93.6 54 64.8 ATV61HD11M3X
15 20 71.7 61.6 22 25.1 93.6 66 79.2 ATV61HD15M3X
18.5 25 77 69 22 27.7 100 75 90 ATV61HD18M3X
22 30 88 80 22 32 100 88 105.6 ATV61HD22M3X
30 40 124 110 22 42.4 250 120 144 ATV61HD30M3X
37 50 141 127 22 51 250 144 173 ATV61HD37M3X
45 60 167 147 22 65 250 176 211 ATV61HD45M3X
(1)These power ratings and currents are given for an ambient temperature of 50°C (122°F) at the factory-set switching frequency, used
in continuous operation (factory-set switching frequency of 4 kHz for ATV61H 075M3 to D15M3X and 2.5 kHz for ATV61H D18M3X
to D45M3X).
Above this factory setting, the drive will reduce the switching frequency automatically in the event of excessive temperature rise.
For continuous operation above the factory setting, derating must be applied to the nominal drive current in accordance with the curves
on page 14
(2)Current on a line supply with the “Max. prospective line Isc” indicated and for a drive without any external options.
(3)Peak current on power-up for the max. voltage (240 V +10%).
(4)ATV61H 075M3 to D45M3X drives are available with or without a graphic display terminal. Catalog numbers for drives without a graphic
display terminal have the letter Z added at the end, e.g.: ATV61H075M3Z. This option is not available for drives which operate in difficult
environmental conditions (5).
(5) Drives with the S337 or 337 extension are designed for use in difficult environmental conditions (class 3C2 in accordance with IEC 721-3-3).
They are supplied with a graphic display terminal.
(6)A line choke must be used (please refer to the catalog).
Max. line current (2) Max.
at 200 V at 240 V
.
prospective
line Isc
Apparent
power
Max. inrush
current (3)
Max.
available
nominal
current
In (1)
Max. transient
current (1) for
60 s
Catalog number (4)(5)
Inhibit the input phase loss fault (IPL) so that ATV61H 075M3 to U75M3 drives can operate on a single-phase supply
(see the Programming Manual). If this fault is set to its factory configuration, the drive will stay locked in fault mode.
1760643 03/2011 9
Drive ratings
Three-phase supply voltage: 380…480 V 50/60 Hz
Three-phase motor 380...480 V
Motor Line supply (input) Drive (output) Altivar 61
Power indicated
on plate (1)
kW HP A A kA kVA A A A A
0.75 1 3.7 3 5 2.4 19.2 2.3 2.1 2.7 ATV61H075N4
1.5 2 5.8 5.3 5 4.1 19.2 4.1 3.4 4.9 ATV61HU15N4
2.2 3 8.2 7.1 5 5.6 19.2 5.8 4.8 6.9 ATV61HU22N4
3 - 10.7 9 5 7.2 19.2 7.8 6.2 9.3 ATV61HU30N4
4 5 14.1 11.5 5 9.4 19.2 10.5 7.6 12.6 ATV61HU40N4
5.5 7.5 20.3 17 22 13.7 46.7 14.3 11 17.1 ATV61HU55N4
7.5 10 27 22.2 22 18.1 46.7 17.6 14 21.1 ATV61HU75N4
11 15 36.6 30 22 24.5 93.4 27.7 21 33.2 ATV61HD11N4
15 20 48 39 22 32 93.4 33 27 39.6 ATV61HD15N4
18.5 25 45.5 37.5 22 30.5 93.4 41 34 49.2 ATV61HD18N4
22 30 50 42 22 33 75 48 40 57.6 ATV61HD22N)
30 40 66 56 22 44.7 90 66 52 79.2 ATV61HD30N4
37 50 84 69 22 55.7 90 79 65 94.8 ATV61HD37N4
45 60 104 85 22 62.7 200 94 77 112.8 ATV61HD45N4
55 75 120 101 22 81.8 200 116 96 139 ATV61HD55N4
75 100 167 137 22 110 200 160 124 192 ATV61HD75N4
Max. line current (2) Max.
prospective
line Isc
at 380 V at 480 V
Apparent
power
Max.
inrush
current (3)
Max. available nominal
current In (1)
at 380 V at 460 V
Max.
transient
current (1)
for 60 s
Catalog number
(4)(5)
(1)These power ratings and currents are given for an ambient temperature of 50°C (122°F) at the factory-set switching frequency, used
in continuous operation (factory-set switching frequency of 4 kHz for ATV61H 075N4 to D30N4 drives, and 2.5 kHz for ATV61H D37N4
to D75N4).
Above this factory setting, the drive will reduce the switching frequency automatically in the event of excessive temperature rise.
For continuous operation above the factory setting, derating must be applied to the nominal drive current in accordance with the
curves on page 14
(2)Current on a line supply with the “Max. prospective line Isc” indicated and for a drive without any external options.
(3)Peak current on power-up for the max. voltage (480 V +10%).
(4)ATV61H 075N4 to D75N4 drives are available with or without a graphic display terminal. Catalog numbers for drives without a graphic
display terminal have the letter Z added at the end, e.g.: ATV61H075N4Z. This option is not available for drives which operate in difficult
environmental conditions (5).
(5) Drives with the S337 or 337 extension are designed for use in difficult environmental conditions (class 3C2 in accordance with IEC 721-3-3).
They are supplied with a graphic display terminal.
.
10 1760643 03/2011
Drive ratings
Three-phase supply voltage: 500…600 V 50/60 Hz
Three-phase motor 500...600 V
Motor Line supply (input) Drive (output) Altivar 61
Power indicated on
plate (1)
500 V 575 V at 500 V at 600 V 500 V 575 V
kW HP A A kA A A
2.2 37.66.7224.5 3.9 ATV61HU22S6X
3 - 9.9 10 22 5.8 - ATV61HU30S6X
4 5 12.5 10.9 22 7.5 6.1 ATV61HU40S6X
5.5 7.5 16.4 14.2 22 10 9 ATV61HU55S6X
7.5 10 21.4 18.4 22 13.5 11 ATV61HU75S6X
Three-phase supply voltage: 500…690 V 50/60 Hz
Three-phase motor 500...690 V
Motor Line supply (input) Drive (output) Altivar 61
Power indicated on
plate (1)
500 V 575 V 690 V at 500 V at 600 V at 690 V 500 V 575 V 690 V
kW HP kWAAAkAA A A
2.2 3 35.24.45.2224.5 3.9 4.5 ATV61HU30Y
3 - 46.8- 6.6225.8 - 5.8 ATV61HU40Y
4 5 5.5 8.6 7.2 8.6 22 7.5 6.1 7.5 ATV61HU55Y
5.5 7.5 7.5 11.2 9.5 11.2 22 10 9 10 ATV61HU75Y
7.5 10 11 14.6 12.3 15.5 22 13.5 11 13.5 ATV61HD11Y
11 15 15 19.8 16.7 20.2 22 18.5 17 18.5 ATV61HD15Y
15 20 18.5 24 21 24 22 24 22 24 ATV61HD18Y
18.5 25 22 29 24 27 22 29 27 29 ATV61HD22Y
22 30 30 33 28 34 22 35 32 35 ATV61HD30Y
30 40 37 48 41 41 22 47 41 43 ATV61HD37Y
37 50 45 61 51 55 22 59 52 54 ATV61HD45Y
45 60 55 67 57 63 22 68 62 62 ATV61HD55Y
55 75 75 84 70.5 82 22 85 77 84 ATV61HD75Y
75 100 90 110 92 102 22 104 99 104 ATV61HD90Y
Max. line current (2) Max.
prospective
line Isc
Max. line current (2) Max.
Max. available
nominal current In (1)
prospective
line Isc
Max. available
nominal current In (1)
Catalog number
Catalog number
(1)These power ratings and currents are given for an ambient temperature of 50°C (122°F) at the factory-set switching frequency, used
in continuous operation (factory-set switching frequency of 4 kHz for ATV61H U22S6X to U75S6X and ATV61H U30Y to D30Y drives,
and 2.5 kHz for ATV61H D37Y to D90Y).
Above this factory setting, the drive will reduce the switching frequency automatically in the event of excessive temperature rise.
For continuous operation above the factory setting, derating must be applied to the nominal drive current in accordance with the
curves on page 14
(2)Current on a line supply with the “Max. prospective line Isc” indicated and for a drive without any external options.
Note
The maximum transient current for 60 s corresponds to 120% of the maximum nominal current In.
1760643 03/2011 11
.
Dimensions and weights
2 option cards (1)
1 option card (1)
No option card
c
c1
c2
G
a
=
=
H
h
b
4 x
2 option cards (1)
1 option card (1)
No option card
With graphic display terminal
ATV61H a
mm
(in.)
075M3, U15M3,
075N4, U15N4,U22N4
U22M3, U30M3, U40M3,
U30N4, U40N4
U55M3, U55N4, U75N4
U75M3, D11N4
U22S6X ... U75S6X
D11M3X, D15M3X,
D15N4, D18N4
D18M3X, D22M3X, D22N4,
U30Y ... D30Y
D30N4, D37N4
D30M3X, D37M3X, D45M3X
D45N4, D55N4, D75N4,
D37Y ... D90Y
130
(5.12)
155
(6.10)
175
(6.89)
210
(8.27)
230
(9.05)
240
(9.45)
240
(9.45)
320
(12.60)
320
(12.60)
Without graphic display terminal
b
mm
(in.)
230
(9.05)
260
(10.23)
295
(11.61)
295
(11.61)
400
(15.75)
420
(16.54)
550
(21.65)
550
(21.65)
630
(24.80)
c
mm
(in.)
175
(6.89)
187
(7.36)
187
(7.36)
213
(8.39)
213
(8.39)
236
(9.29)
266
(10.47)
266
(10.47)
290
(11.42)
c1
mm
(in.)
198
(7.80)
210
(8.27)
210
(8.27)
236
(9.29)
236
(9.29)
259
(10.20)
289
(11.38)
289
(11.38)
313
(12.32)
c2
mm
(in.)
221
(8.70)
233
(9.17)
233
(9.17)
259
(10.20)
259
(10.20)
282
(11.10)
312
(12.28)
312
(12.28)
334
(13.15)
G
mm
(in.)
113.5
(4.47)
138
(5.43)
158
(6.22)
190
(7.48)
210
(8.26)
206
(8.11)
206
(8.11)
280
(11.02)
280
(11.02)
H
mm
(in.)
220
(8.66)5(0.20)5(0.20)
249
(9.80)4(0.16)5(0.20)
283
(11.14)6(0.24)5(0.20)
283
(11.14)6(0.24)6(0.24)
386
(15.20)8(0.31)6(0.24)
403
(15.87)11(0.45)6(0.24)
531.5
(20.93)11(0.45)6(0.24)
524
(20.93)20(0.79)9(0.35)
604.5
(23.80)15(0.59)9(0.35)
h
mm
(in.)
Ø
mm
(in.)
For
screws
M4 3
M4 4
M4 5.5
M5 7
M5 9
M5 30
M5 37
M8 37
M8 45
Weight
kg
(lb.)
(6.61)
(8.82)
(12.13)
(15.43)
(19.84)
(66.14)
(81.57)
(81.57)
(99.21)
For a drive without a graphic display terminal, dimensions c, c1 and c2 in the table above are reduced by 26 mm (1.01 in.). The other
dimensions are unchanged.
(1)For the addition of I/O extension cards, communication cards, or the “Controller Inside” programmable card.
12 1760643 03/2011
Mounting and temperature conditions
u 100 mm
u 3.94 in.
u 100 mm
u 3.94 in.
u 50 mm
u 1.97 in.
u 50 mm
u 1.97 in.
u 50 mm
u 1.97 in.
u 50 mm
u 1.97 in.
Install the drive vertically to ± 10°.
Do not place it close to heating elements.
Leave sufficient free space to ensure that the air required for cooling purposes can circulate from the bottom
to the top of the unit.
Free space in front of the drive: 10 mm (0.39 in.) minimum
When IP20 protection is adequate, it is recommended that the protective cover on the top of the drive
is removed as shown below.
Removing the protective cover
ATV61H 075M3 to D15M3X, ATV61H075N4 to D18N4 and
ATV61H U22S6X to U75S6X
Two types of mounting are possible:
Type A
mounting
Free space
u 50 mm (u 1.97 in.) on each side, with protective cover fitted
ATV61H D18M3X to D45M3X, ATV61H D22N4 to D75N4
and ATV61H U30Y to D90Y
Type B
Drives mounted side by side, with the protective cover removed (the degree of protection becomes IP20)
mounting
Type C
Free space
u 50 mm (u 1.97 in.) on each side, with protective cover removed (the degree of protection becomes IP20)
mounting
1760643 03/2011 13
Mounting and temperature conditions
In = 100 %
90 %
80 %
70 %
60 %
50 %
4 kHz 8 kHz 12 kHz 16 kHz
Switching frequency
I/In
40°C (104°F) mounting type A
50°C (122°F) mounting type B
50°C (122°F) mounting type A
60°C (140°F) mounting types A and B
40°C (104°F) mounting type B
In = 100 %
90 %
80 %
70 %
60 %
50 %
4 kHz 8 kHz 12 kHz 16 kHz
Switching frequency
I/In
50°C (122°F) mounting types A and B
60°C (140°F) mounting types A and B
40°C (104°F) mounting types A and B
In = 100 %
90 %
80 %
70 %
60 %
50 %
4 kHz 8 kHz 12 kHz 16 kHz
2,5 kHz
Switching frequency
I/In
40°C (104°F) mounting types A and B
50°C (122°F) mounting types A and B
60°C (140°F) mounting types A and B
Derating curves
Derating curves for the drive current In as a function of the temperature, switching frequency and type of mounting.
ATV61H 075M3 to D15M3X and ATV61H 075N4 to D18N4
ATV61H D22N4 and ATV61H D30N4 (1)
ATV61H D18M3X to D45M3X and ATV61H D37N4 to D75N4 (1)
For intermediate temperatures (e.g. 55°C (131°F)), interpolate between two curves.
(1)Above 50°C (122°F), these drives must be equipped with a control card fan kit. Please refer to the catalog.
14 1760643 03/2011
Mounting and temperature conditions
In = 100 %
90 %
80 %
70 %
60 %
50 %
2 kHz
4 kHz 6 kHz
40 %
I/In
40°C (104°F) mounting type A
50°C (122°F) mounting type A
60°C (140°F) mounting types A, B and C
Switching frequency
50°C (122°F) mounting types B and C
I/In
Switching frequency
40°C (104°F) mounting type A
50°C (122°F) mounting type A
60°C (140°F) mounting types A, B and C
50°C (122°F) mounting types B and C
Derating for ATV61HpppS6X
Mounting type A and B:
ATV61H
pppS6X drives can operate with a switching frequency 2,5…6kHz up to 50°C without derating.
Mounting type C:
ATV61H
pppS6X drives can operate with a switching frequency 2,5…6kHz up to 60°C without derating
For operation above 50°C (122°F), power supply voltage must be limited up to 600V+5%.
ATV61H U30Y to D30Y
ATV61H D37Y to D90Y
In = 100 %
90 %
80 %
70 %
60 %
50 %
40 %
2,5 kHz
4,9 kHz
For intermediate temperatures (e.g. 55°C (131°F)), interpolate between two curves.
1760643 03/2011 15
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