Rosemount 5400 Specifications

Rosemount™ 5400 Level Transmitter

Two-Wire Non-Contacting Radar

Product Data Sheet

June 2016

00813-0100-4026, Rev NB

Easy to install and virtually unaffected by process conditions

 Increased safety, overfill prevention and safety integrated system suitability

 High application flexibility, including solids

 Minimized maintenance and no re-calibration required

Rosemount 5400 Level Transmitter

Time

Tank He ig ht

Level

Distance

Rosemount 5400 – The technology benefits

Measurement principle

The distance to the surface is measured by short radar pulses. When a radar pulse reaches a media, part of the energy is reflected back to the Rosemount 5400 Level Transmitter. Based on the time difference between the transmitted and the reflected pulse; level, volume, and level rate are calculated.

Applications with, for example, turbulence, foam and long measuring ranges can reduce the reflected energy. The Rosemount 5400 from Emerson technology and can thereby detect the surface in challenging applications.

Non-contacting radar technology benefits

™

has the special dual port

June 2016

 No compensation needed for changing process conditions

 No moving parts and no re-calibration needed

 Non-contacting technology is ideal for dirty, coating and

corrosive applications

Ready for tough application challenges

Storage and buffer tanks

 Use Rosemount 5400 for highly reliable and accurate level

readings with no moving parts or product contact, eliminating costly maintenance and improving safety.

Reactor and mixing tanks

 Rosemount 5400 can help you withstand the rigors of reactor

and mixing tanks. Easy to install and commission, it's also unaffected by virtually any fluid property change.

Solids measurement

 Rosemount 5402 for solids is the ideal solution for silos with

rapid level changes. The narrow beam can avoid internal obstructions yet still keep good level measurement.

Contents

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Product Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Dimensional Drawings and Mechanical Properties . . . 42

EmersonProcess.com/Rosemount

June 2016

Best performance and uptime

 Dual port technology ensures reliability, even with disturbing

factors and longer measuring ranges

 Condensation- and dirt-resistant antennas maximize uptime

Robust design reduces costs and increases safety

 Robust, shock-resistant and vibration-proof design  Detachable head allows the tank to remain sealed

Rosemount 5400 Level Transmitter

Easy installation and plant integration

 Circular polarization minimizes installation constraints  Seamless system integration with HART

Fieldbus, Modbus Emerson Smart Wireless THUM™ Adapter

, or IEC 62591 (WirelessHART®) with the

, FOUNDATION™

Minimized maintenance reduces cost

 Easy online troubleshooting with user friendly software, utilizing

powerful echo curve and logging tools

 Predictive maintenance with advanced diagnostics and

™

PlantWeb

alerts

EmersonProcess.com/Rosemount

Rosemount 5400 Level Transmitter

Ordering Information

Rosemount 5402

Rosemount 5402 is a high frequency non-contacting radar designed for outstanding performance in a wide range of applications and process conditions. Characteristics include:

 The preferred choice for most applications  Build-up resistant cone antenna  A narrow radar beam suitable for mounting on valves, taller nozzles and smaller openings  Condensation resistant process seal antenna  Rosemount 5402 with 4-in. cone or parabolic antenna available for solids measurements, see page 16

and page 25 for more information.

Additional information

Specifications: page 16 Certifications: page 32 Dimensional drawings: page 42

Specification and selection of product materials, options, or components must be made by the purchaser of the equipment. See page 28 for more information on material selection.

June 2016

Table 1. Rosemount 5402 Ordering Information

The starred options (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.

Model Product description

5402 High frequency version (~26 GHz)

Housing material

A Polyurethane-covered Aluminum

S Stainless Steel (SST), Grade CF8M (ASTM A743)

Signal output

H 4-20 mA with HART communication (HART Revision 5, see page 16 for details)

F FOUNDATION Fieldbus (see page 18 for details)

M RS-485 with Modbus communication (see page 19 for details)

U Rosemount 2410 tank hub connectivity

Conduit/cable threads

1 ½ in. - 14 NPT

2 M20 x 1.5 adapter

(1)

M12, 4-pin, male connector (eurofast®)

A size Mini, 4-pin, male connector (minifast®)

★

4 2 pcs M20 x 1.5 adapters

(2)(3)

2 pcs metal cable glands (½-14 NPT)

★

EmersonProcess.com/Rosemount

June 2016

Rosemount 5400 Level Transmitter

Table 1. Rosemount 5402 Ordering Information

The starred options (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.

Product certifications

NA No product certificates

(1)

ATE X Flameproof

I1 ATEX Intrinsic safety

(4)

(1)

ATEX FISCO Intrinsic safety

FM Explosion-proof

I5 FM Intrinsic safety and non-incendive

(4)

(1)

FM FISCO Intrinsic safety

CSA Explosion-proof

I6 CSA Intrinsic safety

(4)

(1)

CSA FISCO Intrinsic safety

IECEx Flameproof

I7 IECEx Intrinsic safety

(4)

(1)

IECEx FISCO Intrinsic safety

INMETRO Flameproof

Technical Regulations Customs Union (EAC) Explosion-proof

Korea Flameproof

★

I2 INMETRO Intrinsic safety

(4)

(1)

INMETRO FISCO Intrinsic safety

NEPSI Flameproof

I3 NEPSI Intrinsic safety

(4)

NEPSI FISCO Intrinsic safety

IM Technical Regulations Customs Union (EAC) Intrinsic Safety

(1)(5)

(1)

TIIS Flameproof

ATEX Type n

IECEx Type n

Antenna - size and material (for process connection availability, refer to

“Dimensional Drawings and Mechanical Properties” on page 42)

Cone antennas

2S 2 in. DN 50, 316L SST (EN 1.4404)

3S 3 in. DN 80, 316L SST (EN 1.4404)

4S 4 in. DN 100, 316L SST (EN 1.4404)

★

EmersonProcess.com/Rosemount

Rosemount 5400 Level Transmitter

Table 1. Rosemount 5402 Ordering Information

The starred options (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.

2H 2 in. DN 50, Alloy C-276 (UNS N10276) with protective plate

3H 3 in. DN 80, Alloy C-276 (UNS N10276) with protective plate

4H 4 in. DN 100, Alloy C-276 (UNS N10276) with protective plate

2M 2 in. DN 50, Alloy 400 (UNS N04400) with protective plate

3M 3 in. DN 80, Alloy 400 (UNS N04400) with protective plate

4M 4 in. DN 100, Alloy 400 (UNS N04400) with protective plate

June 2016

2 in. DN 50, 316L SST (EN 1.4404), with protective plate. Complies with guidelines in NACE® MR0175/ISO 15156 and NACE MR0103.

3 in. DN 80, 316L SST (EN 1.4404), with protective plate. Complies with guidelines in NACE MR0175/ISO 15156 and NACE MR0103.

4 in. DN 100, 316L SST (EN 1.4404), with protective plate. Complies with guidelines in NACE MR0175/ISO 15156 and NACE MR0103.

Process seal antennas

2P 2 in. (DN50), PTFE (requires tank sealing code NA)

3P 3 in. (DN80), PTFE (requires tank sealing code NA)

4P 4 in. (DN100), PTFE (requires tank sealing code NA)

Parabolic antennas

(6)(7)

Parabolic antenna, 8 in. (DN200), 316L SST (EN1.4404) with swiveling connection

Other antennas

XX Customer specific

Tank sealing, O-ring material

PV Viton® Fluoroelastomer

★

PK Kalrez® 6375 Perfluoroelastomer

PE Ethylene Propylene (EPDM)

PB Nitrile Butadiene (NBR)

PF Fluorsilicone (FVMQ) for parabolic antenna

(8)

None

Process connection and material (for antenna availability, refer to

ASME flanges (316/316L SST)

AA 2-in. Class 150

AB 2-in. Class 300

BA 3-in. Class 150

“Dimensional Drawings and Mechanical Properties” on page 42)

(9)

★

EmersonProcess.com/Rosemount

June 2016

Rosemount 5400 Level Transmitter

Table 1. Rosemount 5402 Ordering Information

The starred options (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.

BB 3-in. Class 300

CA 4-in. Class 150

CB 4-in. Class 300

DA 6-in. Class 150

EA 8-in. Class 150

FA 10-in. Class 150

EN flanges (EN 1.4404 SST)

HB DN 50 PN 40

IB DN 80 PN 40

JA DN 100 PN 16

JB DN 100 PN 40

KA DN 150 PN 16

LA DN 200 PN 16

LF DN 200 PN 6

MF DN 250 PN 6

JIS flanges (EN 1.4404 SST)

★

(9)

★

(9)

UA 50A 10K

VA 80A 10K

XA 100A 10K

YA 150A 10K

ZA 200A 10K

PF 200A 5K

ZF 250A 5K

Threaded connection

(7)

2-in. NPT threaded connection, 316L/EN 1.4404 SST

3-in. NPT threaded connection, 316L/EN 1.4404 SST

4-in. NPT threaded connection, 316L/EN 1.4404 SST

RF 3 ½-in. BSP (G 3 ½-in.) threaded connection, 316L/EN 1.4404 SST

Welded connection

WE 3 ½-in. welded installation, 316L/EN 1.4404 SST

★

EmersonProcess.com/Rosemount

Rosemount 5400 Level Transmitter

Table 1. Rosemount 5402 Ordering Information

The starred options (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.

Other connections

(7)

XX Customer specific

Bracket mounting, 316L/EN 1.4404 SST

Options

Display

June 2016

M1 Integral digital display

Protection cover

GC Transparent meter glass protection cover made of PTFE/FEP

Transient protection

T1 Transient protection terminal block (standard with FISCO options)

Purging connection

(10)

PC1

Purging connection

Extended product warranty

WR3 3-year limited warranty

WR5 5-year limited warranty

Factory configuration

C1 Factory configuration (Configuration Data Sheet required with order, available at EmersonProcess.com)

Alarm limit configuration

C4 NAMUR alarm and saturation levels, high alarm

(11)

Low alarm (standard Rosemount alarm and saturation levels)

★

Overfill prevention

(12)

WHG Overfill approval

Special certifications

Q4 Calibration Data Certificate

(13)

(14)

Material Traceability Certification per EN 10204 3.1

Certificate of compliance with guidelines in NACE MR0175/ISO 15156 and NACE MR0103

QG GOST Primary Verification Certificate

Safety certifications

(12)

Prior use certificate of FMEDA data

★

EmersonProcess.com/Rosemount

June 2016

Rosemount 5400 Level Transmitter

Table 1. Rosemount 5402 Ordering Information

The starred options (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.

Shipboard approvals

(15)

SBS American Bureau of Shipping Type Approval

SDN Det Norske Veritas (DNV) Type Approval

SLL Lloyd's Register Type Approval

SBV Bureau Veritas Type Approval

Special procedures

P1 Hydrostatic testing

Antenna extension

(16)

Cone antenna extension in 316/316L/EN 1.4404 SST. To be used if there are irregularities in the nozzle. Fits nozzles up to 20 in. (500 mm).

Diagnostics functionality (see page 21)

DA1 HART Diagnostics Suite (includes Signal Quality Metrics diagnostics)

Solids applications (see page 25 for more information)

(17)

SM1

Solids Measurement mode

Engineered solutions (see page 28)

★

Rxxxx Engineered Solutions beyond standard model codes (consult factory for details)

Typical model number: 5402 A H 1 E5 4S PV CA - M1 C1

1. Options E (eurofast) and M (minifast) are not available with e xplosion-proof, flameproof, or type n approvals.

2. Min temperature -20 °C (-4 °F).

3. Not available with explosion-proof, flameproof, or type n approvals.

4. Requires F

5. G ½ in. SST cable gland is included in delivery.

6. Only available for solids applications.

7. Not available with hydrostatic testing (P1).

8. Requires process seal antenna (2P-4P). O-rings are not wetted.

9. See “Process connections” on page 48 for Face st yle.

10. Only available for 4-in. cone antenna with process connection and material option; CA, CB, DA, EA, JA, JB, KA or LA.

11. The standard alarm setting is high.

12. Only available with 4-20 mA HART signal output.

13. Certificate includes all metallic pressure retaining wetted par ts.

14. Requires protective plate cone antennas (2H-4H, 2M-4M, 2N-4N) or process seal antennas (2P-4P).

15. Only for stainless steel housing material (code S). Not available with Modbus signal output (code M). Contact an Emerson representative for additional information.

16. Requires a SST cone antenna (2S-4S).

17. Solids Measurement mode (SM1) is not available with HART Diagnostics Suite (DA1).

OUNDATION Fieldbus signal output (U

parameter listed in “Produc t Certifications” on page 32).

EmersonProcess.com/Rosemount

Rosemount 5400 Level Transmitter

Rosemount 5401

Rosemount 5401 is a low frequency non-contacting radar designed for use in tough, challenging turbulence and foam applications. Characteristics include:

 Ideal for applications with obstacles, condensation, vapor, dust and contamination, or where there is a

risk of deposits forming on the antenna

 Condensation resistant cone or rod antennas

Additional information

Specifications: page 16 Certifications: page 32 Dimensional Drawings: page 42

Specification and selection of product materials, options, or components must be made by the purchaser of the equipment. See page 28 for more information on Material Selections.

Table 2. Rosemount 5401 Ordering Information

The starred options (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.

June 2016

Model Product description

5401 Low frequency version (~6 GHz)

Housing material

A Polyurethane-covered aluminum

S Stainless Steel (SST), Grade CF8M (ASTM A743)

Signal output

H 4-20 mA with HART communication (HART Revision 5, see page 16 for details)

F FOUNDATION Fieldbus (see page 18 for details)

M RS-485 with Modbus communication (see page 19 for details)

Conduit/cable threads

1 ½ in. - 14 NPT

2 M20 x 1.5 adapter

(1)

M12, 4-pin, male connector (eurofast)

A size Mini, 4-pin, male connector (minifast)

Product certifications

NA No product certificates

(1)

ATE X Flameproof

★

I1 ATEX Intrinsic safety

(2)

(1)

ATEX FISCO Intrinsic safety

FM Explosion-proof

I5 FM Intrinsic safety and non-incendive

★

EmersonProcess.com/Rosemount

June 2016

Rosemount 5400 Level Transmitter

Table 2. Rosemount 5401 Ordering Information

The starred options (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.

(2)

(1)

FM FISCO Intrinsic safety

CSA Explosion-proof

★

I6 CSA Intrinsic safety

(2)

(1)

CSA FISCO Intrinsic safety

IECEx Flameproof

I7 IECEx Intrinsic safety

(2)

(1)

IECEx FISCO Intrinsic safety

INMETRO Flameproof

I2 INMETRO Intrinsic safety

(2)

(1)

INMETRO FISCO Intrinsic safety

NEPSI Flameproof

Technical Regulations Customs Union (EAC) Explosion-proof

Korea Flameproof

I3 NEPSI Intrinsic safety

(2)

NEPSI FISCO Intrinsic safety

IM Technical Regulations Customs Union (EAC) Intrinsic Safety

(1)(3)

(1)

TIIS Flameproof

ATEX Type n

IECEx Type n

★

Antenna - size and material (for process connection availability, refer to

“Dimensional Drawings and Mechanical Properties” on page 42)

Cone antennas

3S 3 in. DN 80, 316L SST (EN 1.4404)

4S 4 in. DN 100, 316L SST (EN 1.4404)

6S 6 in. DN 150, 316L SST (EN 1.4404)

8S 8 in. DN 200, 316L SST (EN 1.4404)

3H 3 in. DN 80, Alloy C-276 (UNS N10276) with protective plate, pipe installations only

4H 4 in. DN 100, Alloy C-276 (UNS N10276) with protective plate

6H 6 in. DN 150, Alloy C-276 (UNS N10276) with protective plate

8H 8 in. DN 200, Alloy C-276 (UNS N10276) with protective plate

3M 3 in. DN 80, Alloy 400 (UNS N04400) with protective plate, pipe installations only

4M 4 in. DN 100, Alloy 400 (UNS N04400) with protective plate

6M 6 in. DN 150, Alloy 400 (UNS N04400) with protective plate

EmersonProcess.com/Rosemount

★

Rosemount 5400 Level Transmitter

Table 2. Rosemount 5401 Ordering Information

The starred options (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.

8M 8 in. DN 200, Alloy 400 (UNS N04400) with protective plate

June 2016

3 in. DN 80, 316L SST (EN 1.4404), with protective plate, pipe installations only. Complies with guidelines in NACE MR0175/ISO 15156 and NACE MR0103.

4 in. DN 100, 316L SST (EN 1.4404), with protective plate. Complies with guidelines in NACE MR0175/ISO 15156 and NACE MR0103.

6 in. DN 150, 316L SST (EN 1.4404), with protective plate. Complies with guidelines in NACE MR0175/ISO 15156 and NACE MR0103.

8 in. DN 200, 316L SST (EN 1.4404), with protective plate. Complies with guidelines in NACE MR0175/ISO 15156 and NACE MR0103.

Rod antennas

(4)(5)

(4)

Short version, all-PFA, with protective plate, max. nozzle height 4 in. (100 mm), free propagation only

Long version, all-PFA, with protective plate, max. nozzle height 10 in. (250 mm), free propagation only

Short version, SST+PFA, max. nozzle height 4 in. (100 mm), free propagation only

Long version, SST+PFA, max. nozzle height 10 in. (250 mm), free propagation only

Other antennas

XX Customer specific

Tank sealing, O-ring material

PV Viton Fluoroelastomer

★

PK Kalrez 6375 Perfluoroelastomer

PE Ethylene Propylene (EPDM)

PB Nitrile Butadiene (NBR)

(4)

All-PFA Rod antennas (O-rings are not wetted)

Process connection and material (for antenna availability, refer to

ASME flanges (316/316L SST)

AA 2-in. Class 150

AB 2-in. Class 300

BA 3-in. Class 150

BB 3-in. Class 300

CA 4-in. Class 150

CB 4-in. Class 300

DA 6-in. Class 150

EA 8-in. Class 150

“Dimensional Drawings and Mechanical Properties” on page 42)

(6)

★

EmersonProcess.com/Rosemount

June 2016

Rosemount 5400 Level Transmitter

Table 2. Rosemount 5401 Ordering Information

The starred options (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.

EN flanges (EN 1.4404 SST)

(6)

HB DN 50 PN 40

IB DN 80 PN 40

JA DN 100 PN 16

JB DN 100 PN 40

KA DN 150 PN 16

LA DN 200 PN 16

JIS flanges (EN 1.4404 SST)

(6)

UA 50A 10K

VA 80A 10K

XA 100A 10K

YA 150A 10K

ZA 200A 10K

Tri Clamp connection (316/316L)

AT 2-in. Tri Clamp

BT 3-in. Tri Clamp

★

CT 4-in. Tri Clamp

Threaded connection

(7)

1.5-in. NPT threaded connection, 316L/EN 1.4404 SST

3-in. NPT threaded connection, 316L/EN 1.4404 SST

4-in. NPT threaded connection, 316L/EN 1.4404 SST

Other

(7)

Bracket mounting, 316L/EN 1.4404 SST

XX Customer specific

Options

Display

M1 Integral digital display

Transient protection

T1 Transient protection terminal block (standard with FISCO options)

★

EmersonProcess.com/Rosemount

Rosemount 5400 Level Transmitter

Table 2. Rosemount 5401 Ordering Information

The starred options (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.

Protection cover

GC Transparent meter glass protection cover made of PTFE/FEP

Extended product warranty

June 2016

WR3 3-year limited warranty

WR5 5-year limited warranty

Factory configuration

C1 Factory configuration (Configuration Data Sheet required with order, available at EmersonProcess.com)

Alarm limit configuration

C4 NAMUR alarm and saturation levels, high alarm

(8)

Low alarm (standard Rosemount alarm and saturation levels)

Overfill prevention

(9)

WHG Overfill approval

Special certifications

Q4 Calibration Data Certificate

(10)

(11)

Material Traceability Certification per EN 10204 3.1

Certificate of compliance with guidelines in NACE MR0175/ISO 15156 and NACE MR0103

QG GOST Primary Verification Certificate

Safety certifications

(9)

Prior use certificate of FMEDA data

★

Shipboard approvals

(12)

SBS American Bureau of Shipping Type Approval

SDN Det Norske Veritas (DNV) Type Approval

SLL Lloyd's Register Type Approval

SBV Bureau Veritas Type Approval

Special procedures

P1 Hydrostatic testing

Antenna extension

(13)

Extended cone antenna in 316/316L/EN 1.4404 SST. Maximum recommended nozzle height is 20 in. (500 mm).

Diagnostics functionality (see page 21 for more information)

DA1 HART Diagnostics Suite (includes Signal Quality Metrics diagnostics)

★

EmersonProcess.com/Rosemount

June 2016

Rosemount 5400 Level Transmitter

Table 2. Rosemount 5401 Ordering Information

The starred options (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.

Engineered solutions (see page 28)

Rxxxx Engineered Solutions beyond standard model codes (consult factory for details)

Typical model number: 5401 A H 1 NA 4S PV CA - M1 C1

1. Options E (eurofast) and M (minifast) are not available with e xplosion-proof, flameproof, or type n approvals.

2. Requires F

3. G ½ in. SST cable gland is included in delivery.

4. PFA is a fluoropolymer with properties similar to PTFE.

5. All-PFA rod antennas (1R or 2R) require all-PFA tank seal (PD).

6. See “Process connections” on page 48 for Face st yle.

7. Not available with hydrostatic testing (P1).

8. The standard alarm setting is high.

9. Only available with 4-20 mA HART signal output.

10. Certificate includes all metallic pressure retaining wetted par ts.

11. Requires protective plate cone antennas (3H-8H, 3M-8M, 3N-8N) or rod antennas (1R-4R).

12. Only for stainless steel housing material (code S). Not available with Modbus signal output (code M). Contact an Emerson representative for additional information.

13. Requires a SST cone antenna (4S-8S).

OUNDATION Fieldbus signal output (Ui parameter listed in “Product Certifications” on page 32).

Table 3. Accessories

The starred options (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.

HART modem and cables

03300-7004-0001 MACTek® VIATOR® HART modem and cables (RS-232 connection)

03300-7004-0002 MACTek VIATOR HART modem and cables (USB connection)

★

EmersonProcess.com/Rosemount

+ 35 hidden pages