Rockwell Automation GV3000SE User Manual
GV3000/SE AC Drive
ControlNet Network Communication
Option Board
M/N 2CN3000
Instruction Manual
D2-3390-2
The information in this manual is subject to change without notice.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Throughout this manual, the following notes are used to alert you to safety considerations:
ATTENTION:Identifies information about practices or circumstances that can lead to personal
injury or death, property damage, or economic loss.
!
Important: Identifies information that is critical for successful application and understanding of the product.
The thick black bar shown on the outside margin of this page will be used throughout this instruction manual to
signify new or revised text or figures.
ATTENTION:Only qualified personnel familiar with the construction and operation of this
equipment and the hazards involved should install, adjust, operate, and/or service this equipment.
!
Read and understand this instruction manual in its entirety before proceeding. Failure to observe
this precaution could result in severe bodily injury or loss of life.
ATTENTION:The drive is at line voltage when connected to incoming AC power. Disconnect,
lockout, and tag all incoming power to the drive before performing installing any option kits. Failure
to observe this precaution could result in severe bodily injury or loss of life.
ATTENTION:DC bus capacitors retain hazardous voltages after input power has been
disconnected. After disconnecting input power, wait five minutes for the DC bus capacitors to
discharge and then check the voltage with a voltmeter to ensure that the DC bus capacitors are
discharged before touching any internal components. Failure to observe this precaution could
result in severe bodily injury or loss of life.
ATTENTION:The drive contains ESD- (Electrostatic Discharge) sensitive parts and assemblies.
Static control precautions are required when installing, testing, servicing, or repairing the drive.
Erratic machine operation and damage to, or destruction of, equipment can result if this procedure
is not followed. Failure to observe this precaution can result in bodily injury.
ControlNet is a trademark of ControlNet International, Ltd.
PLC, GV3000/SE, ReSource, and Reliance are are trademarks of Rockwell Automation.
©2005 Rockwell International Corporation
Chapter 1
Chapter 2
CONTENTS
Introduction
1.1 About the ControlNet Network Communication Option Board......................... 1-1
1.2 Where to Find Additional Information .............................................................. 1-3
1.3 Getting Assistance from Reliance Electric....................................................... 1-3
Installation
2.1 Installing the ControlNet Option Board in 1 to 5 HP @ 460 VAC Drives ............ 2-4
2.2 Installing the ControlNet Option Board in 7.5 to 10 HP @ 460 VAC Drives ....... 2-8
2.3 Installing the ControlNet Option Board in 1 to 20 HP @ 230 VAC Drives ........ 2-12
2.4 Installing the ControlNet Option Board in 30 to 100 HP @ 230 VAC and
75 to 200 HP@460 VAC Drives ..................................................................... 2-16
2.5 Installing the ControlNet Option Board in 15 to 25 HP and 25 to 60 HP @
460 VAC Drives ....................... ............................................. .......................... 2-21
2.6 Installing the ControlNet Option Board in 50 to 100 HP and 100 to 150 HP @
460 VAC Drives ....................... ............................................. .......................... 2-26
2.7 Installing the ControlNet Option Board in 200 to 400 HP @ 460 VAC Drives .. 2-31
2.8 Installing the ControlNet Option Board in 2 to 43 Amp GV3000/SE
Bookshelf Drives............................................................................................ 2-34
2.9 Connecting the GV3000/SE Drive to a ControlNet Network.......................... 2-41
2.10 Connecting a Programming Device to the Option Board’s Network
Access Port ................................................................................................... 2-42
Chapter 3
Chapter 4
Setting Up the GV3000/SE Drive
3.1 Setting the Control Type (P.048) ..................................................................... 3-1
3.2 Setting the Node Number (P.060) ................................................................... 3-2
3.3 Setting the Control Source (P.000).................................................................. 3-2
3.4 Setting the Run/Program Response (P.061) ................................................... 3-3
3.5 Setting the Communication Loss Response (P.062)....................................... 3-4
3.6 Setting the Network Output Register Sources P.066 to P.069) ....................... 3-6
3.7 Option Port: Type and Version (P.065) ........................................................... 3-7
3.8 Network Reference Source (P.063) and Network Trim Reference
Source (P.064) ................................................................................................ 3-7
Programming the Drive
4.1 About ControlNet Network Communication ..................................................... 4-1
4.2 Configuring Drive Reference and Feedback Data as Scheduled Transfers .... 4-1
4.2.1 Configuring Scheduled Data Transfers ................................................. 4-2
4.2.2 Programming Scheduled Drive Reference Data ................................... 4-3
4.2.3 Using Scheduled Drive Feedback Data ................................................ 4-4
4.3 Using Unscheduled Transfers ......................................................................... 4-7
4.3.1 Programming the MSG Instruction in a PLC-5 ...................................... 4-7
4.3.2 About MSG Instruction Timing .............................................................. 4-8
4.3.3 About the Files You Can Access........................................................... 4-8
Contents
I
Chapter 5
Chapter 6
Chapter 7
Chapter 8
4.3.4 Using the Drive Parameters Data (N10:X).............................................4-9
4.3.5 Using the Drive Display Data (N11:X) ...................................................4-9
4.3.6 Using the Drive Reference and Feedback Data (N12:X).....................4-10
4.3.7 Using the Write Status File (N20:X) to Troubleshoot a Drive
Parameter Write Command .................................................................4-10
Configuring ControlLogix Applications
Configuring SLC500 Applications
6.1 Required Software and Equipment ..................................................................6-1
6.2 Network Configuration......................................................................................6-1
6.3 1747-KFC15 Set Up.........................................................................................6-2
6.4 Scheduled Messaging (I/O)..............................................................................6-5
6.5 Unscheduled Messaging..................................................................................6-6
6.6 SLC500 Support...............................................................................................6-7
Register Map
Troubleshooting
8.1 Diagnostic LEDs...............................................................................................8-1
8.2 Communication Error Codes............................................................................8-2
II
GV3000/SE AC Drive ControlNet Network Communication Option Board
List of Figures
Figure 1.1 – ControlNet Network Communication Option Board ............................. 1-2
Figure 2.1 – DC Bus Voltage Terminals (1 to 5 HP @ 460 VAC) ............................. 2-5
Figure 2.2 – 1 to 5 HP @ 460 VAC GV3000/SE Drive .............................................. 2-6
Figure 2.3 – DC Bus Voltage Terminals (7.5 to 10 HP) ............................................ 2-9
Figure 2.4 – 7.5 to 10 HP @ 460 VAC GV3000/SE Drive ....................................... 2-10
Figure 2.5 – DC Bus Voltage Terminals (1 to 20 HP @ 230 VAC) .......................... 2-13
Figure 2.6 – 1 to 20 HP @ 230 VAC GV3000/SE Drive........................................... 2-14
Figure 2.7 – DC Bus Voltage Terminals (30 to 100 HP @ 230 VAC and 75 to 200
HP @ 460 VAC Drives) ......................................................................... 2-17
Figure 2.8 – Location of Terminal Cover and Regulator Board Cover in 75
to 200 HP (460 VAC) and 30 to 100 HP (230 VAC) Drives ................. 2-18
Figure 2.9 – Regulator Board’s Connections to Option Board, Keypad,
and Base Board .................................................................................... 2-19
Figure 2.10 – DC Bus Voltage Terminals (15 to 25 HP @ 460 VAC) ..................... 2-22
Figure 2.11 – DC Bus Voltage Terminals (25 to 60 HP @ 460 VAC) ..................... 2-23
Figure 2.12 – GV3000/SE Drive (15 to 25 and 25 to 60 HP @ 460 VAC) .............. 2-24
Figure 2.13 – 50 to 100 HP Drive Components and Locations .............................. 2-27
Figure 2.14 – 100 to 150 HP Drive Components and Locations ............................ 2-29
Figure 2.15 – GV3000/SE Drive (200 to 400 HP) ................................................... 2-32
Figure 2.16 – 2 to 15 Amp GV3000/SE Bookshelf Drives ...................................... 2-36
Figure 2.17 – 24 to 30 Amp GV3000/SE Bookshelf Drives .................................... 2-37
Figure 2.18 – 43 Amp GV3000/SE Bookshelf Drives ............................................. 2-38
Figure 2.19 – 24 to 30 Amp GV3000/SE Bookshelf Drive (Cover
and Front Panel Removed)................................................................. 2-39
Figure 2.20 – Installing the ControlNet Option Board ............................................. 2-40
Figure 2.21 – Connecting a GV3000/SE Drive to the ControlNet Network............. 2-42
Figure 3.1 – Signal Selection for Network Output Registers .................................... 3-7
Figure 4.1 – An Example of a MSG Instruction in a PLC-5 ...................................... 4-7
Figure 4.2 – Drive Information Map .......................................................................... 4-9
Figure 5.1 – RSLogix 5000: I/O Configuration Selection .......................................... 5-1
Figure 5.2 – RSLogix 5000: New Module Selection ................................................. 5-2
Figure 5.3 – Select Module Type: 1756-CNB/B Selection........................................ 5-2
Figure 5.4 – Module Properties: Name Selection ..................................................... 5-3
Figure 5.5 – Module Properties: Controller-to-Module Behavior Screen .................. 5-3
Figure 5.6 – Module Properties: Identification/Status Screen................................... 5-4
Figure 5.7 – Module Properties: Informational Screen ............................................. 5-4
Figure 5.8 – RSLogix 5000: I/O Configuration Folder............................................... 5-5
Figure 5.9 – RSLogix 5000: New Module Selection Screen..................................... 5-5
Figure 5.10 – Select Drive Type: GV3000 ................................................................ 5-6
Figure 5.11 – Module Properties: Name Selection ................................................... 5-6
Figure 5.12 – Module Properties: RPI Selections ..................................................... 5-7
Figure 5.13 – Module Properties: Cnet_Bridge ........................................................ 5-7
Figure 5.14 – RSLogix: Configure Additional Nodes Screen.................................... 5-8
Figure 5.15 – RSLogix 5000: Module-Defined Screen ............................................. 5-8
Figure 5.16 – Download to the Controller Dialog Box............................................... 5-9
Contents
III
Figure 5.17 – RSLogix: Attention Symbol .................................................................5-9
Figure 5.18 – RSNetWorx for ControlNet Screen ...................................................5-10
Figure 6.1 – Network Configuration: Connection Properties .....................................6-2
Figure 6.2 – Channel Configuration: Chan 0-System ...............................................6-3
Figure 6.3 – Controller Properties: Controller Communications................................6-4
Figure 6.4 – 1747-KFC15 Set Up..............................................................................6-4
Figure 6.5 – Scheduled Messaging Example 1a.......................................................6-5
Figure 6.6 – Scheduled Messaging Example 1b.......................................................6-6
Figure 6.7 – Unscheduled Messaging Setup Screen................................................6-6
Figure 6.8 – Unscheduled Messaging Example........................................................6-7
IV
GV3000/SE AC Drive ControlNet Network Communication Option Board
List of Tables
Table 2.1 – Locating the Appropriate Installation Procedure .................................... 2-1
Table 2.2 – Model Numbers for 1 to 5 HP @ 460 VAC Drives .................................... 2-4
Table 2.3 – Model Numbers for 1 to 20 HP @230 VAC Drives ................................ 2-12
Table 2.4 – Model Numbers for 30 to 100 HP @ 230 VAC and
75 to 200 HP@460 VAC Drives ............................................................. 2-16
Table 2.5 – Model Numbers for 15 to 60 HP @460 VAC Drives ............................. 2-21
Table 2.6 – Model Numbers for 2 to 15 Amp and 24 to 43 Amp Drives ................. 2-34
Table 4.1 – Network Update Time Components....................................................... 4-1
Table 4.2 – ControlNet Scheduled Traffic Configuration Information ....................... 4-2
Table 4.3 – Scheduled Drive Reference Data .......................................................... 4-3
Table 4.4 – Scheduled Drive Feedback Data ........................................................... 4-5
Table 4.5 – Signals That Can Be Displayed in Words 2 - 5...................................... 4-6
Table 4.6 – MSG Configuration Information ............................................................. 4-8
Table 6.1 – Required Software and Equipment........................................................ 6-1
Table 7.1 – File N10:X (Drive Read/Write Parameters)............................................ 7-1
Table 7.2 – File N11:X (Drive Display Data (Read Only)) ........................................ 7-6
Table 7.3 – File N12:X (Drive Reference and Feedback Data) ................................ 7-7
Table 8.1 – Health LED ............................................................................................ 8-1
Table 8.2 – Communications LEDs .......................................................................... 8-2
Table 8.3 – Communication Error Codes ................................................................. 8-2
Contents
V
VI
GV3000/SE AC Drive ControlNet Network Communication Option Board
CHAPTER 1
Introduction
This manual describes the GV3000/SE™ ControlNet™ Network Communication
Option Board (M/N
drive over the ControlNet network.
For normal operation, the GV3000/SE drive can be completely controlled using the
Network Option board. The only connections you need are a network interface
connection, hardwired emergency stop, and three-phase input and output power
wiring. Start, stop, reset, fault codes, and complete control can be done over the
ControlNet network.
1.1 About the ControlNet Network Communication
Option Board
The ControlNet Network Communication Option Board makes the GV3000/SE drive a
node on the ControlNet network. It is a printed circuit board assembly that mounts
inside a GV3000/SE drive and connects to the drive’s Regulator board using a ribbon
cable. The Network Option board is powered from the standard drive power supply.
2CN3000). This board lets you operate and monitor a GV3000/SE
The Network Option board is equipped with flash memory that lets you easily update
the board with the latest firmware revisions without having to remove the board from
the drive. An RS-232C serial port lets you connect a serial programming device to the
Network Option board for updating the board’s flash memory.
The Network Option board connects to the ControlNet network using two BNC
connectors that provide for redundant communication. You can connect a
programming device for accessing nodes using the Network Access Port, which is an
RJ-45 connector.
Three LEDs provide information to you about the board. Refer to chapter 8 for
descriptions of how the LEDs function.
See figure 1.1 for the locations of the connectors and LEDs.
Introduction
1-1
Ribbon Connector
to Regulator Board
ControlNet Network
Access Port
Figure 1.1 – ControlNet Network Communication Option Board
B
A
LEDs
RS-232 Connector
ControlNet Network Connectors
1-2
GV3000/SE AC Drive ControlNet Network Communication Option Board
1.2 Where to Find Additional Information
You must be familiar with all the instruction manuals that describe your system
configuration. These manuals can include:
• GV3000/SE AC General Purpose (Volts/Hertz) and Vector Duty Drive Software
Start-Up and Reference Manual (D2-3359)
• GV3000/SE AC Drive Hardware Reference, Installation, and Troubleshooting
(D2-3360)
• GV3000/SE AC General Purpose (Volts/Hertz) and Vector Duty Bookshelf Drive
Software Start-Up and Reference Manual (D2-3426)
• GV3000/SE AC Bookshelf Drive Hardware Reference, Installation, and
Troubleshooting (D2-3427)
• ControlNet Network System Overview (1786-2.9)
• ControlNet Cable System Component List (AG-2.2)
• ControlNet Cable Planning and Installation Manual (1786-6.2.1)
• ControlNet Coax Tap Installation Manual (1786-5.7)
• ControlNet Network Access Cable Installation Instructions (1786-2.6)
• ControlNet Repeater Installation Instructions (1786-5.8)
You can obtain the ControlNet manuals listed above from The Automation Bookstore
at http://www.theautomationbookstore.com.
1.3 Getting Assistance from Reliance Electric
If you have any questions or problems with the products described in this instruction
manual, contact your local Reliance Electric sales office.
For technical assistance, call 1-864-284-5444. Before calling, please review the
troubleshooting section of this manual and check the standard drives website for
additional information. When you call this number, you will be asked for the drive
model number and this instruction manual number. Also, please have your product
version number ready.
Introduction
1-3
1-4
GV3000/SE AC Drive ControlNet Network Communication Option Board
CHAPTER 2
Installation
Contact Reliance if the drive installation must be in compliance with the European
Community Electromagnetic Compatibility Standards.
The ControlNet option board installation procedure differs depending on the drive
type. Use
table 2.1 to locate the appropriate procedure for your drive.
Table 2.1 – Locating the Appropriate Installation Procedure
Rating GV3000/SE Model Number Use the Procedure in Section …
1 HP 1V21xx
1V24xx
1 HP 1V41xx
1V44xx
2 HP 2V21xx
2V24xx
2 HP 2V41xx
2V44xx
3 HP 3V21xx
3V24xx
3 HP 3V41xx
3V44xx
5 HP 5V21xx
5V24xx
5 HP 5V41xx
5V44xx
7.5 HP 7V21xx
7V22xx
7.5 HP 7V41xx
7V42xx
2.3
2.1
2.3
2.1
2.3
2.1
2.3
2.1
2.3
2.2
Installation
10 HP 10V21xx
10V22xx
10 HP 10V41xx
10V42xx
15 HP 15V21xx
15V22xx
2.3
2.2
2.3
2-1
Table 2.1 – Locating the Appropriate Installation Procedure
Rating GV3000/SE Model Number Use the Procedure in Section …
15 HP 15V41xx
2.5
15V42xx
20 HP 20V21xx
2.3
20V22xx
20 HP 20V41xx
2.5
20V42xx
25 HP 25G41xx
2.5
25G42xx
25V41xx
25V42xx
30 HP 30V20xx 2.4
30 HP 30V41xx
2.5
30V42xx
40 HP 40V20xx 2.4
40 HP 40V41xx
2.5
40V42xx
50 HP 50R41xx 2.6
50 HP 50T41xx 2.6
50 HP 50V20xx 2.4
50 HP 50V41xx
2.5
50V42xx
60 HP 60G41xx
2.5
60G42xx
60 HP 60V20xx 2.4
75 HP 75R41xx 2.6
75 HP 75T41xx 2.6
75 HP 75V20xx 2.4
75 HP 75V40xx 2.4
100 HP 100V20xx 2.4
100 HP 100V40xx 2.4
125 HP 125R41xx 2.6
125 HP 125V40xx 2.4
150 HP 150V40xx 2.4
200 HP 200V40xx 2.4
2-2
GV3000/SE AC Drive ControlNet Network Communication Option Board
Table 2.1 – Locating the Appropriate Installation Procedure
Rating GV3000/SE Model Number Use the Procedure in Section …
200 HP 200V41xx 2.7
250 HP 250V41xx 2.7
300 HP 300V41xx 2.7
350 HP 350V41xx 2.7
400 HP 400V41xx 2.7
2 to 15 Amp 31ER40xx
31ET40xx
38ER40xx
38ET40xx
55ER40xx
55ET40xx
85ER40xx
85ET40xx
126ER40xx
126ET40xx
150ER40xx
150ET40xx
24 to 30 Amp 240ER40xx
240ET40xx
300ER40xx
300ET40xx
43 Amp 430ER40xx
430ET40xx
2.8
2.8
2.8
Installation
2-3
2.1 Installing the ControlNet Option Board in
1 to 5 HP @ 460 VAC Drives
ATTENTION:Only qualified electrical personnel familiar with the
construction and operation of this equipment and the hazards involved
!
should install, adjust, operate, or service this equipment. Read and
understand this manual and other applicable manuals in their entirety
before proceeding. Failure to observe this precaution could result in
severe bodily injury or loss of life.
ATTENTION:The drive is at line voltage when connected to incoming
AC power. Disconnect, lock out, and tag all incoming power to the drive
before performing the following procedure. Failure to observe this
precaution could result in severe bodily injury or loss of life.
ATTENTION:DC bus capacitors retain hazardous voltages after input
power has been disconnected. After disconnecting input power, wait five
minutes for the DC bus capacitors to discharge and then check the
voltage with a voltmeter to ensure the DC bus capacitors are discharged
before touching any internal components. Failure to observe this
precaution could result in severe bodily injury or loss of life.
ATTENTION:The drive contains ESD- (Electrostatic Discharge)
sensitive parts and assemblies. Static control precautions are required
when installing, testing, servicing, or repairing the drive. Erratic machine
operation and damage to, or destruction of, equipment can result if this
procedure is not followed. Failure to observe this precaution can result
in bodily injury.
Use this procedure to install the ControlNet option board in the drives listed in
table 2.2.
Table 2.2 – Model Numbers for 1 to 5 HP @ 460 VAC Drives
1V41xx
1V44xx
2V41xx
2V44xx
If the drive is panel-mounted, this procedure will be easier to perform if the drive is
removed from the panel.
Unless otherwise indicated, keep all hardware that is removed. You will need it for
reassembly. This includes screws, lock washers, and rivets.
Important: Read and understand the warning labels on the outside of the drive
before proceeding.
3V41xx
3V44xx
5V41xx
5V44xx
2-4
GV3000/SE AC Drive ControlNet Network Communication Option Board
Step 1. Shut Down the Drive
Step 1.1 Disconnect, lock out, and tag all incoming power to the drive.
Step 1.2 Wait five minutes for the DC bus capacitors to discharge.
Step 1.3 Remove the cover by loosening the four cover screws.
Important: Read and understand the warning labels on the inside of the drive before
proceeding.
Step 2. Verify that the DC Bus Capacitors are Discharged
Step 2.1 Use a voltmeter to verify that there is no voltage at the drive’s AC input
power terminals (R/L1, S/L2, T/L3).
Step 2.2 Ensure that the DC bus capacitors are discharged. To check
bus potential:
DC
a. Stand on a non-conductive surface and wear insulated gloves.
b. Use a voltmeter to measure the DC bus potential at the DC bus power
terminals as shown in
figure 2.1.
R/L1 T/L3
S/L2 1 0V 10 CO M
AC Power
Input Leads
Figure 2.1 – DC Bus Voltage Terminals (1 to 5 HP @ 460 VAC)
+
–+
DC Bus
Volts
Step 3. Remove the Keypad Bracket from the Drive
Step 3.1 Record connections to the Regulator board terminal strip if they must be
disconnected to remove the keypad bracket.
Step 3.2 Use a magnetic screwdriver to remove the three M4 x 10 screws that fasten
the bottom of the keypad support bracket to the drive heat sink.
Important: The keypad support bracket is connected to the drive by wiring. Do not lift
the bracket completely out of the drive to prevent damage to wiring.
Step 3.3 Spread the retaining clips on the 26-conductor Regulator board ribbon
cable connector to disconnect it from the Current Feedback board. The
Current Feedback board is located on the right below the keypad.
Step 3.4 Move the keypad support bracket aside.
–
W/T3V/T2U/T1
Motor Leads
Installation
Step 3.5 Pinch the retaining clip that is through the center of the Current Feedback
board and carefully pull out the Current Feedback board.
Step 3.6 Unplug the internal fan assembly power connector (CONN7) from the drive.
2-5
Step 4. Install the ControlNet Option Board in the Keypad Bracket
Refer to figure 2.2 for component locations.
Regulator Board
To p Vi ew
ControlNet Option
Board
Current Feedback
Board
2-6
Front View
Figure 2.2 – 1 to 5 HP @ 460 VAC GV3000/SE Drive
Side View
Step 4.1 Remove the ControlNet option board from its anti-static wrapper.
Step 4.2 Align the key on the connector of the ControlNet option board ribbon cable
with the key on the Regulator board connector. Press the ribbon cable
connector in until it locks into position.
Step 4.3 Route the 26-conductor ribbon cable for the Current Feedback board out of
the side of the keypad bracket.
Step 4.4 Align the ControlNet option board on the four mounting tabs on the keypad
bracket. Make sure that the ribbon cable is not pinched between the keypad
bracket and the ControlNet option board.
Step 4.5 Fasten the right side of the ControlNet option board to the keypad bracket.
Use the two metal M3 screws and lock washers for grounding.
Important: You must use the lock washers to properly ground the option board.
Improper grounding of the option board can result in erratic operation of
the drive.
GV3000/SE AC Drive ControlNet Network Communication Option Board
Step 4.6 Fasten the left side of the ControlNet option board to the keypad bracket
using the two plastic rivets.
Step 5. Reinstall the Keypad Bracket in the Drive
Step 5.1 Reconnect the internal fan assembly power connector (CONN7) to the
drive. Align the key on the connector with the slot in the receptacle. Press
the connector into position.
ATTENTION:Proper alignment of the Current Feedback board is critical.
Verify that the connector pins on the Current Feedback board are
!
Step 5.2 Reinstall the Current Feedback board. Carefully align the two sets of
Step 5.3 Inspect the Current Feedback board connector thoroughly for bent or
Step 5.4 Align the keypad support bracket with the mounting holes in the drive heat
correctly aligned with their corresponding con nectors on the drive. Failure
to observe this precaution can result in bodily injury.
connector pins on the Current Feedback board with their matching
connectors on the drive. Gently press the board into place. The board
should go in easily. If you feel resistance, a pin might be bent or misaligned.
Recheck alignment and retry installation.
misaligned pins.
sink. Fasten the bracket with the three M4 x 10 screws removed earlier.
Step 5.5 Align the Regulator board’s 26-conductor ribbon cable connector with the
Current Feedback board connector. Press it in until it locks into position.
Step 5.6 Route the Network Drop Cable through the left-most opening at the bottom
of the drive.
Step 5.7 Connect the brown wire to terminal 1 of the 2-connector terminal strip.
Connect the white wire to terminal 2.
Step 5.8 Reconnect any wiring that was removed from the Regulator board.
Step 5.9 NEMA 4X/12 drives only: Before installing the cover, check that the gaskets
on the cover are flat and within the gasket channels.
Step 5.10 Reinstall the cover. Align all cover screws into the heat sink before
tightening any of them.
To maintain the integrity of NEMA 4X/12 drives, sequentially tighten the
cover screws to ensure even compression of the gaskets. Do not exceed
Nm (20 in-lb) of torque on these screws.
2.2
This completes the hardware installation of the ControlNet option board. Do not
remove the lockout and tag until you have completed
instruction on connecting to the ControlNet network.
section 2.9, which provides
Installation
2-7
2.2 Installing the ControlNet Option Board in
7.5 to 10 HP @ 460 VAC Drives
ATTENTION:Only qualified electrical personnel familiar with the
construction and operation of this equipment and the hazards involved
!
should install, adjust, operate, or service this equipment. Read and
understand this manual and other applicable manuals in their entirety
before proceeding. Failure to observe this precaution could result in
severe bodily injury or loss of life.
ATTENTION:The drive is at line voltage when connected to incoming
AC power. Disconnect, lock out, and tag all incoming power to the drive
before performing the following procedure. Failure to observe this
precaution could result in severe bodily injury or loss of life.
ATTENTION:DC bus capacitors retain hazardous voltages after input
power has been disconnected. After disconnecting input power, wait five
minutes for the DC bus capacitors to discharge and then check the
voltage with a voltmeter to ensure the DC bus capacitors are discharged
before touching any internal components. Failure to observe this
precaution could result in severe bodily injury or loss of life.
ATTENTION:The drive contains ESD- (Electrostatic Discharge)
sensitive parts and assemblies. Static control precautions are required
when installing, testing, servicing, or repairing the drive. Erratic machine
operation and damage to, or destruction of, equipment can result if this
procedure is not followed. Failure to observe this precaution can result
in bodily injury.
Use this procedure to install the ControlNet option board in drives with model numbers
7V41xx, 7V42xx, 10V41xx, or 10V42xx.
If the drive is panel-mounted, this procedure will be easier to perform if the drive is
removed from the panel.
Unless otherwise indicated, keep all hardware that is removed. You will need it for
reassembly. This includes screws, lock washers, and rivets.
Important: Read and understand the warning labels on the outside of the drive
before proceeding.
Step 1. Shut Down the Drive
Step 1.1 Disconnect, lock out, and tag all incoming power to the drive.
Step 1.2 Wait five minutes for the DC bus capacitors to discharge.
Step 1.3 Remove the cover by loosening the four cover screws.
Important: Read and understand the warning labels on the inside of the drive before
proceeding.
2-8
GV3000/SE AC Drive ControlNet Network Communication Option Board
Step 2. Verify that the DC Bus Capacitors are Discharged
Step 2.1 Use a voltmeter to verify that there is no voltage at the drive’s AC input
power terminals (R/L1, S/L2, T/L3).
Step 2.2 Ensure that the DC bus capacitors are discharged. To check
DC bus potential:
a. Stand on a non-conductive surface and wear insulated gloves.
b. Use a voltmeter to measure the DC bus potential at the DC bus power
terminals shown in
figure 2.3.
R/L1 T/L3
S/L2 10V 10 CO M
AC Power
Input Leads
Figure 2.3 – DC Bus Voltage Terminals (7.5 to 10 HP)
+
–+
DC Bus
Volts
Step 3. Remove the Keypad Bracket from the Drive
Step 3.1 Record connections to the Regulator board terminal strip if they must be
disconnected to remove the keypad bracket.
Step 3.2 Loosen the thumb screw on the left side of the keypad bracket. Hold the
bracket on the left and lift the bracket up and to the left to separate it from
the keypad support bracket.
Important: The bracket is connected to the drive by wiring. Do not attempt to lift the
bracket out completely as this can damage or pull out wiring. Tie up or
support the bracket to prevent damage to the wiring.
Step 3.3 Spread the retaining clips on the 26-conductor Regulator board ribbon
cable connector to disconnect it from the Current Feedback board. The
Current Feedback board is located on the right below the keypad.
–
W/T3V/T2U/T1
Motor Leads
Installation
2-9
Step 4. Install the ControlNet Option Board in the Keypad Bracket
Refer to figure 2.4 for component locations.
Top Vi ew
Current Feedback Board
Regulator Board
Front View
Figure 2.4 – 7.5 to 10 HP @ 460 VAC GV3000/SE Drive
Network Option Board
Side View
Step 4.1 Remove the ControlNet option board from its anti-static wrapper.
Step 4.2 Align the key on the connector of the ControlNet option board ribbon cable
with the key on the Regulator board connector. Press the ribbon cable
connector in until it locks into position.
2-10
Step 4.3 Route the 26-conductor ribbon cable for the Current Feedback board out of
the side of the keypad bracket.
Step 4.4 Align the ControlNet option board on the four mounting tabs on the keypad
bracket. Make sure that the ribbon cable is not pinched between the keypad
bracket and the ControlNet option board.
Step 4.5 Fasten the right side of the ControlNet option board to the keypad bracket.
Use the two metal M3 screws and lock washers for grounding.
Important: You must use the lock washers to properly ground the option board.
Improper grounding of the option board can result in erratic operation of
the drive.
GV3000/SE AC Drive ControlNet Network Communication Option Board
Step 4.6 Fasten the left side of the ControlNet option board to the keypad bracket
using the two plastic rivets.
Step 4.7 Reconnect the keypad bracket to the keypad support bracket by inserting
the mounting tabs into the slots in the support bracket and tightening the
thumb screw.
Step 4.8 Align the Regulator board’s 26-conductor ribbon cable connector with the
Current Feedback board connector. Press it in until it locks into position.
Step 5. Reinstall the Keypad Support Bracket in the Drive
Step 5.1 Route the Network Drop Cable through the left-most opening at the bottom
of the drive.
Step 5.2 Connect the brown wire to terminal 1 of the 2-connector terminal strip.
Connect the white wire to terminal 2.
Step 5.3 Reconnect any wiring that was removed from the Regulator board.
Step 5.4 NEMA 4X/12 drives only: Before installing the cover, check that the gaskets
on the cover are flat and within the gasket channels.
Step 5.5 Reinstall the cover. Align all cover screws into the heat sink before
tightening any of them.
To maintain the integrity of NEMA 4X/12 drives, sequentially tighten the
cover screws to ensure even compression of the gaskets. Do not exceed
2.2 Nm (20 in-lb) of torque on these screws.
This completes the hardware installation of the ControlNet option board. Do not
remove the lockout and tag until you have completed section 2.9, which provides
instruction on connecting to the ControlNet network.
Installation
2-11
2.3 Installing the ControlNet Option Board in
1 to 20 HP @ 230 VAC Drives
ATTENTION:Only qualified electrical personnel familiar with the
construction and operation of this equipment and the hazards involved
!
should install, adjust, operate, or service this equipment. Read and
understand this manual and other applicable manuals in their entirety
before proceeding. Failure to observe this precaution could result in
severe bodily injury or loss of life.
ATTENTION:The drive is at line voltage when connected to incoming
AC power. Disconnect, lock out, and tag all incoming power to the drive
before performing the following procedure. Failure to observe this
precaution could result in severe bodily injury or loss of life.
ATTENTION:DC bus capacitors retain hazardous voltages after input
power has been disconnected. After disconnecting input power, wait five
minutes for the DC bus capacitors to discharge and then check the
voltage with a voltmeter to ensure the DC bus capacitors are discharged
before touching any internal components. Failure to observe this
precaution could result in severe bodily injury or loss of life.
ATTENTION:The drive contains ESD- (Electrostatic Discharge)
sensitive parts and assemblies. Static control precautions are required
when installing, testing, servicing, or repairing the drive. Erratic machine
operation and damage to, or destruction of, equipment can result if this
procedure is not followed. Failure to observe this precaution can result
in bodily injury.
Use this procedure to install the ControlNet option board in the drives listed in
table 2.3.
Table 2.3 – Model Numbers for 1 to 20 HP @230 VAC Drives
1V21xx
1V24xx
2V21xx
2V24xx
3V21xx
3V24xx
5V21xx
5V24xx
If the drive is panel-mounted, this procedure will be easier to perform if the drive is
removed from the panel.
Unless otherwise indicated, keep all hardware that is removed. You will need it for
reassembly. This includes screws, lock washers, and rivets.
Important: Read and understand the warning labels on the outside of the drive
before proceeding.
7V21xx
7V22xx
10V21xx
10V22xx
15V21xx
15V22xx
20V21xx
20V22xx
2-12
GV3000/SE AC Drive ControlNet Network Communication Option Board
Step 1. Shut Down the Drive
Step 1.1 Disconnect, lock out, and tag all incoming power to the drive.
Step 1.2 Wait five minutes for the DC bus capacitors to discharge.
Step 1.3 Remove the cover by loosening the four cover screws.
Important: Read and understand the warning labels on the inside of the drive before
proceeding.
Step 2. Verify that the DC Bus Capacitors are Discharged
Step 2.1 Use a voltmeter to verify that there is no voltage at the drive’s AC input
power terminals (R/L1, S/L2, T/L3).
Step 2.2 Ensure that the DC bus capacitors are discharged. To check
DC bus potential:
a. Stand on a non-conductive surface and wear insulated gloves.
b. Use a voltmeter to measure the DC bus potential at the DC bus power
terminals shown in
figure 2.5.
R/L1 T/L3
S/L2 1 0V 10 CO M
AC Power
Input Leads
Figure 2.5 – DC Bus Voltage Terminals (1 to 20 HP @ 230 VAC)
+
–+
DC Bus
Volts
Step 3. Remove the Keypad Bracket from the Drive
Step 3.1 Record connections to the Regulator board terminal strip if they must be
disconnected to remove the keypad bracket.
Step 3.2 Use a magnetic screwdriver to remove the M4 x 10 screws that fasten the
bottom of the keypad support bracket to the drive heat sink.
Step 3.3 Spread the retaining clips on the Regulator board ribbon cable (on the right
side) to disconnect it from the Base Board.
Step 3.4 Remove the keypad bracket. Place it with the keypad down on a flat
surface. If you cannot lay it flat, tie it up to prevent damage to wiring.
–
W/T3V/T2U/T1
Motor Leads
Installation
2-13
Step 4. Install the ControlNet Option Board in the Keypad Bracket
Refer to figure 2.6 for component locations.
Step 4.1 Remove the ControlNet option board from its anti-static wrapper.
Step 4.2 Align the key on the connector of the ControlNet option board ribbon cable
with the key on the Regulator board connector. Press the ribbon cable
connector in until it locks into position.
Step 4.3 Route the other ribbon cable out of the side of the keypad bracket.
Step 4.4 Align the ControlNet option board on the four mounting tabs on the keypad
bracket. Make sure that the ribbon cable is not pinched between the keypad
bracket and the ControlNet option board.
Step 4.5 Fasten the right side of the ControlNet option board to the keypad bracket.
Use the two metal M3 screws and lock washers for grounding.
Important: You must use the lock washers to properly ground the option board.
Improper grounding of the option board can result in erratic operation of
the drive.
Step 4.6 Fasten the left side of the ControlNet option board to the keypad bracket
using the two plastic rivets.
Keypad Bracket
Regulator Board
Te rm in al St ri p
Power Terminal
Strip
Figure 2.6 – 1 to 20 HP @ 230 VAC GV3000/SE Drive
2-14
GV3000/SE AC Drive ControlNet Network Communication Option Board
Step 5. Reinstall the Keypad Bracket in the Drive
Step 5.1 Place the keypad support bracket back into position. Use a magnetic
screwdriver to fasten it to the heatsink with the screws removed earlier.
Step 5.2 Realign the 26-conductor ribbon cable connector with the connector inside
the slot in the keypad support bracket. Carefully press the ribbon cable
connector in until the retaining clips lock into place.
Step 5.3 Route the Network Drop Cable through the left-most opening at the bottom
of the drive.
Step 5.4 Connect the brown wire to terminal 1 of the 2-connector terminal strip.
Connect the white wire to terminal 2.
Step 5.5 Reconnect any wiring that was removed from the Regulator board.
Step 5.6 NEMA 4X/12 drives only: Before installing the cover, check that the gaskets
on the cover are flat and within the gasket channels.
Step 5.7 Reinstall the cover. Align all cover screws into the heat sink before
tightening any of them.
To maintain the integrity of NEMA 4X/12 drives, sequentially tighten the
cover screws to ensure even compression of the gaskets. Do not exceed
2.2 Nm (20 in-lb) of torque on these screws.
This completes the hardware installation of the ControlNet option board. Do not
remove the lockout and tag until you have completed section 2.9, which provides
instruction on connecting to the ControlNet network.
Installation
2-15
2.4 Installing the ControlNet Option Board in
30 to 100 HP @ 230 VAC and 75 to 200 HP@460 VAC
Drives
ATTENTION:Only qualified electrical personnel familiar with the
construction and operation of this equipment and the hazards involved
!
should install, adjust, operate, or service this equipment. Read and
understand this manual and other applicable manuals in their entirety
before proceeding. Failure to observe this precaution could result in
severe bodily injury or loss of life.
ATTENTION:The drive is at line voltage when connected to incoming
AC power. Disconnect, lock out, and tag all incoming power to the drive
before performing the following procedure. Failure to observe this
precaution could result in severe bodily injury or loss of life.
ATTENTION:DC bus capacitors retain hazardous voltages after input
power has been disconnected. After disconnecting input power, wait five
minutes for the DC bus capacitors to discharge and then check the
voltage with a voltmeter to ensure the DC bus capacitors are discharged
before touching any internal components. Failure to observe this
precaution could result in severe bodily injury or loss of life.
ATTENTION:The drive contains ESD- (Electrostatic Discharge)
sensitive parts and assemblies. Static control precautions are required
when installing, testing, servicing, or repairing the drive. Erratic machine
operation and damage to, or destruction of, equipment can result if this
procedure is not followed. Failure to observe this precaution can result
in bodily injury.
Use this procedure to install the ControlNet option board in the drives listed in
table 2.4.
Table 2.4 – Model Numbers for 30 to 100 HP @ 230 VAC and 75 to 200 HP@460 VAC Drives
30V20xx 100V20xx
40V20xx 100V40xx
50V20xx 125V40xx
60V20xx 150V40xx
75V20xx 200V40xx
75V40xx
Unless otherwise indicated, keep all hardware that is removed. You will need it for
reassembly. This includes screws, lock washers, and rivets.
Important: Read and understand the warning labels on the outside of the drive
before proceeding.
2-16
GV3000/SE AC Drive ControlNet Network Communication Option Board
Step 1. Shut Down the Drive
Step 1.1 Disconnect, lock out, and tag all incoming power to the drive.
Step 1.2 Wait five minutes for the DC bus capacitors to discharge.
Step 2. Verify that the DC Bus Capacitors are Discharged
Step 2.1 Use a voltmeter to verify that there is no voltage at the drive’s AC input
power terminals (R/L1, S/L2, T/L3).
Step 2.2 Ensure that the DC bus capacitors are discharged. To check
DC bus potential:
a. Stand on a non-conductive surface and wear insulated gloves.
b. Use a voltmeter to measure the DC bus potential at the DC bus power
terminals shown in
R
figure 2.7.
S
P (+)
DC Bus
Volts
T
N (-)
Installation
U (T1)
W (T3)
Figure 2.7 – DC Bus Voltage Terminals (30 to 100 HP @ 230 VAC and 75 to 200 HP @ 460 VAC Drives)
GND
V (T2)
Step 3. Remove the Keypad Bracket from the Drive
Step 3.1 If the drive has:
• A Regulator board cover and terminal cover: Remove the three M4
screws from the Regulator board cover. Remove the cover. See
figure 2.8.
• A terminal cover only: If you have this type of drive, this procedure is
easier to perform if you lay the drive on its side. Remove the side cover
from the drive. Use a long magnetized screwdriver to unfasten the four
screws that hold the keypad bracket in.
2-17
Figure 2.8 – Location of Terminal Cover and Regulator Board Cover in 75 to 200 HP (460 VAC) and 30 to 100 HP (230 VAC) Drives
Step 3.2 Record connections to the Regulator board terminal strip if they must be
disconnected to remove the keypad bracket.
Step 3.3 Remove the terminal cover, which is below the keypad and fastened with
two M4 screws. See
figure 2.8.
Step 3.4 Pull the keypad assembly partly out of the drive. Spread the retaining clips
on the Regulator board ribbon cable (on the right side) to disconnect it from
the Base Board. See
figure 2.9.
Step 3.5 Remove the keypad bracket. Place it with the keypad down on a flat
surface. If you cannot lay it flat, tie it up to prevent damage to wiring.
2-18
GV3000/SE AC Drive ControlNet Network Communication Option Board
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