Reference Manual
Rockwell Automation Library of Process Objects: Flowmeter
Dosing (P_DoseFM)
Version 3.5
|
|
|
|
|
|
|
|
|
IMPORTANT |
This manual applies to the Rockwell Automation Library of Process Objects version 3.5 or earlier. |
|
|
|
|
|
|
|
For Rockwell Automation Library of Process Objects version 5.0, see |
|
|
|
|
|
|
|
• PROCES-RM200 |
|
|
|
|
|
|
|
For Rockwell Automation Library of Process Objects version 4.0 or later, use the following manuals: |
|
|
|
|
|
|
|
• PROCES-RM013 contains logic instructions |
|
|
|
|
|
|
|
• PROCES-RM014 contains display elements |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
Labels may also be on or inside the equipment to provide specific precautions.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).
Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.
Preface
Flowmeter Dosing (P_DoseFM)
Software Compatibility and Content Revision. . . . . . . . . . . . . . . . . . . . 5
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Required Files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Controller File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Visualization Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Controller Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Flowmeter Dosing Input Structure. . . . . . . . . . . . . . . . . . . . . . . . . . 13
Flowmeter Dosing Output Structure . . . . . . . . . . . . . . . . . . . . . . . . 19
Flowmeter Dosing Local Configuration Tags . . . . . . . . . . . . . . . . 23
Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Execution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Programming Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Display Elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Graphic Representation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Status/Quality Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Mode Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Alarm Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Maintenance Bypass Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Using Display Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Quick Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Faceplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Operator Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Maintenance Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Engineering Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Diagnostics Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Trends Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Alarms Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Flowmeter Dosing Faceplate Help . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Rockwell Automation Publication SYSLIB-RM020G-EN-E - February 2017 |
3 |
Table of Contents
Notes:
4 |
Rockwell Automation Publication SYSLIB-RM020G-EN-E - February 2017 |
Software Compatibility and
Content Revision
Table 1 - Summary of Changes
Topic |
Page |
|
|
Visualization Files: Global Objects (.ggfx) - Process Diagnostic Objects |
12 |
|
|
For the latest compatible software information and to download the Rockwell
Automation® Library of Process Objects, see the Product Compatibility and
Download Center at http://www.rockwellautomation.com/rockwellautomation/support/pcdc.page.
For general library considerations, see Rockwell Automation Library of Process Objects, publication PROCES-RM002.
Rockwell Automation Publication SYSLIB-RM020G-EN-E - February 2017 |
5 |
Preface
These documents contain additional information concerning related products from Rockwell Automation.
Resource |
Description |
|
|
PlantPAx® Distributed Control System Selection Guide, |
Provides information to assist with equipment |
publication PROCES-SG001 |
procurement for your PlantPAx system. |
|
|
PlantPAx Distributed Control System Reference Manual, |
Provides characterized recommendations for |
publication PROCES-RM001 |
implementing your PlantPAx system. |
|
|
Rockwell Automation Library of Process Objects, |
Provides general considerations for the PlantPAx system |
publication PROCES-RM002 |
library of process objects. |
|
|
FactoryTalk® View Machine Edition User Manual, |
Provides details on how to use this software package for |
publication VIEWME-UM004 |
creating an automation application. |
|
|
FactoryTalk View Site Edition User Manual, |
Provides details on how to use this software package for |
publication VIEWSE-UM006 |
developing and running human-machine interface (HMI) |
|
applications that can involve multiple users and servers, |
|
distributed over a network. |
|
|
Logix5000™ Controllers Add-On Instructions |
Provides information for designing, configuring, and |
Programming Manual, publication 1756-PM010 |
programming Add-On Instructions. |
|
|
Rockwell Automation Library of Process Objects: Common |
Details how to monitor an input condition to raise an |
Alarm Block (P_Alarm) Reference Manual, publication |
alarm. Information includes acknowledging, resetting, |
SYSLIB-RM002 |
inhibiting, and disabling an alarm. Generally the P_Alarm |
|
faceplate is accessible from the Alarms tab. |
|
|
Rockwell Automation Library of Process Objects: Common |
Explains how to choose the Mode (owner) of an |
Mode Block (P_Mode) Reference Manual, publication |
instruction or control strategy. The Mode instruction is |
SYSLIB-RM005 |
usually embedded within other instructions to extend |
|
their functionality. It is possible to use a standalone Mode |
|
instruction to enhance a program where modes are |
|
wanted. |
|
|
You can view or download publications at http:/www.rockwellautomation.com/literature/. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or
Rockwell Automation sales representative.
6 |
Rockwell Automation Publication SYSLIB-RM020G-EN-E - February 2017 |
The P_DoseFM (Flowmeter Dosing) Add-On Instruction controls an ingredient addition that uses a flowmeter to measure the quantity of ingredient added. The flowmeter can be an analog flowmeter (signal proportional to flow), a pulse generating flowmeter (pulse count proportional to quantity delivered), or a digital flowmeter providing flow rate or quantity (totalized flow) information.
Global Objects
Faceplate
Add-On Instruction
Use this instruction in these situations:
•You want to control basic dosing (ingredient addition) with basic features, such as bulk/dribble rate selection, preact, automatic preact adjustment, and the ability to start, pause, and resume flow.
•You are measuring the quantity of ingredient added by using a flowmeter. The flowmeter can provide an analog flow rate, an analog quantity (total), or a pulse count with rollover. This instruction is designed to work well with high-speed counting input cards, such as the 1756-HSC (High-Speed Counter) module or the 1756-CFM (Configurable Flowmeter) module.
Rockwell Automation Publication SYSLIB-RM020G-EN-E - February 2017 |
7 |
Flowmeter Dosing (P_DoseFM)
Do not use this instruction in these situations:
•You are transferring material by using a weigh scale to measure the quantity of material before and after transfer. Use the P_DoseWS (Dosing with
Weigh Scale) instruction instead.
•You need to control precision blending. This instruction excludes capability for controlled-rate addition, such as ratio control, digital blending, or precision blending. Contact your Rockwell Automation representative for a blending solution.
•You only need a totalizer (integrator). Use the built-in TOT instruction instead.
You could need additional logic in these situations:
•You need more complicated sequencing, including special actions when restarting, aborting, or holding an addition. This sequencing is a good candidate for an equipment phase. Equipment phase logic can drive the P_DoseFM instruction by using its Program mode commands and settings.
•The equipment requires complicated start-up and shutdown logic. You can provide this logic separately and use the P_DoseFM outputs to trigger the startup and shutdown of ingredient delivery.
8 |
Rockwell Automation Publication SYSLIB-RM020G-EN-E - February 2017 |
Flowmeter Dosing (P_DoseFM)
A typical sequence of operator commands, settings, and subsequent instruction actions by using the P_DoseFM instruction to perform ingredient dosing in operator mode is depicted in the following diagram.
Rockwell Automation Publication SYSLIB-RM020G-EN-E - February 2017 |
9 |
Flowmeter Dosing (P_DoseFM)
The primary operations of the P_DoseFM instruction include the following:
•Provides inputs for rate (flow rate or quantity per time) and quantity (total or pulse count).
•Provides the ability to use a pulse count as the Quantity PV, with configurable rollover count.
•Provides the ability to totalize the flow rate PV to determine the quantity delivered when the flowmeter provides a rate signal but no quantity.
•Provides the ability to calculate the flow rate given the quantity by differentiating with respect to time when the meter provides a total or pulse count but no rate. If the rate PV is calculated from an input quantity, the P_DoseFM instruction uses a first-order (lag) filter on the calculated rate PV signal to reduce the impact of jitter, scan time, quantization error, or input signal noise.
•Provides a low rate cutoff function, used to ignore flow rate values near zero to deal with noise or zero calibration error in the rate signal.
•Provides the ability to use a flowmeter with built-in totalizer. Forwards the totalizer clear command to the flowmeter and checks that the flowmeter's total was reset. Once the total is cleared, the instruction checks for unrequested flow; that is, an increase in the delivered total before flow is actually started, and raises a zero fault if such flow occurs.
•Provides outputs to control associated equipment (pumps, valves, and so forth) to start and stop flow. The operator or the program could start the ingredient addition, then pause, and resume it if needed.
•Monitors the status of controlled equipment (pumps, valves, and so forth).
Flow is stopped and an alarm is raised on an equipment fault or if the equipment fails to respond as commanded.
•Monitors rate and/or quantity input communication status and provides indication of uncertain or bad rate PV or quantity PV. Flow is stopped and an alarm is raised on a bad PV or communication loss.
•Provides program or operator entry of a quantity to deliver (setpoint) and calculates the quantity remaining to deliver and percent complete during delivery.
•Provides program or operator entry of high and low tolerance limits. Lets the program or operator initiate a tolerance check after delivery is complete. Provides a warning if under tolerance and lets the operator bump the flow to make up the shortage. The bump can be set up as a timed bump or as an operator jog-like function. Provides an alarm if over tolerance and inhibits further flow.
•Includes the ability to automatically switch to a lower dribble flow rate as the quantity delivered approaches setpoint. Provides operator or program entry of the dribble quantity. Provides run, dribble, and stop outputs to controlled equipment.
10 |
Rockwell Automation Publication SYSLIB-RM020G-EN-E - February 2017 |
Flowmeter Dosing (P_DoseFM)
•Uses a preact value to stop flow to account for material in the pipe, time for equipment to stop, and delays in measurement, scan, communication, and so forth. Provides operator or program entry of the preact value. Provides an optional automatic preact correction based on the error in delivery when tolerance is checked. The auto correction lets the preact ‘learn’ the correct value over time.
•Uses the standard mode (P_Mode) instruction to provide mode
(ownership) for entry of settings and acceptance of commands. See the Operating Modes section for more information.
Add-On Instructions are reusable code objects that contain encapsulated logic that can streamline implementing your system. This lets you create your own instruction set for programming logic as a supplement to the instruction set provided natively in the ControlLogix® firmware. An Add-On Instruction is defined once in each controller project, and can be instantiated multiple times in your application code as needed.
The P_DoseFM_3_5-00_AOI.L5X Add-On Instruction must be imported into the controller project to be used in the controller configuration. The service release number (boldfaced) can change as service revisions are created.
This Add-On Instruction has associated visualization files that provide a common user interface. These files can be downloaded from the Product
Compatibility and Download Center at http://www.rockwellautomation.com/rockwellautomation/support/pcdc.page.
IMPORTANT The visualization file dependencies require Process Library content imports to occur in a specific order as reflected in the following tables:
•Images
•Global Objects
•Standard Displays
•HMI Tags
•Macros
Images are external graphic files that can be used in displays. They must be imported for FactoryTalk View to make use of them.
When PNG files are imported, they are renamed by FactoryTalk View with a .bmp file extension, but retain a .png format.
Rockwell Automation Publication SYSLIB-RM020G-EN-E - February 2017 |
11 |
Flowmeter Dosing (P_DoseFM)
Table 2 - Visualization Files: Images (.png)
FactoryTalk View SE Software |
FactoryTalk View ME Software |
Description |
|
|
|
All .png files in the images folder |
All .png files in the images folder |
These are the common icons used in the global objects and |
|
|
standard displays for all Process Objects. |
|
|
|
The Global Object files (.ggfx file type) in the following table are Process Library display elements that are created once and referenced multiple times on multiple displays in an application. When changes are made to a Global Object, all instances in the application are automatically updated.
Table 3 - Visualization Files: Global Objects (.ggfx)
FactoryTalk View SE Software |
FactoryTalk View ME Software |
Description |
|
|
|
(RA-BAS) Common Faceplate Objects |
(RA-BAS-ME) Common Faceplate Objects |
Global objects used on process object faceplates. |
|
|
|
(RA-BAS) Process Alarm Objects |
(RA-BAS-ME) Process Alarm Objects |
Global objects used for managing alarms on process |
|
|
object faceplates. |
|
|
|
(RA-BAS) Process Diagnostic Objects |
(RA-BAS-ME) Process Diagnostic Objects |
Diagnostic global objects used on process object |
|
|
faceplates. |
|
|
|
(RA-BAS) Process Faceplate Analog Objects |
(RA-BAS-ME) Process Faceplate Analog Objects |
Analog global objects used on process object faceplates. |
|
|
|
(RA-BAS) Process Faceplate Misc Objects |
(RA-BAS-ME) Process Faceplate Misc Objects |
Miscellaneous global objects used on process object |
|
|
faceplates. |
|
|
|
(RA-BAS) Process Graphics Library |
(RA-BAS-ME) Process Graphics Library |
Process global object device symbols used to build |
|
|
process graphics |
|
|
|
(RA-BAS) Process Help Objects |
(RA-BAS-ME) Process Help Objects |
Global objects used for all process objects help displays. |
|
|
|
(RA-BAS) Process Mode Objects |
(RA-BAS-ME) Process Mode Objects |
Global objects used for managing modes on process |
|
|
object faceplates. |
|
|
|
The Standard Display files (.gfx file type) in the following table are the Process
Library displays that you see at runtime.
Table 4 - Visualization Files: Standard Displays (.gfx)
FactoryTalk View SE Software |
FactoryTalk View ME Software |
Description |
|
|
|
(RA-BAS) Common-AnalogEdit |
N/A |
Faceplate used for analog input data entry. The FactoryTalk |
|
|
View ME faceplates use the native analog input data entry |
|
|
so no file is required. |
|
|
|
(RA-BAS) P_Alarm-Faceplate |
(RA-BAS-ME) P_Alarm-Faceplate |
The faceplate that is used for managing alarms for |
|
|
the object. |
|
|
|
(RA-BAS) P_Alarm-Help |
(RA-BAS-ME) P_Alarm-Help |
Alarm Help information that is accessed from the |
|
|
P_AIarm faceplate. |
|
|
|
(RA-BAS) P_DoseFM-Faceplate |
(RA-BAS-ME) P_DoseFM-Faceplate |
The faceplate that is used for the object |
|
|
|
(RA-BAS) P_DoseFM-Quick |
(RA-BAS-ME) P_DoseFM-Quick |
The Quick display that is used for the object |
|
|
|
(RA-BAS) P_Mode-Config |
(RA-BAS-ME) P_Mode-Config |
The Configuration Display used to configure the |
|
|
P_Mode object. |
|
|
|
(RA-BAS) P_Mode-Help |
(RA-BAS-ME) P_Mode-Help |
Mode Help information that is accessed from the |
|
|
Help faceplate. |
|
|
|
(RA-BAS) Process Dose Family-Help |
(RA-BAS-ME) Process Dose Family-Help |
The Help display for Dose objects |
|
|
|
(RA-BAS) P_AIChan-Faceplate |
(RA-BAS-ME) P_AIChan-Faceplate |
Optional |
|
|
The Channel faceplate used for the object. |
|
|
Use this file if your Analog Input has an associated |
|
|
P_AIChan object and you enable navigation to its |
|
|
faceplate from the Analog Input faceplate. |
|
|
|
12 |
Rockwell Automation Publication SYSLIB-RM020G-EN-E - February 2017 |
Flowmeter Dosing (P_DoseFM)
Table 4 - Visualization Files: Standard Displays (.gfx)
FactoryTalk View SE Software |
FactoryTalk View ME Software |
Description |
|
|
|
(RA-BAS) P_AIChan-Help |
(RA-BAS-ME) P_AIChan-Help |
Optional |
|
|
Channel Help information that is accessed from the |
|
|
P_AIChan Help faceplate. |
|
|
Use this file if you use the Analog Input Channel faceplate. |
|
|
|
HMI Tags are created in a FactoryTalk View ME application to support tab switching on Process Library faceplates. The HMI tags may be imported via the comma-separated values file (.csv file type) in the following table.
Table 5 - Visualization Files: HMI Tags (.csv)
FactoryTalk View SE Software |
FactoryTalk View ME Software |
Description |
|
|
|
N/A |
FTVME_PlantPAxLib_Tags_3_5_xx.csv |
These tags must be imported into the |
|
where xx = the service release number. |
FactoryTalk View ME project to support switching tabs on |
|
|
any Process Object faceplate. |
|
|
|
This section describes the parameter references for this Add-On Instruction.
Input parameters include the following:
•Input data elements (Inp_) are typically used to connect field inputs from
I/O modules or signals from other objects.
•Configuration data elements (Cfg_) are used to set configurable capabilities and features of the instruction.
•Commands (PCmd_, OCmd_, MCmd_) are used by program logic, operators, and maintenance personnel to request instruction actions.
•Settings (PSet_, OSet_, MSet_) are used by program logic, operators, and maintenance personnel to establish runtime setpoints, thresholds, and so forth. A Setting (without a leading P, O, or M) establishes runtime settings regardless of role or mode.
Rockwell Automation Publication SYSLIB-RM020G-EN-E - February 2017 |
13 |
Flowmeter Dosing (P_DoseFM)
Table 7 - P_DoseFM Input Parameters
Input Parameter |
Data |
Alias For |
Default |
Description |
|
|
Type |
|
|
|
|
|
|
|
|
|
|
EnableIn |
BOOL |
|
1 |
Ladder Diagram: |
|
|
|
|
|
If the rung-in condition is true, the instruction’s Logic routine executes. If the |
|
|
|
|
|
rung-in condition is false, the instruction’s EnableInFalse routine executes. |
|
|
|
|
|
Function Block Diagram: |
|
|
|
|
|
If true, or not connected, the instruction’s Logic routine executes. If the |
|
|
|
|
|
parameter is exposed as a pin and wired, and the pin is false, the instruction’s |
|
|
|
|
|
EnableInFalse routine executes. |
|
|
|
|
|
Structured Text: |
|
|
|
|
|
No effect. The instruction’s Logic routine executes. |
|
|
|
|
|
|
|
Inp_RatePV |
REAL |
|
0.0 |
Flow rate from flowmeter (Engineering Units/time, see Cfg_RateTime). |
|
|
|
|
|
|
|
Inp_QtyPV |
REAL |
|
0.0 |
Quantity from flowmeter (Engineering Units or pulse count). |
|
|
|
|
|
|
|
Inp_RunFdbk |
BOOL |
|
0 |
1 |
= Controlled equipment is delivering (running). |
|
|
|
|
|
|
Inp_DribbleFdbk |
BOOL |
|
0 |
1 |
= Controlled equipment is delivering at dribble. |
|
|
|
|
|
|
Inp_StopFdbk |
BOOL |
|
0 |
1 |
= Controlled equipment is confirmed stopped. |
|
|
|
|
|
|
Inp_RatePVBad |
BOOL |
|
0 |
1 |
= Rate PV input quality = bad (fail). |
|
|
|
|
|
|
Inp_RatePVSrcQ |
SINT |
|
0 |
Flow rate signal source and quality (enumeration). |
|
|
|
|
|
|
|
Inp_RatePVUncertain |
BOOL |
|
0 |
1 |
= Rate PV input quality = uncertain. |
|
|
|
|
|
|
Inp_QtyPVBad |
BOOL |
|
0 |
1 |
= Quantity PV input quality = bad (fail). |
|
|
|
|
|
|
Inp_QtyPVSrcQ |
SINT |
|
0 |
Quantity signal source and quality (enumeration). |
|
|
|
|
|
|
|
Inp_QtyPVUncertain |
BOOL |
|
0 |
1 |
= Quantity PV input quality = uncertain. |
|
|
|
|
|
|
Inp_CtrldEqpFault |
BOOL |
|
0 |
Controlled equipment device or I/O status: |
|
|
|
|
|
0 |
= OK |
|
|
|
|
1 |
= Fail |
|
|
|
|
|
|
Inp_Sim |
BOOL |
|
0 |
Simulation input. When set to 1, the instruction simulates a working dosing |
|
|
|
|
|
action. When set to 0, the instruction controls dosing normally. |
|
|
|
|
|
|
|
Inp_Reset |
BOOL |
|
0 |
Input parameter used to programmatically reset alarms. When set to 1, all |
|
|
|
|
|
alarms requiring reset are reset. |
|
|
|
|
|
|
|
Cfg_HasDribble |
BOOL |
|
0 |
1 |
= Slow to dribble before complete. |
|
|
|
|
0 |
= Run full flow until complete. |
|
|
|
|
|
|
Cfg_HasEqpFdbk |
BOOL |
|
0 |
1 |
= Controlled equipment provides run, dribble (if used) and stop feedback. |
|
|
|
|
|
|
Cfg_UseEqpFdbk |
BOOL |
|
0 |
1 |
= Use run/dribble/stop feedback. |
|
|
|
|
0 |
= Assume equipment state. |
|
|
|
|
|
|
Cfg_AutoAdjPreact |
BOOL |
|
0 |
1 |
= Enable automatic adjustment of preact after each tolerance check. |
|
|
|
|
|
|
Cfg_CalcRate |
BOOL |
|
0 |
1 |
= Differentiate Inp_Qty to get rate. |
|
|
|
|
0 |
= Use Inp_Rate. |
|
|
|
|
|
|
Cfg_CalcQty |
BOOL |
|
0 |
1 |
= Integrate Inp_Rate to get quantity. |
|
|
|
|
0 |
= Use Inp_Qty. |
|
|
|
|
|
|
Cfg_SetTrack |
BOOL |
|
1 |
This parameter is used to set up bumpless behavior of setting parameters |
|
|
|
|
|
when switching modes. When this parameter is 1, in Program mode the |
|
|
|
|
|
operator settings track the program settings; in Operator mode the program |
|
|
|
|
|
settings track the operator settings; and the simulation inputs match the |
|
|
|
|
|
output values (transitions are bumpless). |
|
|
|
|
|
When this parameter is 0, the operator settings and program settings are not |
|
|
|
|
|
modified by this instruction. In this case, when the mode is changed, the |
|
|
|
|
|
effective value of the setting can change depending on the program-set and |
|
|
|
|
|
operator-set values. |
|
|
|
|
|
|
|
14 |
Rockwell Automation Publication SYSLIB-RM020G-EN-E - February 2017 |
|
|
|
|
Flowmeter Dosing (P_DoseFM) |
|
|
|
|
|
Table 7 - P_DoseFM Input Parameters |
|
|
|
|
|
|
|
|
|
Input Parameter |
Data |
Alias For |
Default |
Description |
|
Type |
|
|
|
|
|
|
|
|
Cfg_HasChanObjRate |
BOOL |
|
0 |
1 = Tells HMI a Channel object (P_AIChan, and so forth) is used for |
|
|
|
|
Inp_RatePV. |
|
|
|
|
IMPORTANT: The name of the Channel Rate object in the controller must be |
|
|
|
|
this object's name with the suffix ‘_ChanRate’. For example, if your P_DoseFM |
|
|
|
|
object has the name‘DoseFM123’, then its Channel Rate object must be named |
|
|
|
|
‘DoseFM123_ChanRate’. |
|
|
|
|
|
Cfg_HasChanObjQty |
BOOL |
|
0 |
1 = Tells HMI a Channel object (P_AIChan, and so forth) is used for Inp_QtyPV. |
|
|
|
|
IMPORTANT: The name of the Channel Quantity object in the controller must |
|
|
|
|
be this object's name with the suffix ‘_ChanQty’. For example, if your |
|
|
|
|
P_DoseFM object has the name ‘DoseFM123’, then its Channel Quantity object |
|
|
|
|
must be named ‘DoseFM123_ChanQty’. |
|
|
|
|
|
Cfg_PCmdClear |
BOOL |
Mode.Cfg_PCmdClear |
1 |
When this parameter is 1, program commands are cleared once they are acted |
|
|
|
|
upon. When set to 0, program commands remain set until cleared by the |
|
|
|
|
application program logic. |
|
|
|
|
IMPORTANT: Clearing this parameter online can cause unintended program |
|
|
|
|
command execution. |
|
|
|
|
|
Cfg_ProgDefault |
BOOL |
Mode.Cfg_ProgDefault |
0 |
This parameter defines the default mode. When this parameter is 1, the mode |
|
|
|
|
defaults to Program if no mode is being requested. When this parameter is 0, |
|
|
|
|
the mode defaults to Operator if no mode is being requested. |
|
|
|
|
IMPORTANT: Changing this parameter online can cause unintended mode |
|
|
|
|
changes. |
|
|
|
|
|
Cfg_ShedOnEqpFault |
BOOL |
|
0 |
1 = Stop delivery and alarm on equipment fault. |
|
|
|
|
0 = Alarm only on equipment fault. |
|
|
|
|
|
Cfg_HasOverTolAlm |
BOOL |
OverTol.Cfg_Exists |
0 |
These parameters determine whether the corresponding alarm exists and is |
|
|
|
|
checked or if the alarm does not exist and is not used. When these parameters |
Cfg_HasUnderTolAlm |
|
UnderTol.Cfg_Exists |
|
|
|
|
are 1, the corresponding alarm exists. |
||
|
|
|
|
|
Cfg_HasZeroFaultAlm |
|
ZeroFault.Cfg_Exists |
|
|
|
|
|
|
|
Cfg_HasEqpFaultAlm |
|
EqpFault.Cfg_Exists |
|
|
|
|
|
|
|
Cfg_OverTolResetReqd |
BOOL |
OverTol.Cfg_ResetReqd |
0 |
These parameters determine whether a reset is required to clear the alarm |
|
|
|
|
status. When these parameters are 1, the alarm is latched ON when the alarm |
Cfg_UnderTolResetReqd |
|
UnderTol.Cfg_ResetReqd |
|
|
|
|
occurs. After the alarm condition returns to normal, a reset is required to clear |
||
|
|
|
|
the alarm status (for example, OCmd_Reset, Inp_Reset, or |
Cfg_ZeroFaultResetReqd |
|
ZeroFault.Cfg_ResetReqd |
|
|
|
|
EqpFault.OCmd_Reset are required to clear Alm_EqpFault alarm after the |
||
|
|
|
|
|
Cfg_EqpFaultResetReqd |
|
EqpFault.Cfg_ResetReqd |
|
alarm is set and the equipment returns to normal). |
|
|
When these parameters are 0, no reset is required and the alarm status is |
||
|
|
|
|
|
|
|
|
|
cleared when the alarm condition returns to normal. |
|
|
|
|
IMPORTANT: If the reset clears the alarm, it also acknowledges the alarm. |
|
|
|
|
|
Cfg_OverTolAckReqd |
BOOL |
OverTol.Cfg_AckReqd |
1 |
These parameters determine whether an acknowledgement is required for an |
|
|
|
|
alarm. When these parameters are 1, the acknowledge (ack) bit is cleared |
Cfg_UnderTolAckReqd |
|
UnderTol.Cfg_AckReqd |
1 |
|
|
when the alarm occurs. An acknowledge command (for example, |
|||
|
|
|
|
PCmd_EqpFaultAck or EqpFault.OCmd_Ack) is required to acknowledge the |
Cfg_ZeroFaultAckReqd |
|
ZeroFault.Cfg_AckReqd |
1 |
|
|
alarm. When set to 0, the Acknowledge bit is set when an alarm occurs |
|||
|
|
|
|
|
Cfg_EqpFaultAckReqd |
|
EqpFault.Cfg_AckReqd |
1 |
indicating an acknowledged alarm and no acknowledge command is required. |
|
|
|||
|
|
|
|
|
Cfg_OverTolSeverity |
INT |
OverTol.Cfg_Severity |
750 |
These parameters determine the severity of each alarm. This drives the color |
|
|
|
|
and symbols that are used to indicate alarm status on the faceplate and global |
Cfg_UnderTolSeverity |
|
UnderTol.Cfg_Severity |
500 |
|
|
object. |
|||
|
|
|
|
The following are valid values: |
Cfg_ZeroFaultSeverity |
|
ZeroFault.Cfg_Severity |
1000 |
|
|
1…250 = Low |
|||
|
|
|
|
|
Cfg_EqpFaultSeverity |
|
EqpFault.Cfg_Severity |
1000 |
|
|
251…500 = Medium |
|||
|
|
|
|
|
|
|
|
|
501…750 = High |
|
|
|
|
751…1000 = Urgent |
|
|
|
|
IMPORTANT: For FactoryTalk View software version 7.0, these severity |
|
|
|
|
parameters drive only the indication on the global object and faceplate. The |
|
|
|
|
Alarms & Events definition severity drives the color and symbol that is used on |
|
|
|
|
the alarm banner and alarm summary as well as the value returned by |
|
|
|
|
FactoryTalk Alarms & Events display commands. |
|
|
|
|
|
Cfg_MaxQty |
REAL |
|
1.00E+38 |
Maximum allowed quantity to deliver (setpoint) (engineering units). |
|
|
|
|
|
Rockwell Automation Publication SYSLIB-RM020G-EN-E - February 2017 |
15 |
Flowmeter Dosing (P_DoseFM)
Table 7 - P_DoseFM Input Parameters
Input Parameter |
Data |
Alias For |
Default |
Description |
|
Type |
|
|
|
|
|
|
|
|
Cfg_EUQtyMult |
REAL |
|
1.0 |
Rate to quantity engineering units multiplier (for example, gallons to barrels.). |
|
|
|
|
|
Cfg_Rollover |
REAL |
|
0.0 |
Quantity rollover (for example, maximum count for pulse input). |
|
|
|
|
|
Cfg_CountsPerEU |
REAL |
|
1.0 |
Number of counts in Inp_QtyPV that equal 1.0 engineering units. |
|
|
|
|
|
Cfg_RateTime |
REAL |
|
1.0 |
Time factor for rate (60.0 for engineering units/minute, 3600.0 for engineering |
|
|
|
|
units/hour) (in seconds). |
|
|
|
|
|
Cfg_RateFiltTC |
REAL |
|
0.1 |
Filter time constant (seconds) for calculated rate. |
|
|
|
|
|
Cfg_LoRateCutoff |
REAL |
|
0.0 |
Rate below which to report zero flow (Inp_RatePV units). |
|
|
|
|
|
Cfg_SettleT |
REAL |
|
1.0 |
Time to allow flow to stop before allowing tolerance check (seconds). |
|
|
|
|
|
Cfg_BumpT |
REAL |
|
0.0 |
Bump (manual top-off) time (seconds), 0.0 = use Bump command as a ‘jog’. |
|
|
|
|
|
Cfg_AutoAdjPct |
REAL |
|
10.0 |
Percentage of delivery error to auto-adjust preact (%). |
|
|
|
|
|
Cfg_SimRate |
REAL |
|
1.0 |
Rate at which to deliver when running in simulation (engineering units/rate |
|
|
|
|
time). |
|
|
|
|
|
Cfg_SimDribbleRate |
REAL |
|
0.1 |
Rate at which to dribble when running in simulation (engineering units/rate |
|
|
|
|
time). |
|
|
|
|
|
Cfg_ClearPulseT |
DINT |
|
1 |
Time to pulse Out_Clear to clear external totalizer (seconds). |
|
|
|
|
|
Cfg_FaultT |
DINT |
|
10 |
Time for equipment feedback to follow output before fault (seconds). |
|
|
|
|
|
Cfg_OperKeep |
SINT |
|
2#0000_0000 |
Operator keeps control in Program mode: |
|
|
|
|
Bit .0 = Operator keeps Start/stop |
|
|
|
|
Bit .1 = Operator keeps Setpoint |
|
|
|
|
Bit .2 = Operator keeps Dribble/preact |
|
|
|
|
Bit .3 = Operator keeps Tolerances |
|
|
|
|
|
Cfg_ProgKeep |
SINT |
|
2#0000_0000 |
Program keeps control in Operator mode: |
|
|
|
|
Bit .0 = Program keeps Start/stop |
|
|
|
|
Bit .1 = Program keeps Setpoint |
|
|
|
|
Bit .2 = Program keeps Dribble/preact |
|
|
|
|
Bit .3 = Program keeps Tolerances |
|
|
|
|
|
PSet_SP |
REAL |
|
0.0 |
Program setting of total quantity to deliver (engineering units). |
|
|
|
|
|
PSet_DribbleQty |
|
|
|
Program setting of quantity to dribble (engineering units). |
|
|
|
|
|
PSet_Preact |
|
|
|
Program setting of quantity before total to stop flow (engineering units). |
|
|
|
|
|
PSet_TolHi |
|
|
|
Program setting of high tolerance threshold (OK quantity > SP). |
|
|
|
|
|
PSet_TolLo |
|
|
|
Program setting of low tolerance threshold (OK quantity < SP). |
|
|
|
|
|
PSet_Owner |
DINT |
|
0 |
Program owner request ID (non-zero) or release (zero). |
|
|
|
|
|
OSet_SP |
REAL |
|
0.0 |
Operator setting of total quantity to deliver (engineering units). |
|
|
|
|
|
OSet_DribbleQty |
|
|
|
Operator setting of quantity to dribble (engineering units). |
|
|
|
|
|
OSet_Preact |
|
|
|
Operator setting of quantity before total to stop flow (engineering units). |
|
|
|
|
|
OSet_TolHi |
|
|
|
Operator setting of high tolerance threshold (OK quantity > SP). |
|
|
|
|
|
OSet_TolLo |
|
|
|
Operator setting of low tolerance threshold (OK quantity < SP). |
|
|
|
|
|
16 |
Rockwell Automation Publication SYSLIB-RM020G-EN-E - February 2017 |
Flowmeter Dosing (P_DoseFM)
Table 7 - P_DoseFM Input Parameters
Input Parameter |
Data |
Alias For |
Default |
Description |
|
|
Type |
|
|
|
|
|
|
|
|
|
|
PCmd_ClearTot |
BOOL |
|
0 |
When Cfg_PCmdClear is 1: |
|
|
|
|
|
• Set PCmd_ClearTot to 1 to clear the totalizer quantity |
|
PCmd_StartTot |
|
|
|
||
|
|
|
• Set PCmd_StartTot to 1 to start the totalizer |
||
|
|
|
|
||
PCmd_StopTot |
|
|
|
• Set PCmd_StopTot to 1 to stop the totalizer |
|
|
|
|
|
• These parameters reset automatically |
|
|
|
|
|
When Cfg_PCmdClear is 0: |
|
|
|
|
|
• Set PCmd_ClearTot to 1 to clear the totalizer quantity |
|
|
|
|
|
• Set PCmd_StartTot to 1 to start the totalizer |
|
|
|
|
|
• Set PCmd_StopTot to 1 to stop the totalizer |
|
|
|
|
|
• These parameters do not reset automatically |
|
|
|
|
|
|
|
PCmd_StartFlow |
BOOL |
|
0 |
When Cfg_PCmdClear is 1: |
|
|
|
|
|
• Set PCmd_StartFlow to 1 to start delivery |
|
PCmd_StopFlow |
|
|
|
||
|
|
|
• Set PCmd_StopFlow to 1 to stop delivery |
||
|
|
|
|
||
PCmd_CheckTol |
|
|
|
• Set PCmd_CheckTolerances to 1 to check tolerances |
|
|
|
|
|
• These parameters reset automatically |
|
|
|
|
|
When Cfg_PCmdClear is 0: |
|
|
|
|
|
• Set PCmd_StartFlow to 1 to start delivery |
|
|
|
|
|
• Set PCmd_StopFlow to 1 to stop delivery |
|
|
|
|
|
• Set PCmd_CheckTolerances to 1 to check tolerances |
|
|
|
|
|
• These parameters do not reset automatically |
|
|
|
|
|
|
|
PCmd_Bump |
BOOL |
|
0 |
When PCmd_Bump is set to 1: |
|
|
|
|
|
• If the configured bump time (Cfg_BumpT) is nonzero, then bump delivery |
|
|
|
|
|
for the configured bump time |
|
|
|
|
|
– PCmd_Bump is cleared automatically |
|
|
|
|
|
• If the configured bump time (Cfg_BumpT) is zero, then bump delivery until |
|
|
|
|
|
PCmd_Bump is returned to 0 |
|
|
|
|
|
– PCmd_Bump is not cleared automatically |
|
|
|
|
|
• Cfg_PCmdClear is not affected by this parameter |
|
|
|
|
|
|
|
PCmd_Acq |
BOOL |
Mode.PCmd_Acq |
0 |
When Cfg_PCmdClear is 1: |
|
|
BOOL |
|
0 |
• Set PCmd_Acq to 1 to Acquire |
|
PCmd_Rel |
Mode.PCmd_Rel |
||||
|
|
• Set PCmd_Rel to 1 to Release |
|||
|
|
|
|
• These parameters reset automatically |
|
|
|
|
|
When Cfg_PCmdClear is 0: |
|
|
|
|
|
• Set PCmd_Acq to 1 to Acquire |
|
|
|
|
|
• Set PCmd_Acq to 0 to Release |
|
|
|
|
|
• PCmd_Rel is not used |
|
|
|
|
|
• These parameters do not reset automatically |
|
|
|
|
|
|
|
PCmd_Lock |
BOOL |
Mode.PCmd_Lock |
0 |
When Cfg_PCmdClear is 1: |
|
|
BOOL |
|
0 |
• Set PCmd_Lock to 1 to Lock |
|
PCmd_Unlock |
Mode.PCmd_Unlock |
||||
|
|
• Set PCmd_Unlock to 1 to Unlock |
|||
|
|
|
|
• These parameters reset automatically |
|
|
|
|
|
When Cfg_PCmdClear is 0: |
|
|
|
|
|
• Set PCmd_Lock to 1 to Lock |
|
|
|
|
|
• Set PCmd_Lock to 0 to Unlock |
|
|
|
|
|
• PCmd_Unlock is not used |
|
|
|
|
|
• These parameters do not reset automatically |
|
|
|
|
|
|
|
PCmd_Reset |
BOOL |
|
0 |
• Set PCmd_Reset to 1 to reset all alarms requiring reset |
|
|
|
|
|
• This parameter is always reset automatically |
|
|
|
|
|
|
|
PCmd_OverTolAck |
BOOL |
OverTol.PCmd_Ack |
0 |
• Set PCmd_<Alarm>Ack to 1 to Acknowledge alarm |
|
|
|
|
|
• The parameter is reset automatically |
|
PCmd_UnderTolAck |
|
UnderTol.PCmd_Ack |
|
||
|
|
|
|||
|
|
|
|
|
|
PCmd_ZeroFaultAck |
|
ZeroFault.PCmd_Ack |
|
|
|
|
|
|
|
|
|
PCmd_EqpFaultAck |
|
EqpFault.PCmd_Ack |
|
|
|
|
|
|
|
|
Rockwell Automation Publication SYSLIB-RM020G-EN-E - February 2017 |
17 |
Flowmeter Dosing (P_DoseFM)
Table 7 - P_DoseFM Input Parameters
Input Parameter |
Data |
Alias For |
Default |
Description |
|
Type |
|
|
|
|
|
|
|
|
PCmd_OverTolSuppress |
BOOL |
OverTol.PCmd_Suppress |
0 |
When Cfg_PCmdClear is 1: |
|
|
|
|
• Set PCmd_<Alarm>Suppress to 1 to suppress alarm |
PCmd_UnderTolSuppress |
|
UnderTol.PCmd_Suppress |
|
|
|
|
• Set PCmd_<Alarm>Unsuppress to 1 to unsuppress alarm |
||
|
|
|
|
|
PCmd_ZeroFaultSuppress |
|
ZeroFault.PCmd_Suppress |
|
• These parameters reset automatically |
|
|
|
|
When Cfg_PCmdClear is 0: |
PCmd_EqpFaultSuppress |
|
EqpFault.PCmd_Suppress |
|
|
|
|
• Set PCmd_<Alarm>Suppress to 1 to suppress alarm |
||
|
|
|
|
|
PCmd_OverTolUnsuppress |
BOOL |
OverTol.PCmd_Unsuppress |
0 |
• Set PCmd_<Alarm>Suppress to 0 to unsuppress alarm |
|
|
|
|
• PCmd_<Alarm>Unsuppress is not used |
PCmd_UnderTolUnsuppress |
|
UnderTol.PCmd_Unsuppress |
|
|
|
|
• These Parameters do not reset automatically |
||
|
|
|
|
|
PCmd_ZeroFaultUnsuppress |
|
ZeroFault.PCmd_Unsuppress |
|
|
|
|
|
|
|
PCmd_EqpFaultUnsuppress |
|
EqpFault.PCmd_Unsuppress |
|
|
|
|
|
|
|
PCmd_OverTolUnshelve |
BOOL |
OverTol.PCmd_Unshelve |
|
• Set PCmd_<Alarm>Unshelve to 1 to Unshelve alarm |
|
|
|
|
• The parameter is reset automatically |
PCmd_UnderTolUnshelve |
|
UnderTol.PCmd_Unshelve |
|
|
|
|
|
||
|
|
|
|
|
PCmd_ZeroFaultUnshelve |
|
ZeroFault.PCmd_Unshelve |
|
|
|
|
|
|
|
PCmd_EqpFaultUnshelve |
|
EqpFault.PCmd_Unshelve |
|
|
|
|
|
|
|
OCmd_ClearTot |
BOOL |
|
0 |
Operator commands to clear totalizer quantity, start totalizer, or stop totalizer. |
|
|
|
|
|
OCmd_StartTot |
|
|
|
|
|
|
|
|
|
OCmd_StopTot |
|
|
|
|
|
|
|
|
|
OCmd_StartFlow |
BOOL |
|
0 |
Operator commands to start delivery, stop/pause delivery, or check tolerances. |
|
|
|
|
|
OCmd_StopFlow |
|
|
|
|
|
|
|
|
|
OCmd_CheckTol |
|
|
|
|
|
|
|
|
|
OCmd_Bump |
BOOL |
|
0 |
Operator command to bump delivery for under tolerance. |
|
|
|
|
|
MCmd_Acq |
BOOL |
Mode.MCmd_Acq |
0 |
Maintenance command to acquire ownership (Operator/Program/Override to |
|
|
|
|
Maintenance) |
|
|
|
|
|
MCmd_Rel |
BOOL |
Mode.MCmd_Rel |
0 |
Maintenance command to release ownership (Maintenance to Operator/ |
|
|
|
|
Program/Override) |
|
|
|
|
|
OCmd_AcqLock |
BOOL |
Mode.OCmd_AcqLock |
0 |
Operator command to acquire and lock mode in Operator. |
|
|
|
|
|
OCmd_Unlock |
BOOL |
Mode.OCmd_UnlockRel |
0 |
Operator command to unlock Operator mode. |
|
|
|
|
|
OCmd_Reset |
BOOL |
|
0 |
Operator command to reset all alarms requiring reset. |
|
|
|
|
|
OCmd_ResetAckAll |
BOOL |
|
0 |
Operator command to acknowledge and reset all alarms and latched shed |
|
|
|
|
conditions. |
|
|
|
|
|
18 |
Rockwell Automation Publication SYSLIB-RM020G-EN-E - February 2017 |