Rockwell Automation 440R-MSR19E User Manual

MINOTAUR MSR18T, MSR19E SAFETY RELAYS

ATTENTION: To prevent electrical shocks, disconnect power source before servicing.

IMPORTANT: Save these instructions for future use.

General The safety relay by itself can not provide safety. The safety relay requires proper component application and

maintenance. The application must anticipate failures by using system safety risk assessment. This product must accordance with the manufacturer’s instructions as well as applicable standards.  Mounting

The units must be mounted on a 35 mm DIN rail. 

Construction

The relays and expander units have (4) groups of terminals:

1. Power Terminals: (A1-A2) for 110V AC (23061, 23063) or

230V AC (23062, 23064) or (+B1 -B2) for 24V AC/DC

All units have a built-in transformer protected by an electronic fuse.

2. Input Terminals: The E-Stop and Gate interlock operator: Ch 1 (T11,T12), Ch 2 (X1,X2) (Fig. 1, 3, 4, 5) Start button: (T31...T34) (Fig. 1, 4, 5) Two-hand operator (T11...T34) (Fig. 2)

Expander Feedback (T34, T35, S1...S4, J1, J2) (Fig. 4) *3. Safety Output Terminals: Relay: 13-14...53-54 Expander: 13-14...83-84 These are monitored outputs. These outputs are voltage free. **4. Auxiliary Terminals: Relay: 61-62, 73-74, Expander: 91-92, 101-102

ATTENTION:

Protection of Safety Circuits. To avoid contact welding, a fuse

externally. See performance specifications sheet for details.

The auxiliary terminals are NOT monitored

and must not be used as safety outputs. These may be used for data and signaling.

Wiring:

Use 0,2-2,5 mm2 (24-14 AWG) Cu only, 250V min. insulation rating. Typical screwdriver needed is a flat blade 3 mm (.125 in.) wide. Tighten screws to

0.5-0.8 Nm (5-7 lb.in.).

be installed and maintained in

must be connected

Refer to Guardmaster Catalogue

Applications: E-Stop, Gate Interlock, Two Hand Control, Expanders and

E-Stop (Fig. 1) a) Use an E-Stop button conforming to EN 418. It must have (2)

Normally Closed (N.C.) contact blocks. The contact blocks must conform to EN 60947-5-1 positive-opening operation. b) Use a start/reset momentary pushbutton with a single contact block with (2) circuits (1) Normally Open (N.O.) and (1) N.C. If two separate blocks are used, the N.O. must be assembled to the operator first and the N.C. assembled on it, so that if the N.O. welds, the N.C. will be held open and a fault detected (See Fig. 2B)

Two-Hand Control (Fig. 2A)

This device conforms to the requirements of EN574 IIIC of less than 0.5 sec. of synchronous actions of two buttons. Use only

pushbuttons with two direct-opening contact blocks; each contact block must have a N.O. and N.C. If four separate blocks are used, the N.O. must be assembled to the operator first, and the N.C. assembled onto it, so that if the N.O. welds, the N.C. will be held open and a fault detected (See Fig. 2B). The two-hand buttons and safety relay must be installed in the same enclosure (IP54 minimum). Wires leading from the two-hand buttons to the relay must be separated to prevent undetected shorts between lines.

MSR18T

Auxiliary Relays

IF1

Fig. 1

INSTRUCTION SHEET

Gate Interlock (Fig. 3)

MSR18T

Fig. 3

Attaching an Expander Relay (Fig. 4

The expander can be used with E-Stop, Gate Interlock

and Two-Hand Control.



MSR18T

Attaching Auxiliary Relays (Fig. 5

The auxiliary relays must be of the "positively-guided/ Direct DriveTM" style conforming to EN 50205. The auxiliary relays may be monitored by connecting N.C. contacts in series to the reset circuit. 

MSR18T

IF1

Fig. 4

IF1

MSR19E

)

101

102

Refer to Guardmaster Catalogue

LEDs: Run & Fault Conditions (Fig. 1,3,4,5)

INPUT SHORT POWER RUN INPUT FAULT OUTPUT FAULT

CONDITION

ACTION

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Waiting for start signal.

None None Release

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Proper running conditions.

Proper running conditions but start button may be actuated or welded.

start button or replace start contacts.

Drg No: 23872 / Issue No: 1 (Ref. 40063-240-01 (A))

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Start button may be in actuated position or welded.

Release start button or replace start contacts.

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MSR18T

IF1

Fig. 2A

Fig. 2B

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E-Stop contacts may be welded (channel 1) or jumper wire (T11-T22) may be disconnected.

Replace (channel 1) contact block or secure jumper wire.

Maintenance The relay and its application must be inspected periodically based on environmental and operating conditions. Causes of contamination must be eliminated. Worn and broken assemblies must be replaced. Fasteners must be securely re-tightened. Unit has no customer serviceable parts. Fault c restoring power. control system under controlled conditions.

onditions must be corrected before

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1. Output circuits are welded on the monitoring relay, expander module or auxilliary relays or

2. resettable fuse is open or

3. start N.C. contacts may be open or

4. wire (T11-T22) may be disconnected.

1. Replace safety relay, expander (if used), or auxillary relays (if used) or

2. after clearing short, power must be off 20 sec. to reset fuse or

3. replace start contacts or

4. secure jumper wire.

Fig. 5

After maintenance, test the

STOP ACTUATEDSTOP RESET

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Input short circuit has caused resettable fuse to open.

After clearing short, power must be off 20 sec. to reset fuse.

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Waiting for start signal.

Reset E-stop or gate before actuating start.