Rockwell Automation 440R-MSR17T User Manual

MINOTAUR MSR17T SAFETY RELAYS
ATTENTION: To prevent electrical shocks, disconnect power source before servicing.
IMPORTANT: Save these instructions for future use.
General The safety relay by itself can not provide safety. The safety relay requires proper component application and
maintenance. The application must anticipate failures by using system safety risk assessment. This product must accordance with the manufacturer’s instructions as well as applicable standards. 
Mounting
The units must be mounted on a 35 mm DIN rail. 
Construction
The relay has (4) groups of terminals:
1. Power Terminals: (+B1 -B2) for 24V DC
2. Input Terminals: The E-Stop and Gate interlock operator: Ch 1 (S10 & S11), Ch 2 (S21 & B2) (Fig. 1, 2) Start button: S10, S33 (Fig. 1, 2) *3. Safety Output Terminals: 13-14, 23-24 These are monitored outputs. These outputs are voltage free. **4. Auxiliary Terminals: 33-34 (K1 Aux.), 43-44 (K2 Aux.)
be installed and maintained in
Applications: E-Stop, Gate Interlock, Expanders and Auxiliary Relays, Automatic Start
E-Stop (Fig. 1) a) Use an E-Stop button conforming to EN 418. It must have (2)
Normally Closed (N.C.) contact blocks. The contact blocks must conform to EN 60947-5-1 positive-opening operation. b) Use a start/reset momentary pushbutton with (1) Normally Open (N.O.) contact block.
k1
k2
MSR17T
INSTRUCTION SHEET
Attaching Auxiliary Relays (Fig. 4
The auxiliary relays must be of the "positively-guided / Direct Drive auxiliary relays may be monitored by connecting N.C. contacts in series to the reset circuit. 
TM
"
style conforming to EN 50205. The
k1
MSR17T
k2
)
ATTENTION:
Protection of Safety Circuits.
To avoid contact welding, a fuse (5A quick or 1.6A
*
slow) must be connected externally.
The auxiliary terminals are NOT monitored
**
and must not be used as safety outputs. These may be used for data and signaling.
Wiring:
Use 0,2-2,5 mm2 (24-14 AWG) Cu only. Typical screwdriver needed is a flat blade 3 mm (.125 in.) wide Tighten screws to 0.5-0.8 Nm
LEDs: Run & Fault Conditions (Fig. 1-4)
POWER LED CH 1 LED CH 2 LED K1 LED K2 LED
CONDITION
ACTION
(5-7 lb.in.).
Refer to Guardmaster catalogue
Refer to Guardmaster catalogue
Refer to Guardmaster catalogue
Refer to Guardmaster catalogue
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proper running conditions
none replace
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channel 1 contacts may be open
channel 1 contact block
,
channel 2 contacts may be open
replace channel 2 contact block
Gate Interlock (Fig. 2)
.
Attaching an Expander (Fig. 3)
The expander can be used with E-Stop and Gate Interlock Control.
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Drg No: 23963 / Issue No: 1 (Ref. 40063-239-01 (A))
MSR17T
k1
MSR17T
k2
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start/reset actuator contacts may be welded
replace reset contacts
Fig. 1
Fig. 2
S3
MSR19E
S4
Fig. 3
Automatic Start
ATTENTION:
Unexpected/unintended start-up may occur
after power supply interruption.
Autostart is not allowed for E-Stops per EN 292-2, 954-1, 60204-1 and 418.
MSR17T
Single Channel E-Stop (Fig. 6
MSR17T
Maintenance The relay and its application must be inspected periodically based on environmental and operating conditions. Causes of contamination must be eliminated. Worn and broken assemblies must be replaced. Fasteners must be securely re-tightened. Unit has no customer serviceable parts. Fault c restoring power. control system under controlled conditions.
onditions must be corrected before
STOP ACTUATEDSTOP RESET
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safety contacts may be welded
replace safety relay
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waiting for
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start/reset signal expander or aux.
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contacts may be welded
replace expander or aux. relay
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input short or no power
after clearing short, power must be off 20 sec. to reset fuse
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input circuit is open
reset E-stop or gate
Fig. 4
Fig. 5
)
Fig. 6
After maintenance, test the
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channel 1 contacts may be welded
replace channel 1 contact block
channel 2 contacts may be welded
replace channel 2 contact block
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