Page 1
Installation Instructions
Multi-Device Interface Option Board for
PowerFlex® 700S Drives
ATTENTION: To avoid an electric shock hazard, ensure that
all power to the drive has been removed before performing the
!
following.
ATTENTION: To avoid an electric shock hazard, verify that
the voltage on the bus capacitors has discharged before
!
performing any work on the drive. Measure the DC bus voltage
at the DC+ & DC- terminals. The voltage must be zero.
ATTENTION: HOT surfaces can cause severe burns. Do not
touch the heatsink surface during operation of the drive. After
!
disconnecting power allow time for cooling.
ATTENTION: This drive contains ESD (Electrostatic
Discharge) sensitive parts and assemblies. Static control
!
precautions are required when installing, testing, servicing or
repairing this assembly. Component damage may result if ESD
control procedures are not followed. If you are not familiar with
static control procedures, reference A-B publication 8000-4.5.2,
“Guarding Against Electrostatic Damage” or any other
applicable ESD protection handbook.
What This Kit Contains
ATTENTION: Hazard of permanent eye damage exists when
using optical transmission equipment. This product emits intense
!
light and invisible radiation. Do not look into SynchLink
fiber-optic ports or SynchLink fiber-optic cable connectors.
ATTENTION: The sheet metal cover and mounting screws on
the ASIC Board located on the power structure are energized at
!
(-) DC bus potential high voltage. Risk of electrical shock,
injury, or death exists if someone comes in contact with the
assembly.
Verify that your kit contains the items listed in the following table. If your
kit does not contain the correct items, contact your Rockwell Automation
sales representative.
Quantity: Description
1 MDI Option circuit board
2 “Stacker” connectors
1Screw
3 Stand-offs
Page 2
2 Multi-Device Interface Option Board for PowerFlex® 700S Drives
Tools That You Need
What You Need to Do
• Phillips® screwdriver for M3 screws
• POZIDRIV
• Nut driver or wrench for M3 hex nut
• Nut driver or wrench for M5 hex nut
Phillips® is a registered trademark of Phillips Screw Company
POZIDRIV
To remove the MDI option board from the PowerFlex 700S drive:
To install the new MDI option board on the PowerFlex 700S drive:
®
is a registered trademark of Phillips Screw Company
❐ Step 1: Remove power from drive
❐ Step 2: Remove drive cover(s)
❐ Step 3: Remove Control Assembly from Phase I drive (if necessary)
❐ Step 4: Remove Phase II Control Cassette covers
❐ Step 5: Remove existing MDI option board
❐ Step 6: Install new MDI option board
❐ Step 7: Install Control Assembly on Phase I drive (if removed in step
3)
❐ Step 8: Wire MDI option board
❐ Step 9: Install Phase II control cassette covers
❐ Step 10: Document revision changes
❐ Step 11: Install drive cover(s)
®
screwdriver for M4 screws (for high power drives only)
Step 1: Remove Power from the Drive
To return replaced MDI option board, use packing material from the new
MDI option board.
ATTENTION: To avoid an electric shock hazard, verify that
the voltage on the bus capacitors has discharged before
!
performing any work on the drive. Measure the DC bus voltage
at the +DC & –DC terminals of the Power Terminal Block (DC+
& DC- in high power drives). The voltage must be zero.
1. Turn off and lock out input power. Wait five minutes.
2. Verify that there is no voltage at the drive’s input power terminals.
3. Measure the DC bus voltage at the DC+ & DC- terminals on the Power
Terminal Block. The voltage must be zero.
L1 L2 L3
I
O
Page 3
Multi-Device Interface Option Board for PowerFlex® 700S Drives 3
Ph
Step 2: Remove the Drive Cover(s)
=
B
C
Frame 1 - 6 Size Drives
ase I Control
Tas k Ac ti on
Loosen the captive screw.
A
Push down on the front cover.
B
Pull the front cover away from the assembly.
C
Pull the side cover forward.
D
Lift the side cover off of the control assembly.
E
DRIVE
DRIVE
R
e
o
m
e
v
L
n
a
g
E
x
it
.
.T
S
.R
.M
.A
n
a
/ M
A
u
ENABLE
SYNCHLINK
Esc
Alt
Sel
7 8 9
4 5 6
1 2 3
.
0 +/-
Exp
to
Jog
Param #
E
D
A
Phase II Control
Action
Frames 1-4
Locate the slot in the upper left corner of the drive cover. Slide
the locking tab up and swing the cover open. Special hinges
allow cover to move away from drive and lay on top of an
adjacent drive (if present).
Frame 5
Slide the locking tab up, loosen the right-hand cover screw and
remove the cover.
Frame 6
Loosen the two screws at the bottom of the drive cover. Carefully
slide the bottom cover down and out. Loosen the two screws at
the top of the cover and remove the cover.
Page 4
4 Multi-Device Interface Option Board for PowerFlex® 700S Drives
Frame 9 Size Drives
Tas k Ac ti on
Remove the eight screws that secure the top cover to
A
the drive frame using a POZIDRIV screwdriver.
Remove the top (power) cover.
B
The proper tightening
torque for reassembly
is 20 lb.•in.
8 Screws
B
Frame 10 - 13 Size Drives
Open the door of the drive enclosure containing the control frame.
A
Page 5
Multi-Device Interface Option Board for PowerFlex® 700S Drives 5
Step 3: Remove the Control Assembly from Phase I Drive (if necessary)
This step is necessary only when another drive or panel component blocks
access to the control assembly on Phase I drives. Avoid removing it if
possible.
Task Description
Unplug any I/O and SynchLink cables from the main control board, unplug the feedback
A
wiring from MDI Option board, and unplug any communication cables from the DriveLogix
controller.
Unplug the ribbon cable.
B
Remove the three M5 nuts that secure the control assembly to the drive frame.
C
Remove the control assembly from the drive.
D
B
C
Proper tightening
torque for reassembly
is 18 lb.•in.
D
Page 6
6 Multi-Device Interface Option Board for PowerFlex® 700S Drives
Step 4: Remove the Phase II Control Cassette Covers
B
BR1
B
R
2
D
C+
D
C
-
PE
U/T1
V/T2
W/T3
R/L1
C
L2
It is necessary to remove the cassette from the drive before removing the
cassette covers for Phase II control.
Remove the Phase II Control Cassette from the Drive
Frame 1 - 6 Size Drives
A
Task Action
Disconnect the cables at the ends that connect to the Main
A
Control board.
Loosen the screws on the face of the cassette.
B
Remove the cassette from the drive.
C
=
Frame 9 - 13 Size Drives
Important:Before removing connections and wires, mark
the connections and wires to avoid incorrect
wiring during assembly.
Task Description
Unplug any fiber optic ControlNet and SynchLink cables from the
A
Control Assembly.
Important: Minimum inside bend radius for SynchLink and ControlNet
fiber-optic cable is 25.4 mm (1 in.). Any bends with a shorter inside
radius can permanently damage the fiber-optic cable. Signal
attenuation increases with decreased inside bend radii.
Attention: Hazard of permanent eye damage exists when
using optical transmission equipment. This product emits
intense light and invisible radiation. Do not look into fiber-optic
!
ports or fiber-optic cable connectors.
Unplug any remaining I/O and communications cables from the
B
Control Assembly and set them aside.
Loosen the captive screw .
C
Swing the Control Assembly away from the control frame.
D
Loosen the screws on the face of the cassette.
E
Remove the cassette from the drive.
F
C
D
F
E
Page 7
Multi-Device Interface Option Board for PowerFlex® 700S Drives 7
Remove the Phase II Cassette Covers (All Drive Sizes)
Removing the Side Covers
Task Description
Loosen the screws on the front cover and
A
remove the cover.
Loosen the screws on the side of the rear cover
B
and remove the cover.
A
Proper tightening torque
for reassembly is 6 lb.•in.
=
B
Step 5: Remove the Existing MDI Option Board
Task Description
Remove the screw that secures the board to the control frame.
A
Loosen the captive screws.
B
Remove the MDI Option board, through-board pin connectors and insulating washer from
C
main Control board.
Remove the stand-offs from main Control board (on Phase I drives only).
D
B
A
C
D
Note: Phase I shown.
Page 8
8 Multi-Device Interface Option Board for PowerFlex® 700S Drives
Step 6: Install the New MDI Option Board
Phase I Drives
Task Description
Remove terminal block P1 from the Resolver Feedback option board. It is much easier to
A
remove before the board is installed.
Install and tighten the stand-offs (min/max 7 in•lb / 10 in•lb).
B
Insert the short pins of the through-board pin connectors into the mating connectors on the
C
main Control board. The end with the short pins must plug into the main Control board.
Plug the mating connectors of the MDI Feedback option board onto the long pins of
D
through-board pin connectors. The end with the longer pins must plug into the MDI
Feedback option board.
Secure the board to the stand-offs, using the screw (supplied with this kit) and the captive
E
screws on the circuit board. Tighten the screws using a phillips screwdriver (min/max 6
in.•lb. / 8 in.•lb.).
The end with longer pins must
plug into the MDI option board
D
D
C
C
B
E
Note: Phase I shown.
Important:Do not use a screwdriver to pry the P1 terminal block from the
circuit board. This may damage the terminal block.
The end with short pins must
plug into the main control board
Page 9
Phase II Drives
Task Description
Remove the P1 terminal block from the MDI Feedback option board. It is much easier to
A
remove before the board is installed.
Insert the short pins of the through-board pin connectors into the mating connectors on the
B
main Control board. The end with the short pins must plug into the main Control board.
Plug the mating connectors of the MDI Feedback option board onto the long pins of the
C
through-board pin connectors. The end with longer pins must plug into the MDI Feedback
option board.
Secure the board to the stand-offs, using the screw supplied with this kit and the captive
D
screws on the circuit board. Tighten the screws using a phillips screwdriver (min/max 6
in.•lb. / 8 in.•lb.).
Multi-Device Interface Option Board for PowerFlex® 700S Drives 9
The end with longer pins must
plug into the MDI Feedback
option board
Step 7: Install the Control Assembly on a Phase I Drive (if removed in Step 3)
D
B
C
The end with short pins
must plug into the main
control board
Important:Do not use a screwdriver to pry the P1 terminal block from the
circuit board. This may damage the terminal block.
The procedure for installing the Control Assembly is the reverse of removal.
Refer to Remove the Control Assembly from Phase I Drive (if
necessary) on page 5.
D
D
Page 10
10 Multi-Device Interface Option Board for PowerFlex® 700S Drives
Step 8: Wire the MDI Option Board
Terminal block P1 contains connection points for a linear sensor, rotary
encoder and registration strobe. This terminal block resides on the MDI
Option board
.
TIP: On Phase I drives, remember to route wires through the
sliding access panel at the bottom of the Control Assembly.
Terminal Signal Description
17 Rotary Encoder POWER COMMON Power supply for Rotary Encoder interface
16 Rotary Encoder POWER
15 Rotary Encoder REFSIN Positive Sine signal for Rotary Encoder interface
14 Rotary Encoder +SIN Negative Sine signal for Rotary Encoder interface
13 Rotary Encoder REFCOS Negative Cosine signal for Rotary Encoder interface
12 Rotary Encoder +COS Positive Cosine signal for Rotary Encoder interface
11 Rotary Encoder DATA+ (RS485) Positive DH485 terminal for Rotary Encoder interface
10 Rotary Encoder DATA- (RS485) Negative DH485 terminal for Rotary Encoder interface
9 Linear Sensor CLOCK+ Positive Clock terminal for Linear Sensor interface
8 Linear Sensor CLOCK- Negative Clock terminal for Linear Sensor interface
7 Linear Sensor DATA+ Positive SSI terminal for Linear Sensor interface
6 Linear Sensor DATA- Negative SSI terminal for Linear Sensor interface
1 5432 876 913121110 161514 17
5 Rotary Encoder REGISTRATION+ Positive terminal for Rotary Encoder registration strobe
4 Rotary Encoder REGISTRATION- Negative terminal for Rotary Encoder registration strobe
3 Linear Sensor REGISTRATION+ Positive terminal for Linear Sensor registration strobe
2 Linear Sensor REGISTRATION- Negative terminal for Linear Sensor registration strobe
1 CHASSIS GND Connection point for cable shields
Page 11
Multi-Device Interface Option Board for PowerFlex® 700S Drives 11
Recommended Cables
If you are using this motor and feedback device: Use this cable: See this wiring diagram:
Temposonics R-Series Linear sensors with MTS part
numbers ending in 1S2G1102
Allen-Bradley 1326AB-BXXXX-M2L, -M2KXL, -S2L,
and -S2KXL motors with embedded Stegmann rotary
encoder
Allen-Bradley MPL-A5xx and MPL-Bxxx motors
motors with embedded Stegmann rotary encoder
Allen-Bradley 1326AB-BXXXX-M2L, -M2KXL, -S2L,
and -S2KXL motors with embedded Stegmann rotary
encoder
Allen-Bradley MPL-A5xx and MPL-Bxxx motors
motors with embedded Stegmann rotary encoder
Allen-Bradley MPL-A3xx - MPL-A45xx and all MPG
series motors with embedded Stegmann rotary
encoder
Allen-Bradley MPL-A3xx - MPL-A45xx and all MPG
series motors with embedded Stegmann rotary
encoder
HPK-Series motors with embedded Stegmann rotary
encoder
Any other motor with external Stegmann SHS-170
rotary encoder
Any other motor with external Stegmann SCS-60,
SCS-70, SCM-60 or SCM-70, SRS-50, SRS-60,
SRM-60, SRM-60, SRS-25 or SRM-25 rotary encoder
Any other motor with external Stegmann SCS-Kit 101
or SCK-Kit 101 rotary encoder
Any other motor with external Stegmann SRS660
rotary encoder
Mating MTS molded extension cable for RG connector or integral
Figure 1 on page -11
P cable
Allen-Bradley 2090-CDNFDMP-SXX Figure 2 on page -12
Allen-Bradley 2090-CDNFDMP-SXX Figure 2 on page -12
Allen-Bradley 2090-XXNFMP-SXX Figure 3 on page -12
Allen-Bradley 2090-XXNFMP-SXX Figure 3 on page -12
Allen-Bradley 2090-XXNFMP-SXX Figure 4 on page -12
Allen-Bradley 2090-UXNFDMP-SXX Figure 5 on page -13
Allen-Bradley 2090-XXNFMF-SXX Figure 6 on page -13
Stegmann shielded twisted-pair cable with 12-pin DIN style
Figure 7 on page -13
connector
Stegmann shielded twisted-pair cable with 10-pin MS style
Figure 8 on page -14
connector
Stegmann shielded twisted-pair cable with 8-pin Berg style
Figure 9 on page -14
connector
Is available only with pre-attached Stegmann shielded
Figure 10 on page -14
twisted-pair cable of various lengths
Connection Examples
Figure 1 Linear Sensor connections with MDI RG connector or P integral cable
EXTERNAL
SUPPLY
Rotary Encoder POWER COMMON
Rotary Encoder POWER
Rotary Encoder REFSIN
Rotary Encoder +SIN
Rotary Encoder REFCOS
Rotary Encoder +COS
Rotary Encoder DATA+ (RS485)
Rotary Encoder DATA- (RS485)
Linear Sensor CLOCK+
Linear Sensor CLOCK-
Linear Sensor DATA+
Linear Sensor DATA-
Rotary Encoder REGISTRATION+
Rotary Encoder REGISTRATION-
Linear Sensor REGISTRATION+
Linear Sensor REGISTRATION-
24 Vdc
POWER
COMMON
CHASSIS GND
POWER
RD or BN
WH
MDI Feedback Option Board
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
YE
GN
GY
PK
WH
RD or BN
GN
YE
GY
PK
LINEAR SENSOR
No Connection
7
DC Ground
6
+24 Vdc
5
(-) CLOCK
4
(+) CLOCK
3
(+) DATA
2
(-) DATA
1
Page 12
12 Multi-Device Interface Option Board for PowerFlex® 700S Drives
Connection Examples
Figure 2 Rotary Encoder connections for MPL-A5xx and MPL-Bxxx motors or 1326AB-BXXXX-M2L, -M2KXL, -S2L, and
-S2KXL motors with 2090-CDNFDMP-SXX cable
Rotary Encoder POWER COMMON
Rotary Encoder POWER
Rotary Encoder REFSIN
Rotary Encoder +SIN
Rotary Encoder REFCOS
Rotary Encoder +COS
Rotary Encoder DATA+ (RS485)
Rotary Encoder DATA- (RS485)
Linear Sensor CLOCK+
Linear Sensor CLOCK-
Linear Sensor DATA+
Linear Sensor DATA-
Rotary Encoder REGISTRATION+
Rotary Encoder REGISTRATION-
Linear Sensor REGISTRATION+
Linear Sensor REGISTRATION-
CHASSIS GND
MDI Feedback Option Board
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
WH/OR
OR
BK/WH
BK
WH/RD
RD
GN
WH/GN
BU
WH/BU
BK
BK/WH
RD
WH/RD
GN
WH/GN
OR
WH/OR
BU
WH/BU
ROTARY ENCODER
+SIN
A
REFSIN
B
+COS
C
REFCOS
D
DATA+ (RS-485)
E
DATA- (RS 485)
F
POWER
N
COMMON
P
TS+
R
TS-
S
Figure 3 Rotary Encoder connections for MPL-A5xx and MPL-Bxxx motors or 1326AB-BXXXX-M2L, -M2KXL, -S2L, and
-S2KXL motors with 2090-XXNFMP-SXX cable
Rotary Encoder POWER COMMON
Rotary Encoder POWER
Rotary Encoder REFSIN
Rotary Encoder +SIN
Rotary Encoder REFCOS
Rotary Encoder +COS
Rotary Encoder DATA+ (RS485)
Rotary Encoder DATA- (RS485)
Linear Sensor CLOCK+
Linear Sensor CLOCK-
Linear Sensor DATA+
Linear Sensor DATA-
Rotary Encoder REGISTRATION+
Rotary Encoder REGISTRATION-
Linear Sensor REGISTRATION+
Linear Sensor REGISTRATION-
CHASSIS GND
MDI Feedback Option Board
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
WH/GY
OR
BK/WH
BK
WH/RD
RD
GN
WH/GN
BK
BK/WH
RD
WH/RD
GN
WH/GN
OR
WH/GY
ROTARY ENCODER
+SIN
A
REFSIN
B
+COS
C
REFCOS
D
DATA+ (RS-485)
E
DATA- (RS 485)
F
POWER
N
COMMON
P
TS+
R
TS-
S
Note: Thermal Switch cannot be accessed using 2090-XXNFMP-SXX cable.
Figure 4 Rotary Encoder connections for MPL-A3xx - MPL-A45xx and all MPG series motors with 2090-XXNFMP-SXX cable
Rotary Encoder POWER COMMON
Rotary Encoder POWER
Rotary Encoder REFSIN
Rotary Encoder +SIN
Rotary Encoder REFCOS
Rotary Encoder DATA+ (RS485)
Rotary Encoder DATA- (RS485)
Rotary Encoder REGISTRATION+
Rotary Encoder REGISTRATION-
Linear Sensor REGISTRATION+
Linear Sensor REGISTRATION-
Rotary Encoder +COS
Linear Sensor CLOCK+
Linear Sensor CLOCK-
Linear Sensor DATA+
Linear Sensor DATA-
CHASSIS GND
MDI Feedback Option Board
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
WH/GY
GY
BK/WH
BK
WH/RD
RD
GN
WH/GN
BK
BK/WH
RD
WH/RD
GN
WH/GN
GY
WH/GY
ROTARY ENCODER
+SIN
A
REFSIN
B
+COS
C
REFCOS
D
DATA+ (RS-485)
E
DATA- (RS 485)
F
POWER
N
COMMON
P
TS+
R
TS-
S
Note: Thermal Switch cannot be accessed using 2090-XXNFMP-SXX cable.
Page 13
Multi-Device Interface Option Board for PowerFlex® 700S Drives 13
Connection Examples
Figure 5 Rotary Encoder connections for MPL-A3xx - MPL-A45xx and all MPG series motors with 2090-UXNFDMP-SXX cable
Rotary Encoder POWER COMMON
Rotary Encoder POWER
Rotary Encoder REFSIN
Rotary Encoder +SIN
Rotary Encoder REFCOS
Rotary Encoder +COS
Rotary Encoder DATA+ (RS485)
Rotary Encoder DATA- (RS485)
Linear Sensor CLOCK+
Linear Sensor CLOCK-
Linear Sensor DATA+
Linear Sensor DATA-
Rotary Encoder REGISTRATION+
Rotary Encoder REGISTRATION-
Linear Sensor REGISTRATION+
Linear Sensor REGISTRATION-
CHASSIS GND
MDI Feedback Option Board
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
WH/GY
GY
BK/WH
BK
WH/RD
RD
BU
WH/BU
GN
WH/GN
BK
BK/WH
RD
WH/RD
GN
WH/GN
GY
WH/GY
BU
WH/BU
ENCODER
A
+SIN
B
REFSIN
C
+COS
D
REFCOS
E
DATA+ (RS-485)
F
DATA- (RS 485)
K
POWER
L
COMMON
R
TS+
S
TS-
Figure 6 HPK-Series motors with 2090-XXNFMF-SXX cable
Rotary Encoder POWER COMMON
Rotary Encoder POWER
Rotary Encoder REFSIN
Rotary Encoder +SIN
Rotary Encoder REFCOS
Rotary Encoder +COS
Rotary Encoder DATA+ (RS485)
Rotary Encoder DATA- (RS485)
Linear Sensor CLOCK+
Linear Sensor CLOCK-
Linear Sensor DATA+
Linear Sensor DATA-
Rotary Encoder REGISTRATION+
Rotary Encoder REGISTRATION-
Linear Sensor REGISTRATION+
Linear Sensor REGISTRATION-
CHASSIS GND
MDI Feedback Option Board
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
WH/GY
OR
BK/WH
BK
WH/RD
RD
GN
WH/GN
Note: Thermal Switch cannot be accessed using 2090-XXNFMP-SXX cable.
Figure 7 Stegmann shielded twisted-pair cable with 12-pin DIN style connector
Rotary Encoder POWER COMMON
Rotary Encoder POWER
Rotary Encoder REFSIN
Rotary Encoder +SIN
Rotary Encoder REFCOS
Rotary Encoder +COS
Rotary Encoder DATA+ (RS485)
Rotary Encoder DATA- (RS485)
Linear Sensor CLOCK+
Linear Sensor CLOCK-
Linear Sensor DATA+
Linear Sensor DATA-
Rotary Encoder REGISTRATION+
Rotary Encoder REGISTRATION-
Linear Sensor REGISTRATION+
Linear Sensor REGISTRATION-
CHASSIS GND
MDI Feedback Option Board
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
BU
RD
BN
WH
BK
PK
GY
GN
BK
BK/WH
RD
WH/RD
GN
WH/GN
OR
WH/GY
RD
BU
PK
GN
BN
WH
GY
BK
ENCODER
+SIN
A
REFSIN
B
C
+COS
REFCOS
D
DATA+ (RS-485)
E
DATA- (RS 485)
F
POWER
N
COMMON
P
TS+
R
TS-
S
ROTARY ENCODER
POWER
12
N/C
11
POWER COMMON
10
SHIELD
9
+COS
8
DATA- (RS 485)
7
REFSIN
6
+SIN
5
N/C
4
N/C
3
DATA+ (RS 485)
2
REFCOS
1
Page 14
14 Multi-Device Interface Option Board for PowerFlex® 700S Drives
Connection Examples
Figure 8 Rotary Encoder connections with Stegmann shielded twisted-pair cable and 10-pin MS style connector
ROTARY ENCODER
POWER
A
POWER COMMON
B
REFSIN
C
REFCOS
D
DATA+ (RS 485)
E
DATA- (RS 485)
F
+SIN
G
+COS
H
N/C
I
SHIELD
J
Rotary Encoder POWER COMMON
Rotary Encoder POWER
Rotary Encoder REFSIN
Rotary Encoder +SIN
Rotary Encoder REFCOS
Rotary Encoder +COS
Rotary Encoder DATA+ (RS485)
Rotary Encoder DATA- (RS485)
Linear Sensor CLOCK+
Linear Sensor CLOCK-
Linear Sensor DATA+
Linear Sensor DATA-
Rotary Encoder REGISTRATION+
Rotary Encoder REGISTRATION-
Linear Sensor REGISTRATION+
Linear Sensor REGISTRATION-
CHASSIS GND
MDI Feedback Option Board
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
BU
RD
BN
WH
BK
PK
GY
GN
RD
BU
BN
BK
GY
GN
WH
PK
Figure 9 Rotary Encoder connections with Stegmann shielded twisted-pair cable and 8-pin Berg style connector
ROTARY ENCODER
1
POWER
2
POWER COMMON
3
REFSIN
4
REFCOS
5
DATA+ (RS 485)
6
DATA- (RS 485)
7
+SIN
8
+COS
Rotary Encoder POWER COMMON
Rotary Encoder POWER
Rotary Encoder REFSIN
Rotary Encoder +SIN
Rotary Encoder REFCOS
Rotary Encoder +COS
Rotary Encoder DATA+ (RS485)
Rotary Encoder DATA- (RS485)
Linear Sensor CLOCK+
Linear Sensor CLOCK-
Linear Sensor DATA+
Linear Sensor DATA-
Rotary Encoder REGISTRATION+
Rotary Encoder REGISTRATION-
Linear Sensor REGISTRATION+
Linear Sensor REGISTRATION-
CHASSIS GND
MDI Feedback Option Board
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
BU
RD
BN
WH
BK
PK
GY
GN
RD
BU
BN
BK
GY
GN
WH
PK
Figure 10 Rotary Encoder connections with Stegmann pre-attached shielded twisted-pair cable
Rotary Encoder POWER COMMON
Rotary Encoder POWER
Rotary Encoder REFSIN
Rotary Encoder +SIN
Rotary Encoder REFCOS
Rotary Encoder +COS
Rotary Encoder DATA+ (RS485)
Rotary Encoder DATA- (RS485)
Rotary Encoder REGISTRATION+
Rotary Encoder REGISTRATION-
Linear Sensor REGISTRATION+
Linear Sensor REGISTRATION-
Linear Sensor CLOCK+
Linear Sensor CLOCK-
Linear Sensor DATA+
Linear Sensor DATA-
CHASSIS GND
MDI Feedback Option Board
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
BU
RD
BN
WH
BK
PK
GY
GN
BU
RD
BN
WH
BK
PK
GY
GN
POWER COMMON
POWER
REFSIN
+SIN
REFCOS
+COS
DATA+ (RS 485)
DATA- (RS 485)
ROTARY ENCODER
Page 15
Connection Examples
Figure 11 Registration Sensor connection
Multi-Device Interface Option Board for PowerFlex® 700S Drives 15
EXTERNAL
12 or 24 Vdc
POWER
SUPPLY
Rotary Encoder POWER COMMON
Rotary Encoder POWER
Rotary Encoder REFSIN
Rotary Encoder +SIN
Rotary Encoder REFCOS
Rotary Encoder +COS
Rotary Encoder DATA+ (RS485)
Rotary Encoder DATA- (RS485)
Linear Sensor CLOCK+
Linear Sensor CLOCK-
Linear Sensor DATA+
Linear Sensor DATA-
Rotary Encoder REGISTRATION+
Rotary Encoder REGISTRATION-
Linear Sensor REGISTRATION+
Linear Sensor REGISTRATION-
POWER
COMMON
CHASSIS GND
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
Step 9: Install the Phase II Control Cassette Covers
MDI Feedback Option Board
Rotary
Registration Sensor
Powe r+
Common
Linear
Registration Sensor
Powe r+
Common
In order to install the Phase II Control Cassette in the drive, you must first
install the covers.
Installing the Phase II Cassette Covers
Installing the Side Covers
Task Description
Secure the rear cover to the cassette with three
A
screws.
Secure the front cover to the cassette with two
B
screws.
B
Proper tightening torque
for reassembly is 6
lb.•in.
=
A
Page 16
16 Multi-Device Interface Option Board for PowerFlex® 700S Drives
Install the Phase II Control Cassette
A
B
Frame 1 - 6 Size Drives
Task Action
C
Slide the control cassette onto the mounting bracket.
A
Tighten the screws on the face of the cassette.
B
Connect the cables at the ends that connect to the main
C
Control board.
=
BR1
B
R
2
D
C+
D
C
-
PE
U/T1
V/T2
W/T3
R/L1
L2
Frame 9 - 13 Size Drives
Task Description
Slide the cassette onto the mounting bracket.
A
Tighten the screws on the face of the cassette.
A
B
B
Swing the Control Assembly in toward the control frame.
C
Tighten the captive screw.
D
Plug any I/O and communications cables in to the Control Assembly.
E
Attention: Hazard of permanent eye damage exists when
using optical transmission equipment. This product emits
intense light and invisible radiation. Do not look into fiber-optic
!
ports or fiber-optic cable connectors.
Important: Minimum inside bend radius for SynchLink and ControlNet
F
fiber-optic cable is 25.4 mm (1 in.). Any bends with a shorter inside
radius can permanently damage the fiber-optic cable. Signal
attenuation increases with decreased inside bend radii.
Unplug any fiber optic ControlNet and SynchLink cables from the
Control Assembly.
C
D
Page 17
Multi-Device Interface Option Board for PowerFlex® 700S Drives 17
Step 10: Document the Change
Document the installation of the MDI option board on the Field Installed
Options label. Use the blank line if you are installing the MDI option board
in a drive that was manufactured without it.
Frame 1 - 6 Size Drives
FIELD INSTALLED OPTIONS
Firmware #: Date
#: Date
Firmware
20-HIM
HIM
28-IO20-COMM20B_-DB1-
I/O
COM Module
Internal Dynamic Brake
Firmware #: Date
Firmware
20-HIM
28-IO20-COMM20B_-DB1-
TIP: Use packing material from new MDI option board to return the
replaced MDI option board
Frame 9 - 13 Size Drives
FIELD INSTALLED OPTIONS
#: Date
HIM
I/O
COM Module
Internal Dynamic Brake
Frame 9
FIELD INSTALLED OPTIONS
Firmware #: Date
#: Date
Firmware
HIM
20-HIM
I/O
28-IO-
COM Module
20-COMM-
Internal Dynamic Brake
20B_-DB1-
Frames 10 & 11
FIELD INSTALLED OPTIONS
Firmware #: Date
#: Date
Firmware
20-HIM
HIM
28-IO-
I/O
COM Module
20-COMM-
Internal Dynamic Brake
20B_-DB1-
FIELD INSTALLED OPTIONS
Firmware #: Date
#: Date
Firmware
20-HIM
28-IO20-COMM20B_-DB1-
HIM
I/O
COM Module
Internal Dynamic Brake
Page 18
18 Multi-Device Interface Option Board for PowerFlex® 700S Drives
Step 11: Install the Drive Cover(s)
Phase I Drives Frames 1 - 6
The procedure for installing the covers on Phase I drives, frames 1 - 6, is the
reverse of removal. Refer to Remove the Drive Cover(s)
on page 3.
Phase II Drives Frames 1 - 6
The procedure for installing the covers on Phase II drives, frames 1 - 6, is
the reverse of removal. Refer to Remove the Drive Cover(s)
on page 3.
Frame 9 Size Drives
The procedure for installing covers on frame 9 size drives is the reverse of
removal. Refer to Frame 9 Size Drives
on page 4.
Frame 10 - 13 Size Drives
The procedure for installing covers on frame 10 - 13 size drives is the
reverse of removal. Refer to Frame 10 - 13 Size Drives
on page 4.
Specifications
MDI Option Board Specifications
Consideration Description
Rotary Encoder Voltage Supply 11.5V dc @ 130 mA
Rotary Encoder Hi-Resolution
Feedback
Rotary Encoder Maximum Cable
Length
Rotary Encoder RS-485 Interface The MDI Option board obtains the following information via the
Registration Inputs high speed 12-24V dc sinking digital inputs
Customer-I/O plug (P1) Allen-Bradley PN: S94274917
Sine/Cosine 1V P-P Offset 2.5
90m (295 ft.)
Hiperface RS-485 interface shortly after power-up:
• Address
• Command Number
• Mode
• Number of turns
• Number of Sine/Cos cycles
• Checksum
Weidmuller PN: 67601782
Page 19
Multi-Device Interface Option Board for PowerFlex® 700S Drives 19
Supported Linear Sensors
Important:Only one Linear Sensor can be installed at a time.
Temposonics Linear Sensors
Temposonics® R-Series Linear sensors with MTS® part numbers ending in
1S2G1102 work with the MDI Option.
Part Number
Character Characteristic
1 Input Voltage = +24V dc
S SSI output
2 Data Length = 24 Bits
G Output Format = Gray Code
1 Resolution = 0.005 mm
1 Performance = Standard
02 Scale Orientation = Forward-acting Synchronized
Temposonics® is a registered trademark of MTS Systems Corporation.
Stahltronic Linear Sensor
Stahltronic WCS Position Encoding System works with the MDI Option.
Characteristic
Input Voltage = +24V dc
SSI output
Data Length = 19 Bits
Output Format = Binary or Gray Code
Resolution = 0.80 mm
Supported Rotary Encoders
Please note that encoders must be ordered as "Single Ended". This will
ensure that the RS-485 channel has the proper termination network installed
at the factory.
Model Resolution Comment
SINCOS® SCS-60, SCS-70,
SCM-60, and SCM-70
SINCOS® SCS-KIT-101 and
SCM-KIT-101
SINCOS® SRS-50, SRS-60,
SRM-50, and SRM-60
SINCOS® SRS/M 25 1024 sine cycles per revolution SRS25 and SRM25 have built-in
SINCOS® SRS660 1024 sine cycles per revolution Hollow-shaft up to 14 mm diameter
SINCOS® SHS-170 512 sine cycles per revolution. While the software supports this
512 sine cycles per revolution. SCM-60 and SCM-70 have built-in
mechanical turns counter.
1024 sine cycles per revolution. SCM-60 and SCM-70 have built-in
mechanical turns counter.
1024 sine cycles per revolution. SRM-50 and SRM-60 have built-in
mechanical turns counter.
mechanical turns counter. IP65
Protection Class. Size 25 square
flange mounting.
encoder, the SHS-170 draws
excessive current and should only be
used with an external power supply.
SINCOS®, SINCODER® and LINCODER® are registered trademarks of Stegmann Inc.
Page 20
A
A
www.rockwellautomation.com
Power, Control and Information Solutions Headquarters
mericas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444
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Publication 20D-IN004B-EN-P - May 2008 P/N 314350-P01
Supersedes 20D-IN004A-EN-P – August 2005 Copyright © 2008 Rockwell Automation. All rights reserved. Printed in USA.
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