Rockwell Automation 20D-MDI-C1 User Manual

Installation Instructions
Logix Expansion Board for DriveLogix™5730
ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing
!
any work on the drive. Measure the DC bus voltage at the +DC & –DC terminals of the Power Terminal Block. The voltage must be zero.
ATTENTION: HOT surfaces can cause severe burns. Do not touch the heatsink surface during operation of the drive. After
!
disconnecting power allow time for cooling.
ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control
!
precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic Damage” or any other applicable ESD protection handbook.

What This Kit Contains

Tools That You Need

Verify that your kit contains the items listed in the following table. If your kit does not contain the correct items, contact your Allen-Bradley sales representative.
Quantity: Description
1 DriveLogix5730 Expansion Board
4Screws
Phillips® screwdriver for M3 screws
Standard (flat blade) screwdriver
Phillips® is a registered trademark of Phillips Screw Company
2 Logix Expansion Board for DriveLogix™5730

What You Need to Do

To install the DriveLogix5730 Expansion Board:
Step 1: Remove power from the drive
Step 2: Open the main drive door
Step 3: Remove the control cassette from the drive
Step 4: Remove the outside covers from the control cassette
Step 5: Remove the old DriveLogix5730 Expansion Board
To install the DriveLogix5730 Expansion Board:
Step 6: Install the new DriveLogix5730 Expansion Board
Step 7: Install and configure other options which require the
DriveLogix5730 Expansion Board
Step 8: Replace the covers and control cassette
Step 9: Document revision changes
To return a replaced DriveLogix5730 Expansion Board, use packing material from the new Expansion Board.

Step 1: Removing Power from the Drive

Logix Expansion Board for DriveLogix™5730 3
ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing
!
any work on the drive. Measure the DC bus voltage at the +DC & –DC terminals of the Power Terminal Block. The voltage must be zero.
Remove power before making or breaking cable connections. When you remove or insert a cable connector with power applied, an electrical arc may occur. An electrical arc can cause personal injury or property damage by:
sending an erroneous signal to your system’s field devices, causing unintended machine motion
causing an explosion in a hazardous environment
Electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical resistance.
Task Description
Turn off and lock out input power. Wait five minutes.
A
Verify that there is no voltage at the drive’s input power terminals.
B
Measure the DC bus voltage at the +DC & -DC terminals on the
C
C
Power Terminal Block. The voltage must be zero.
L1 L2 L3
I
O
4 Logix Expansion Board for DriveLogix™5730

Step 2: Opening Door Over Power Structure and Main Control Board

Frames 1-4
Locate the slot in the upper left corner. Slide
the locking tab up and swing the cover open.
Special hinges allow cover to move away from
drive and lay on top of adjacent drive (if
present).
Frame 5
Slide the locking tab up, loosen the right-hand
cover screw and remove.
Frame 6
Loosen 2 screws at bottom of drive cover.
Carefully slide bottom cover down & out.
Loosen the 2 screws at top of cover and
remove.

Step 3: Removing the Control Cassette from Drive

B
BR1
B
R
2
D
C
+
D
C
-
PE
U/T1
V/T2
W/T3
R/L1
L2
C
B
A
Task Description
Disconnect the cables that connect to the main board
A
Loosen screws on face of cassette
B
Remove the cassette
C
C
=

Step 4: Removing the Outside Covers from the Control Cassette

Logix Expansion Board for DriveLogix™5730 5
Task Description
Loosen screws on face of front cover and remove
A
the cover
Loosen screws on side of rear cover and remove
B
the cover

Step 5: Removing the DriveLogix5730 Expansion Board

A
B
Skip this step if you are installing a new DriveLogix5730 Expansion Board on a drive that does not already have one.
Proper tightening torque for
reassembly is 7-10 lb.-in.
=
Task Description
Remove screws
A
Remove DriveLogix5730 Expansion Board from the
B
Main Control Board
=
A
A
B
A
A
6 Logix Expansion Board for DriveLogix™5730

Step 6: Installing the DriveLogix5730 Expansion Board

Task Description
Align connector on DriveLogix5730 Expansion
A
Board with connector on Main Control Board
Place DriveLogix5730 Expansion Board on the
B
Main Control Board
Install and tighten screws (7-10 lb.-in.)
C
C
=
A
C

Step 7: Installing and Configuring the Options Which Require the DriveLogix5730 Expansion Board

B
Referring to the documentation for the options, install them. Allen-Bradley publications are available on the internet at www.rockwellautomation.com/literature.
Document Publication Number
Compact I/O Cable for DriveLogix5730 Controller 20D-IN008
ControlNet Communications Daughtercard (coax) Installation Instructions
ControlNet Communications Daughtercard (fiber) Installation Instructions
EtherNet/IP Communications Daughtercard Installation Instructions
DeviceNet Communications Daughtercard Installation Instructions
C
C
C
1788-IN002
1788-IN005
1788-IN054
1788-IN053

Step 8: Replacing the Covers and Control Cassette

The procedure for replacing the covers and control cassette is the reverse of removing these components. Refer to Step 4: Removing the Outside Covers
from the Control Cassette on page 5 and Step 3: Removing the Control Cassette from Drive on page 4.
Logix Expansion Board for DriveLogix™5730 7

Step 9: Documenting Revision Changes

Document drive revisions on the “Field Installed Options” tag. Use the blank line if you are installing the DriveLogix5730 Expansion Board in a drive that was manufactured without it.
FIELD INSTALLED OPTIONS
Firmware #: Date
#: Date
Firmware
20-HIM
HIM
28-IO-
I/O 20-COMM­20B_-DB1-
COM Module
Internal Dynamic Brake
TIP: Use packing material from new DriveLogix5730 Expansion Board to return the replaced DriveLogix5730 Expansion Board
Publication 20D-IN013A-EN-P - August 2004 P/N 342550-P01
Copyright © 2004 Rockwell Automation. All rights reserved. Printed in USA.
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