Rockwell Automation 20D-700S User Manual

Installation Instructions

PowerFlex 700S Adjustable Frequency Drive - Phase II Control

Frames 1…6

0.75…132 kW (1…200 Hp)

Introduction

This document explains the 5 primary steps for mechanical installation and for connecting incoming power, the motor, and basic I/O to the PowerFlex® 700S adjustable frequency AC drive with Phase II control.

The information provided is intended for qualified installers only.

The Additional Resources section on page 5 Automation publications that provide detailed drive information from wiring and grounding recommendations to troubleshooting and repair.

ATTENTION: This product contains a 3V Lithium battery if the DriveLogix Controller option board is installed. Perchlorate Material - special handling may apply. See www.dtsc.ca.gov/hazardouswaste/perchlorate

is a directory of Rockwell

Publication 20D-IN024C-EN-P - July 2013

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

2 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Table of Contents

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Step 1: Read the General Precautions

Qualified Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Personal Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Product Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Class 1 LED Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Step 2: Prepare for Installation

Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Drive Rating to Frame Size Cross References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

CE Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Common Bus and Precharge Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Operating Conditions and Temperatures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Minimum Mounting Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Approximate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Step 3: Lift and Mount the Drive

Drive Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Attaching the Lifting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Step 4: Power Wiring

Grounding Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Shield Termination - SHLD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Unbalanced, Ungrounded or Resistive Grounded Distribution Systems . . . . . . 26

RFI Filter Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Power Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

AC Input Phase Selection (Frames 5 and 6 Only) . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Selecting/Verifying Fan Voltage (Frames 5 and 6 Only) . . . . . . . . . . . . . . . . . . . . . 34

Important Common Bus (DC Input) Application Notes . . . . . . . . . . . . . . . . . . . 36

Auxiliary Control Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Accessing the Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Power Wire Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Power Terminal Block Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Dynamic Brake Resistor Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Using Input/Output Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Using PowerFlex 700S Drives with Regenerative Power Units . . . . . . . . . . . . . . . 43

Regenerative Unit to Drive Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Fusing and Circuit Breakers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 3

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Step 5: Control and I/O Wiring

Control and I/O Wiring Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Main Control Board DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Hardware Enable Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

I/O Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

I/O Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

DriveLogix 5730 Controller Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

DriveGuard® Safe Torque Off with Second Encoder Option . . . . . . . . . . . . . . . . 61

Second Encoder Feedback Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Stegmann Hi-Resolution Encoder Feedback Option . . . . . . . . . . . . . . . . . . . . . . . 64

Resolver Feedback Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Multi-Device Interface (MDI) Feedback Option. . . . . . . . . . . . . . . . . . . . . . . . . . . 73

4 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Additional Resources

These documents contain additional information concerning related products from Rockwell Automation.

Resource Description

PowerFlex 700S Drives with Phase II Control Programming Manual, publication 20D-PM001

PowerFlex 7-Class HIM (DPI) Quick Reference, publication 20HIM-QR001

PowerFlex 700S Drives with Phase II Control Reference Manual, publication PFLEX-RM003

DriveLogix5730 Controller for PowerFlex 700S Drives with Phase II Control User Manual, publication 20D-UM003

DriveGuard® Safe-Off Option for PowerFlex 700S Drives with Phase II Control, publication 20D-UM007

Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001

PowerFlex AC Drives in Common Bus Configurations, publication DRIVES-AT002

Safety Guidelines for the Ap plication, Installation and Maintenance of Solid State Control, publication SGI-1.1

A Global Reference Guide for Reading Schematic Diagrams, publication 100-2.10

Guarding Against Electrostatic Damage, publication 8000-4.5.2

Product Certifications website, http://www.ab.com

Provides the following detailed information:

• Drive start-up instructions

• Parameters and programming

• Faults, alarms, and troubleshooting

• Human Interface Module (HIM) Operation Instructions

Provides a quick reference guide for using the PowerFlex 7Class HIM.

Provides detailed control functions and application programming examples.

Provides instructions for developing DriveLogix controller projects.

Provides information and instructions for properly planning for and installing the DriveGuard Safe Torque Off option board.

Provides basic information needed to properly wire and ground PWM AC drives.

Provides basic information needed to properly wire and ground PWM AC drives using a common DC bus.

Provides general guidelines for the application, installation, and maintenance of solid-state control.

Provides a simple cross-reference of common schematic/ wiring diagram symbols used throughout various parts of the world.

Provides practices for guarding against Electrostatic damage (ESD)

Provides declarations of conformity, certificates, and other certification details.

You can view or download publications at

http://www.rockwellautomation.com/literature/

. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 5

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Step 1: Read the General Precautions

ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or

implement the installation, startup and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.

ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before per forming any work on the drive. Measure the DC bus voltage at the +DC and –DC terminals of the Power Terminal Block (refer to page 40 location). The voltage must be zero.

ATTENTION: Hazard of personal injury or equipment damage exists when using bipolar input sources. Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction. Use speed command parameters to help reduce input source sensitivity.

ATTENTION: Risk of injury or equipment damage exists. DPI or SCANport host products must not be directly connected together via 1202 cables. Unpredictable behavior can result if two or more devices are connected in this manner.

Qualified Personnel

Personal Safety

for

ATTENTION: The drive start/stop/enable control circuitry includes solid state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exists, an additional hardwired stop circuit may be required to remove the AC line to the drive. An auxiliary braking method may be required.

ATTENTION: Hazard of personal injury or equipment damage due to unexpected machine operation exists if the drive is configured to automatically issue a Start or Run command. Do not use these functions without considering applicable local, national and international codes, standards, regulations or industry guidelines.

ATTENTION: Parameters 365 [Encdr0 Loss Cnfg] - 394 [VoltFdbkLossCnfg] let you determine the action of the drive in response to operating anomalies. Precautions should be taken to be sure that the settings of these parameters do not create hazards of personal injury or equipment damage.

ATTENTION: Parameters 383 [SL CommLoss Data] - 392 [NetLoss DPI Cnfg] let you determine the action of the drive if communications are disrupted. You can set these parameters so the drive continues to run. Precautions should be taken to ensure the settings of these parameters do not create hazards of personal injury or equipment damage.

ATTENTION: This product contains a 3V Lithium battery if the DriveLogix Controller option board is installed. Perchlorate Material special handling may apply. See www.dtsc.ca.gov/hazardouswaste/perchlorate

6 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Product Safety

ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or

application errors such as under sizing the motor, incorrect or inadequate AC supply, or excessive surrounding air temperatures may result in malfunction of the system.

ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference Guarding Against Electrostatic Damage, publication 8000-4.5.2 or any other applicable ESD protection handbook.

ATTENTION: Configuring an analog input for 0-20 mA operation and driving it from a voltage source could cause component damage. Verify proper configuration prior to applying input signals.

ATTENTION: A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage. The drive is designed to use control input signals that will start and stop the motor. If an input device is used, operation must not exceed one cycle per minute or drive damage will occur.

Class 1 LED Product

ATTENTION: Hazard of permanent eye damage exists when using optical transmission equipment. This product emits intense

light and invisible radiation. Do not look into module ports or fiber optic cable connectors.

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 7

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Step 2: Prepare for

Catalog Number Explanation

Installation

Position

1-3 4 5-7 8 9 10 11 12 13 14 15 16 17

20D D 2P1 A 0 E Y N A N A N E

abcdefghijklm

Drive

Code Type

20D PowerFlex 700S

Voltage Rating

Code Voltage Ph. Prechg.

B §

240V AC

C §

400V AC

D §

480V AC

E ♣ §

♣ Note: CE Certication testing has not been

performed on 600V class drives, Frames 1…4.

Frames 5 & 6 only.

§ For DC input on Frames 1…4, use the

corresponding AC input code B, C, D, or E.

600V AC

690V AC

540V DC

650V DC

810V DC

932V DC

325V DC

540V DC

650V DC

810V DC

932V DC

3 (6 pulse)

ND Rating

208/240V, 60Hz Input

Code

4P2

6P8

9P6

015

022

028

042

052

070

080

104

130

154

192

260

208V

Amps

17.5

25.3

32.2

48.3

78.2

120

130

177

221

260

4.8

7.8

240V

Amps

4.2

6.8

9.6

15.3

104

130

154

192

260

1.0

2.0

3.0

5.0

7.5

100

Frame

ND Rating

400V, 50 Hz Input

Code Amps kW

2P1

3P5

5P0

8P7

011

015

022

030

037

043

056

072

085

105

125

170

205

260

2.1

3.5

5.0

8.7

11.5

15.4

105

125

170

205

260

0.75

1.5

2.2

4.0

5.5

7.5

18.5

110

132

ND Rating

480V, 60 Hz Input

Code Amps Hp

2P1

3P4

5P0

8P0

011

014

022

027

034

040

052

065

077

096

125

156

180

248

2.1

3.4

125

156

180

248

1.0

2.0

3.0

5.0

7.5

100

125

150

200

Frame

Code Amps Hp

1P7

2P7

3P9

6P1

9P0

011

017

022

027

032

041

052

062

077

099

125

144

♣ Note: CE Certication testing has not been

performed on 600V class drives Frames 1…4.

Code Amps kW

052

060

082

098

119

142

Code

Code Operator Interface

0 Blank Cover

3 Full Numeric LCD

ND Rating

600V, 60 Hz Input

1.7

2.7

3.9

6.1

125

144

ND Rating

690V, 50 Hz Input

119

142

Enclosure

Description

IP20, NEMA Type 1

with Conformal Coat

HIM

♣

7.5

100

125

150

110

132

Frame

8 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Feedback

Code Option

Standard (Incremental Encoder)

Resolver

Stegmann Hi-Resolution Encoder

Multi-Device Interface

2nd Encoder

Safe-O (w/2nd Encoder)

Expanded cassette required.

One encoder interface included with base drive.

Additional Cong.

Code Description

E Phase II Control

K Phase II DriveLogix5730

Phase II DriveLogix5730

w/EtherNet/IP

This is an embedded EtherNet/IP option that is

only available with DriveLogix5730.

Stegmann Hi-Res Enc. (w/2nd Encoder)

Stegmann Hi-Res Enc. (w/Safe-O)

Documentation

Code Documents

N No Documentation

Brake

Code w/Brake IGBT ‡

seYY

oNN

‡ Brake IGBT is standard on Frames 1…3 and

optional on Frames 4…9 ONLY.

Brake Resistor

Code w/Resistor

Y Ye s

oNN

Not available for Frame 3 drives or larger.

English ManualE

Comm Slot

Code Version

N None

C DPI ControlNet (Coax)

D DPI DeviceNet

E DPI EtherNet/IP

1 DriveLogix ControlNet (Coax)

DriveLogix ControlNet Redundant

(Coax)

3 DriveLogix ControlNet (Fiber)

DriveLogix ControlNet Redundant

(Fiber)

5 DriveLogix DeviceNet (Open Conn.)

6 DriveLogix EtherNet/IP

Emission

Code

CE Filter ♣

CM Choke

♣ Note: CE Certication testing has not been

performed on 600V class drives Frames 1…4.

Ye sYe s

du/dt Filter

Control Options

Code Cassette

Phase II Contol available only.

Logix Expansion Synchlink

No Expanded

Slim

No ExpandedYes

Yes ExpandedNo

Yes ExpandedYes

NoN/A

SlimYesN/A

Frames 1...9 only.

Catalog Number Explanation, Continued

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 9

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Drive Rating to Frame Size Cross References

Table 1 - 208/240 Volt AC Input, Six Pulse Drives

208V AC Input Cat. No. Normal Duty

20DB4P2 0.75 0.55 20DB4P2 1 0.75 1 20DB6P8 1.5 1.1 20DB6P8 2 1.5 1 20DB9P6 2.2 1.5 20DB9P6 3 2 1 20DB015 4.0 3.0 20DB015 5 3 1 20DB022 5.5 4.0 20DB022 7.5 5 1 20DB028 7.5 5.5 20DB028 10 7.5 2 20DB042 11 7.5 20DB042 15 10 3 20DB052 15 11 20DB052 20 15 3 20DB070 18.5 15 20DB070 25 20 4 20DB080 22 18.5 20DB080 30 25 4 20DB104 30 22 20DB104 40 30 5 20DB130 37 30 20DB130 50 40 5 20DB154 45 37 20DB154 60 50 6 20DB192 55 45 20DB192 75 60 6 20DB260 66 55 20DB260 100 75 6

(1) The drive must be programmed to this voltage.

(1)

kW Rating

Heavy Duty kW Rating

240V AC Input Frame Cat. No. Normal Duty

Hp Rating

Heavy Duty Hp Rating

Size

Table 2 - 400/480 Volt AC Input, Six Pulse Drives

400V AC Input 480V AC Input Frame Cat. No. Normal Duty kW

Rating

20DC2P1 0.75 0.55 20DD2P1 1.0 0.75 1 20DC3P5 1.5 1.1 20DD3P4 2.0 1.5 1 20DC5P0 2.2 1.5 20DD5P0 3.0 2.0 1 20DC8P7 4.0 3.0 20DD8P0 5.0 3.0 1 20DC011 5.5 4.0 20DD011 7.5 5.0 1 20DC015 7.5 5.5 20DD014 10 7.5 1 20DC022 11 7.5 20DD022 15 10 1 20DC030 15 11 20DD027 20 15 2 20DC037 18.5 15 20DD034 25 20 2 20DC043 22 18.5 20DD040 30 25 3 20DC056 30 22 20DD052 40 30 3 20DC072 37 30 20DD065 50 40 3 20DC085 45 37 20DD077 60 50 4 20DC105 55 45 20DD096 75 60 5 20DC125 55 45 20DD125 100 75 5 20DC140 75 55 20DC170 90 75 20DD156 125 100 6 20DC205 110 90 20DD180 150 125 6 20DC260 132 110 20DD248 200 150 6

Heavy Duty kW Rating

Cat. No. Normal Duty

Hp Rating

Heavy Duty Hp Rating

Size

Table 3 - 600/690 Volt AC Input, Six Pulse Drives

600V AC Input 690V AC Input Frame Cat. No. Normal Duty Hp

Rating

20DE1P7 1.0 0.75 20DE2P7 2.0 1.5 20DE3P9 3.0 2.0 20DE6P1 5.0 3.0 20DE9P0 7.5 5.0

Heavy Duty Hp Rating

Cat. No. Normal Duty

kW Rating

Heavy duty kW Rating

Size

1 1 1 1 1

10 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

600V AC Input 690V AC Input Frame Cat. No. Normal Duty Hp

Rating

20DE011 10 7.5 1 20DE017 15 10 20DE022 20 15 2 20DE027 25 20 20DE032 30 25 20DE041 40 30 20DE052 50 40 3 20DE062 60 50 4

20DE077 75 60 20DF082 75 55 5 20DE099 100 75 20DF098 90 75 5 20DE125 125 100 20DF119 110 90 6 20DE144 150 125 20DF142 132 110 6

Heavy Duty Hp Rating

Cat. No. Normal Duty

kW Rating

20DF052 45 37.5 5 20DF060 55 45 5

Heavy duty kW Rating

Size

2 3 3

Table 4 - 325 Volt DC Input, Six Pulse Drives

325V DC input Frame Cat. No. Normal Duty

Hp Rating

20DB015 5.0 3.0 1 20DB022 7.5 5.0 1 20DB028 10 7.5 2 20DB042 15 10 3 20DB052 20 15 3 20DB070 25 20 4 20DB080 30 25 4 20DN104 40 30 5 20DN130 50 40 5 20DN154 60 50 6 20DN192 75 60 6 20DN260 100 75 6

Heavy Duty Hp Rating

Size

Table 5 - 540/650 Volt DC Input Drives

540V DC Input 650V DC Input Frame Cat. No. Normal Duty kW

Rating

20DC3P5 1.5 1.1 20DD2P1 1.0 0.75 1 20DC5P0 2.2 1.5 20DD3P4 2.0 1.5 1 20DC8P7 4.0 3.0 20DD5P0 3.0 2.0 1 20DC011 5.5 4.0 20DD8P0 5.0 3.0 1 20DC015 7.5 5.5 20DD011 7.5 5.0 1 20DC022 11 7.5 20DD014 10 7.5 1

20DC030 15 11 20DD027 20 15 2 20DC037 18.5 15 20DD034 25 20 2 20DC043 22 18.5 20DD040 30 25 3 20DC056 30 22 20DD052 40 30 3 20DC072 37 30 20DD065 50 40 3 20DC085 45 37 20DD077 60 50 4 20DH105 55 45 20DJ096 75 60 5 20DH125 55 45 20DJ125 100 75 5 20DH140 75 55

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 11

Heavy Duty kW Rating

Cat. No. Normal Duty

HP Rating

20DD022 15 10 1

Heavy Duty HP Rating

Size

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

540V DC Input 650V DC Input Frame Cat. No. Normal Duty kW

Rating

20DH170 90 75 20DJ156 125 100 6 20DH205 110 90 20DJ180 150 125 6 20DH260 132 110 20DJ248 200 150 6

Heavy Duty kW Rating

Cat. No. Normal Duty

HP Rating

Heavy Duty HP Rating

Size

Table 6 - 810/932 Volt DC Input Drives

810V DC Input 932V DC Input Frame Cat. No. Normal Duty Hp

Rating

20DE1P7 1.0 0.75 20DE2P7 2.0 1.5 1 20DE3P9 3.0 2.0 20DE6P1 5.0 3.0 1 20DE9P0 7.5 5.0 1 20DE011 10 7.5 20DE017 15 10 1 20DE022 20 15 2 20DE027 25 20 20DE032 30 25 3 20DE041 40 30 3 20DE052 50 40 20DE062 60 50 4 20DT099 100 75 20DW098 90 75 5 20DT144 150 125 20DW142 132 110 6

Heavy Duty Hp Rating

Cat. No. Normal Duty

kW Rating

Heavy Duty kW Rating

Size

CE Conformity

Compliance with the Low Voltage (LV) Directive and Electromagnetic Compatibility (EMC) Directive has been demonstrated using harmonized European Norm (EN) standards published in the Official Journal of the European Communities. PowerFlex drives comply with the EN standards listed below when installed according to the PowerFlex 700S AC Drives Phase II Control User and Reference Manuals.

CE Declarations of Conformity are available online at:

http://www.rockwellautomation.com/products/certification/

Low Voltage Directive (2006/95/EC)

• EN 61800-5-1 Adjustable speed electrical power drive systems – Part 5-1: Safety requirements – Electrical, thermal and energy.

EMC Directive (2004/108/EC)

• EN 61800-3 Adjustable Speed Electrical Power Drive Systems Part 3: EMC Product Standard Including Specific Test Methods.

12 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

General Considerations

• If the adhesive label is removed from the top of the drive, the drive must be installed in an enclosure with side openings less than 12.5 mm (0.5 in.) and top openings less than 1.0 mm (0.04 in.) to maintain compliance with the LV Directive.

• The motor cable should be kept as short as possible to avoid electromagnetic emission as well as capacitive currents.

• Use of line filters in ungrounded systems is not recommended.

• PowerFlex drives may cause radio frequency interference if used in a

residential or domestic environment. The installer is required to take measures to prevent interference, in addition to the essential requirements for CE compliance provided in this section, if necessary.

• Conformity of the drive with CE EMC requirements does not guarantee an entire machine or installation complies with CE EMC requirements. Many factors can influence total machine/installation compliance.

• PowerFlex drives can generate conducted low frequency disturbances (harmonic emissions) on the AC supply system.

• More information regarding harmonic emissions can be found in the PowerFlex 700S AC Drives Phase II Control, Reference Manual, publication PFLEX-RM003

• When operated on a public supply system, it is the responsibility of the installer or user to be sure, by consultation with the distribution network operator and Rockwell Automation, if necessary, that applicable requirements have been met.

Essential Requirements for CE Compliance

Conditions 1…6 listed below must be satisfied for PowerFlex 700S Phase II drives to meet the requirements of EN61800-3.

1. Standard PowerFlex 700S CE compatible drive.

2. Review important precautions/attentions statements throughout this

document before installing drive.

3. Grounding as described in Grounding Requirements on page 25

4. Output power, control (I/O) and signal wiring must be braided, shield

cable with a coverage of 75% or better, metal conduit or have shielding/ cover with equivalent attenuation.

5. All shielded cables should terminate with proper shielded connector.

6. Conditions in Ta b l e 7

Table 7 - PowerFlex 700S EN61800-3 EMC Compatibility

Frames Second Environment First Environment Restricted Distribution

Restrict Motor Cable to 30 m (98 ft) Restrict Motor Cable to 150 m (492 ft) Any Drive and Option Any Drive and Option External Filter Required

1…6 √√√

(1) External filters for First Environment installations and increasing motor cable lengths in Second Environment installations are

available. Roxburgh models KMFA (RF3 for UL installations) and MIF or Schaffner FN3258 and FN258 models are recommended. Refer to http://www.deltron-emcon.com

below.

(1)

and http://www.mtecorp.com (USA) or http://www.schaffner.com, respectively.

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 13

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

IMPORTANT

Common Bus and Precharge Considerations

The following notes must be read and understood. Also refer to Selecting/ Verifying Fan Voltage (Frames 5 and 6 Only) on page 34 Blocks on page 41

for additional common bus information.

1. If drives without internal precharge are used (frames 5 and 6 only), then: a. precharge capability must be provided in the system to guard against

possible damage, and

b. disconnect switches Must Not be used between the input of the drive

and a common DC bus without the use of an external precharge device.

2. If drives with internal precharge (frames 1…6) are used with a disconnect switch to the common bus, then an auxiliary contact on the disconnect must be connected to a digital input of the drive. The corresponding input (parameter 361…366) must be set to option 30, “Precharge Enable.” This provides the proper precharge interlock, guarding against possible damage to the drive when connected to a common DC bus.

Refer to PowerFlex AC Drives in Common Bus Configurations, publication

DRIVES-AT002

, for more information.

through Power Terminal

Operating Conditions and Temperatures

PowerFlex 700S frame 1…6 drives are designed to operate at 0…40 °C (32…104 °F) ambient. To operate most frame 1…4 drives in installations between 41 and 50 ° C (105.8 and 122 °F), you must remove the top adhesive label from the drive. Frames 5 and 6 do not have an adhesive label. See Ta b l e 8 page 15

below for more information.

Removing the adhesive label from the top of frame 1…4 drives changes the NEMA/UL enclosure rating from Type 1 to Type Open.

Table 8 - Enclosure Types and Acceptable Surrounding Air Temperature

Enclosure Type Temperature Rating Drive

IP20, NEMA/UL Type 1 (with Top Label) IP20, NEMA/UL Type Open (Top Label Removed) IP00, NEMA/UL Type Open (Top Label and Vent Plate Removed) Flange Mount Front (Inside Encl.) - IP00, NEMA/UL Type Open

Back/Heat Sink - IP54, NEMA/UL Typ e 12 Stand-Alone/Wall Mount - IP54, NEMA/UL Type 12 0…40 °C (32…104 °F) Frames 5 and 6

(1) Frames 5 and 6 do not have a label. (2) To remove the vent plate, lift the top edge of the plate away from the chassis and ro tate the plate out from the back plate. Refer to

Figure 3

(3) Refer to the Fusing and Circuit Breakers tables on page 44, for exceptions.

(1)

(2)

on page 17 for location of vent plate.

0…40 °C (32…104 °F) Frame 1…4, All Ratings 0…50 °C (32…122 °F) Frames 5 and 6, Most Ratings 0…50 °C (32…122 °F) Most Ratings 0…45 °C (32…113 °F) 20DC072 and 20DE062 Only 0…50 °C (32…122 °F) 20DC072 Only

Frames 5 a nd 6

0…55 °C (32…131 °F)

0…40 °C (32…104 °F)

and Figure 1 on

(3)

(2)

14 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

IMPORTANT

With Ad hesive

Label Removed

Adhesive LabelWith Adhesive Label

Left in Place

Air flow through the drive

must not be impeded.

PowerFlex 700S drives must be mounted in a clean, dry location. Contaminants such as oils, corrosive vapors and abrasive debris must be kept out of the enclosure. These enclosures are intended for indoor use primarily to provide a degree of protection against contact with enclosed equipment. These enclosures offer no protection against airborne contaminants.

Minimum Mounting Clearances

Specified vertical clearance requirements are intended to be from the drive to the closest object that can restrict airflow through the drive heat sink and chassis. The drive must be mounted in a vertical orientation as shown, and must make full contact with the mounting surface. Do not use standoffs or spacers. In addition, inlet air temperature must not exceed the product specification. See Ta b l e 8 page 14

Figure 1 - Minimum Mounting Clearance Requirements

for ambient air temperature limits.

101.6 mm (4.0 in.)

50.8 mm (2.0 in.)

101.6 mm (4.0 in.)

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 15

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Dimensions are in millimeters and (inches)

Frame 1 Shown

15.0 (0.59)

5.8

(0.23) dia.

312

(12.28)

Approximate Dimensions

Figure 2 - Frames 1…3

5.5 (0.22)

8.0

(0.31)

(1)

Frame

Slim CassetteAExpanded

BCDE

Cassette AA

1 135.0 (5.31) 166.9 (6.57) 336.0 (13.23) 200.0 (7.87) 105.0 (4.13) 320.0 (12.60) 2 222.0 (8.74) 253.9 (9.99) 342.5 (13.48) 200.0 (7.87) 192.0 (7.56) 320.0 (12.60) 3 222.0 (8.74) 253.9 (9.99) 517.5 (20.37) 200.0 (7.87) 192.0 (7.56) 500.0 (19.69)

(1) Refer to Drive Rating to Frame Size Cross References on page 10 for frame information.

16 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

Figure 3 - Bottom Views, Frames 1…3

133.3 (5.25)

187.6 (7.39)

25.5

(1.00)

70.0 (2.76)

43.0 (1.69)

96.0 (3.78)

75.9 (2.99)

108.5 (4.27)

67.5 (2.66)

47.5 (1.87)

87.5 (3.44)

22.2 (0.87) Dia. 3 Places

28.6 (1.13) Dia.

185.1

(7.29)

162.3

(6.39)

66.0 (2.60)

94.7 (3.73)

105.3 (4.15)

97.0 (3.82)

137.2 (5.40)

187.0 (7.36)

22.7 (0.89)

29.0 (1.14)

127.7 (5.03)

151.1 (5.95)

160.1 (6.30)

165.1 (6.50)

184.5 (7.26)

22.2 (0.87) Dia.

28.7 (1.13) Dia. 2 Places

37.3 (1.47) Dia. 2 Places

66.0 (2.60)

94.7 (3.73)

105.3 (4.15)

130.0 (5.12)

186.0 (7.32)

22.7 (0.89)

29.0 (1.14)

127.7 (5.03)

160.1 (6.30)

165.1 (6.50)

184.5 (7.26)

28.7 (1.13) Dia. 2 Places

46.7 (1.84) Dia. 2 Places

34.9 (1.37) Dia. 2 Places

Vent Plate

Frame 1 Frame 2

Frame 3 - All Drives, except 50 Hp, 480V (37 kW, 400V) Frame 3 - 50 Hp, 480V (37 kW, 400V) Normal Duty

Dimensions are in millimeters and (inches)

22.4 (0.88) Dia. 2 Places

157.5 (6.20)

150.9 (5.94)

112.1 (4.41)

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

167.5 (6.59)

39.3 (1.55)

57.2 (2.25)

72.7 (2.86)

156.9 (6.18)

106.0 (4.17)

139.4 (5.49)

177.4 (6.98)

28.7 (1.13) Dia. 3 Places

184.8 (7.28)

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 17

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

54.1 (2.13) Dia. 2 Places

47.0 (1.85) Dia. 2 Places

28.7 (1.13) Dia. 2 Places

26.8 (1.06)

36.8 (1.45)

50.7 (2.00)

141.9 (5.59)

105.1 (4.14)

157.9 (6.21)

177.9 (7.00)

189.7 (7.47)

22.2 (0.87) Dia.

63.8 (2.51)

112.0 (4.41)

180.0 (7.09)

65.3 (2.57)

76.0 (2.99)

Dimensions are in millimeters and (inches)

Bottom View

Figure 4 - Frame 4

A D

13.0 (0.55)

312

(12.28)

7.0 (0.28) 2 Places

15.1 (0.59)

Lifting Holes

4 Places

7.0 (0.28)

3 Places

8.0

(0.31)

(1)

Frame

Slim Cassette

Expanded CassetteAABC (Max) DE

A (Max)

4 220.0 (8.66) 251.9 (9.92) 758.8 (29.87) 201.7 (7.94) 192.0 (7.56) 738.2 (29.06)

(1) Refer to Drive Rating to Frame Size Cross References on page 10 for frame information.

18 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

Figure 5 - Frame 5, 75 Hp, 480V (55kW, 400V)

Bottom View

HOT surfaces can cause severe burns

CAUTION

12.5

(0.49)

6.5 (0.26)

259.1 (10.20)

Detail

15.0 (0.59)

6.5 (0.26)

37.6

(1.48)

Lifting Holes - 4 Places

12.7 (0.50) Dia.

312

(12.28)

96.0

(3.78)

159.5

(6.28)

184.0

(7.24)

220.0 (8.66)

229.5 (9.04)

241.9 (9.52)

45.0 (1.77)

85.0 (3.35)

93.2 (3.67)

104.0 (4.09)

150.0 (5.91)

215.0 (8.46)

255.0 (10.04)

28.0 (1.10)

22.2 (0.87) Dia. 2 Places

62.7 (2.47) Dia. 2 Places

34.9 (1.37) Dia. 2 Places

Dimensions are in millimeters and (inches)

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Frame

(1)

Slim Cassette

Expanded CassetteAABC (Max) DE

A (Max)

5 308.0 (12.2) 339.9 (13.4) 644.5 (25.4) 275.4 (10.9) 225.0 (8.9) 625.0 (24.6)

(1) Refer to Drive Rating to Frame Size Cross References on page 10 for frame information.

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 19

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Bottom View

Dimensions are in millimeters and (inches)

20.5 (0.8)

37.6 (1.48)

625.0

(24.6)

Figure 6 - Frame 5, 100 Hp, 480V (55kW, 400V)

259.1 (10.20)

6.5 (0.3)

Detail

15.0 (0.6)

4 x Ø 12.7

(0.5)

617.0 (24.3)

12.0

(0.5)

241.9 (9.52)

223.5

(8.80)

188.5 (7.42)

184.3 (7.26)

Frame

42.6 (1.68)

31.9 (1.26)

153.5 (6.04)

96.0

(3.78)

28.0 (1.10)

44.0 (1.73)

(1)

Slim Cassette

13.0

(0.5)

66.4 (2.61)

128.0 (5.04)

34.9 (1.37) Dia.

232.3 (9.15)

22.2 (0.87) Dia. 2 Places

62.7 (2.47) Dia. 2 Places

Removable

Junction Box

Expanded CassetteAABC (Max) DE

27.6 (1.1)

A (Max)

5 308.9 (12.2) 340.8 (13.4) 689.6 (27.1) 270.35 (10.6) 225.0 (8.9) 644.5 (25.4)

(1) Refer to Drive Rating to Frame Size Cross References on page 10 for frame information.

13.0 (0.5)

20 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

Figure 7 - Frame 6

Dimensions are in millimeters and (inches)

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

8.5 (0.33)

49.6

(1.95)

360.6 (14.20)

Detail

18.0 (0.71)

126.3

(4.97)

13.5

(0.53)

242.0 (9.53)

222.3 (8.75)

Detail

Old Style Junction Box

Lifting Holes

4 Places

12.7 (0.50) Dia.

219.0 (8.62)

C (Max) DE

New Style Junction Box

56.2 (2.21)

45.6 (1.80)

148.5

(5.85)

116.6 (4.59)

47.1 (1.85)

52.1 (2.05)

69.1 (2.72)

Frame

130.1 (5.12)

(1)

Slim Cassette

230.1 (9.06)

280.1 (11.03)

(0.33)

34.9 (1.37) Dia. 3 Places

62.7 (2.47) Dia. 3 Places

330.1 (13.00)

Expanded CassetteAAB

8.5

22.2 (0.87) Dia. 4 Places

Removable Junction Box

151.8 (5.98)

(2)

185.4 (7.30)

A (Max)

6 403.9 (15.90) 435.8 (17.16) 850.0 (33.46) 275.5 (10.85) 300.0 (11.81) 825.0 (32.48)

(1) Refer to Drive Rating to Frame Size Cross References on page 10 for frame information. (2) Junction Box can be removed if drive is mounted in a cabinet.

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 21

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Step 3: Lift and Mount the Drive

Drive Weights

Table 9 - Approximate Drive Weights

Frame Size Drive Rating Drive Weight

kW Hp kg (lb)

1 0.75…11 1…10 7.0 (15.5)

2 7.5…18.5 10…25 12.5 (27.6)

3 11…37 15…50 18.6 (40.9)

4 25…60 18.5…55 24.5 (54.0)

5 40…100 30…90 37.2 (82.0)

6 60…200 45…132 71.5 (157.5)

(1) Weights include HIM, DriveLogix controller with ControlNet daughtercard, Hi-Resolution Encoder Option, and 20-COMM-C

Contro lNet adapt er.

(2) Add an additional 3.6 kg (8.0 lb) for 200 Hp drives.

(1)

(2)

Attaching the Lifting Hardware

All lifting equipment and lifting components (hooks, bolts, lifts, slings, chains, and so forth) must be properly sized and rated to safely lift and hold the weight of the drive while mounting. See Figure 8 page 24

for lifting instructions.

and Figure 9 on page 23, and Figure 10 on

ATTENTION: To guard against possible personal injury and/or equipment damage…

• Inspect all lifting hardware for proper attachment before lifting drive.

• Do not allow any part of the drive or lifting mechanism to make contact with

electrically charged conductors or components.

• Do not subject the drive to high rates of acceleration or deceleration while transporting to the mounting location or when lifting.

• Do not allow personnel or their limbs directly underneath the drive when it is being lifted and mounted.

22 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

Figure 8 - Lifting Frame 4 Drives

2 A

< 45°

2 A

< 45°

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Figure 9 - Lifting Frame 5 Drives

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 23

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

2 A

< 45°

Figure 10 - Lifting Frame 6 Drives

24 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

U (T1) V (T2)

W (T3)

R (L1)

S (L2) T (L3)

SHLD

Step 4: Power Wiring

ATTENTION: National Codes and standards (NEC, VDE, BSI and so forth) and

local codes outline provisions for safely installing electrical equipment. Installation must comply with specifications regarding wire types, conductor sizes, branch circuit protection and disconnect devices. Failure to do so may result in personal injury and/or equipment damage.

Grounding Requirements

The drive Safety Ground-PE must be connected to system ground. Ground impedance must conform to the requirements of national and local industrial safety regulations and/or electrical codes. The integrity of all ground connections should be periodically checked.

Figure 11 - Typical Grounding

Shield Termination - SHLD

The Shield terminal (see page 39) provides a grounding point for the motor cable shield. It must be connected to an earth ground by a separate continuous lead. The motor cable shield should be connected to this terminal on the drive and the motor frame. Use a shield terminating or EMI clamp to connect shield to this terminal.

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 25

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Unbalanced, Ungrounded or Resistive Grounded Distribution Systems

If phase to ground voltage will exceed 125% of normal or the supply system is ungrounded, refer to Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001 information.

ATTENTION: PowerFlex 700S drives contain protective MOVs and common mode capacitors that are referenced to ground. These devices must be configured according to the recommendations in Ta bl e 10

, for more

on page 27.

RFI Filter Ground

Using an optional RFI filter may result in relatively high ground leakage currents. Therefore, the filter must only be used in installations with grounded AC supply systems and be permanently installed and solidly grounded (bonded) to the building power distribution ground. Be sure that the incoming supply neutral is solidly connected (bonded) to the same building power distribution ground. Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnection. Some local codes may require redundant ground connections. The integrity of all connections should be periodically checked. Refer to the instructions supplied with the filter.

26 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

IMPORTANT

R/L1 S/L2

T/L3

DC+

DC–

MOV and AC EMI Capacitor Phase to Ground

Common Mode Capacitor Phase to Ground

Jumper Wire

Power Jumpers

PowerFlex 700S Phase II drives contain protective MOVs and Common Mode Capacitors that are referenced to ground (see below). To guard against unstable operation and/or damage, the drive must be properly configured

Ta b l e 1 0

on page 27.

as shown in

All PowerFlex 700S Phase II drives are shipped with the DC bus common mode capacitors referenced to ground. The following installation instructions must be completed before applying power to the drive.

Table 10 - Recommended Power Jumper Configurations

Power S ource Ty pe

Solid Ground

• AC fed, solidly grounded

• DC fed from passive rectifier, which has

an AC source and solid ground

Non-Solid Ground

• AC fed ungrounded

• Impedance grounded

• High resistive ground

• B phase ground

• Regenerative unit such as common DC

bus supply & brake

• DC fed from an active converter

(1) It is highly recommended to accurately determine the power source type and then configure appropriately. (2) When MOVs are disconnected, the power system must have its own transient protection to verify known and controlled voltages.

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 27

(1)

MOV/ Input Filter

(2)

Caps

Connected Connected

Disconnected D isconnected

DC Bus Common Mode Caps

Benefits Of Correct Configuration on Power S ource Ty pe

• UL compliance,

• Reduced electrical noise,

• Most stable operation,

• EMC compliance,

• Reduced voltage stress on

components and motor bearings

• Helps avoid severe equipment damage when ground fault occurs

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

IMPORTANT

Volt age Co de

Frame

Current Rating

Series

To connect or disconnect these devices, refer to pages 29 through 32.

Common mode capacitors are required to conform with the EMC directive. Removing these devices will withdraw the associated directive.

In addition, on an ungrounded distribution system where the line-to-ground voltages on any phase could exceed 125% of the nominal line-to-line voltage, an isolation transformer should be installed. See Wiring and Grounding Guidelines for PWM AC Drives, publication DRIVES-IN001

for more information on

impedance grounded and ungrounded systems.

Jumper Installation, Removal and Storage

PowerFlex 700S drives utilize plug-in style jumpers and jumper wires. Most drives will have a jumper storage area inside the front cover. Extra jumpers or jumpers that have been removed should be stored in this location for use at a later time.

Insulating Jumper Wires

Some drives utilize nylon screws and spacers to insulate jumper wires from ground and secure them to the chassis. The components must be installed as shown.

Drive Identification

Refer to the drive nameplate and locate the “Voltage Code,” “Current Rating,” “Frame,” and “Series”. Use this information to locate the proper procedure in the following tables.

Cat No. 20D D xxx x x xxxxxxx

UL TYPE 1/IP20

Normal Duty Power Heavy Duty Power

Input: 3 Phase, 47-63Hz

AC Voltage Range Amps

Output: 3 Phase, 0-400 Hz

AC Voltage Range Base Hz (default) Continuous Amps 1 Min Overload Amps 3 Sec Overload Amps

Mfd. in 2007 on Aug 1

Made in the USA (TAC 1J) Rockwell Automation, Mequon WI 53092-4400

400V 480V

xxx kW xxx kW

342-440

0-400 50 Hz

xxx

xxx xxx xxx

432-528

xxx kW xxx kW

xxx

0-460 60 Hz

xxx xxx xxx

Frame: 3 Serial Number: xxxxxxx

Series: B

Original Firmware V. x.xxx

Listed Ind. Cont Eq. 966X

N223

28 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

Frame

BR1 BR2 DC+ DC– PE

U/T1 V/T2 W/T3 R/L1 S/L2 T/L3

Use 75C Wire Only

#10-#14 AWG

Torque to 7 in-lbs

DANGER

PE A

PE B

CM Cap

MOV

BR1 BR2 DC+ DC- U/T1 V/T2 W/T3

SHLD SHLD

PE R/L1 S/L2 T/L3

PE 2

MOV-PE JMPR

PE 1

AUX IN+ AUX OUT–

75C Cu Wire 6 AWG [10MM2] Max. 12 IN. LBS.

1.4 N-M

} TORQUE

WIRE STRIP

CONTROL

POWER

PE 4

PE 3

MOV

PE_MOV

CM Cap

PE_CAP

1 B

Volt age

C D E

Factory Default Jumper Settings Power Source Type MOV/Input Filter

Current

Rating

Caps

Code

All PE_B

Installed

Table 11 - Jumper Settings and Locations

DC Bus Common Mode Caps

PE_A Installed

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Solid Ground

• Remove the I/O Cassette (refer to the Installation

Instructions for details). Verify that jumpers are installed at the “PE_A” and “PE_B” locations on the Power Board.

Non-Solid Ground

• Remove the I/O Cassette (refer to the Installation

Instructions for details). Remove jumpers at the “PE_A” and “PE_B” locations on the Power Board.

2 B

3 & 4 B

All PE_MOV C D E

Installed

PE_CAP Installed

PE-CAP Installed

Solid Ground

• Verify that jumpers are installed at the “PE_CAP”

and “PE_MOV” locations.

Non-Solid Ground

• Remove jumpers at the “PE_CAP” and “PE_MOV”

locations.

Solid Ground

• Verify that jumpers are installed at the “PE_CAP”

and “PE_MOV” locations.

Non-Solid Ground

• Remove jumpers at the “PE_CAP” and “PE_MOV”

locations.

CM Cap

PE_CAP

SHLD

MOV

PE_MOV

PE CAP

BR1 BR2

75C Cu Wire

6 AWG [10MM2] Max.

12 IN. LBS.

} TORQUE

1.4 N-M

AUX IN

BR1 BR2 DC+ DC- U/T1 V/T2 W/T3 R/L1 S/L2 T/L3

+ –

3 AWG [25MM2] Max. 16 IN. LBS.

1.8 N-M

75C Cu Wire

PE MOV

WIRE STRIP

POWER

CONTROL

} TORQUE

SHLD

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 29

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

WIRE RANGE: 14-1/0 AWG (2.5-35 MM2) TORQUE: 32 IN-LB (3.6 N-M) STRIP LENGTH: 0.67 IN (17 MM) USE 75 C CU WIRE ONLY

POWER TERMINAL RATINGS

WIRE RANGE: 6-1/0 AWG (16-35 MM

)

TORQUE: 44 IN-LB (5 N-M) STRIP LENGTH: 0.83 IN (21 MM)

GROUND TERMINAL RATINGS (PE)

300 VDC EXT PWR SPLY TERM (PS+, PS-)

WIRE RANGE: 22-10 AWG (0.5-4 MM

)

TORQUE: 5.3 IN-LB (0.6 N-M) STRIP LENGTH: 0.35 IN (9 MM)

INPUT ACOUTPUT

Optional

Communications

Module

CM Cap

MOV

MOV / Input Filter Cap

WIRE RANGE: 14-1/0 AWG (2.5-35 MM2) TORQUE: 32 IN-LB (3.6 N-M) STRIP LENGTH: 0.67 IN (17 MM) USE 75 C CU WIRE ONLY

POWER TERMINAL RATINGS

WIRE RANGE: 6-1/0 AWG (16-35 MM

)

TORQUE: 44 IN-LB (5 N-M) STRIP LENGTH: 0.83 IN (21 MM)

GROUND TERMINAL RATINGS (PE)

300 VDC EXT PWR SPLY TERM (PS+, PS-)

WIRE RANGE: 22-10 AWG (0.5-4 MM

)

TORQUE: 5.3 IN-LB (0.6 N-M) STRIP LENGTH: 0.35 IN (9 MM)

INPUT ACOUTPUT

Optional

Communications

Module

CM Cap

MOV

Input Filter Cap

Factory Default Jumper Settings Power Source Type

Frame

5 C

MOV /Input Filter

(1) (2)

Current

052 060 140

Rating

Caps

Two green/yellow wires connected the Power Terminal

Voltag e

Code

F W

DC Bus Common Mode Caps

Green/yellow wire to

CM Cap Board is connected

to ground

Block rail

Solid Ground

1. CM Cap jumper wire should be connected to ground with a metal screw. Verify. If necessary, remove the nylon screw/spacer and insert a metal M5 x 8 screw. Torque to 3.2 N•m (28 lb•in).

2. MOV/Input Filter Cap jumper wires should be connected to ground with a metal screw. Verify. If necessary, remove the nylon screw/spacer and insert a metal M5 x 12 screw.

Non-Solid Ground

1. CM Cap jumper wire should be insulated from ground with a nylon screw/spacer. Verify. If necessary, remove the metal screw and insert a M5 x 15 nylon screw/spacer.

2. MOV/Input Filter Cap jumper wires should be insulated from ground with a nylon screw/spacer. Verify. If necessary, remove the metal screw and insert a M5 x 20 nylon screw/spacer.

077

Two green/yellow

082

wires connected

098

chassis ground

099

Green/yellow wire to CM Cap Board is

connected

to ground

Solid Ground

1. CM Cap jumper wire should be connected to ground with a metal screw. Verify. If necessary, remove the nylon screw/spacer and insert a metal M5 x 8 screw. Torque to 3.2 N•m (28 lb•in).

2. MOV jumper wire should be connected to ground with metal screws. Verify. If necessary, remove the nylon screw/spacers and insert metal M5 x 12 screws.

3. Input Filter Cap jumper wire should be connected to ground with a metal screw. Verify. If necessary, remove the nylon screw/spacer and insert metal M5 x 8 screw.

Non-Solid Ground

1. CM Cap jumper wire should be insulated from ground with a nylon screw/spacer. Verify. If necessary, remove the metal screw and insert a M5 x 15 nylon screw/spacer.

2. MOV jumper wire should be insulated from ground with a nylon screw/spacer. Verify. If necessary, remove the metal screws and insert a M5 x 20 nylon screw/spacer.

3. Input Filter Cap jumper wire should be insulated from ground with a nylon screw/spacer. Verify. If necessary, remove the metal screws and insert a M5 x 15 nylon screw/spacer.

(1) AC input drives only. MOV’s and input filter caps do not exist on DC input drives. (2) When removing MOV’s, the input filter capacitor must also be removed.

30 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

Frame

CM Cap Older Drives

MOV / Input Filter Cap

MOV

CM Cap - Newer Drives

5 B

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Factory Default Jumper Settings Power Source Type MOV/Input Filter

(1) (2)

Current

All, except C140 (see next page)

Rating

Caps

Two green/yellow wires connected the Power Terminal Block rail

Volt age

Code

C D H J N P R

DC Bus Common Mode Caps

Green/yellow wire is

connected to ground

Solid Ground

1. CM Cap jumper wire should be connected to ground with a metal screw. Verify.

• Newer Drives - If necessary, remove the nylon

screw/spacer and insert a metal M5 x 8 screw. Torque to 3.2 N•m (28 lb•in).

• Older Drives - Remove the I/O Cassette (see

Installation Instructions for details). The green/ yellow CM Cap jumper wire is located on the back of chassis and should be connected to groun d with a metal screw. If necess ary, rem ove the insulation from the wire terminal and connect to chassis with a metal M5 x 12 screw.

Optional

Communications

Module

Torque screw to 3.2 N•m (28 lb•in).

2. MOV/Input Filter Cap jumper wires should be

Non-Solid Ground

1. CM Cap jumper wire should be insulated from

2. MOV/Input Filter Cap jumper wires should be

(1) AC input drives only. MOV’s and input filter caps do not exist on DC input drives. (2) When removing MOV’s, the input filter capacitor must also be removed.

connected to ground with a metal screw. Verify. If necessary, remove the nylon screw/spacer and insert a metal M5 x 12 screw.

ground. Verify.

• Newer Drives - If necessary, remove the metal

screw and insert a M5 x 15 nylon screw/spacer.

• Older Drives - Remove the I/O Cassette (see

Installation Instructions for details). If necessary, insulate/secure jumper wire to guard against unintentional contact with chassis or components.

insulated from ground with a nylon screw/spacer. Verify. If necessary, remove the metal screw and insert a M5 x 20 nylon screw/spacer.

POWER TERMINAL RATINGS

WIRE RANGE: 14-1/0 AWG (2.5-35 MM2) TORQUE: 32 IN-LB (3.6 N-M) STRIP LENGTH: 0.67 IN (17 MM) USE 75 C CU WIRE ONLY

GROUND TERMINAL RATINGS (PE)

WIRE RANGE: 6-1/0 AWG (16-35 MM TORQUE: 44 IN-LB (5 N-M) STRIP LENGTH: 0.83 IN (21 MM)

)

300 VDC EXT PWR SPLY TERM (PS+, PS-)

WIRE RANGE: 22-10 AWG (0.5-4 MM TORQUE: 5.3 IN-LB (0.6 N-M) STRIP LENGTH: 0.35 IN (9 MM)

)

INPUT ACOUTPUT

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 31

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

DC–DC+BR1BR2

USE 75 C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)

22-10 AWG

5.3 IN-LB (0.6 N-M)

WIRE STRIP

PS+

PS–

USE 75 C

COPPER WIRE

ONLY TORQUE 52 IN-LB (6 N-M)

UT1VT2W

RL1S

INPUTOUTPUT

PE PE

Optional

Communications

Module

PE PE

MOV

Input Filter Cap

CM Cap

DO NOT REMOVE

MOV

DC–DC+BR1BR2

USE 75 C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)

22-10

AWG

5.3 IN-LB

(0.6 N-M)

WIRE STRIP

PS+

PS–

USE 75 C

COPPER WIRE

ONLY TORQUE 52 IN-LB

(6 N-M)

UT1VT2W

RL1S

INPUTOUTPUT

PE PE

Optional

Communications

Module

Input Filter Cap

PE PE

MOV

CM Cap

DO NOT REMOVE

MOV

Factory Default Jumper Settings Power Source Type

Frame

6 B

MOV/Input Filter

Code

Current

Rating

Caps

Volt age

All Two green/yellow C D H

wires connected Power Terminal Block “PE”

(1) (2)

DC Bus Common Mode Caps

Green/yellow wire to

CM Cap Board is connected Terminal Block “PE”

to Power

J N P R

Solid Ground

1. The green/yellow CM Cap jumper wire should be connected to “PE.”

2. The MOV/Input Filter Cap jumper wires should be connected to “PE.”

Non-Solid Ground

1. The green/yellow CM Cap jumper wire should be insulated from ground. If necessary, remove the jumper wire from “PE” and insulate/secure it to guard against unintentional contact with chassis or components. Important: Do Not

Remove/Disconnect the larger green/ yellow wire.

2. MOV/Input Filter Cap jumper wires should be insulated from ground. If necessary, remove the jumper wires from “PE” and individually insulate/ secure each jumper wire to guard against unintentional contact with chassis or components.

All Two green/yellow F T W

wires connected Power Terminal Block “PE” and chassis

Green/yellow wire to

CM Cap Board is connected Ter mi nal Bl ock “ PE”

to Power

Solid Ground

1. The green/yellow CM Cap and MOV jumper wires should be connected to “PE.”

2. The Input Filter Cap jumper wire (top right) should be connected to chassis ground with a metal screw. Verify. If necessary, remove the nylon screw/spacer and insert a metal M5 x 10 screw. Torque to 3.2 N•m (28 lb•in).

Non-Solid Ground

1. The green/yellow CM Cap and MOV jumper wires should be insulated from ground. If necessary, remove them from “PE” and individually insulate/secure each jumper wire to guard against unintentional contact with chassis or components. Important: Do Not

Remove/Disconnect the larger green/ yellow wire.

2. The Input Filter Cap jumper wire (top right) should be insulated from ground with a nylon screw/spacer. Verify. If necessary, remove the metal screw and insert a M5 x 15 nylon screw/ spacer.

(1) AC input drives only. MOV’s and input filter caps do not exist on DC input drives. (2) When removing MOV’s, the input filter capacitor must also be removed.

32 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

AC Supply Source Considerations

PowerFlex drives are suitable for use on a circuit capable of delivering up to a maximum of 200,000 rms symmetrical amperes, 600 volts with recommended s/ circuit breakers.

ATTENTION: To guard against personal injury and/or equipment damage caused by improper fusing or circuit breaker selection, use only the recommended line s/circuit breakers specified in Fusing and Circuit Breakers on

page 44

If a residual current detector (RCD) is used as a system ground fault monitor, only Type B (adjustable) devices should be used to avoid nuisance tripping.

Input Power Conditioning

Certain events on the power system supplying a drive can cause component damage or shortened product life. These conditions are divided into two basic categories:

1. All Drives

• The power system has power factor correction capacitors switched in

and out of the system, either by the user or by the power company.

• The power source has intermittent voltage spikes in excess of 6000 volts. These spikes could be caused by other equipment on the line or by events such as lightning strikes.

• The power source has frequent interruptions.

2. 5 Hp or Less Drives (in addition to “1” above)

• The nearest supply transformer is larger than 100 kVA or the available

short circuit (fault) current is greater than 100,000 A.

• The impedance in front of the drive is less than 0.5%.

If any or all of these conditions exist, it is recommended that the user install a minimum amount of impedance between the drive and the source. This impedance could come from the supply transformer itself, the cable between the transformer and drive or an additional transformer or reactor. The impedance can be calculated using the information supplied in Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication

DRIVES-IN001

Single-Phase Input Power

The PowerFlex 700S drive is typically used with a three-phase input supply. Single-phase operation of the drive is not currently rated under the UL508C listing. Rockwell Automation has verified that single-phase operation with output current derated by 50% of the three-phase ratings identified in the Fusing and Circuit Breakers tables on page 44

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 33

will meet all safety requirements.

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

IMPORTANT

AC Input Phase Selection (Frames 5 and 6 Only)

ATTENTION: To avoid a shock hazard, be sure that all power to the drive has

been removed before performing the following.

Moving the “Line Type” jumper shown in Figure 12 on page 35 will select single or three-phase operation. Remove plastic guard to access jumper.

When selecting single-phase operation, input power must be applied to the R (L1) and S (L2) terminals only.

Selecting/Verifying Fan Voltage (Frames 5 and 6 Only)

ATTENTION: To avoid a shock hazard, be sure that all power to the drive has

been removed before performing the following.

Frames 5 and 6 utilize a transformer to match the input line voltage to the internal fan voltage. If your line voltage is different than the voltage class specified on the drive nameplate, it may be necessary to change transformer taps as shown below. Common bus (DC input) drives require user supplied 120 or 240V AC to power the cooling fans. The power source is connected between “0 VAC” and the terminal corresponding to your source voltage (see Figure 12

on page 35).

34 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

WIRE RANGE: 14-1/0 AWG (2.5-35 MM2) TORQUE: 32 IN-LB (3.6 N-M) STRIP LENGTH: 0.67 IN (17 MM) USE 75 C CU WIRE ONLY

POWER TERMINAL RATINGS

WIRE RANGE: 6-1/0 AWG (16-35 MM

)

TORQUE: 44 IN-LB (5 N-M) STRIP LENGTH: 0.83 IN (21 MM)

GROUND TERMINAL RATINGS (PE)

300 VDC EXT PWR SPLY TERM (PS+, PS-)

WIRE RANGE: 22-10 AWG (0.5-4 MM

)

TORQUE: 5.3 IN-LB (0.6 N-M) STRIP LENGTH: 0.35 IN (9 MM)

INPUT ACOUTPUT

Optional

Communications

Module

480 Volt Tap

600 Volt Tap

690 Volt Tap

400 Volt Tap

400 Volt or 600 Volt Tap

480V or 690 Volt Tap

LINE TYPE

SPARE 1

SPARE 2

3-PH 1-PH

Line Type Jumper

Fan Voltage Selection

(Frame 5 shown)

Older drives Newer drives

Fan VA Rating (DC Input Drives Only)

Frame Fan Voltage (120V or 240V)

5 100 VA 6 138 VA

Figure 12 - Phase Selection Jumper and Fan Transformer Locations (Frame 5 shown)

Frame 5 and 6 Transformer Tap Access

The transformer is located behind the power terminal block in the area shown in

Figure 12

release terminal block and change tap:

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 35

. Access is gained by releasing the terminal block from the rail. To

1. Locate the small metal tab at the bottom of the end block.

2. Press the tab in and pull the top of the block out. Repeat for next block if

desired.

3. Select appropriate transformer tap.

4. Replace block(s) in reverse order.

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Important Common Bus (DC Input) Application Notes

1. If drives without internal precharge are used (Frames 5 and 6 only), then:

• precharge capability must be provided in the system to guard against

possible damage, and

• disconnect switches Must and a common DC bus without the use of an external precharge device.

2. If drives with internal precharge (Frames 1…6) are used with a disconnect switch to the common bus, then an auxiliary contact on the disconnect must be connected to a digital input of the drive. The corresponding input (parameters 825…830) must be set to “Precharge Enable”. This provides the proper precharge interlock, guarding against possible damage to the drive when connected to a common DC bus.

Not be used between the input of the drive

Auxiliary Control Power Supply

An auxiliary power supply can be used to keep the 700S control assembly energized when input power is de-energized. This allows the main control board, DriveLogix controller and any feedback option cards to continue operation. Refer to Power Terminal Block Specifications on page 39 information. You must set bit 17 “Aux Pwr Sply” of Par 153 [Control Options] to enable this feature. Refer to the PowerFlex 700S Auxiliary Control Power Supply (20-24V-AUX1), Installation Instructions, publication 20D-IN021 information.

for connection

, for more

36 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

Accessing the Terminals

Proper tightening torque for reassembly is 0.7 N•m (6 lb•in)

Removing the Cassette

Task Description

Open the door of the power structure and disconnect the cables that connect to the main board. Depress the locking tab on connector before disconnecting cables.

Loosen the screws on the face of the cassette.

Remove the cassette.

Removing the Side Covers

Task Description

Loosen the screws on the face of the front cover and remove the cover.

Loosen the screws on the side of rear cover and remove the cover.

Frames 1…4 Locate the slot in the upper left corner. Slide the locking tab up and swing the cover open. Special hinges allow the cover to move away from the drive and lay on top of an adjacent drive (if present).

Frame 5 Slide the locking tab up, loosen the right-hand cover screw and remove th e cover.

Frame 6 Loosen the two screws at the bottom of the bottom cover and carefully slide the cover down and out. Loosen the two screws at top of the top cover and remove the cover.

Figure 13 - Opening the Drive Cover

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

(x2)

W/T3

R/L1

BR1

BR2

DC+

DC-

U/T1

V/T2

(x2)

(x3)

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 37

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

IMPORTANT

SHLD

(Frame 3 Shown)

Cable Entry Plate Removal

If additional wiring access is needed, the cable entry plate on frame 1…3 drives can be removed. Loosen the screws securing the plate to the chassis and slide the plate down and off the drive.

Removing the cable entry plate on frame 1…3 limits the maximum surrounding air temperature to 40 °C (104 °F).

Power Wiring Access Panel Removal

ATTENTION: Removing the access panel/cover exposes dangerous voltages on the terminals and negates the enclosure type rating. Replace the access panel/ cover when service is complete. Failure to comply may result in personal injury or equipment damage.

Frame Removal Procedure (Replace when wiring is complete)

1, 2 & 6 The access panel is part of the front cover, see Figure 13 3 Open front cover and gently tap/slide the access panel down and out. 4 Loosen the 4 screws and remove the access panel.

38 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

5 Remove the front cover (see Figu re 13

on page 37) and gently tap/slide the access panel up and out.

on page 37.

Power Wire Recommendations

Type Description Min Insulation

(1)(2)

Power

Standard • Four tinned copper conductors with XLPE insulation.

• Copper braid/aluminum foil combination shield and tinned

copper drain wire.

• PVC jacket.

(1) Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot). (2) The use of shielded wire for AC input power may not be necessary but is always recommended.

Power Terminal Block Specifications

Refer to illustrations on pages 40 and 41 for terminal block locations.

No. Name Frame Description Wire Size Range

Maximum Minimum Maximum Recommended

(10 AWG)

(6 AWG)

(3 AWG)

(6 AWG)

(1/0 AWG)

(2/0 AWG)

(1/0 AWG)

(4/0 AWG)

2 (5)

1 Power Terminal Block 1 Input power and motor connections 4.0 mm

2 Input power and motor connections 10.0 mm

3 Input power and motor connections 25.0 mm

BR1, BR2 10.0 mm

4 Input power and motor connections 35.0 mm

5 (75 HP)

R, S, T, BR1, BR2, DC+, DC-, U, V and W 50.0 mm

(3)

PE 50.0 mm

5 (100 HP)

R, S, T, DC+, DC-, U, V and W 70.0 mm

(3)

BR1, BR2 50.0 mm

PE 50.0 mm

6 Input power and motor connections 120.0 mm

(1)

0.5 mm (22 AWG)

0.8 mm (18 AWG)

2.5 mm (14 AWG)

0.8 mm (18 AWG)

10 mm (8 AWG)

2.5 mm (14 AWG)

4.0 mm (12 AWG)

16.0 mm (6 AWG)

2.5 mm (14 AWG)

4.0 mm (12 AWG)

2.5 mm (14 AWG)

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Rating

600V, 75 °C (167 °F)

Tor que Ter mina l Bo lt Size

1.7 N•m (15 lb•in)

3.6 N•m (32 lb•in)

1.7 N•m (15 lb•in)

4.0 N•m (24 lb•in)

See Note

6 N•m (52 lb•in)

0.8 N•m

—

(7 lb•in)

1.4 N•m

—

(12 lb•in)

1.8 N•m

—

(16 lb•in)

1.4 N•m

—

(12 lb•in)

4.0 N•m

—

(24 lb•in)

(4)

See Note

(3)

—

6 N•m

—

(52 lb•in)

(2)

2 SHLD Terminal 1-6 Terminating point for wiring shields — — 1.6 N•m

(14 lb•in)

3 AUX Terminal Block 1-4 Auxiliary Control Voltage

(6)

PS+, PS-

5-6 4.0 mm

4 Fan Terminal Block

(Common Bus Only)

(1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations. (2) Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt to avoid damage to the terminal. (3) Not all terminals present on all drives. (4) Refer to the terminal block label inside the drive. (5) If necessary, two wires can be used in parallel to any of these terminals using two lugs. (6) Auxiliary power: UL Installation - 300V DC, ±10%, Non UL Installation - 270…600V DC, ±10%. Frame 1…6, 100 W.

5-6 User Supplied Fan Voltage

0V AC, 120V AC, 240V AC

1.5 mm (16 AWG)

(10 AWG)

4.0 mm (10 AWG)

0.2 mm

—— —

(24 AWG)

0.5 mm (22 AWG)

0.6 N•m (5.3 lb•in)

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 39

1.6 N•m (14 lb•in)

0.6 N•m (5.3 lb•in)

M12

—

M10

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

BR1 BR2 DC+ DC– PE

U/T1 V/T2 W/T3 R/L1 S/L2 T/L3

Use 75C Wire Only

#10-#14 AWG

Torque to 7 in-lbs

DANGER

BR1 B

SHLD SHLD

V/T2 W/T3 PE R/L1 S/L2 T/L3

AUX IN+ AUX OUT–

Optional

Communications

Module

75C Cu Wire 6 AWG [10MM2] Max. 12 IN. LBS.

1.4 N-M

} TORQUE

WIRE STRIP

CONTROL

POWER

WIRE RANGE: 14-1/0 AWG (2.5-35 MM2) TORQUE: 32 IN-LB (3.6 N-M) STRIP LENGTH: 0.67 IN (17 MM) USE 75 C CU WIRE ONLY

POWER TERMINAL RATINGS

WIRE RANGE: 6-1/0 AWG (16-35 MM

)

TORQUE: 44 IN-LB (5 N-M) STRIP LENGTH: 0.83 IN (21 MM)

GROUND TERMINAL RATINGS (PE)

300 VDC EXT PWR SPLY TERM (PS+, PS-)

WIRE RANGE: 22-10 AWG (0.5-4 MM

)

TORQUE: 5.3 IN-LB (0.6 N-M) STRIP LENGTH: 0.35 IN (9 MM)

INPUT ACOUTPUT

Optional

Communications

Module

Optional

Communications

Module

L2L1T3T2T1 L3

INPUTOUTPUT

USE 75 C

COPPER WIRE

ONLY

TORQUE

52 IN-LB

(6 N-M)

BR2

PS+

PS–

BR1 DC+ DC–

USE 75 C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)

22-10 AWG

5.3 IN-LB (0.6 N-M)

WIRE STRIP

Frame 1

Frame 2

Frames 3 & 4

Frame 5

Frame 6

Below Wire Guard

Figure 14 - Typical Power Terminal Block Locations

PE B

PE A

BR1 BR2

75C Cu Wire

6 AWG [10MM2] Max.

12 IN. LBS.

} TORQUE

1.4 N-M

AUX IN

BR1 BR2 DC+ DC- U/T1 V/T2 W/T3 R/L1 S/L2 T/L3

+ –

SHLD

75C Cu Wire

3 AWG [25MM2] Max.

16 IN. LBS.

1.8 N-M

} TORQUE

WIRE STRIP

POWER

CONTROL

SHLD

40 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

(L3)

(L2)

(L1)

(T3)

(T2)

(T1)

PEDC–DC+BR2BR1

(L3)

(L2)

(L1)

(T3)

(T2)

(T1)

DC–DC+BR2BR1

T/L3S/L2R/L1PEPEW/T3V/T2U/T1DC–DC+

BR1/ DC+BR2

PS–

PS+

T/L3S/L2R/L1

PEPE

W/T3V/T2U/T1DC–DC+

BR1/ DC+BR2

PS–

PS+

240

VAC

120

VAC

PE PEW/T3V/T2

Precharge Resistor Fuse – FWP-15A14F (Common Bus Drives w/Precharge Only)

U/T1DC–DC+

BR1*/

DC+

BR2*

PS–

PS+

240

VAC

120 VAC

VAC

W/T3V/T2U/T1DC–DC+

BR1*/

DC+

BR2*

PS–

PS+

Precharge Resistor Fuse – FWP-15A14F (Common Bus Drives w/Precharge Only)

USE 75 C

COPPER WIRE

ONLY

TORQUE 52 IN-LB

(6 N-M)

DC–DC+BR1BR2

VT2W

RL1S

INPUTOUTPUT

PE PE

USE 75 C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)

22-10 AWG

5.3 IN-LB (0.6 N-M)

WIRE STRIP

PS+

PS–

Common Mode Capacitor & MOV Jumpers (Green/Yellow Wire)

Input Filter Capacitor (Green/Yellow Wire)

Frame 1 Frame 2

Frame 3

Frame 5 - 75 HP, Normal Duty

480V AC Input

Frame 5 - 100 HP, Normal Duty

480V AC Input

Shaded terminals (BR1 & BR2) are only present on drives ordered with the brake option.

Frame 5 - 75 HP, Normal Duty

650V DC Input

Frame 5 - 100 HP, Normal Duty

650V DC Input

Frame 6 - 150 HP, Normal Duty

480 V AC Input

Frame 6 - 150 HP, Normal Duty

650V DC Input

0 VAC 240V AC120V AC

Motor

Input AC Line

BR1 BR2 DC+ DC– PE

U (T1) V (T2) W (T3) R (L1) S (L2) T (L3)

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Figure 15 - Power Terminal Blocks

PS+

PS–

22-10 AWG

5.3 IN-LB

WIRE STRIP

(0.6 N-M)

USE 75 C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)

DC–DC+BR1BR2

Common Mode Capacitor & MOV Jumpers (Green/Yellow Wire)

Input Filter Capacitor (Green/Yellow Wire)

Precharge Resistor Fuse – FWP-15A14F (Common Bus Drives w/Precharge Only)

USE 75 C

COPPER WIRE

ONLY

TORQUE 52 IN-LB

(6 N-M)

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 41

VT2W

OUTPUT

PE PE

22-10 AWG

0 VAC

120 VAC

240 VAC

5.3 IN-LB (0.6 N-M)

FAN

1-PHASE

INPUT

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Power On

R (L1) S (L2) T (L3)

Power Source DB Resistor Thermostat

Power Off

(Input Contactor) M

Three-Phase

AC Input

Terminal Description Notes

BR1 DC Brake (+) Dynamic Brake Resistor Connection (+) BR2 DC Brake (–) Dynamic Brake Resistor Connection (–) DC+ DC Bus (+) DC Input Power or Dynamic Brake Chopper DC– DC Bus (–) DC Input Power or Dynamic Brake Chopper PE PE Ground Refer to Fig ure 14

Motor Ground Refer to Figure 14 on page 40 for location on 3 Frame drives U U (T1) To motor V V (T2) To motor W W (T3) To motor R R (L1) AC Line Input Power S S (L2) AC Line Input Power T T (L3) AC Line Input Power

on page 40 for location on 3 Frame drives

Dynamic Brake Resistor Considerations

ATTENTION: The drive does not offer protection for externally mounted brake

resistors. A risk of fire exists if external braking resistors are not protected. External resistor packages must be self-protected from over temperature or a circuit equivalent to the one shown below must be supplied.

Figure 16 - External Brake Resistor Circuitry

42 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Using Input/Output Contactors

It is recommended that the auxiliary relay of the output contactor (when used) be wired in series with Digital Input 6 and that Digital Input 6 be configured as a hardware enable input. See Hardware Enable Circuitry on page 54 information.

ATTENTION: A contactor or other device that routinely disconnects and

reapplies the AC line to the drive to start and stop the motor can cause drive

hardware damage. The drive is designed to use control input signals that start

and stop the motor. If an input device is used occasionally, an auxiliary contact

on that device should also be wired to a digital input programmed as a “Enable”

function. The input device must not exceed one operation per minute or drive

damage will occur.

ATTENTION: The drive start/stop control circuitry includes solid state

components. If hazards due to accidental contact with moving machinery or

unintentional flow of liquid, gas or solids exist, an additional hard-wired stop

circuit may be required to remove the AC line to the drive. When the AC line is

removed, any inherent regenerative braking effect that might be present is lost

- the motor coasts to a stop. An auxiliary braking method may be required.

for more

ATTENTION: To guard against drive damage when using output contactors, the

following information must be read and understood. One or more output

contactors can be installed between the drive and motor(s) for the purpose of

disconnecting or isolating certain motors/loads. If a contactor is opened while

the drive is operating, power is removed from the respective motor, but the

drive continues to produce voltage at the output terminals. In addition,

reconnecting a motor to an active drive (by closing the contactor) could produce

excessive current that may cause the drive to fault. If any of these conditions are

determined to be undesirable or unsafe, wire an auxiliary contact on the output

contactor to a drive digital input programmed as “Enable.” This causes the drive

to execute a coast-to-stop (cease output) whenever an output contactor is

opened.

Using PowerFlex 700S Drives with Regenerative Power Units

If a Regenerative unit (that is, 1336 REGEN) is used as a bus supply or a brake, the common mode capacitors should be disconnected (see Power Jumpers on page 27

for details).

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 43

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Regenerative Unit to Drive Connections

Regenerative Brake Mode

Frame(s) Terminals

1336 REGEN PowerFlex 700S

1…4 DC+ & DC- BR1 & DC5 & 6 DC+ & DC- DC+ & DC-

Regenerative Bus Supply Mode

Frame(s) Terminals

1336 REGEN PowerFlex 700S

1…4 DC+ & DC- DC+ & DC5 & 6 DC+ & DC- DC+ & DC- of Common

Bus Drives

Electronic Motor Overload Protection

Provides class 10 motor overload protection according to NEC article 430 and motor over-temperature protection according to NEC article 430.126 (A)(2). UL 508C File E59272.

Short Circuit Current Rating

Maximum short circuit current rating: 200,000 Amps symmetrical.

Branch Circuit Short Circuit Protection

Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes, or the equivalent.

Fusing and Circuit Breakers

The tables on the following pages provide recommended AC line input and circuit breaker information. See Fusing and Circuit Breakers below for UL and IEC requirements. Sizes listed are the recommended sizes based on 40 °C (104 °F) and the U.S. NEC. Other country, state, or local codes can require different ratings. Tables with DC link recommendations for DC input drives are also provided.

Fusing

The recommend types are listed below. If available current ratings do not match those listed in the tables provided, chose the next higher rating.

• IEC – BS88 (British Standard) Parts 1 & 2, EN60269-1, Parts 1 & 2 type gG or equivalent should be used.

• UL – UL Class CC, T, RK1, J, or L should be used.

(1)

44 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Circuit Breakers

The “non-” listings in the following tables include inverse time circuit breakers, instantaneous trip circuit breakers (motor circuit protectors) and 140M selfprotected combination motor controllers. If one of these is chosen as the desired protection method, the following requirements apply:

• IEC – Both types of circuit breakers and 140M self-protected combination motor controllers are acceptable for IEC installations.

• UL - Only inverse time circuit breakers and the specified 140M selfprotected combination motor controllers are acceptable for UL installations.

(1) Typical designations include, but may not be limited to the following; Parts 1 & 2: AC, AD, BC,

BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH.

Table 12 - 208 Volt AC Input Frames 1…6 Drive Protection Devices

Drive Cat. No.

20DB4P2 1 0.75 0.55 3.7 1.3 6 10 6 17.5 15 7 M-C2E-B63 M-D8E-B63 – 7269

20DB6P8 1 1.5 1.1 6.8 2.4 10 15 10 3 0 30 15 M-C2E-C10 M-D8E-C10 M-F8E-C10 7269

20DB9P6 1 2.2 1.5 9.5 3.4 12 20 12 40 40 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 72 69

20DB015 1 4.0 3.0 15.7 5.7 20 35 20 70 70 30 M-C2E- C20 M-D8E-C20 M-F8E-C20 7269

20DB022 1 5.5 4.0 23.0 8.3 30 50 30 100 100 30 – M-D8E-C25 M-F8E-C25 72 69

20DB028 2 7.5 5.5 29.6 10.7 40 70 40 125 125 50 – – M-F8E-C32 7269

20DB042 3 11 7.5 44.5 16.0 60 100 60 175 175 70 – – M-F8E-C45 13630

20DB052 3 15 11 51.5 18.6 80 125 80 200 200 100 – – – –

20DB070 4 18.5 15 72 25.9 90 175 90 300 300 100 – – – –

20DB080 4 22 18.5 84.7 30.5 110 200 110 350 350 150 – – – –

20DB104 5 30 – 113 40.7 150 250 150 475 350 150 – – – –

20DB130 5 37 – 141 44.1 175 275 175 500 375 250 – – – –

20DB154 6 45 – 167 60.1 225 350 225 500 500 250 – – – –

20DB192 6 55 – 208 75.0 300 450 300 600 600 400 – – – –

20DB260 6 66 – 255 96.7 300 575 300 750 750 400 – – – –

(1) Minimum protection device size is the lowest rated device that supplies maximum protection with out nuisance tripping. (2) Maximum protection device size is the hig hest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (3) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (4) Maximum allowable rating by US NEC. Exac t size must be chosen for each installation. (5) Motor Circuit Protector - instantaneo us trip circuit breaker. For US NEC minimum size is 125% of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 1300% FLA. (6) Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip. (7) Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/ 347. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground

systems. (8) The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M Motor Protection Circuit Breakers Applic ation Ratings (9) When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in t his column. Application specific thermal

considerations may require a larger enclosure.

kW Rating Input

ND HD Amps kVA Min

Frame

– 22 84.7 30.5 125 200 125 350 300 150 – – – –

– 30 113 35.3 125 225 125 400 300 150 – – – –

– 37 141 50.9 200 300 200 500 450 250 – – – –

– 45 167 60.1 225 350 225 500 500 250 – – – –

– 55 199 71.7 225 450 225 600 600 400 – – – –

Ratings

Dual Element Time Delay Fuse

(1)

Max

Non-Time Delay Fuse

(2)

Min

Circuit Breaker

(1)

(2)

Max

Motor

(3)

Circuit Protector

(4)

Max

(5)

140M Motor Starter with Adjustab le Current Range

(5)

Availa ble Cat. No. s

(8)

Minimum Enclosure Volu me (i n.3)

(6)(7)

(9)

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 45

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Table 13 - 240 Volt AC Input Frames 1…6 Drive Protection Devices

Drive Cat. No.

HP Rating Input

ND HD Amps k VA Min

Frame

Ratings

Dual Element Time Delay Fuse

(1)

Max

Non-Time Delay Fuse

(2)

Min

Circuit Breaker

(2)

(3)

Max

Motor

(3)

Circuit Protector

(4)

Max

(5)

140M Motor Starter with Adjustable C urrent Range

(5)

Avail able C at. No.s

(8)

Minimum Enclosure Volu me (i n.

20DB4P2 1 1 0.75 3.3 1.4 5 8 5 15 15 7 M-C2E -B63 M-D8E-B63 – 7269

20DB6P8 1 2 1.5 5.9 2.4 10 15 10 25 25 15 M-C2E-C10 M-D8E-C10 M-F8E-C10 7269

20DB9P6 1 3 2 8.3 3.4 12 20 12 35 35 15 M- C2E-C10 M-D8E-C10 M-F8E-C10 7269

20DB015 1 5 3 13.7 5.7 20 30 20 60 60 30 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20DB022 1 7.5 5 19.9 8.3 25 50 25 80 80 30 – M-D8E-C25 M-F8E-C25 7269

20DB028 2 10 7.5 25.7 10.7 35 60 35 100 100 50 – – M-F8E-C32 7269

20DB042 3 15 10 38.5 16.0 50 90 50 150 150 50 – – M-F8E-C45 1 3630

20DB052 3 20 15 47.7 19.8 60 100 60 200 200 100 – – – –

20DB070 4 25 20 64.2 26.7 90 150 90 275 275 100 – – – –

20DB080 4 30 25 73.2 30.5 100 180 100 300 3 00 100 – – – –

20DB104 5 40 – 98 40.6 125 225 125 400 300 150 – – – –

– 30 73 30.5 10 0 175 100 300 300 100 – – – –

20DB130 5 50 – 122 50.7 175 275 175 500 375 250 – – – –

– 40 98 40.6 125 225 125 400 300 150 – – – –

20DB154 6 60 – 145 60.1 200 300 200 600 450 250 – – – –

– 50 122 50.7 175 275 175 500 375 250 – – – –

20DB192 6 75 – 180 74.9 225 400 225 600 575 250 – – – –

– 60 145 60.1 20 0 300 200 600 450 250 – – – –

20DB260 6 100 – 233 96.8 300 575 300 750 750 400 – – – –

– 75 169 74.9 225 450 225 600 600 400 – – – –

considerations may require a larger enclosure.

(6)(7)

3)(9)

Table 14 - 400 Volt AC Input Frames 1…6 Drive Protection Devices

Drive Cat. No.

20DC2P1 1 0.75 0.55 1.8 1.3 3 6 3 8 15 3 M-C2E-B25 M-D8E-B25 – 7269

20DC3P5 1 1.5 1.1 3.2 2.2 6 7 6 12 15 7 M-C2E-B40 M-D8E-B40 – 7269

20DC5P0 1 2.2 1.5 4.6 3.2 6 10 6 20 20 7 M-C2E-B63 M-D8E-B63 – 7269

20DC8P7 1 4 3.0 7.9 5.5 15 17.5 15 30 30 15 M-C2E-C10 M-D8E-C10 M-F8E-C10 7269

20DC011 1 5.5 4 10.8 7.5 15 25 15 45 45 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20DC015 1 7.5 5.5 14.4 10.0 20 30 20 60 60 20 M-C2E-C20 M-D8E-C20 M-F8E-C20 7269

20DC022 1 11 7.5 20.6 14.3 30 45 30 80 80 30 – M-D8E-C25 M-F8E-C25 7269

20DC030 2 15 11 28.4 19.7 35 60 35 120 120 50 – – M-F8E-C32 7269

20DC037 2 18.5 15 35.0 24.3 45 80 45 125 125 50 – – M-F8E-C45 7269

20DC043 3 22 18.5 40.7 28.2 60 90 60 150 150 60 – – – –

20DC056 3 30 22 53 36.7 70 125 70 200 200 100 – – – –

20DC072 3 37 30 68.9 47.8 90 150 90 250 250 100 – – – –

46 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

kW Rating Input

Ratings

ND HD Amps kVA Min

Frame

Dual Element Time Delay Fuse

(3)

Max

Non-Time Delay Fuse

(4)

Min

Circuit Breaker

(5)

(6)

Max

Motor

(5)

Circuit Protector

(6)

Max

(8)

140M Motor Starter with Adjustable Current Range

(7)

Availa ble Cat. No. s

(10)

(8)(9)

Minimum Enclosure

3)(11)

Volu me ( in.

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Drive Cat. No.

20DC085

kW Rating Input

Ratings

ND HD Amps kVA Min

Dual Element Time Delay Fuse

(3)

Max

Non-Time Delay Fuse

(4)

Min

Circuit Breaker

(5)

(6)

Max

Motor

(5)

Circuit Protector

(6)

Max

(8)

140M Motor Starter with Adjustable Current Range

(7)

Availa ble Cat. No. s

(10)

Frame

(1)

4 45 – 81.4 56.4 110 200 110 300 300 150 – – – –

Minimum Enclosure Volu me ( in.

(8)(9)

3)(11)

– 37 68.9 47.8 90 175 90 275 300 100 – – – –

20DC105 5 55 – 100.5 69.6 125 225 125 400 300 150 – – – –

– 45 81.4 56.4 110 175 110 300 300 150 – – – –

20DC125 5 55 – 121.1 83.9 150 275 150 500 375 250 – – – –

– 45 101 63.7 125 200 125 375 375 150 – – – –

20DC140 5 75 – 135.6 94 200 300 200 400 400 250 – – – –

– 55 121 69.6 150 225 150 300 300 150 – – – –

20DC170 6 90 – 164.6 114 250 375 250 600 500 250 – – – –

– 75 136 94 200 300 200 550 400 250 – – – –

(2)

20DC205

6 110 – 198.5 138 250 45 0 250 600 600 400 – – – –

– 90 164 114 250 375 2 50 600 500 250 – – – –

20DC260 6 132 – 254.7 166 350 550 350 750 750 400 – – – –

– 110 199 138 250 450 250 600 600 400 – – – –

(1) 20DC085 current rating is limited to 45 degrees C ambi ent. (2) 20DC205 current rating is limited to 40 degrees C ambi ent. (3) Minimum protection device size is the lowest rated device that supplies maximum protection with out nuisance tripping. (4) Maximum protection device size is the hig hest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (5) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (6) Maximum allowable rating by US NEC. Exac t size must be chosen for each installation. (7) Motor Circuit Protector - instantaneo us trip circuit breaker. For US NEC minimum size is 125% of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 1300% FLA. (8) Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip. (9) Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/ 347. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground

systems. (10) The AIC ratings of the Bull etin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M Motor Protection Circuit Breakers Application Ratings (11) When usin g a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column. Application specific thermal

considerations may require a larger enclosure.

Table 15 - 480 Volt AC Input Frames 1…6 Drive Protection Devices

Drive Cat. No.

20DD2P1 1 1 0.751.6 1.4 3 6 3 8 15 3 M-C2E-B25 – – 7269

20DD3P4 1 2 1.5 2.6 2.2 4 8 4 12 15 7 M-C2E-B40 M-D8E-B40 – 7269

20DD5P0 1 3 2 3.9 3.2 6 10 6 20 20 7 M-C2E-B63 M-D8E-B63 – 7269

20DD8P0 1 5 3 6.9 5.7 10 15 10 30 30 15 M-C2E-C10 M-D8E-C10 M-F8E-C10 7269

20DD011 1 7.5 5 9.5 7.9 15 20 15 40 40 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20DD014 1 10 7.5 12.5 10.4 17.5 30 17.5 50 50 20 M-C2E-C16 M-D8E-C16 M-F8E -C16 7269

20DD022 1 15 10 19.9 16.6 25 50 25 80 80 30 – M-D8E-C25 M-F8E-C25 7269

20DD027 2 20 15 24.8 20.6 35 60 35 100 100 50 – – M-F8E-C32 7269

20DD034 2 25 20 31.2 25.9 40 70 40 125 125 50 – – M-F8E-C45 7269

20DD040 3 30 25 36.7 30.5 50 90 50 150 150 50 – – M-F8E-C45 13630

20DD052 3 40 30 47.7 39.7 60 110 60 200 200 70 – – – –

20DD065 3 50 40 59.6 49.6 80 125 80 250 250 100 – – – –

20DD077 4 60 – 72.3 60.1 100 170 100 300 30 0 100 – – – –

20DD096 5 75 – 90.1 74.9 125 200 125 350 350 125 – – – –

HP Rating Input Ratings Dual Element

Time Delay Fuse

ND HD Amps kVA Min

(1)

Max

Non-Time Delay Fuse

(2)

Min

Circuit Breaker

(3)

(4)

Max

Motor

(3)

Circuit Protector

(4)

Max

(6)

140M Motor Starter with Adjustable Current Range

(5)

Avail able C at. No.s

(8)

Frame

– 50 59.6 49.6 80 125 80 250 250 100 – – – –

– 60 72.3 60.1 100 170 100 300 300 100 – – – –

Minimum Enclosure Volu me (i n.

(6)(7)

3)(9)

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 47

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Drive Cat. No.

HP Rating Input Ratings Dual Element

Time Delay Fuse

ND HD Amps kVA Min

(1)

Frame

Max

Non-Time Delay Fuse

(2)

Min

Circuit Breaker

(3)

(4)

Max

Motor

(3)

Circuit Protector

(4)

Max

(6)

140M Motor Starter with Adjustable Current Range

(5)

Avail able C at. No.s

(8)

(6)(7)

Minimum Enclosure

3)(9)

Volu me (i n.

20DD125 5 100 – 117 97.6 150 250 150 500 375 150 – – – –

– 75 90.1 74.9 125 200 125 350 350 125 – – – –

20DD156 6 125 – 1 46.5 121.7 200 350 200 600 450 250 – – – –

– 100 131 97.6 175 250 175 500 375 250 – – – –

20DD180 6 150 – 169 140.5 225 400 225 600 500 250 – – – –

– 125 147 121.7 200 350 200 600 450 250 – – – –

20DD248 6 200 232.8 188 300 550 300 7 00 700 400 – – – –

150 169 140.5 225 400 225 600 500 250 – – – –

(1) Minimum protecti on device size is the lowest rated device that supplies maximum protection without nuisance tripping. (2) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (3) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (4) Maximum allowable rating by U S NEC. Exact size must be chosen for each installation. (5) Motor Circuit Protector - inst antaneous trip circuit breaker. For US NEC minimum size is 125% of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 1300% FLA. (6) Bul letin 140M with adjustable current range should have the current trip set to the minimu m range that the device will not trip. (7) Manua l Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/ 347. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems. (8) The AIC ratin gs of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M Motor Protection Circuit Breakers Application Ratings. (9) When using a Manu al Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column. Application specific thermal considerations may require a larger

enclosure.

Table 16 - 600 Volt AC Input Frames 1…6 Drive Protection Devices

Drive Cat. No.

HP Rating Input Ratings Dual Elem ent

ND HD Amps kVA Min

Time Delay Fuse

(1)

Max

Non-Time Delay Fuse

(2)

Min

Circuit Breaker

(3)

(4)

Max

Motor

(3)

Circuit Protector

(4)

Max

140M Motor Starter with Adjustable Current Range

(5)

(6)

Avail able C at. No.s

(8)

Frame

20DE1P7 1 1 0.75 1.3 1.4 2 4 2 6 15 3 M-C2E -B16 – – 7269

20DE2P7 1 2 1.5 2.1 2.1 3 6 3 10 15 3 M-C2E-B2 5 – – 7 269

20DE3P9 1 3 2 3.0 3.1 6 9 6 15 15 7 M-C2E-B40 M-D8E-B40 – 7269

20DE6P1 1 5 3 5.3 5.5 9 12 9 20 20 15 – M-D8E-B6 3 – 7269

20DE9P0 1 7.5 5 7.8 8.1 10 20 10 35 30 15 – M-D8E-C10 M-F8E-C10 7269

20DE011 1 10 7.5 9.9 10.2 15 25 15 40 40 15 – M-D8E -C10 M-F8E-C10 7269

20DE017 1 15 10 15.4 16.0 20 40 20 60 50 20 – M-D8E-C16 M-F8E-C16 7269

20DE022 2 20 15 20.2 21.0 30 50 30 80 80 30 – – M-F8E-C25 7269

20DE027 2 25 20 24.8 25.7 35 60 35 100 10 0 50 – – M-F8E-C25 7269

20DE032 3 30 25 29.4 30.5 40 70 40 125 125 50 – – M-F8E-C32 13630

20DE041 3 40 30 37.6 39.1 50 90 50 150 15 0 100 – – – –

20DE052 3 50 40 47.7 49.6 60 110 60 200 200 100 – – – –

20DE062 4 60 50 58.2 60.5 80 125 80 225 225 100 – – – –

20DE077 5 75 – 72.3 75.1 90 150 90 300 300 100 – – – –

– 60 58.2 60.5 90 125 90 250 250 100 – – – –

20DE099 5 100 – 92.9 96.6 125 200 125 375 375 150 – – – –

– 75 72.3 75.1 100 175 100 30 0 300 100 – – – –

20DE125 6 125 – 117 121.6 150 250 150 375 375 250 – – – –

– 100 93 96.6 125 200 125 375 375 150 – – – –

20DE144 6 150 – 13 5 140.5 175 300 175 40 0 400 250 – – – –

– 125 117 121.6 150 275 150 375 375 250 – – – –

(1) Minimum protecti on device size is the lowest rated device that supplies maximum protection without nuisance tripping. (2) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (3) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (4) Maximum allowable rating by U S NEC. Exact size must be chosen for each installation. (5) Motor Circuit Protector - inst antaneous trip circuit breaker. For US NEC minimum size is 125% of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 1300% FLA. (6) Bul letin 140M with adjustable current range should have the current trip set to the minimu m range that the device will not trip. (7) Manua l Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/ 347. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems. (8) The AIC ratin gs of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M Motor Protection Circuit Breakers Application Ratings. (9) When using a Manu al Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column. Application specific thermal considerations may require a larger

enclosure.

(6)(7)

Minimum Enclosure Volu me (i n.3)

(9)

48 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Table 17 - 690 Volt AC Input Frames 5 & 6 Drive Protection Devices

Drive Cat. No.

20DF052 5 45 – 46.9 59.5 60 110 60 175 175 –

20DF060 5 55 – 57.7 68.9 80 125 80 225 225 –

20DF082 5 75 – 79.0 94.4 100 200 100 375 375 –

20DF098 5 90 – 94.7 113 125 200 125 375 375 –

20DF119 6 110 – 115 138 150 250 15 0 400 – –

20DF142 6 132 – 139 165.9 175 300 175 450 – –

kW Rating Input Ratings Dual Elem ent Time Delay

ND HD Amps kVA Min

Frame

– 37.5 40.1 48.0 50 90 50 150 150 –

– 45 46.9 59.5 60 110 60 175 175 –

– 55 57.7 68.9 80 125 80 225 225 –

– 75 79.0 94.4 100 200 100 375 375 –

– 90 92.9 113 125 200 12 5 375 – –

– 110 115 137 150 250 150 400 – –

Fuse

(1)

Max

(2)

Non-Time Delay Fuse Circuit Breaker

Min

(2)

Max

(3)

Max

(3)

Motor Circuit Protector

(4)

Max

(5)

Table 18 - 325 Volt DC Input Frames 1…6 Drive Protection Devices

Drive Cat. No. Frame HP Rating DC Input Ratings Fuse Non-Time Delay

ND HD Amps 20DB015 1 5 3 16 30 HSJ30 20DB022 1 7.5 5 23.3 45 HSJ45 20DB028 2 10 7.5 30 60 HSJ60 20DB042 3 15 10 45 90 HSJ90 20DB052 3 20 15 55 100 HSJ100 20DB070 4 25 20 75.3 150 HSJ150 20DB080 4 30 25 85.8 175 HSJ175

(1)

20DN104

(1)

20DN130

(1)

20DN154

(1)

20DN192

(1)(2)

20DN260

(1) Catalog number corresponds to output amps for these drives. Drive must be programmed to lower voltage to obtain higher currents

shown at right. (2) Catalog number corresponds to drives with precharge only. (3) The power source to Common Bus inverters must be derived from AC Voltages 600V or less, as defined in NFPA70; Ar t 430-18 (NEC).

Battery supplies or MG sets are not included. The following devices were validated to break current of the derived power DC Bus:

Disconnects: Allen-Bradley Bulletin No. 1494, 30 to 400 A; Bulletin No. 194, 30 to 400 A, or ABB: OESA, 600 & 800 A; OESL, all sizes. s:

Ferraz Shawmut Type HSJ, all sizes. For any other devices, pleas e contact the factor y.

5 40 30 114.1 225 HSJ225 5 50 40 142.6 250 HSJ250 6 60 50 169 300 HSJ300 6 75 60 210.6 400 HSJ400 6 100 75 272.1 400 HSJ400

(3)

(5)

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 49

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Table 19 - 540 Volt DC Input Frames 1…6 Drive Protection Devices

Drive Cat. No. Frame kW Rating DC Input Ratings Fuse Non-Time Delay

ND HD Amps

20DC3P5 1 1.5 1.1 3.7 8 JKS-8 20DC5P0 1 2.2 1.5 5.3 10 JKS-10 20DC8P7 1 4 3.0 9.3 15 HSJ15 20DC011 1 5.5 4 12.6 20 HSJ20 20DC015 1 7.5 5.5 16.8 25 HSJ25 20DC022 1 11 7.5 24 40 HSJ40 20DC030 2 15 11 33.2 50 HSJ50 20DC037 2 18.5 15 40.9 70 HSJ70 20DC043 3 22 18.5 47.5 90 HSJ90 20DC056 3 30 22 61.9 100 HSJ100 20DC072 3 37 30 80.5 125 HSJ125 20DC085 4 45 37 95.1 150 HSJ150

(1)

20DH105

(1)

20DH125

20DH140 5 75 – 159 250 HSJ250

(1)

20DH170

(1)

20DH205

(1)

20DH260

5 55 – 120.2 175 HSJ175

– 45 95.1 175 HSJ175

5 55 – 120.2 200 HSJ200

– 45 95.1 200 HSJ200

– 55 120.2 250 HSJ250

6 90 – 192 350 HSJ350

– 75 159 350 HSJ350

6 110 – 226 350 HSJ350

– 90 192 350 HSJ350

6 132 – 298 400 HSJ400

– 110 226 400 HSJ400

(2)

(1) Also applies to “P” voltage class. s must be applied in the (+) leg and (-) leg of the DC Common Bus. (2) The power source to Common Bus inverters must be derived from AC voltages 600V or less, as defined in NFPA70; Art 430-18 (NEC).

Battery supplies or MG sets are not included. The following devices were validated to break current of the derived power DC Bus:

Disconnects: Allen-Bradley Bulletin No. 1494, 30 to 400 A; Bulletin No. 194, 30 to 400 A, or ABB: OESA, 600 & 800 A; OESL, all sizes. s:

Bussmann Type JKS, all sizes; Type 170M, Case Sizes 1, 2 and 3, or Ferraz Shawmut Type HSJ, all sizes. For any other devices, please

contact the factory.

Table 20 - 650 Volt DC Input Frames 1…6 Drive Protection Devices

Drive Cat. No. Frame HP Rating DC Input Ratings Fuse Non-Time Delay

ND HD Amps

20DD2P1 1 1 0.75 1.9 6 JKS-6 20DD3P4 1 2 1.5 3.0 6 JKS-6 20DD5P0 1 3 2 4.5 10 JKS-10 20DD8P0 1 5 3 8.1 15 HSJ15 20DD011 1 7.5 5 11.1 20 HSJ20 20DD014 1 10 7.5 14.6 30 HSJ30 20DD022 1 15 10 23.3 40 HSJ40 20DD027 2 20 15 28.9 50 HSJ50 20DD034 2 25 20 36.4 60 HSJ60 20DD040 3 30 25 42.9 80 HSJ80 20DD052 3 40 30 55.7 90 HSJ90 20DD065 3 50 40 69.6 100 HSJ100 20DD077 4 60 50 84.5 150 HSJ150

(1)

20DJ096

20DJ125

20DJ156

(1)

5 75 – 105.3 175 HSJ175

– 60 84.5 175 HSJ175

5 100 – 137.1 200 HSJ200

– 75 105.3 200 HSJ200

6 125 – 171 300 HSJ300

– 100 137.1 300 HSJ300

(2)

50 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Drive Cat. No. Frame HP Rating DC Input Ratings Fuse Non-Time Delay

ND HD Amps

6 150 – 198 400 HSJ400

– 125 171.2 400 HSJ400

6 200 – 272 400 HSJ400

20DJ180

20DJ248

(1)

(2)

– 150 198 400 HSJ400

(1) Also applies to “R” voltage class. s must be applied in the (+) leg and (-) leg of the DC Common Bus. (2) The power source to Common Bus inverters must be derived from AC Voltages 600V or less, as defined in NFPA70; Ar t 430-18 (NEC).

Battery supplies or MG sets are not included. The following devices were validated to break current of the derived power DC Bus:

Disconnects: Allen-Bradley Bulletin No. 1494, 30 to 400 A; Bulletin No. 194, 30 to 400 A, or ABB: OESA, 600 & 800 A; OESL, all sizes. s:

Bussmann Type JKS, all sizes; Type 170M, Case Sizes 1, 2 and 3, or Ferraz Shawmut Type HSJ, all sizes. For any other devices, please

contact the factory.

Table 21 - 810 Volt DC Input Frames 1…6 Drive Protection Devices

Drive Cat. No. Frame HP Rating DC Input Ratings Fuse Non-Time Delay

ND HD Amps 20DE1P7 1 1 0.75 1.5 3 JKS-3 20DE2P7 1 2 1.5 2.4 6 JKS-6 20DE3P9 1 3 2 3.5 6 JKS-6 20DE6P1 1 5 3 6.2 10 JKS-10 20DE9P0 1 7.5 5 9.1 15 HSJ15 20DE011 1 10 7.5 11.5 20 HSJ20 20DE017 1 15 10 18 30 HSJ30 20DE022 2 20 15 23.6 40 HSJ40 20DE027 2 25 20 29 50 HSJ50 20DE032 3 30 25 34.3 60 HSJ60 20DE041 3 40 30 43.9 70 HSJ70 20DE052 3 50 40 55.7 90 HSJ90 20DE062 4 60 50 68.0 125 HSJ125 20DT099 5 100 – 108.6 150 HSJ150

– 75 84.5 150 HSJ150 20DT144 6 150 – 158 200 HSJ200

– 125 137.1 200 HSJ200

(1) The power source to Common Bus inverters must be derived from AC Voltages 600V or less, as defined in NFPA70; Ar t 430-18 (NEC).

Battery supplies or MG sets are not included. The following devices were validated to break current of the derived power DC Bus: Disconnects: Allen-Bradley Bulletin No. 1494, 30 to 400 A; Bulletin No. 194, 30 to 400 A, or ABB: OESA, 600 & 800 A; OESL, all sizes. s: Bussmann Type JKS, all sizes; Type 170M, Case Sizes 1, 2 and 3, or Ferraz Shawmut Type HSJ, all sizes. For any other devices, please contact the factory.

(1)

Table 22 - 932Volt DC Input Frames 5 & 6 Drive Protection Devices

Drive Cat. No. Frame kW Rating DC Input Ratings Fuse Non-Time Delay

ND HD Amps

20DW098 5 90 – 92.3 160 HSJ160

– 75 92.3 160 HSJ160

20DW142 6 132 – 162.2 250 HSJ250

– 110 134.9 250 HSJ250

(1) The power source to Common Bus inverters must be derived from AC Voltages 600V or less, as defined in NFPA70; Ar t 430-18 (NEC).

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 51

(1)

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

IMPORTANT

Step 5: Control and I/O Wiring

Important points to remember about control and I/O wiring:

• Always use copper wire.

• Wire with an insulation rating of 600V or greater is recommended.

• Control and signal wires should be separated from power wires by at least

0.3 meters (1 foot).

• For CE compliance, 115 volt digital input wiring must be shielded or must not exceed 30 meters (98 feet) in length.

• To maintain electrical safety for all user-accessible low voltage circuits (SELV and PELV circuits), I/O terminals designated for 24V or lower voltage must not be connected to a circuit of higher voltage or a circuit that is not adequately insulated from dangerous voltages with double or reinforced insulation within other connected equipment or wiring.

• To provide electrical safety for user-accessible low voltage I/O circuits that are referenced to earth (PELV circuits) and that may be touched simultaneously, care should be taken to provide a common earth reference for all equipment connected to the drive.

I/O terminals labeled “(–)” or “Common” are not referenced to earth ground and are designed to greatly reduce common mode interference. Grounding these terminals can cause signal noise.

ATT EN TI ON : Hazard of personal injury or equipment damage exists when using bipolar input sources. Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction. Use speed command parameters to help reduce input source sensitivity.

Control and I/O Wiring Recommendations

Type Wire Type(s) Description Min Insulation Rating

(1) (1)(2)

Signal

Digital I/O Safety Inputs Homing Inputs

(1) If the wires are short and contained within a cabinet that has no sensitive circuits, the use of shielded wire may not be necessar y, but is always recommende d. (2) I/O terminals labeled “(–)” or “Common” are not referenced to earth ground and are designed to greatly reduce common mode interference. Grounding these terminals can cause signal noise.

Standard Analog I/O – 0.750 mm2(18AWG), twisted pair, 100% shield with drain. 300V,

Remote Pot – 0.750 mm

Encoder/ Pulse I/O < 30 m (100 ft)

Encoder/ Pulse I/O 30 to 152 m (100 to 500 ft)

Encoder/ Pulse I/O 152 to 259 m (500 to 850 ft)

Un-shielded – Per US NEC or applicable national or local code. 300V,

Shielded Multi-conductor shielded cable 0.750 mm2(18AWG), 3 conductor, shielded.

(1)

Combined 0.196 mm

Signal 0.196 mm

Power 0.750 mm

Combined 0.330 mm2 (22 AWG), power is 0.500 mm2 (20 AWG) individually

Signal 0.196 mm2(24AWG), individually shielded pairs.

Power 0.750 mm2(18AWG) individually shielded pairs.

Combined 0.750 mm

(24AWG), individually shielded pairs.

shielded pairs.

(18AWG), 3 conductor, shielded.

(18AWG) in.dividually shielded pairs

(18AWG) individually shielded pairs.

75…90 °C (167…194 °F)

60 °C (140 °F)

52 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Main Control Board DIP Switch Settings

AT TE NT IO N: The DIP switches for Digital Inputs 4…6 are set to 24V DC at the

factory. If you are running a 115V AC input application, the switches must be set as indicated below before applying power to the drive or damage to the main control board may occur.

Table 23 - Switch and Jumper Settings

Function Default Switch Open Closed Notes

HW Enable Jumper (P22) pins 2-4

Gate Enable Jumper (P13)

Analog Input 1 Voltage S5-2 Voltage Current Change with Power Off Analog Input 2 Voltage S5-1 Voltage Current Change with Power Off Digital Inputs 4-6

Volt age Digital Input 1 Voltage 24V DC S3-1 24V DC 12V DC Change with Power Off Digital Input 2 Voltage 24V DC S3-2 24V DC 12V DC Change with Power Off Encoder Supply Voltage 12V DC S2-4 12V DC 5V DC Change with Power Off Encoder Signal A Voltage 12V DC S2-1 12V DC 5V DC Encoder Signal B Voltage 12V DC S2-2 12V DC 5V DC Encoder Signal Z Voltage 12V DC S2-3 12V DC 5V DC

Function Down Switch Up Center Notes

DriveLogix Processor RUN S1 Prog Remote Processor Mode

HW Enbl

Jumper on pins 15-16

24V DC S4-1,

SHUNT Jumper

S4-2

pins 2-4 HW Enbl

No Jmpr Jumper on

115V AC 24V DC Change with Power Off

pins 1-3 No Enbl

pins 15-16

No Jmpr = HW Enbl See Hard ware Enable Circuitry on page 54

for configuration.

No Jmpr = Gate disable or SafeOff/Second Encoder board is

(1)

present

Typically, set all switches the same

(1) Refer to publication 20D-UM007, DriveGuard® Safe-Off Option for PowerFlex® 700S Phase II AC Drives and PowerFlex 700L Liquid-

Cooled AC Drives, for more information on the Safe-Off Option board, or publication, 20D-IN009 Encoder Option Card for PowerFlex® 700S Drives with Phase II Control, for more information on the Second Encoder Option board.

Installation Instructions - Second

Please note there are two separate values for an encoder.

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 53

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

FRONT

TOP VIEW

SIDE VIEW

Up = Open = Off

Down = Closed = On

SWITCH S5

FRONT

TOP VIEW

SIDE VIEW

Up = Open = Off

Down = Closed = On

SWITCH S2

3 4

FRONT

TOP VIEW

SIDE VIEW

Up = Open = Off

Down = Closed = On

SWITCH S3

FRONT

TOP VIEW

SIDE VIEW

Up = Open = Off

Down = Closed = On

SWITCH S4

= HW Enable

= No HW Enable

JUMPER P22

JUMPER P13

= Gate Enabled

= Gate Disabled

SWITCH S1

RUN PROG REMOTE

UpDown Center

Figure 17 - Main Control Board Dip Switches

54 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

Hardware Enable Circuitry

By default, digital input 6 is configured for hardware enable input. This is for applications requiring the drive to be disabled without software interpretation. With the “HW Enable Jumper (Shunt)” on the pins closest to the circuit board (2-4), digital input 6 is configured as a “dedicated” hardware enable. If this configuration is not required, the “HW Enable Jumper (Shunt)” may be moved to the out board pins (1-3), making digital input 6 user programmable via parameter 830 [Dig In6 Sel]. See Figure 17

on page 54.

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

IMPORTANT

TB1 Terminals

TB2 Terminals

I/O Terminals

Terminal blocks TB1 and TB2 contain connection points for all inputs, outputs and standard encoder connections. When installed, both terminal blocks reside on the main control board. These components are provided with the drive but are not factory installed.

Make the terminal block wire connections.

For NEMA/UL Type 1 applications, all wiring must be routed through the conduit plate on the drive. Route any wires from the expanded cassette to the base cassette and out of the drive.

When wiring is complete, install the connector plug.

Table 24 - Control & Encoder Terminal Block Specifications

Name Description Wires Size Range

Maximum Minimum Maximum Recommended

I/O Terminal Blocks Signal & Encoder power

connections

1.5 mm (16 AWG)

(1)

0.14 mm (28 AWG)

Tor que

0.25 N•m (2.2 lb•in)

0.22 N•m (1.9 lb•in)

(1) Maximum/minimum sizes the terminal block accepts - these are not recommendations.

Figure 18 - Main Control Board I/O Terminal Locations

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 55

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Table 25 - TB1 Terminals

Terminal Signal Factor y

Default

1 Analog Input 1 Comm. (Volt) Bipolar, differential input, ±10V, 0…20 mA, 13 bit + sign 2 Analog Input 1 (+/-) 800 3 Shield NA Analog Input Shield 4 Analog Input 2 Comm. (Volt) Bipolar, differential input, ±10V, 0…20 mA, 13 bit + sign 5 Analog Input 2 (+/-) 806 6 Analog Input 3 [NTC-] Comm. (Volt) Differential input, 0…10V, 10 bit (for motor control mode FOC2, this is the 7 Analog Input 3 [NTC+] 812 8 Shield NA Analog Output Shield 9 Analog Output 1 (-) (Volt) Bipolar, differential output, ±10V, 0…20 mA, 11 bit + sign 10 Analog Output 1 (+) 11 Analog Output 2 (-) (Volt) 839, 840 12 Analog Output 2 (+) 13 +10V Reference NA Rating: 20 mA maximum load (Recommend 5 Ω pot) 14 Reference Common NA 15 -10V Reference NA 16 Encoder A NA Normal current draw per channel: 20 mA 230-233 17 Encoder A (Not) NA 18 Encoder B NA 19 Encoder B (Not) NA 20 Encoder Z NA 21 Encoder Z (Not) NA 22 Encoder Reference (+) NA 12 or 5V DC power supply for primary encoder interface 23 Encoder Reference (-) NA 24 Encoder Shield NA Connection point for encoder shield

(1) The analog inputs are not isolated. However, the analog inputs can be connected in series when using current mode. Note that at 20 mA the voltage source must be capable of providing 10V DC at the

drive terminals for one drive - - 20V DC is required for two drives and 30V DC is required for three drives.

Description Related

Parameter(s)

20 kΩ impedance at Volt; 500 Ω impedance at mA

(1)

20 kΩ impedance at Volt; 500 Ω impedance at mA

temperature adaptation input).

832, 833

2 kΩ minimum load

Rating: 300 mA maximum

Table 26 - TB2 Terminals

Terminal Signal Factory

Default

1 24V DC Common (-) NA Drive supplied 24V DC logic input power 2 24V DC Source (+) NA 3 Digital Output 1 24V DC Open Collector (sinking logic)

4 Digital Output 1/2 Com NA Common for Digital Output 1 & 2 5 Digital Output 2 24V DC Open Collector (sinking logic)

6 Relay Output 3 (NC) Relay contact output 7Relay Output 3 Com NA 8Relay Output 3 (NO) 9 Digital Input 1-3 Com NA Common for Digital Inputs 1-3 10 Digital Input 1 High speed 12V or 24V DC 11 Digital Input 2 826 12 Digital Input 3 Load:15 mA at 24V DC sourcing 827 13 Digital Input 4-6 Com NA Common for Digital Inputs 4-6 14 Digital Input 4 Load: 10 mA at 24V DC sinking/sourcing

(1) Digital Inputs 1 and 2 are configured for 12V or 24V DC via DIP switches S3-1 and S3-2, respecti vely. 24V DC is the default setting.

56 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

15 Digital Input 5 829 16 Digital Input 6 HW

Enable

Description Related

Parameter (s)

Rating: 300 mA maximum load

816, 847 Rating: Internal Source = 150 mA max External Source = 750 mA

851, 852 Rating: Internal Source = 150 mA max External Source = 750 mA

856, 857 Rating: 115V AC or 24V DC = 2 A max Inductive/Resistive

(1)

, sinking

825 Load:15 mA at 24V DC

828 Load: 7.5 mA at 115V AC Note: The 115 VAC Digital Inputs can withstand 2 mA of leakage current without turning on. If an output device has a leakage current greater than 2 mA

830 a burden resistor is requ ired. A 68.1 Ω resistor with a 0.5 watt rating should be

used to keep the 115 VAC output below 2 mA.

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

22 23

-Signal or Source Common +Signal

Shield / Common

I/O Wiring Examples

Table 27 - TB1 Analog Input/Output and Encoder Wiring Examples

Input/Output Connection Example Required Parameter Changes Potentiometer Unipolar Speed Reference

0…10V Analog Input Internal Source

Potentiometer Bi-polar Speed Reference

±10V Analog Input Internal Source

22 23

Unipolar Speed Referen ce

0…10V Analog Input External Source

Analog Speed and Current Meters

±10V DC Analog Outputs

Using Analog Output 1: ±10V to meter Motor RPM and direction:

• Send the data to the Analog Output parameter: Par 833 [Anlg Out1 Real] (the destination) linked to Par 71 [Filtered SpdFdbk] (the source)

• Scale the output to the source parameter: Par 835 [Anlg Out1 Scale] = 175 (Par 4 [Motor NP RPM] = 1750 / 10V)

Using Analog Out 2: ±10V to meter Motor Current:

• Send the data to the Analog Output parameter: Par 840 [Anlg Out2 Real] (the destination) linked to Par 308 [Output Current] (th e source)

• Scale the output to the source parameter: Par 822 [Anlg Out2 Scale] = xx (Par 2 [Motor NP FLA] / 10V output)

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 57

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Power +V

Common -V

Shield

A-

Encoder

22 23

B-

Z-

Input/Output Connection Example Required Parameter Changes Primary Encoder Interface

Supports 5V DC or 12V DC differential encoders with internal power supply.

Used as primary closed loop feedback.

Internal Supply Using Encoder 0 as speed feedback:

22 23

Encoder

A-

B-

Z-

Par 222 [Mtr Fdbk Sel Pri] = 0 “Encoder 0” (default) Par 232 [Encoder0 PPR] = Pulses/Rev for installed encoder

External Supply

58 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

Table 28 - TB2 Digital Input/Output Wiring Examples

24V dc

Com

24V dc

Com

Input/Output Connection Example Digital Inputs used for enable and

precharge control.

Note: 24V DC supply - supports only on-board digital inputs. Do not use for circuits outside the drive.

Note: The factory default for all digital inputs is 24V DC. To use 115V AC on digital inputs 4…6 see

Tab le 23

on page 53.

Note: Digital inputs 1…3 are always 12V DC or 24V DC.

Sourcing Digital Inputs - Internal Power Supply Sourcing and Sinking Definitions

Com

24V dc

Sourcing Digital Outputs - Internal Power Supply

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

The digital inputs and digital outputs of the PowerFlex 700S AC drive support Sourcing or Sinking configuration. Typically, digital inputs are sourcing devices and digital outputs are sinking devices. The following definitions apply throughout this section:

12 13

• Sourcing a Digital Input - The digital input common (return) is connected to the power supply common. Applying a positive voltage to the digital input causes it to activate (pull up).

• Sinking a Digital Input - The digital input common (return) is connected to the power supply positive voltage. Applying 0V or common to the digital input causes it to activate (pull down).

• Sourcing a Digital Output - The digital output common (return) is connected to the power supply common. The device to be controlled by the digital output is connect to the positive voltage and the device common is connected to the digital output.

Com

24V dc

• Sinking a Digital Output - The digital output common (return) is connected to the power supply positive voltage. The digital output is connect to the device to be controlled and the device common is connected to the power supply common.

Note: Digital inputs 1…3 can only be configured as sourcing inputs. Digital inputs 4…6 can be configured as sourcing or sinking inputs.

Sinking Digital Inputs - Internal Power Supply

Sinking Digital Output - Internal Power Supply

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 59

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

24V dc

Com

Run

Enable

12 13

24V dc

Com

Start

Enable

Stop

12 13

Input/Output Connection Example

Digital Outputs used with 24V DC Relays -

Sourcing Digital Outputs • Sourcing a Digital Output - The digital output common

External Power Supply

Note: Digital Inputs 1-3 are always 12V or 24V DC.

Sinking Digital Outputs

24V DC Common

24V DCCommon

(return) is connected to the power supply common. The device to be controlled by the digital output is connect to the positive voltage and the device common is connected to the digital output.

Digital Inputs 24V DC

Sourcing Digital Inputs - Internal Power Supply, 2-Wire Control Required Parameter Changes:

• Set Par 829 [Dig In5 Sel] to value 7 - “Run”.

• Par 153 [Control O ptions], b it 8 “3WireCont rol” is autom atically

set to “Off” (0) for 2-wire control.

• Set Par 168 [Normal Stop Mode] for the desired stopping mode: 0 = Ramp Stop 1 = CurLim Stop 2 = Coast Stop

Sourcing Digital Inputs- Internal Power Supply, 3-Wire • Set Par 829 [Dig In5 Sel] to value 14 - “Normal Stop”.

• Set Par 828 [Dig In4 Sel] to value 5 - “Start”.

• Par 153 [Control O ptions], b it 8 “3WireCont rol” is autom atically

set to “On” (1) for 3-wire control.

• Set Par 168 [Normal Stop Mode] for the desired stopping mode: 0 = Ramp Stop 1 = CurLim Stop 2 = Coast Stop

60 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

IMPORTANT

DriveLogix 5730 Controller Option

Refer to the DriveLogix 5730 Controller for PowerFlex 700S Drives with Phase II Control User Manual, publication 20D-UM003

, for details on using and

configuring this option.

The DriveLogix controller option ships with the battery installed, but disconnected. You must connect the battery while installing the drive.

DriveLogix5730 Controller Specifications

AT TE NT IO N: This product contains a 3V Lithium battery if the DriveLogix Controller option board is installed. Perchlorate Material - special handling may apply. See www.dtsc.ca.gov/hazardouswaste/perchlorate

Category Specific ation

Serial port RS-232, fully isolated

DF1, DH-485, ASCII

38.4 kilobit/s maximum

Optional embedded EtherNet/IP RJ-45 or 100BaseT

10/100 MB/s

Connectivity options (these options require the Logix Expansion Board and Expanded Cassette)

User memory 1.5 MB Non-volatile memory 1784-CF64 CompactFlash Maximum number of I/O banks 2 Maximum number of I/O modules 16

Battery 1769-BA Serial cable 1756-CP3 directly to controller

Compact I/O Cable 20D-DL2-CR3

• NetLinx communication daughtercards (ControlNet, EtherNet/IP, DeviceNet, Third Part y)

• Compact I/O connection

• CompactFlash (memory card)

(8 modules per bank or 4 max on either side of the power supply)

1747-CP3 directly to controller

20D-DL2-CL3

DriveGuard® Safe Torque Off with Second Encoder Option

Refer to the DriveGuard Safe Torque Off Option for PowerFlex® 700S Phase II AC Drives and PowerFlex 700L Liquid-Cooled AC Drives User Manual, publication 20D-UM007 board.

Refer to Appendix J “Instructions for ATEX Approved PowerFlex 700S Phase II Drives in Group II Category (2) Applications with ATEX Approved Motors”, in the PowerFlex 700S Drive with Phase II Control Programming Manual, publication 20D-PM001

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 61

, for details on installing and configuring this option

, for details on ATEX approved applications.

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Second Encoder Feedback Option

Second Encoder Feedback Option Specifications

Consideration Description

Input Dual Channel Plus Marker, Isolated with differential transmitter Output (Line Drive)

Incremental, Dual Channel Quadrature type

Encoder Voltage Supply 5V DC or 12V DC 320 mA per channel

5V DC requires an external power supply. 12 V DC minimum high state voltage of 7V DC, maximum low state voltage of 0.4V DC

Maximum Input Frequency 400 kHz

Recommended Cables for the Second Encoder Feedback Option Card

Cable Type and Length Wire Type(s) Description

Encoder/Pulse I/O Less 30.5 m (100 ft)

Encoder/Pulse I/O

30.5 m (100 ft) to 152.4 m (500 ft)

Encoder/Pulse I/O

152.4 m (500 ft) to 259.1 m (850 ft)

(1) Belden 9730 is 3 individually shielded pairs (2 channel plus power). If 3 channel is required, use Belden 9728 (or equivalent). (2) Belden 8790 is 1 shielded pair.

(3) Belden 9892 is 3 individually shielded pairs (3 channel), 0.33 mm2 (22 AWG) plus 1 shielded pair 0.5 mm2 (20 AWG) for power. (4) Belden 9773 is 3 individually shielded pairs (2 channel plus power). If 3 channel is required, use Belden 9774 (or equivalent).

Combined: Belden 9730 (or equivalent)

Signal: Belden 9730/9728 (or equivalent)

Power: Belden 8790 Combined: Belden 9892 Signal: Belden 9730/9728 (or equivalent)

Power: Belden 8790 Combined: Belden 9773/9774 (or equivalent)

(2)

(3)

(2)

(1)

0.196 mm2(24AWG), individually shielded.

(1)

0.196 mm2(24AWG), individually shielded.

0.750 mm2(18AWG)

0.330 mm2 or 0.500 mm

(1)

0.196 mm2(24AWG), individually shielded.

0.750 mm2(18AWG)

(4)

0.750 mm2(18AWG), individually shielded pair.

Second Encoder Feedback Option Terminal Designations

Term. No. Signal Description

1…4 – Not connected.

Refer to DriveGuard® Safe Torque Off with Second

Encoder Option on page 61 5 A Quadrature A input 6Not A 7 B Quadrature B input 8Not B 9ZMarker Pulse 10 Not Z 11 Power DC Power for encoder interface 12 Common 13 Shield Connection point for encoder cable shield

2 (3)

62 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

OPEN

FRONT - TOP VIEW

SIDE VIEW

UP = OPEN = OFF

DOWN = CLOSED= ON

2 3 4

Second Encoder Feedback Option Wiring Examples

Differential Encoder with Internal Supply

Not A

Not B

Not Z

Powe r

Common

Differential Encoder with External Supply

Not A

Not B

Not Z

Powe r

Common

P1Encoder

1 2

4 5 6 7 8

9 10 11 12 13

P1Encoder

9 10 11 12 13

N/C N/C N/C N/C A Not A B Not B Z Not Z Powe r Common Shield

Second Encoder Feedback Option DIP Switch Settings

Powe r Common

Voltag e Selection

S1-1 (Supply)

S1-2 (A Channel)

S1-3 (B Channel)

S1-4 (Z Channel)

5V DC Closed Closed Closed Closed 12V DC Open Open Open Open

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 63

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

IMPORTANT

Stegmann Hi-Resolution Encoder Feedback Option

Stegmann Hi-Resolution Encoder Feedback Option Specifications

Consideration Description

Encoder Voltage Supply 11.5V DC @ 130 mA Hi-Resolution Feedback Sine/Cosine 1V P-P Offset 2.5 Maximum Cable Length 90 m (295 ft) Maximum Frequency (Encoder Speed)

RS-485 Interface The Hi-Resolution Feedback Option card obtains the following information via the

12.5 μs/cycle (4687.5 rpm for encoders with 1024 sine cycles per revolution) (9375 rpm for encoders with 512 sine cycles per revolution)

Hiperface RS-485 interface shortly after powerup:

• Address

• Command Number

• Mode

• Number of turns

• Number of Sine/Cos cycles

• Checksum

Encoders Supported by the Stegmann Hi-Resolution Encoder Feedback Option Card

Please note that encoders must be ordered as “Single Ended” so that the RS485 channel has the proper termination network installed at the factory.

Hi-Resolution Encoder Model Resolution Comment

Stegmann SINCOS SCS-60, SCS-70, SCM-60, and SCM-70

Stegmann SINCOS SCS-KIT-101 and SCM-KIT-101

Stegmann SINCOS SRS-50, SRS-60, SRM-50, and SRM-60

Stegmann SINCOS SRS/SRM 25 1024 sine cycles per revolution SRS25 and SRM25 have built-in mechanical

Stegmann SINCOS SRS660 1024 sine cycles per revolution Hollow-shaft up to 14 mm diameter Stegmann SINCOS SHS-170 512 sine cycles per revolution. While the software supports this encoder,

Allen-Bradley 842HR 1024 sine cycles per revolution Has built-in mechanical turns counter. IP65

Hiperface® SINCOS®, SINCODER® and LINCODER® are registered trademarks of Stegmann Inc.

512 sine cycles per revolution. SCM-60 and SCM-70 have built-in

mechanical turns counter.

1024 sine cycles per revolution. SCM-60 and SCM-70 have built-in

mechanical turns counter.

1024 sine cycles per revolution. SRM-50 and SRM-60 have built-in

mechanical turns counter.

turns counter. IP65 Protection Class. Size 25 square flange mounting.

the SHS-170 draws excessive current and should only be used with an external power supply.

Protection Class. Size 25 square flange mounting.

64 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

TIP

12 3 4 5 6 7 8 9 10 11 12

Wiring the Stegmann Hi-Resolution Feedback Option Card to an Encoder

Terminal block P1 contains connection points for a Stegmann Hiperface® encoder. This terminal block resides on the Hi-Resolution Encoder Feedback Option card.

Remember to route wires through the sliding access panel at the bottom of the control assembly.

Stegmann Hi-Resolution Encoder Option Terminal Designations

Terminal Signal Description

12 POWER COMMON Power supply for encoder interface. 11 POWER 10 REFSIN Negative Sine signal. 9 +SIN Positive Sine signal. 8 REFCOS Negative Cosine signal. 7 +COS Positive Cosine signal. 6 SHIELD Connection point for encoder cable 5SHIELD 4 N/C Not connected. 3N/C 2 DATA+ (RS 485) Positive DH485 terminal. 1 DATA- (RS 485) Negative DH485 terminal.

shield.

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 65

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

+SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) POWER COMMON TS+ TS-

A B C D E

F N P R S

WH/BK

WH/RD

WH/GN

WH/GY

WH/BK

WH/RD

GN WH/GN

WH/GY

12 11 10

9 8 7 6 5 4

2 1

POWER COMMON

POWER

N/C N/C

+SIN

REFSIN

+COS

REFCOS

SHIELD SHIELD

DATA+ (RS 485)

DATA- (RS 485)

Hi-Res Feedback Option Board

ENCODER

Recommended Cables and Wiring Diagrams for the Stegmann Hi-Resolution Feedback Option Card

If you are using this motor and feedback device: Use this cable: See this wiring diagram:

Allen-Bradley MPL-A/B3xx, -A/B4xx, -A/B45xx, -A/B5xx, and -A/B6xx motors with embedded Stegmann rotary encoder

HPK-Series motors with embedded Stegmann rotary encoder Allen-Bradley 2090-XXNFMF-SXX Figure 20 Allen-Bradley 1326AB-BXXXX-21ML and -21MKXL motors with embedded

Stegmann rotary encoder Allen-Bradley 1326AB-BXXXX-M2L, -M2KXL, -S2L and -S2KXL motors with

embedded Stegmann rotary encoder Allen-Bradley MPL-A5xx and all MPL-Bxxx motors with embedded Stegmann

rotary encoder Allen-Bradley 1326AB-BXXXX-M2L, -M2KXL, -S2L and -S2KXL motors with

embedded Stegmann rotary encoder Allen-Bradley MPL-A5xx and all MPL-Bxxx motors with embedded Stegmann

rotary encoder Allen-Bradley MPL-A3xx - MPL-A45xx and all MPG series motors with

embedded Stegmann rotary encoder Allen-Bradley MPL-A3xx - MPL-A45xx and all MPG series motors with

embedded Stegmann rotary encoder Any other motor with external Stegmann SHS-170 rotary encoder Stegmann shielded twisted-pair cable with 12-pin DIN style connector Figure 26 on page 69 Any other motor with external Stegmann SCS-60, SCS-70, SCM-60 or SCM-70,

SRS-50, SRS-60, SRM-60, SRM-60, SRS-25, SRM-25, or Allen-Bradley 842HR rotary encoder

Any other motor with external Stegmann SCS-Kit 101 or SCK-Kit 101 rotary encoder

Any other motor with external Stegmann SRS660 rotary encoder Is available only with pre-attached Stegmann shielded twisted-pair cable

Allen-Bradley 2090-CFBM7E7-CDAFXX Figure 19

Allen-Bradley 2090-CFMB7DF-CDAFXX Figure 19

below

on page 67

Allen-Bradley 1326-CECU-XXL-XXX Figure 21 on page 67

Allen-Bradley 2090-CDNFDMP-SXX Figure 22 on page 67

Allen-Bradley 2090-XXNFMP-SXX Fi gure 23 on page 68

Allen-Bradley 2090-XXNFMP-SXX Fi gure 24 on page 68

Allen-Bradley 2090-UXNFDMP-SXX Figure 25 on page 68

Stegmann shielded twisted-pair cable with 10-pin MS style connector Figure 27 on page 69

Stegmann shielded twisted-pair cable with 8-pin Berg style connector Figure 28 on page 69

Figure 29 on page 70

of various lengths

Stegmann Hi-Resolution Feedback Option Card Connection Examples Figure 19 - All MPL-A/B3xx, -A/B4xx, -A/B45xx, -A/B5xx, and -B6xx motors with 2090-CFBM7E7-CDAFXX or 2090-CFBM7DF-CDAFXX cable

Note: Thermal switch cannot be accessed by using 2090-CFBM7X7-CDAFXX cable.

66 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

Stegmann Hi-Resolution Feedback Option Card Connection Examples

+SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) POWER COMMON TS+ TS-

A B C D E

F N P R S

WH/BK

WH/RD

WH/GN

WH/GY

WH/BK

WH/RD

GN WH/GN

WH/GY

12 11 10

9 8 7 6 5 4

2 1

POWER COMMON

POWER

N/C N/C

+SIN

REFSIN

+COS

REFCOS

SHIELD SHIELD

DATA+ (RS 485)

DATA- (RS 485)

Hi-Res Feedback Option Board

ENCODER

+SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) POWER COMMON TS+ TS-

A B C D E

F N P R S

BK/WH

WH/RD

WH/GN

WH/OR

WH/BU

BK/WH

WH/RD

GN WH/GN

WH/OR

BU WH/BU

12 11 10

9 8 7 6 5 4

2 1

POWER COMMON

POWER

N/C N/C

+SIN

REFSIN

+COS

REFCOS

SHIELD SHIELD

DATA+ (RS 485)

DATA- (RS 485)

Hi-Res Feedback Option Board

ENCODER

Figure 20 - HPK-Series motors with 2090-XXNFMF-SXX cable

Note: Thermal switch cannot be accessed by using 2090-XXNFMF-SXX cable.

Figure 21 - 1326AB-BXXXX-21ML, and -21MKXL motors with a 1326-CECU-XXL-XXX cable

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

ENCODERHi-Res Feedback Option Board

POWER

POWER COMMON

REFSIN

+SIN

REFCOS

+COS

DATA+ (RS-485)

DATA- (RS-485)

SHIELD

OVERALL SHIELD

POWER COMMON

POWER REFSIN

+SIN

REFCOS

+COS

SHIELD SHIELD

N/C N/C

DATA+ (RS 485)

DATA- (RS 485)

12 11 10

WH BK

9 8 7 6 5 4

2 1

BK BU

BK GN

RD BK BU BK

Figure 22 - MPL-A5xx and all MPL-Bxxx motors or 1326AB-BXXXX-M2L, -M2KXL, -S2L, and -S2KXL motors with 2090-CDNFDMP-SXX cable

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 67

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

+SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) POWER COMMON TS+ TS-

A B C D E

F N P R S

WH/BK

WH/RD

WH/GN

WH/GY

WH/BK

WH/RD

GN WH/GN

WH/GY

12 11 10

9 8 7 6 5 4

2 1

POWER COMMON

POWER

N/C N/C

+SIN

REFSIN

+COS

REFCOS

SHIELD SHIELD

DATA+ (RS 485)

DATA- (RS 485)

Hi-Res Feedback Option Board

ENCODER

+SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) POWER COMMON TS+ TS-

A B C D E

F K

L R S

BK/WH

WH/RD

WH/GN

WH/GY

BK/WH

WH/RD

GN WH/GN

WH/GY

12 11 10

9 8 7 6 5 4

2 1

POWER COMMON

POWER

N/C N/C

+SIN

REFSIN

+COS

REFCOS

SHIELD SHIELD

DATA+ (RS 485)

DATA- (RS 485)

Hi-Res Feedback Option Board

ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) POWER COMMON TS+ TS-

A B C D E

F K

L R S

BK/WH

WH/RD

WH/GN

WH/GY

WH/BU

BK/WH

WH/RD

GN WH/GN

WH/GY

BU WH/BU

12 11 10

9 8 7 6 5 4

2 1

POWER COMMON

POWER

N/C N/C

+SIN

REFSIN

+COS

REFCOS

SHIELD SHIELD

DATA+ (RS 485)

DATA- (RS 485)

Hi-Res Feedback Option Board

ENCODER

Stegmann Hi-Resolution Feedback Option Card Connection Examples Figure 23 - MPL-A5xx and all MPL-Bxxx Motor or 1326AB-BXXXX-M2L, -M2KXL, -S2L, and -S2KXL motor with 2090-XXNFMP-SXX cable

Note: Thermal switch cannot be accessed by using 2090-XXNFMP-SXX cable.

Figure 24 - MPL-A3xx - MPL-A45xx and all MPG series motors with 2090-XXNFMP-SXX cable

Note: Thermal switch cannot be accessed by using 2090-XXNFMP-SXX cable.

Figure 25 - MPL-A3xx - MPL-A45xx and all MPG series motors with 2090-UXNFDMP-SXX cable

68 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

Stegmann Hi-Resolution Feedback Option Card Connection Examples Figure 26 - Stegmann shielded twisted-pair cable with 12-pin DIN style connector

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

POWER COMMON

POWER

REFSIN

+SIN

REFCOS

+COS

SHIELD SHIELD

N/C N/C

DATA+ (RS 485)

DATA- (RS 485)

Hi-Res Feedback Option Board

12 11 10

9 8 7 6 5 4

2 1

RD BN

Figure 27 - Stegmann shielded twisted-pair cable with 10-pin MS style connector

POWER COMMON

POWER

REFSIN

+SIN

REFCOS

+COS

SHIELD SHIELD

N/C N/C

DATA+ (RS 485)

DATA- (RS 485)

Hi-Res Feedback Option Board

12 11 10

9 8 7 6 5 4

2 1

RD BN

PK GN BN WH

BU BN

ENCODER

POWER

N/C

POWER COMMON

SHIELD

+COS

DATA- (RS 485)

REFSIN

+SIN

N/C

DATA+ (RS 485)

REFCOS

ENCODER

POWER

POWER COMMON

REFSIN

REFCOS

DATA+ (RS 485)

DATA- (RS 485)

+SIN

+COS

N/C

SHIELD

Figure 28 - Stegmann shielded twisted-pair cable with 8-pin Berg style connector

POWER COMMON

POWER

REFSIN

+SIN

REFCOS

+COS

SHIELD SHIELD

N/C N/C

DATA+ (RS 485)

DATA- (RS 485)

Hi-Res Feedback Option Board

12 11 10

9 8 7 6 5 4

2 1

RD BN

BU BN

ENCODER

POWER

POWER COMMON

REFSIN

REFCOS

DATA+ (RS 485)

DATA- (RS 485)

+SIN

+COS

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 69

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Stegmann Hi-Resolution Feedback Option Card Connection Examples Figure 29 - Pre-attached Stegmann shielded twisted-pair cable

POWER COMMON

POWER

REFSIN

+SIN

REFCOS

+COS

SHIELD SHIELD

N/C N/C

DATA+ (RS 485)

DATA- (RS 485)

Hi-Res Feedback Option Board

12 11 10

9 8 7 6 5 4

2 1

RD BN

Resolver Feedback Option

Resolver Feedback Option Specifications

Consideration Description

Excitation Frequency 2381…9300 Hz Excitation Voltage 8…26V rms Resolver Feedback Voltage 2V rms ± 300 mV

BU BN

ENCODER

POWER

POWER COMMON

REFSIN

REFCOS

DATA+ (RS 485)

DATA- (RS 485)

+SIN

+COS

Compatible Resolvers for the Resolver Feedback Option Card

Manufacturer Manufacturer Cat.

No.

Tamagawa TS-2014N181E32 1 - T2014/2087x1 x 1, flange-mounted enclosure Tamagawa TS-2014N182E32 2 - T2014/2087x2 x 2, flange-mounted enclosure Tamagawa TS-2014N185E32 3 - T2014/2087x2 x 5, flange-mounted enclosure Tamagawa TS-2087N12E9 2 - T2014/2087x2 x 2, HD foot-mounted enclosure, double shaft Tamagawa TS-2087N1E9 1 - T2014/2087x1 x 1, HD foot-mounted enclosure Tamagawa TS-2087N2E9 2 - T2014/2087x2 x 2, HD foot-mounted enclosure Tamagawa TS-2087N5E9 3 - T2014/2087x2 x 5, HD foot-mounted enclosure Tamagawa TS-2087N11E9 1 - T2014/2087x1 x 1, HD foot-mounted enclosure, double shaft Advanced Micro

R11X-C10/7 14 - AmciR11XC107

Control s Inc. (AMCI)

Parameter 277 [Reslvr0 Type Sel] Configuratio n

Notes

70 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Allen-Bradley servo motors may be ordered with factory installed resolvers. The list of factory installed resolvers below are supported by the 700S Resolver Feedback Option card.

Motor / Resolver Type Compatible Parameter 277

1326 AB 230V Primary Resolver No Not Supported Receiver type resolver - not supported 1326 AB 460V Primary Resolver Yes 9 - 1326Ax 460v Transmitter type resolver - supported 1326 AB 460V Secondary Resolver Yes 13 - Reserved Secondary resolver is geared to motor -

1326AD 230V Rare Earth Primary Resolver

1326AH 460V Explosion Proof Motor Primary Resolver

1326AH 460V Explosion Proof Motor Secondary Resolver

1326AS 460V Rare Earth Primary Resolver

MPL 460V Primary Resolver Yes 4 - MPL 460v Transmitter type resolver - supported

No Not Supported Receiver type resolver - not supported

Yes 9 - 1326Ax 460v Transmitter type resolver - supported

Yes N/A Secondary resolver is geared to motor -

Yes 9 - 1326Ax 460v Transmitter type resolver - supported

[Reslvr0 Type Sel] Configuratio n

Notes

not intended for motor speed / position feedback

Transmitter type resolver - supported

not intended for motor speed / position feedback

Transmitter type resolver - supported

Recommended Cable for the Resolver Feedback Card

Rockwell Automation strongly recommends the use of Reliance Electric 417900207CG or Belden 9730 cable for installation, or an equivalent cable that meets these specifications:

• Three twisted pairs, 80° C, 300V

• Chrome FPR jacket, plenum rated

• Conductor size: 18 AWG

• Twists per inch: 2 or 3 twists per inch of wire lay per pair

• Capacitance per pair: not to exceed 30 pF per foot +/- 0.3 pF as read on a

GEN_RAD model 1658 RLC Digibridge or equivalent

• Capacitance difference pair-to-pair: not to exceed 0.6 pF per foot as read on a GEN_RAD Model 1658 RLC Digibridge or equivalent

• Resistance per 1000 feet: 17.15Ω +/- 10%

• Inductance per 1000 feet: 0.13 mH +/- 10% as read on a GEN_RAD

model 1658 RLC Digibridge or equivalent

• Insulation thickness: 0.008 in.

• Conductor stranding 16/30

• Jacket thickness: 0.018 in.

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 71

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

REF HIGH 8

SHIELD 7

REF LOW 6

SIN HIGH 5

SHIELD 4

SIN LOW 3

COS HIGH 2

COS LOW 1

REF

SIN COS

REF HIGH 8

SHIELD 7

REF LOW 6

SIN HIGH 5

SHIELD 4

SIN LOW 3

COS HIGH 2

COS LOW 1

REF

SIN COS

Resolver Feedback Option Terminal Designations

Terminal Signal Description

1 COS LOW Negative Cosine signal 2 COS HIGH Positive Cosine signal

123 45 6 78

3 SIN LOW Negative Sine signal 4 SHIELD Connection point for resolver cable shield 5 SIN HIGH Positive Sine signal 6 REF LOW Negative Reference signal 7 SHIELD Connection point for resolver cable shield 8 REF HIGH Positive Reference signal

Resolver Feedback Option Connection Examples

Resolver Interface - Clockwise Rotation = Count Up

REF HIGH 8

SHIELD 7

REF LOW 6

SIN HIGH 5

SHIELD 4

SIN LOW 3

COS HIGH 2

COS LOW 1

REF

SIN COS

Resolver Interface - Clockwise Rotation = Count Down (Reverse Polarity of Sine or Cosine Signals)

72 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

1 5432 876 913121110 161514 17

Multi-Device Interface (MDI) Feedback Option

MDI Option Specifications

Consideration Description

Rotary Encoder Voltage Supply 11.5V DC @ 130 mA Rotary Encoder Hi-Resolution Feedback Sine/Cosine 1V P-P Offset 2.5 Rotary Encoder Maximum Cable Length 90m (295 ft) Linear Encoder Maximum Cable Length 245m (800 ft) Rotary Encoder RS-485 Interface The MDI Option card obtains the following information via the

Hiperface RS-485 interface shor tly after powerup:

• Address

• Command Number

• Mode

• Number of turns

• Number of Sine/Cos cycles

• Checksum

Registration Inputs High speed 12…24V DC sinking digital inputs

MDI Feedback Option Terminal Designations

Terminal Signal Description

1 CHASSIS GND Connection point for cable shields 2 REGISTRATION- Negative terminal for Linear Sensor registration strobe 3 REGISTRATION+ Positive terminal for Linear Sensor registration strobe 4 REGISTRATION- Negative terminal for Rotary Encoder registration strobe 5 REGISTRATION+ Positive terminal for Rotary Encoder registration strobe 6 DATA- Negative SSI terminal for Linear Sensor inter face 7 DATA+ Positive SSI terminal for Linear Sensor interface 8 CLOCK- Negative Clock terminal for Linear Sensor interface 9 CLOCK+ Positive Clock terminal for Linear Sensor interface 10 DATA- (RS485) Negative DH485 terminal for Rotary Encoder interface 11 DATA+ (RS485) Positive DH485 terminal for Rotary Encoder interface 12 +COS Positive Cosine signal for Rotary Encoder interface 13 REFCOS Negative Cosine signal for Rotar y Encoder interface 14 +SIN Negative Sine signal for Rotary Encoder interface 15 REFSIN Positive Sine signal for Rotary Encoder interface 16 POWER Power supply for Rotary Encoder interface 17 POWER COMMON

Linear Sensors Supported by the MDI Option

Temposonics® R-Series Linear sensors with MTS® part numbers ending in 1S2G1102 work with the MDI Option.

Part Number Character

1 Input Voltage = +24V DC S SSI output 2 Data Length = 24 Bits G Outp ut Format = Gray Code 1 Resolution = 0.005 mm 1 Per formance = Standard 02 Scale Orientation = Forward-acting Synchronized

Temposonics® is a registered trademark of MTS Systems Corporation.

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 73

Characteristic

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

IMPORTANT

Rotary Encoders Supported by the MDI Option

Please note that encoders must be ordered as “Single Ended” so that the RS485 channel has the proper termination network installed at the factory.

Rotary Encoder Model Resolution Comment

Stegmann SINCOS SCS-60, SCS-70, SCM-60, and SCM-70

Stegmann SINCOS SCS-KIT-101 and SCM-KIT-101

Stegmann SINCOS SRS-50, SRS-60, SRM-50, and SRM-60

Stegmann SINCOS SRS/SRM 25 1024 sine cycles per revolution SRS25 and SRM25 have built-in mechanical

Stegmann SINCOS SRS660 1024 sine cycles per revolution Hollow-shaft up to 14 mm diameter Stegmann SINCOS SHS-170 512 sine cycles per revolution. While the software supports this encoder,

Allen-Bradley 842HR 1024 sine cycles per revolution Has built-in mechanical turns counter. IP65

512 sine cycles per revolution. SCM-60 and SCM-70 have built-in

mechanical turns counter.

1024 sine cycles per revolution. SCM-60 and SCM-70 have built-in

mechanical turns counter.

1024 sine cycles per revolution. SRM-50 and SRM-60 have built-in

mechanical turns counter.

turns counter. IP65 Protection Class. Size 25 square flange mounting.

the SHS-170 draws excessive current and should only be used with an external power supply.

Protection Class. Size 25 square flange mounting.

SINCOS®, SINCODER® and LINCODER® are registered trademarks of Stegmann Inc.

Recommended Cables and Wiring Diagrams for the MDI Option Card

If you are using this motor and feedback device: Use this cable: See this wiring diagram:

Allen-Bradley MPL-A/B3xx, -A/B4xx, -A/B45xx, -A/B5xx, and -A/B6xx motors with embedded Stegmann rotary encoder

HPK-Series motors with embedded Stegmann rotary encoder Allen-Bradley 2090-XXNFMF-SXX Figure 3 1 on page 75 Temposonics R-Series Linear sensors with MTS part numbers ending in

1S2G1102 Allen-Bradley 1326AB-BXXXX-M2L, -M2KXL, -S2L, and -S2KXL motors

with embedded Stegmann rotary encoder Allen-Bradley MPL-A5xx and MPL-Bxxx motors motors with embedded

Stegmann rotary encoder Allen-Bradley 1326AB-BXXXX-M2L, -M2KXL, -S2L, and -S2KXL motors

with embedded Stegmann rotary encoder Allen-Bradley MPL-A5xx and MPL-Bxxx motors motors with embedded

Stegmann rotary encoder Allen-Bradley MPL-A3xx - MPL-A45xx and all MPG series motors with

embedded Stegmann rotary encoder Allen-Bradley MPL-A3xx - MPL-A45xx and all MPG series motors with

embedded Stegmann rotary encoder Any other motor with external Stegmann SHS-170 rotary encoder Stegmann shielded twisted-pair cable with 12-pin DIN style connector Fig ure 37 on page 77 Any other motor with external Stegmann SCS-60, SCS-70, SCM-60 or

SCM-70, SRS-50, SRS-60, SRM-60, SRM-60, SRS-25, SRM-25 or AllenBradley 842HR rotary encoder

Any other motor with external Stegmann SCS-Kit 101 or SCK-Kit 101 rotar y encoder

Any other motor with external Stegmann SRS660 rotary encoder Is available only with pre-attached Stegmann shielded twisted-pair cable of

Allen-Bradley 2090-CFBM7E7-CDAFXX Figure 3 0

Allen-Bradley 2090-CFMB7DF-CDAFXX Figure 3 0 on page 75

Mating MTS molded extension cable for RG connector or integral P cable Figure 32 on page 75

Allen-Bradley 2090-CDNFDMP-SXX Figure 3 3 on page 76

Allen-Bradley 2090-XXNFMP-SXX Fig ure 34 on page 76

Allen-Bradley 2090-XXNFMP-SXX Fig ure 35 on page 76

Allen-Bradley 2090-UXNFDMP-SXX Figure 36 on page 77

Stegmann shielded twisted-pair cable with 10-pin MS style connector Figure 3 8 on page 77

Stegmann shielded twisted-pair cable with 8-pin Berg style connector Fi gure 39 on page 78

various lengths

on page 75

Figure 4 0 on page 78

74 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

+SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) POWER COMMON TS+ TS-

A B C D E

F N P R S

WH/BK

WH/RD

WH/GN

WH/GY

WH/BK

WH/RD

GN WH/GN

WH/GY

12 11 10

9 8 7 6 5 4

2 1

POWER COMMON

POWER

N/C N/C

+SIN

REFSIN

+COS

REFCOS

SHIELD SHIELD

DATA+ (RS 485)

DATA- (RS 485)

Hi-Res Feedback Option Board

ENCODER

+SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) POWER COMMON TS+ TS-

A B C D E F N P R S

BK/WH

WH/RD

WH/GN

WH/GY

BK/WH

WH/RD

GN WH/GN

WH/GY

ENCODER

12 11 10

9 8 7 6 5 4

2 1

Rotary Encoder +COS

Rotary Encoder DATA+ (RS485)

Rotary Encoder REGISTRATION-

Linear Sensor REGISTRATION+

Linear Sensor CLOCK+

Rotary Encoder DATA- (RS485)

Linear Sensor DATA+

Linear Sensor CLOCK-

Linear Sensor DATA-

Rotary Encoder REGISTRATION+

Linear Sensor REGISTRATION-

CHASSIS GND

MDI Feedback Option Board

17 16 15 14 13

Rotary Encoder POWER COMMON

Rotary Encoder POWER

Rotary Encoder +SIN

Rotary Encoder REFSIN

Rotary Encoder REFCOS

POWER

COMMON

No Connection DC Ground +24 Vdc (-) CLOCK (+) CLOCK (+) DATA (-) DATA

7 6 5 4

2 1

LINEAR SENSOR

12 11 10

9 8 7 6 5 4

2 1

Rotary Encoder +COS

Rotary Encoder DATA+ (RS485)

Rotary Encoder REGISTRATION-

Linear Sensor REGISTRATION+

Linear Sensor CLOCK+

Rotary Encoder DATA- (RS485)

Linear Sensor DATA+

Linear Sensor CLOCK-

Linear Sensor DATA-

Rotary Encoder REGISTRATION+

Linear Sensor REGISTRATION-

CHASSIS GND

MDI Feedback Option Board

17 16 15 14 13

Rotary Encoder POWER COMMON

Rotary Encoder POWER

Rotary Encoder +SIN

Rotary Encoder REFSIN

Rotary Encoder REFCOS

GY PK

YE GN

RD or BN

EXTERNAL

24 Vdc

POWER

SUPPLY

MDI Option Card Connection Examples Figure 30 - All MPL-A/B3xx, -A/B4xx, -A/B45xx, -A/B5xx, and -B6xx motors with 2090-CFBM7E7-CDAFXX or 2090-CFBM7DF-CDAFXX cable

Note: Thermal switch cannot be accessed by using 2090-CFBM7X7-CDAFXX cable.

Figure 31 - HPK-Series motors with 2090-XXNFMF-SXX cable

Note: Thermal switch cannot be accessed by using 2090-XXNFMF-SXX cable.

Figure 32 - Linear Sensor connections with MDI RG connector or P integral cable

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 75

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

12 11 10

9 8 7 6 5 4

2 1

Rotary Encoder +COS

Rotary Encoder DATA+ (RS485)

Rotary Encoder REGISTRATION-

Linear Sensor REGISTRATION+

Linear Sensor CLOCK+

Rotary Encoder DATA- (RS485)

Linear Sensor DATA+

Linear Sensor CLOCK-

Linear Sensor DATA-

Rotary Encoder REGISTRATION+

Linear Sensor REGISTRATION-

CHASSIS GND

MDI Feedback Option Board

17 16 15 14 13

Rotary Encoder POWER COMMON

Rotary Encoder POWER

Rotary Encoder +SIN

Rotary Encoder REFSIN

Rotary Encoder REFCOS

+SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) POWER COMMON TS+ TS-

A B C D E F N P R S

BK/WH

WH/RD

WH/GN

WH/OR

WH/BU

BK/WH

WH/RD

WH/OR OR

BU WH/BU

ROTARY ENCODER

GN WH/GN

12 11 10

9 8 7 6 5 4

2 1

Rotary Encoder +COS

Rotary Encoder DATA+ (RS485)

Rotary Encoder REGISTRATION-

Linear Sensor REGISTRATION+

Linear Sensor CLOCK+

Rotary Encoder DATA- (RS485)

Linear Sensor DATA+

Linear Sensor CLOCK-

Linear Sensor DATA-

Rotary Encoder REGISTRATION+

Linear Sensor REGISTRATION-

CHASSIS GND

MDI Feedback Option Board

17 16 15 14 13

Rotary Encoder POWER COMMON

Rotary Encoder POWER

Rotary Encoder +SIN

Rotary Encoder REFSIN

Rotary Encoder REFCOS

+SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) POWER COMMON TS+ TS-

A B C D E F N P R S

BK/WH

WH/RD

WH/GN

WH/GY

BK/WH

WH/RD

WH/GY OR

ROTARY ENCODER

GN WH/GN

MDI Option Card Connection Examples Figure 33 - Rotary Encoder connections for MPL-A5xx and MPL-Bxxx motors or 1326AB-BXXXX-M2L, -M2KXL, -S2L, and -S2KXL motors with 2090-

CDNFDMP-SXX cable

Figure 34 - Rotary Encoder connections for MPL-A5xx and MPL-Bxxx motors or 1326AB-BXXXX-M2L, -M2KXL, -S2L, and -S2KXL motors with 2090XXNFMP-SXX cable

Note: Thermal switch cannot be accessed by using 2090-XXNFMP-SXX cable.

Figure 35 - Rotary Encoder connections for MPL-A3xx - MPL-A45xx and all MPG series motors with 2090-XXNFMP-SXX cable

Note: Thermal switch cannot be accessed by using 2090-XXNFMP-SXX cable.

Rotary Encoder POWER COMMON

Rotary Encoder DATA+ (RS485)

Rotary Encoder DATA- (RS485)

Rotary Encoder REGISTRATION+

Rotary Encoder REGISTRATION-

Linear Sensor REGISTRATION+

Linear Sensor REGISTRATION-

76 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

Rotary Encoder POWER Rotary Encoder REFSIN

Rotary Encoder +SIN

Rotary Encoder REFCOS

Rotary Encoder +COS

Linear Sensor CLOCK+

Linear Sensor CLOCK-

Linear Sensor DATA+

Linear Sensor DATA-

CHASSIS GND

MDI Feedback Option Board

17 16 15 14 13 12 11 10

9 8 7 6 5 4

2 1

WH/GY GY

BK/WH

BK WH/RD

RD GN WH/GN

BK/WH

WH/RD

WH/GN

WH/GY

ROTARY ENCODER +SIN

REFSIN

+COS

REFCOS

DATA+ (RS-485)

DATA- (RS 485)

POWER

COMMON

TS+

TS-

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

12 11 10

9 8 7 6 5 4

2 1

Rotary Encoder +COS

Rotary Encoder DATA+ (RS485)

Rotary Encoder REGISTRATION-

Linear Sensor REGISTRATION+

Linear Sensor CLOCK+

Rotary Encoder DATA- (RS485)

Linear Sensor DATA+

Linear Sensor CLOCK-

Linear Sensor DATA-

Rotary Encoder REGISTRATION+

Linear Sensor REGISTRATION-

CHASSIS GND

MDI Feedback Option Board

17 16 15 14 13

Rotary Encoder POWER COMMON

Rotary Encoder POWER

Rotary Encoder +SIN

Rotary Encoder REFSIN

Rotary Encoder REFCOS

+SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) POWER COMMON TS+ TS-

A B C D E F K L R S

BK/WH

WH/RD

WH/GN

WH/GY

WH/BU

BK/WH

WH/RD

GN WH/GN

WH/GY

BU WH/BU

ENCODER

12 11 10

9 8 7 6 5 4

2 1

Rotary Encoder +COS

Rotary Encoder DATA+ (RS485)

Rotary Encoder REGISTRATION-

Linear Sensor REGISTRATION+

Linear Sensor CLOCK+

Rotary Encoder DATA- (RS485)

Linear Sensor DATA+

Linear Sensor CLOCK-

Linear Sensor DATA-

Rotary Encoder REGISTRATION+

Linear Sensor REGISTRATION-

CHASSIS GND

MDI Feedback Option Board

17 16 15 14 13

Rotary Encoder POWER COMMON

Rotary Encoder POWER

Rotary Encoder +SIN

Rotary Encoder REFSIN

Rotary Encoder REFCOS

POWER

N/C

POWER COMMON

SHIELD

+COS

DATA- (RS 485)

REFSIN

+SIN

DATA+ (RS 485)

REFCOS

ROTARY ENCODER

GN WH

MDI Option Card Connection Examples Figure 36 - Rotary Encoder connections for MPL-A3xx - MPL-A45xx and all MPG series motors with 2090-UXNFDMP-SXX cable

Figure 37 - Stegmann shielded twisted-pair cable with 12-pin DIN style connector

ROTARY ENCODER

POWER

N/C

POWER COMMON

SHIELD

+COS

DATA- (RS 485)

REFSIN

+SIN

N/C

DATA+ (RS 485)

REFCOS

Rotary Encoder POWER COMMON

Rotary Encoder POWER

Rotary Encoder REFSIN

Rotary Encoder +SIN

Rotary Encoder REFCOS

Rotary Encoder +COS

Rotary Encoder DATA+ (RS485)

Rotary Encoder DATA- (RS485)

Linear Sensor CLOCK+

Linear Sensor CLOCK-

Linear Sensor DATA+

Linear Sensor DATA-

Rotary Encoder REGISTRATION+

Rotary Encoder REGISTRATION-

Linear Sensor REGISTRATION+

Linear Sensor REGISTRATION-

CHASSIS GND

MDI Feedback Option Board

17 16 15 14 13 12 11 10

9 8 7 6 5 4

2 1

PK GY

PK GN BN

GY BK

Figure 38 - Rotary Encoder connections with Stegmann shielded twisted-pair cable and 10-pin MS style connector

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 77

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

POWER

POWER COMMON

+COS

DATA- (RS 485)

REFSIN

+SIN

DATA+ (RS 485)

REFCOS

ROTARY ENCODER

GN WH PK

12 11 10

9 8 7 6 5 4

2 1

Rotary Encoder +COS

Rotary Encoder DATA+ (RS485)

Rotary Encoder REGISTRATION-

Linear Sensor REGISTRATION+

Linear Sensor CLOCK+

Rotary Encoder DATA- (RS485)

Linear Sensor DATA+

Linear Sensor CLOCK-

Linear Sensor DATA-

Rotary Encoder REGISTRATION+

Linear Sensor REGISTRATION-

CHASSIS GND

MDI Feedback Option Board

17 16 15 14 13

Rotary Encoder POWER COMMON

Rotary Encoder POWER

Rotary Encoder +SIN

Rotary Encoder REFSIN

Rotary Encoder REFCOS

POWER COMMON

POWER

DATA- (RS 485)

+COS

REFSIN

DATA+ (RS 485)

REFCOS

+SIN

ROTARY ENCODER

PK GY GN

12 11 10

9 8 7 6 5 4

2 1

Rotary Encoder +COS

Rotary Encoder DATA+ (RS485)

Rotary Encoder REGISTRATION-

Linear Sensor REGISTRATION+

Linear Sensor CLOCK+

Rotary Encoder DATA- (RS485)

Linear Sensor DATA+

Linear Sensor CLOCK-

Linear Sensor DATA-

Rotary Encoder REGISTRATION+

Linear Sensor REGISTRATION-

CHASSIS GND

MDI Feedback Option Board

17 16 15 14 13

Rotary Encoder POWER COMMON

Rotary Encoder POWER

Rotary Encoder +SIN

Rotary Encoder REFSIN

Rotary Encoder REFCOS

POWER

COMMON

12 11 10

9 8 7 6 5 4

2 1

Rotary Encoder +COS

Rotary Encoder DATA+ (RS485)

Rotary Encoder REGISTRATION-

Linear Sensor REGISTRATION+

Linear Sensor CLOCK+

Rotary Encoder DATA- (RS485)

Linear Sensor DATA+

Linear Sensor CLOCK-

Linear Sensor DATA-

Rotary Encoder REGISTRATION+

Linear Sensor REGISTRATION-

CHASSIS GND

MDI Feedback Option Board

17 16 15 14 13

Rotary Encoder POWER COMMON

Rotary Encoder POWER

Rotary Encoder +SIN

Rotary Encoder REFSIN

Rotary Encoder REFCOS

EXTERNAL

12 or 24 Vdc

POWER

SUPPLY

Rotary

Registration Sensor

Linear

Registration Sensor

Powe r+

Common

Powe r+

Common

MDI Option Card Connection Examples Figure 39 - Rotary Encoder connections with Stegmann shielded twisted-pair cable and 8-pin Berg style connector

Figure 40 - Rotary Encoder connections with Stegmann pre-attached shielded twisted-pair cable

Figure 41 - Registration Sensor connection

78 Rockwell Automation Publication 20D-IN024C-EN-P - July 2013

Notes:

PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control

Rockwell Automation Publication 20D-IN024C-EN-P - July 2013 79

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Rockwell Automation 20D-700S User Manual

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Frequently Asked Questions

User Manual