Rockwell Automation 20D-700 User Manual
Installation Instructions
PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10
This document explains the 5 BASIC STEPS needed to install and perform a
Basic Start-Up of the PowerFlex 700 AC drive. A Human Interface Module
(HIM) is required to perform the Basic Start-Up routine covered in this manual.
The information provided is intended for qualified installers only.
Additional Resources
These documents contain additional information concerning related products
from Rockwell Automation.
Resource Description
PowerFlex 700 Standard Control User Manual, publication
20B-UM001
PowerFlex 700 Vector Control User Manual (v4.001 & up),
publication 20B-UM002
PowerFlex 700 AC Drive Technical Data, publication
20B-TD001
PowerFlex Comm Adapter Manuals, publication
20COMM-UM…
PowerFlex 70 and PowerFlex 700 Reference Manual,
publication PFLEX-RM001
PowerFlex 70 Enhanced Control and PowerFlex 700 Vector
Control Reference Manual, publication PFLEX-RM004
Wiring and Grounding Guidelines for Pulse Width
Modulated (PWM) AC Drives, publication DRIVES-IN001
Safety Guidelines for the Application, Installation and
Maintenance of Solid State Control, publication SGI-1.1
Guarding Against Electrostatic Damage, publication
8000-4.5.2
Product Certifications website, http://ab.com
Provides detailed information on:
• Parameters and programming
• Faults, alarms, and troubleshooting
This publication provides detailed drive specifications,
option specifications and input protection device ratings.
These publications provide information on configuring,
using, and troubleshooting PowerFlex communication
adapters.
These publications provide detailed application specific
information for programming and configuring the
PowerFlex 700 drive.
Provides basic information needed to properly wire and
ground PWM AC drives.
Provides general guidelines for the application,
installation, and maintenance of solid-state control.
Provides practices for guarding against Electrostatic
damage (ESD)
Provides declarations of conformity, certificates, and
other certification details.
You can view or download publications at
http://www.rockwellautomation.com/literature/
. To order paper copies of
technical documentation, contact your local Allen-Bradley distributor or
Rockwell Automation sales representative.
PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10
Allen-Bradley Drives Technical Support
Use the contacts below for PowerFlex 700 technical support including spare parts
information.
Online at… By Email at… By Telephone at…
www.ab.com/support/abdrives support@drives.ra.rockwell.com 262-512-8176
Documentation in Other Languages
User Manuals are available in multiple languages at:
http://www.rockwellautomation.com/literature
Select publication language and type “20B-UM002” in the search field.
.
2 Rockwell Automation Publication 20B-IN014H-EN-P - June 2013
PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10
Table of Contents
Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Step 1: Read the Precautions and General Information . . . . . . . . . . . . . . . . . . . . . 5
EMC Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Step 2: Lifting and Mounting the Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Minimum Mounting Clearances & Heat Dissipation. . . . . . . . . . . . . . . . . . . . . . .14
Removing the Frame 7 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Step 3: Wire the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Special Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Cable Types Acceptable for 200…600 Volt Installations . . . . . . . . . . . . . . . . . . . .31
Single-Phase Input Power – Frame 7 Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Power Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Fan Circuit Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Additional Frame 10 Wiring Requirement for IP00 AC Input Drives. . . . . . . .38
DC Link Chokes – Frames 8…10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Auxiliary Control Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
General Grounding Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Motor Overload Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Drive, Fuse & Circuit Breaker Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Output Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Using Input/Output Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Disconnecting MOVs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Step 4: I/O Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
I/O Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Hardware Enable Circuitry (Vector Control Only) . . . . . . . . . . . . . . . . . . . . . . . .54
Encoder Interface Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Reference Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Step 5: Start-Up Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Prepare For Drive Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Supplemental Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
DC Input (Common Bus) and Precharge Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Human Interface Module (HIM) Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Start-Up Routines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Drive Status Indicators & DPI Port Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Common I/O Programming Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Common Symptoms and Corrective Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Manually Clearing Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Rockwell Automation Publication 20B-IN014H-EN-P - June 2013 3
PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10
20B D 325 A 3 A N N N E C 0
abcdefghijklmn
a
Drive
Code Type
20B PowerFlex 700
b
Voltage Rating
Code Voltage Ph. Prechg. Frames
C 400V AC 3 - 7…10
D 480V AC 3 - 7…10
H 540V DC - N 10
J 650V DC - N 10
P 540V DC - Y 7…9
R 650V DC - Y 7…9
c
ND Rating §
400/480V, 60 Hz Input
Code Amps Hp Frame
292 292 250 7
325 325 250 7
365 365 300 8
415 415 350 8
481 481 400 8
535 535 450 8
600 600 500 8
730 730 600 9
875 875 700 10
§ Refer to the rating tables for further
information.
d
Enclosure
Code Enclosure
A IP20, NEMA/UL Type 1
N
Open/Flange Mount
Front: IP00, NEMA/UL Type Open
Back/Heatsink: IP54, NEMA 12
U
Roll-In
Front: IP00, NEMA/UL Type Open
Back/Heatsink: IP54, NEMA 12
Frames 8 & 9 Only
f
Documentation
Code Type
A Manual
N No Manual
Q
No Shipping Package
(Internal Use Only)
j
Comm Slot
Code Network Type
C ControlNet (Coax)
D DeviceNet
E EtherNet/IP
NNone
l
Feedback
Code Type
0None
1 Encoder, 12V/5V
m
Future Use
e
HIM
Code Operator Interface
0 Blank Cover
3 LCD Display, Full Numeric Keypad
g
Brake
Code w/Brake IGBT
‡
NNo
‡ Brake IGBT is not available on Frames 7…10.
h
Internal Braking Resistor
Code w/Resistor
NNo
Not available on Frames 7…10.
i
Emission
Code CE Filter
§ CM Choke
NNoNo
§ Frames 7…10, 400/480V AC drives (Voltage
Rating codes "C" and "D") meet CE
certification requirements when installed per
recommendations.
n
Future Use
k
Control & I/O
Code Control I/O Volts
C
Vector
Δ
24V DC
D
Vector
Δ
115V AC
Δ Vector Control Option utilizes DPI Only.
Catalog Number Explanation
4 Rockwell Automation Publication 20B-IN014H-EN-P - June 2013
PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10
Step 1: Read the Precautions and General Information
Qualified Personnel
ATT EN TI ON : Allow only qualified personnel familiar with adjustable frequency
AC drives and associated machinery to plan or implement the installation, startup and subsequent maintenance of the system. Failure to comply can result in
personal injury and/or equipment damage.
Personal Safety
ATT EN TI ON : To avoid an electric shock hazard, verify that the voltage on the
bus capacitors has discharged before performing any work on the drive.
Measure the DC bus voltage at the following points (refer to pages 8
for locations):
• +DC and -DC terminals of the Power Terminal Block
• +DC terminal of the Power Terminal Block and the chassis
• -DC terminal of the Power Terminal Block and the chassis
The voltage must be zero for all three measurements.
through 11
ATT EN TI ON : Risk of injury or equipment damage exists. DPI or SCANport host
products must not be directly connected together via 1202 cables.
Unpredictable behavior can result if two or more devices are connected in this
manner.
ATT EN TI ON : The drive start/stop/enable control circuitry includes solid state
components. If hazards due to accidental contact with moving machinery or
unintentional flow of liquid, gas or solids exist, an additional hardwired stop
circuit can be required to remove the AC line to the drive. An auxiliary braking
method can be required.
ATT EN TI ON : Loss of control in suspended load applications can cause personal
injury and/or equipment damage. Loads must always be controlled by the drive
or a mechanical brake. Parameters 600…611 are designed for lifting/torque
proving applications. It is the responsibility of the engineer and/or end user to
configure drive parameters, test any lifting functionality and meet safety
requirements in accordance with all applicable codes and standards.
Rockwell Automation Publication 20B-IN014H-EN-P - June 2013 5
PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10
Product Safety
ATT EN TI ON : An incorrectly applied or installed drive can result in component
damage or a reduction in product life. Wiring or application errors, such as,
undersizing the motor, incorrect or inadequate AC supply, or excessive ambient
temperatures can result in malfunction of the system.
ATT EN TI ON : This drive contains ESD (Electrostatic Discharge) sensitive parts
and assemblies. Static control precautions are required when installing, testing,
servicing or repairing this assembly. Component damage can result if ESD
control procedures are not followed. If you are not familiar with static control
procedures, reference Guarding Against Electrostatic Damage, publication
8000-4.5.2 or any other applicable ESD protection handbook.
ATT EN TI ON : The “adjust freq” portion of the bus regulator function is
extremely useful for preventing nuisance overvoltage faults resulting from
aggressive decelerations, overhauling loads, and eccentric loads. It forces the
output frequency to be greater than commanded frequency while the drives
bus voltage is increasing toward levels that will cause a fault. However, it can
also cause either of the following two conditions to occur.
• Fast positive changes in input voltage (more than a 10% increase within 6
minutes) can cause uncommanded positive speed changes. However an
“OverSpeed Limit” fault (F25) occurs if the speed reaches [Maximum Speed] +
[Overspeed Limit], (parameters 82 and 83). If this condition is unacceptable,
action must be taken to 1) limit supply voltages within the specification of the
drive and, 2) limit fast positive input voltage changes to less than 10%.
Without taking such actions, if this operation is unacceptable, the “adjust freq”
portion of the bus regulator function must be disabled (see parameters 161
and 162).
• Actual deceleration times can be longer than commanded deceleration times.
However, a “Decel Inhibit” fault (F24) is generated if the drive stops
decelerating altogether. If this condition is unacceptable, the “adjust freq”
portion of the bus regulator must be disabled (see parameters 161 and 162). In
addition, installing a properly sized dynamic brake resistor provides equal or
better performance in most cases.
Important: These faults are not instantaneous. Test results have shown that they
can take between 2…12 seconds to occur.
6 Rockwell Automation Publication 20B-IN014H-EN-P - June 2013
PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10
EMC Compliance
Frame 7…10 drives are CE Certified for use with 400V AC and 480V AC center
grounded neutral power supply systems only. The General Grounding
Requirements on page 40 must be followed for CE Compliance.
It is strongly recommended that the PowerFlex 700 User Manual, publication
20B-UM002
Modulated (PWM) AC Drives, publication DRIVES-IN001
assure CE EMC compliance.
Table 1 - Recommended Filters
and the Wiring and Grounding Guidelines for Pulse Width
be referenced to
EN61800-3 Cat. C1,
Power
Base Drive
Catalog No.
20BC292
20BD248
20BD292
20BC325
20BC365
20BD325
20BD365
20BC415
20BD415
20BC535
20BD535
20BD600 355 800 FN3359-800-99
20BD730 400 800 FN3359-800-99
20BD875 500 1000 FN3359-1000-99
(1) Motor cable length limit with this filter. Supplementary EMC enclosure required to provide attenuation of radiated emissions.
Current
(kW)
A (at 50° C) Schaffner Part No.
160 320 FN3359-320-99 100
200 400 FN3359-400-99
250 600 FN3359-600-99
315 600 FN3359-600-99
EN6100-6-3, CISPR11,
Group 1, Class B
(Meters)
(1)
EN61800-3 Cat. C2
EN6100-6-4, CISPR11,
Group 1, Class A
(Meters)
(1)
150
Rockwell Automation Publication 20B-IN014H-EN-P - June 2013 7
PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10
+DC
USE 75° COPPER WIRE ONLY
TORQUE LARGE TERMINALS TO 10 N-m (87LB-IN)
-DC PE PE R-L1 T-L3
RISK OF SHOCK
REPLACE AFTER
SERVICING
!
DANGER
U-M1 V-M2 W-M3S-L2
TB11
25 AMPERES RMS
MAXIMUM
CAUTION
HOT SURFACES
ALLEN-BRADLEY
MADE IN U.S.A.
PE
!
!
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
!
DANGER
➊
➋
➌
➍
➒
➐
➑
➏
➎
➓
➋
Component Locations
Frame 7
No. Component No. Component
Power Terminal Block
➊
PE Ground
➋
I/O & Auxiliary Control Voltage - TB11
➌
Fan Terminal Block (DC input only)
➍
Fan Transformer (AC input only) Encoder Feedback Board (Optional)
➎
Main Control Board
➏
8 Rockwell Automation Publication 20B-IN014H-EN-P - June 2013
Nameplate
➐
Precharge Board
➑
MOV
➒
HIM/Comm Module (Optional)
➓
Frame 8
TB11
TE
25 AMPERES RMS
MAXIMUM
RISK OF SHOCK
REPLACE AFTER
SERVICING
!
DANGER
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
!
DANGER
TB9
8 AMPERES RMS
MAXIMUM
DC+
V
W
U
R S T DC-DC+
GND
➊
➋
➌
➍
➓
➎
➐
➑
➏
➒
➋
PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10
No. Component No. Component
Power Terminals
➊
PE Ground (and MOV wire)
➋
I/O & Auxiliary Control Voltage - TB11
➌
Fan Terminal Block - TB9
➍
Fan Tra nsfor mer (AC input on ly) HIM/Comm Module (Optional)
➎
Main Control Board Encoder Feedback Board (Optional)
➏
Nameplate
➐
DC Bus/Brake Terminals
➑
MOV (under boards)
➒
DC Link Choke (AC input only)
➓
Rockwell Automation Publication 20B-IN014H-EN-P - June 2013 9
PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10
TB11
TE
25 AMPERES RMS
MAXIMUM
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
!
DANGER
TB9
8 AMPERES RMS
MAXIMUM
DC+
V
W
U
R S T DC-DC+
GND
4 T22 T1 6 T3
CAUTION
➊
➋
➌
➍
➓
➎
➑
➐
➏
➒
➋
Frames 9
No. Component No. Component
Power Terminals
➊
PE Ground (and MOV wire)
➋
I/O & Auxiliary Control Voltage - TB11
➌
Fan Terminal Block (cap. fan) - TB9 Phase Monitor Relay
➍
Fan Transformer (cap. fan) - AC input only Blower Terminal Block (three-phase)
➎
Main Control Board HIM/Comm Module (Optional)
➏
Nameplate Encoder Feedback Board (Optional)
➐
DC Bus/Brake Terminals
➑
MOV (under boards)
➒
DC Link Choke (AC input only)
➓
10 Rockwell Automation Publication 20B-IN014H-EN-P - June 2013
Frame 10
➋
➍
➎
➒
➐
➏
➑
➌
➓
➊
➐
PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10
DC+
DANGER
!
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
TB9
8 AMPERES RMS
MAXIMUM
120
IN1
120
IN2
3
4
5
6
!
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
TB11
25 AMPERES RMS
MAXIMUM
!
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
PE
VWU
GND
TB10
8 AMPERES RMS
MAXIMUM
120
IN1
120
IN2
3
4
5
6
DANGER
DANGER
!
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
120
IN1
120
IN2
3
TB10
4
8 AMPERES RMS
MAXIMUM
5
6
GND
AC Input drive is shown. For DC Input drives, reference the left Inverter section.
No. Component No. Component
Motor Terminal Block Inverter Section
➊
PE Ground Converter Section
➋
I/O & Auxiliary Control Voltage - TB11 PE Bus Bar (IP20 Only)
➌
Fan Terminal Block - TB9
➍
(Capacitor Assembly Fan)
Fan Transformer (IP20 Only) AC Input Terminals (Behind Shield)
➎
Fan Terminal Block - TB10 (Heatsink Fan) PE Connection Point (IP00)
➏
Nameplate DC Bus/Brake Terminals
➐
Main Control Board HIM/Comm Module (Optional)
➑
MOV Jumper Encoder Feedback Board (Optional)
➒
Fan Terminal Block - TB12 (Heatsink Fan)
➓
DC Link Choke
(AC input only, supplied loose for IP00)
Rockwell Automation Publication 20B-IN014H-EN-P - June 2013 11
PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10
IMPORTANT
Lifting Holes
4 Places
Step 2: Lifting and Mounting the Drive
ATT EN TI ON : To guard against possible personal injury and/or equipment
damage:
• Do Not allow any part of the drive or lifting mechanism to make contact with
electrically charged conductors or components.
• At no time should a person or their limbs be directly underneath the items
being lifted.
• Do not subject the load to high rates of acceleration or deceleration.
• Inspect all lifting hardware for proper attachment before lifting drive unit.
Braces attached to the front of Frame 8, 9 or 10 IP20, NEMA/UL Type 1 drives
are required for structural integrity. If necessary, the braces can be removed for
wiring, but must be replaced upon completion.
Lifting
Frame 7
IP00, NEMA/UL Type Open
Approximate Weight 147 kg (324 lbs.) + 26 kg (58 lbs.) for shipping materials
45°
1
/
>
2 A
A
IP20, NEMA/UL Type 1
Approximate Weight 170 kg (375 lbs.) + 26 kg (58 lbs.) for shipping materials
12 Rockwell Automation Publication 20B-IN014H-EN-P - June 2013
Frames 8, 9 and 10
Lifting Holes 2 Places
>A
A
>60°
Important: a lifting angle must be used. Do Not
use the lifting holes on the side of the cabinet
IP00, NEMA/UL Type Open
Approximate
Wei ght
IP00, NEMA/UL Type Open Roll-In
Approximate
Wei ght
Frame 8 – 384 kg (847 lbs.) + 47 kg (103 lbs.) for shipping materials
Frame 9 – 401 kg (884 lbs.) + 47 kg (103 lbs.) for shipping materials
Frame 10 DC Input 305 kg (672 lbs.) + 47 kg (103 lbs.) for shipping materials
AC input 532 kg (1172 lbs.) + 91 kg (200 lbs.) for shipping materials
Lifting Holes 6 Places
Frame 8 – 250 kg (552 lbs.) + 47 kg (103 lbs.) for shipping materials
Frame 9 – 267 kg (589 lbs.) + 47 kg (103 lbs.) for shipping materials
PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10
IP20, NEMA/UL Type 1
Approximate
Wei ght
Frame 8 – 509 kg (1122 lbs.) + 47 kg (103 lbs.) for shipping materials
Frame 9 – 526 kg (1159 lbs.) + 47 kg (103 lbs.) for shipping materials
Frame 10 DC Input 468 kg (1032 lbs.) + 47 kg (103 lbs.) for shipping materials
AC input 867 kg (1912 lbs.) + 91 kg (200 lbs.) for shipping materials
Rockwell Automation Publication 20B-IN014H-EN-P - June 2013 13
PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10
Locating Tabs
(backside of panel)
Hinge Tabs
Light Pipes
Environment
Operating Temperatures
PowerFlex 700 drives are designed to operate at 0…40 °C ambient. To operate the
drive in installations between 41…50 °C, see Ta b l e 2
through 44
Table 2 - Acceptable Surrounding Air Temperature & Required Actions
Enclosure Rating Temperature Range Drive
IP20, NEMA/UL Type 1 0…40 °C (0…104 °F) Frames 7…10
IP00, NEMA/UL Type Open/Flange Mount
Front: IP00, NEMA/UL Type Open
Back/Heat Sink: IP54, NEMA12
Roll In
Front: IP00, NEMA/UL Type Open
Back/Heat Sink: IP54, NEMA12
for exceptions.
0…65 °C (0…149 °F) Control Board
0…40 °C (0…104 °F) Heat Sink Entry Air
0…65 °C (0…149 °F) Control Board
0…40 °C (0…104 °F) Heat Sink Entry Air
and refer to pages 42
Frames 7…10
Frames 8…9
Minimum Mounting Clearances & Heat Dissipation
The drive must be mounted with sufficient space at the top, sides, and front of the
cabinet to allow for proper heat dissipation.
Frame Recommendations
7 Minimum of 152 mm (6.0 in.) at the top and bottom of the enclosure and 102 mm (4.0 in.) on the sides.
Flange Mount - Minimum of 152 mm (6.0 in.) at the back of the enclosure (flange mount sur face to wall).
8…10 Minimum of 152 mm (6.0 in.) at the top of the enclosure. Additionally, allow a minimum of 102 mm (4.0 in.)
on each side OR 152 mm (6.0 in.) in the back.
Flange Mount - Minimum of 102 mm (4.0 in.) on each side.
Removing the Frame 7 Cover
1. Loosen lower panel screws and pull
the bottom edge out.
2. Tilt panel sufficiently to remove
Hinge Tabs from the upper panel.
Remove panel and set aside.
3. Loosen upper panel screws and pull
bottom edge out slightly.
POWER
STS
PORT
MOD
NET A
NET B
4. Slide panel down until Locating
Tabs clear chassis. Remove panel
and set aside.
5. Replace panels in reverse order.
Carefully align tabs and light pipes.
14 Rockwell Automation Publication 20B-IN014H-EN-P - June 2013
Dimensions
Dimensions are in millimeters and (inches)
Frame 7 – IP20, NEMA/UL Type 1
514.4 (20.25)
477.3 (18.79)
440.2 (17.33)
PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10
406.5 (16.00)
1424.7
(56.01)
1447.8
PORT
MOD
NET A
NET B
(57.00)
1498.6
(59.00)
406.7
(16.01)
354.3
(13.95)
312.4
261.6
(10.30)
(12.30)
38.7 (1.52)
Approx. Weight kg (lbs.)
Drive Drive & Packaging
170 (375) 1 96 (433)
210.8
(8.30)
89.5 (3.52)
178.4 (7.02)
Lifting Holes
4 Places
134.6
(5.30)
58.5
(2.30)
305.4 (12.02)
432.4 (17.02)
Rockwell Automation Publication 20B-IN014H-EN-P - June 2013 15
PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10
Dimensions are in
millimeters and (inches)
Frame 7 – IP00, NEMA/UL Type Open
509.3 (20.05)
477.3 (18.79)
440.2 (17.33)
!
DANGER
409.3 (16.11)
1419.1
(55.87)
354.3
(13.95)
!
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
+DC
-DC PE PE R-L1 T-L3
USE 75° COPPER WIRE ONLY
CAUTION
!
HOT SURFACES
TB11
25 AMPERES RMS
MAXIMUM
ALLEN-BRADLEY
MADE IN U.S.A.
TORQUE LARGE TERMINALS TO 10 N-m (87LB-IN)
1447.8
(57.00)
1498.6
PE
!
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
U-M1 V-M2 W-M3S-L2
(59.00)
Lifting Holes
4 Places
133.4
(5.25)
58.9
(2.32)
Approx. Weight kg (lbs.)
Drive Drive & Packaging
147 (324) 173 (382)
16 Rockwell Automation Publication 20B-IN014H-EN-P - June 2013
Frame 7 – Flange Mount Cutout
Dimensions are in millimeters and (inches)
IMPORTANT
5.8
(0.23)
1422.4
(56.00)
1095.8
(43.14)
1084.1
(42.68)
508.0
(20.00)
Cutout
489.0
(19.25)
477.3
(18.79)
PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10
127.0
(5.00)
54.1
(2.13)
Shading indicates approximate size
of drive inside enclosure.
127.0
(5.00)
75.4
(2.97)
5.8
(0.23)
Drive
26 Required
4.3 (0.171) Dia. for 10-32 x 9.7 (0.38) Self-Tap
4.0 (0.159) for 10-32 x 9.7 (0.38) Threaded
* Minimum dimension allowed – More space
will improve fan eectiveness and heat
dissipation.
Back of Enclosure
132.3 (5.21) *
Use gasket kit catalog number SK-G1-GASKET1-F7 with user supplied IP54,
NEMA/UL Type 12 enclosure.
Rockwell Automation Publication 20B-IN014H-EN-P - June 2013 17
PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10
Dimensions are in millimeters and (inches)
Frames 8 and 9 – IP20, NEMA/UL Type 1
254.6 (10.02) - 20Bx365, 415, 481
381.7 (15.03) - 20Bx535, 600, 730
898.8 (35.39) - 20Bx365, 415, 481
1025.9 (40.39) - 20Bx535, 600, 730
549.7
(21.64)
1466.6
(57.74)
757.9
(29.84)
Approx. Weight kg (lbs.)
Frame Drive Drive & Packaging
8 509 (1122) 55 6 (1225)
9 526 (1159) 60 3 (1262)
2349.1
(92.49)
18 Rockwell Automation Publication 20B-IN014H-EN-P - June 2013
TB11
TE
25 AMPERES RMS
MAXIMUM
RISK OF SHOCK
REPLACE AFTER
SERVICING
!
DANGER
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
!
DANGER
TB9
8 AMPERES RMS
MAXIMUM
DC+
VWU
R S T DC-DC+
GND
2283.7
(89.91)
463.8
(18.26)
603.0
(23.74)
1524.0
(60.00)
71.3 (2.81)
A
C
B
153.0
(6.02)
274.3
(10.80)
193.3 (7.61)
241.0 (9.49)
549.7
(21.64)
1466.6
(57.74)
85.5 (3.37)
757.8 (29.83)
145.3
(5.72)
See
Table
612.8 (24.13)
Dimensions are in millimeters and (inches)
PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10
Frames 8 and 9 – IP00, NEMA/UL Type Open
Frame Cat. No. A B C
8 20Bx365, 415, 481 254.6 (10.02) 345.3 (13.59) 599.4 (2 3.60) 384 (847) 431 (950)
20Bx535, 600 381.7 (15.03) 345.5 (13. 60) 726.6 (28.61) 384 (847) 431 (950)
Approx. Weight kg (lbs.)
Drive Drive & Packaging
9 20Bx730 381.1 (15.00) 345.3 (13.60) 771.9 (30.39) 401 (884) 448 (987)
Rockwell Automation Publication 20B-IN014H-EN-P - June 2013 19
PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10
TB11
TE
25 AMPERES RMS
MAXIMUM
RISK OF SHOCK
REPLACE AFTER
SERVICING
!
DANGER
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
!
DANGER
TB9
8 AMPERES RMS
MAXIMUM
DC+
VWU
R S T DC-DC+
GND
➊
➋
➌
Frames 8 and 9 – Converting an IP00 Drive for Flange Mounting
No. Component
Remove these IP00 enclosure components.
➊
Drive assembly to be flange mounted.
➋
DC link choke - mounts separately in enclosure (see page 28 for dimensions) and is wired direc tly to drive.
➌
20 Rockwell Automation Publication 20B-IN014H-EN-P - June 2013
PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10
TB11
TE
25 AMPERES RMS
MAXIMUM
RISK OF SHOCK
REPLACE AFTER
SERVICING
!
DANGER
DANGER
DANGER
RISK OF SHOCK
REPLACE AFTER
SERVICING
!
DANGER
TB9
8 AMPERES RMS
MAXIMUM
DC+
V
W
U
RSTDC-DC+
648.2 (25.52)
1612.4
(63.48)
719.8 (28.34)
A
45.2
(1.78)
31.8
(1.24)
Dimensions are in millimeters and (inches)
Frames 8 and 9 Roll-In – IP00, NEMA/UL Type Open
Frame C at. No. A
Approx. Weight kg (lbs.)
Drive Drive & Packaging
8 20Bx365, 415, 481 574.8 (22.63) 25 0 (552) 297 (655)
8 20Bx535, 600 574.8 (22.63) 25 0 (552) 297 (655)
9 20Bx730 594.3 (23.40) 267 (589) 314 (692)
Rockwell Automation Publication 20B-IN014H-EN-P - June 2013 21
PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10
IMPORTANT
Typical Fan Location
(2 Places - 1 Each Door)
Typ ica l Bra cke t
(May require additional anchoring for shipping)
Suggested Anchoring Point
(M10 Ha rdware Required)
Alternate Fan Locations
Typical Rail Detail
Cable Access Plate
(2 Places)
DC Link Choke
Mounted Separately - Typical Placement Shown
203.2…355.6 mm
(8.00…14.00 in.) Typical
Suggested Anti-Roll
Anchoring Point
Typical Air Inlet
(2 Places - 1 Each Door)
Frames 8 and 9 Roll-In Mounting Considerations
107.4
D =
(4.23)
465.8 (18.34)
58.9
(2.32)
GER
N
DA
R
E
G
N
A
K
!
C
D
O
H
S
F
O
K
IS
R
R
E
T
F
A
E
AC
L
P
E
R
G
IN
IC
V
R
SE
9
B
T
S
M
R
S
E
R
E
P
M
A
8
M
U
M
I
X
A
M
R
E
G
N
A
K
!
D
OC
H
S
F
O
K
IS
R
R
TE
F
A
E
C
A
L
P
E
R
G
IN
C
I
V
R
E
S
E
T
1
1
B
T
S
M
R
S
E
R
E
P
M
A
5
2
M
U
M
I
X
A
M
108.0 x 158.8
(4.25 x 6.25)
196.9
(7.75)
19.1
(0.75)
This information illustrates how an open roll-in style drive could be mounted in
a user supplied enclosure. Illustrations are intended only to identify structural
mounting points and hardware shapes. You must design and fabricate steel
components based on the actual mounting configuration, calculated loads and
enclosure specifications. Minimum thickness of all parts = 4.6 mm (0.18 in.).
22 Rockwell Automation Publication 20B-IN014H-EN-P - June 2013
IMPORTANT
1471.9
(57.95)
279.4
(11.00)
279.4
(11.00)
279.4
(11.00)
152.4
(6.00)
152.4
(6.00)
203.2
(8.00)
5.6 (0.22)
20 Places
52.1 (2.05)
22.9 (0.90)
553.3 (21.79)
279.4
(11.00)
279.4
(11.00)
603.0
(23.74)
12.7 (0.50)
508.0 (20.00)
463.8
(18.26)
This cutout is only needed
if recessing the choke
Dimensions are in millimeters and (inches)
PowerFlex 700 Adjustable Frequency AC Drive – Frames 7…10
Frames 8 & 9 Flange Mount Cutout
Use gasket kit catalog number SK-G1-GASKET1-F89 with user supplied IP54,
Rockwell Automation Publication 20B-IN014H-EN-P - June 2013 23
NEMA/UL Type 12 enclosure.
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