Rockwell Automation 20C-700H User Manual

Programming Manual

PowerFlex 700H Adjustable Frequency AC Drive

Firmware Revisions 1.xxx ... 6.001

Important User Information

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 your local Rockwell Automation® sales office or online at http://www.rockwellautomation.com/literature/ important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

available from

) describes some

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

Allen-Bradley, DriveExplorer, DriveExecutive, DPI, SCANPort, PowerFlex, Rockwell Software, Ro ckwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Summary of Changes

This manual contains new and updated information. Changes throughout this revision are marked by change bars, as shown to the right of this paragraph.

New and Updated Information

This table contains the changes made to this revision.

Top ic Pag e

Updated the description for parameter 465 [Fan Control] to indicate that the default value has been changed to 1 “Enabled.”

Updated parameter 212 [Drive Alarm 2] to include new bit 8 “Fan Cooling.” 39

Updated parameter 238 [Fault Config 1] to include new bit 14 “Fan Cooling.” 42

Added a note to the description for the “IGBT OverTemp” fault (F9) to specify that the “IGBT Overtemp” fault is equivalent to the Drive Overload (Software), and is not adjustable.

Added a note to the “System Fault” (F10) to specify that the fault subcodes are only available in revision 4.001 or later.

Update the description for the “OverCurrent” fault (F12) to specify that the drive output current has instantaneously exceeded 360% of the HD rating.

Added a note to the description for the “IGBT Temp HW” fault (F31) to specify that the “IGBT Temp HW” fault is equivalent to the Drive Instantaneous Overload (Hardware), and is not adjustable.

Updated the description for the “Fan Cooling” fault (F32) to include information on configuring a “Fan Cooling” alarm.

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 3

Summary of Changes

Notes:

4 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Preface

Drive Start-Up

Programming and Parameters

Who Should Use this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

What Is Not in this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Chapter 1

Prepare For Drive Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Start-Up the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Chapter 2

About Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

How Parameters are Organized. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Monitor File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Motor Control File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Speed Command File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Dynamic Control File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Utility File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Communication File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Inputs/Outputs File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Parameter Cross Reference – by Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Parameter Cross Reference – by Number. . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Troubleshooting

HIM Overview

Chapter 3

Drive Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Faults and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Manually Clearing Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Fault and Alarm Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Fault Subcodes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Clearing Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Common Drive Symptoms and Corrective Actions . . . . . . . . . . . . . . . . . 77

Technical Support Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Appendix A

External and Internal Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

LCD Display Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

ALT Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

View and Edit Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Remove and Install the HIM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 5

Table of Contents

Appendix B

Application Notes

History of Changes

Index

External Brake Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Minimum Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Motor Control Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Motor Overload. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Overspeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Power Loss Ride Through. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Process PI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Reverse Speed Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Skip Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Sleep Wake Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Start At Power Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Stop Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Appendix C

Changes to This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

6 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Preface

The purpose of this manual is to provide you with the basic information needed to start-up, program and troubleshoot the PowerFlex 700H adjustable frequency AC drive.

For information on… See page…

Who Should Use this Manual Below

What Is Not in this Manual Below

Additional Resources 8

General Precautions 8

Who Should Use this Manual

What Is Not in this Manual

This manual is intended for qualified personnel. You must be able to program and operate Adjustable Frequency AC drives and related devices. In addition, you must have an understanding of the parameter settings and functions.

The PowerFlex 700H Programming Manual does not provide installation instructions or maintenance and repair information.

For installation information, refer to:

• PowerFlex 700S/700H Adjustable Frequency AC Drives, Frames 9…14 Installation Instructions, publication PFLEX-IN006

• PowerFlex 700S/700H IP00 Open Power Structure, Frames 10…14 Installation Instructions, publication PFLEX-IN020

For maintenance and repair information, refer to:

• PowerFlex 700H and 700S Hardware Service Manual, Frame 9, PFLEX-

TG001

• PowerFlex 700H and 700S Hardware Service Manual, Frame 10, PFLEX-

TG002

• PowerFlex 700H and 700S Hardware Service Manual, Frame 11, PFLEX-

TG003

• PowerFlex 700H and 700S Hardware Service Manual, Frame 12, PFLEX-

TG004

• PowerFlex 700H and 700S Hardware Service Manual, Frame 13, PFLEX-

TG005

• PowerFlex 700H and 700S Hardware Service Manual, Frame 14, PFLEX-

TG006

For detailed drive application information refer to:

• PowerFlex Reference Manual, publication PFLEX-RM001

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 7

Preface

Additional Resources

General Precautions

These documents contain additional information concerning related products from Rockwell Automation.

Resource Description

Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1

Preventive Maintenance of Industrial Control and Drive System Equipment, publication DRIVES-TD001

Safety Guidelines for the Application, Installation and Maintenance of Solid State Control, publication SGI-1.1

A Global Reference Guide for Reading Schematic Diagrams, publication 100-2.10

Product Certifications website, http://www.ab.com Provides declarations of conformity, certificates, and

Provides general guidelines for installing a Rockwell Automation industrial system.

Provides a checklist that can be used as a guide in performing preventive maintenance of industrial control and drive system equipment.

Provides general guidelines for the application, installation, and maintenance of solid-state control.

wiring diagram symbols used throughout various parts of the world.

other certification details.

You can view or download publications at

http:/www.rockwellautomation.com/literature/

. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.

ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic Damage” or any other applicable ESD protection handbook.

ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system.

ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.

ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged completely before servicing. Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals, between the +DC terminal and the chassis, and between the -DC terminal and the chassis. The voltage must be zero for all three measurements.

ATTENTION: Risk of injury or equipment damage exists. DPI host products must not be directly connected together via 1202 cables. Unpredictable behavior can result if two or more devices are connected in this manner.

8 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Preface

ATTENTION: The sheet metal cover and mounting screws on the ASIC Board

located on the power structure are energized at (-) DC bus potential high voltage. Risk of electrical shock, injury, or death exists if someone comes in contact with the assembly.

ATTENTION: The “adjust freq” portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations, overhauling loads, and eccentric loads. It forces the output frequency to be greater than commanded frequency while the drive's bus voltage is increasing towards levels that would otherwise cause a fault. However, it can also cause either of the following two conditions to occur.

• Fast positive changes in input voltage (more than a 10% increase within 6 minutes) can cause uncommanded positive speed changes. However an “OverSpeed Limit” fault will occur if the speed reaches [Max Speed] + [Overspeed Limit]. If this condition is unacceptable, action should be taken to 1) limit supply voltages within the specification of the drive and, 2) limit fast positive input voltage changes to less than 10%. Without taking such actions, if this operation is unacceptable, the “adjust freq” portion of the bus regulator function must be disabled (see parameters 161 and 162).

• Actual deceleration times can be longer than commanded deceleration times. However, a “Decel Inhibit” fault is generated if the drive stops decelerating altogether. If this condition is unacceptable, the “adjust freq” portion of the bus regulator must be disabled (see parameters 161 and 162). In addition, installing a properly sized dynamic brake resistor will provide equal or better performance in most cases.

Important: These faults are not instantaneous. Test results have shown that they can take between 2…12 seconds to occur.

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 9

Preface

Notes:

10 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Chapter 1

Drive Start-Up

This chapter describes how you start up the PowerFlex 700H drive. Refer to

Appendix

For Information on… See page…

Prepare For Drive Start-Up Below

Start-Up the Drive 12

A for a brief description of the LCD Human Interface Module (HIM).

ATTENTION: Power must be applied to the drive to perform the following startup procedure. Some of the voltages present are at incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel should perform the following procedure. Thoroughly read and understand the procedure before beginning. If an event does not occur while performing this procedure, Do Not Proceed. Remove Power including user supplied control voltages. User supplied voltages may exist even when main AC power is not applied to then drive. Correct the malfunction before continuing.

Prepare For Drive Start-Up

Before Applying Power to the Drive

❏ 1. Confirm that all inputs are connected to the correct terminals and are

secure.

❏ 2. Verify that AC line power at the disconnect device is within the rated value

of the drive.

❏ 3. Verify that control power voltage is correct.

The remainder of this procedure requires that a HIM be installed. If an operator interface is not available, remote devices should be used to start up the drive.

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 11

Chapter 1 Drive Start-Up

Apply Power to the Drive

❏ 4. Apply AC power and control voltages to the drive.

Start-Up the Drive

• If the STS (status) LED is NOT flashing green, refer to Drive Status

page 62 for more information.

• If any of the six digital inputs are configured for “Stop – CF” (CF = Clear Fault) or “Enable,” verify that signals are present or reconfigure [Digital Inx Sel].

• If an I/O option is not installed (no I/O terminal block is present), verify that [Digital Inx Sel] is not configured to “Stop – CF” or “Enable.” If this is not done, the drive will not start. Refer to Fault and

Alarm Descriptions on page 64 for a list of potential digital input

conflicts.

• If a fault code appears, refer to Chapter

❏ 5. Proceed to “Start-Up the Drive”.

The PowerFlex 700H drive is designed so that start up is simple and efficient. If you have an LCD HIM, two start-up methods are provided, allowing you to select the desired level needed for the application.

• S.M.A.R.T. Start

This routine allows you to quickly set up the drive by programming values for the most commonly used functions. See Running S.M.A.R.T. Start

page 13.

•Assisted Start Up

This routine prompts you for information that is needed to start up a drive for most applications, such as line and motor data, commonly adjusted parameters and I/O. See Running an Assisted Start Up

IMPORTANT

Power must be applied to the drive when viewing or changing parameters. Previous programming may affect the drive status and operation when power is applied.

on page 13.

12 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Drive Start-Up Chapter 1

Running S.M.A.R.T. Start

During a Start Up, the majority of applications require changes to only a few parameters. The LCD HIM on a PowerFlex 700H drive offers S.M.A.R.T. start, which displays the most commonly changed parameters. With these parameters, you can set the following functions:

S - Start Source and Stop Mode M - Minimum and Maximum Speed A - Accel Time 1 and Decel Time 1 R - Reference Source T - Thermal Motor Overload

To run a S.M.A.R.T. start routine, follow these instructions:

Step Key(s) Example LCD Displays

1. Press ALT and then Esc (S.M.A.R.T). The S.M.A.R.T. star t screen appears.

2. View and change parameter values as desired. For HIM information, see Appendix

3. Press Esc to exit the S.M.A.R.T. star t.

ALT

Esc

F-> Stopped Auto

0.0

SMART List:

Main Menu:

Digital In2 Sel

Diagnostics

Stop Mode A

Parameter

Minimum Speed

Running an Assisted Start Up

IMPORTANT

The Assisted start-up routine asks simple yes or no questions and prompts you to input required information. Access Assisted Start Up by selecting “Start Up” from the Main Menu.

Figure 1 - PowerFlex 700H Start Up Menu

Main Menu:

Start-Up

Input Voltage

Select

Sets Input

Voltage

To perform an Assisted Start-Up, follow these instructions:

Step Key(s) Example LCD Displays

1. In the Main Menu, press the Up Arrow or Down Arrow to scroll to “Start Up”.

2. Press Enter.

This start-up routine requires an LCD HIM.

Motor Data and

Ramp Times

Enter Motor NP

Data, Stop Mode,

Accel/Decel

Ramp Times

Motor Tests

Optimize Torque

and

Verify Direction

Speed Limits

Set Min/Max

Speed and

Direction Control

Speed/Torque

Control

Configure Source, Value and Scale for

Speed References

Digital Inputs/Outputs

F-> Stopped Auto

0.0

Main Menu: Memory Storage

Start Up

Preferences

Start/Stop/I/O

Configure

Control Method

(2 Wire/3 Wire), I/O,

and Analog Outputs

Done Exit

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 13

Chapter 1 Drive Start-Up

Notes:

14 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Chapter 2

Programming and Parameters

This chapter provides a complete list and description of the PowerFlex 700H parameters. The parameters can be programmed (viewed/edited) using an LCD Human Interface Module (HIM). As an alternative, programming can also be performed using DriveExplorer™ or DriveExecutive™ software and a personal computer. Refer to HIM Overview HIM.

For Information on… See page…

About Parameters Below

How Parameters are Organized 17

Monitor File 20

Motor Control File 21

Speed Command File 24

Dynamic Control File 30

Utility File 35

Communication File 45

Inputs/Outputs File 49

Param eter Li st by Na me 56

Parameter List by Number 58

on page 81 for a brief description of the LCD

About Parameters

To configure a drive to operate in a specific way, drive parameters may have to be changed to values different than the default setting. Three types of parameters exist:

•ENUM Parameters

ENUM parameters allow a selection from a list of items. The LCD HIM will display a text message for each item.

•Bit Parameters

Bit parameters have individual bits associated with features or conditions. If the bit is 0, the feature is off or the condition is false. If the bit is 1, the feature is on or the condition is true.

•Numeric Parameters

These parameters have a single numerical value (i.e. 0.1 Volts).

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 15

Chapter 2 Programming and Parameters

This table is an example of how each parameter type is presented in this manual. Each numbered column is described in the table following this example.

123 4 5 6

File

Parameter Name & Description Values

Group

No.

198 [Load Frm Usr Set]

Loads a previously saved set of parameter values from a selected user set location in drive

Drive . . .

nonvolatile memory to active drive memory.

216 [Dig In Status]

Default:

Options:00

“Ready”

“Ready” “User Set 1”

“User Set 2”

“User Set 3”

3 Read Only 361

Status of the digital inputs.

UTILITY

Name

Reserved

Digital In6

Digital In5

Digital In4

Digital In3

Diagnostics

044 [Motor NP RPM]

MOTOR . . .

Motor Data

Column

Description

Defaultxxxxxxxxxx000000

Bit 1514131211109876543210

Set to the motor nameplate rated RPM.

Default:

Min/Max: Units:

1750.0 RPM

60.0/19200.0 RPM

1.0 RPM

Digital In2

No.

1File – Lists the major parameter file category. 2Group – Lists the parameter group within a file. 3No. – Parameter number. = Parameter value cannot be changed until drive is stopped.

= 32 bit parameter.

4 Parameter Name & Description – Parameter name as it appears on an LCD HIM, with a brief description of

the parameters function. Parameters names appear within square brackets [] throughout this manual.

5Values – Defines the various operating characteristics of the parameter. Three types exist.

ENUM Default:

Options:

Lists the default value assigned at the factory. “Read Only” = no default.

Displays the optional programming selections available. Bit Bit: Lists the bit name, default setting and place holder for each bit. Numeric Default:

Min/Max: Units:

Lists the default value assigned at the factory. “Read Only” = no default.

The range (lowest and highest setting) possible for the parameter.

Unit of measure and resolution as shown on the LCD HIM.

Important: Some parameters will have two unit values:

• Analog inputs can be set for current or voltage with parameter 320 [Anlg In Config].

• Setting parameter 79 [Speed Units] selects “Hz” or “RPM.” Important: When sending values through DPI ports, simply remove the decimal point to arrive

at the correct value (i.e. to send “5.00 Hz,” use “500”).

6Related – Lists parameters (if any) that interact with the selected parameter. The symbol “ ” indicates

that additional parameter configuration information is available in Appendix

199

thru

366

Digital In1

16 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Programming and Parameters Chapter 2

How Parameters are Organized

The LCD HIM displays parameters in a File-Group-Parameter or Numbered List view order. To switch display mode, access the Main Menu, press ALT, then

Sel while the cursor is on the parameter selection. In addition, using [Param

Access Lvl], you can display only the commonly used parameters or all

parameters.

File-Group-Parameter Order View

This view simplifies programming by grouping parameters that are used for similar functions. The parameters are organized into six files in Basic Parameter view or seven files in Advanced Parameter view. Each file is divided into groups, and each parameter is an element in a group. By default, the LCD HIM displays parameters by File-Group-Parameter view.

Numbered List View

In this view, all parameters are listed in ascending numerical order.

Basic Parameter View

Parameter 196 [Param Access Lvl] set to option 0 “Basic.”

File Group Parameters

Monitor

Motor Control

Speed Command

Dynamic Control

Utility

Metering Output Freq 001

Motor Data M otor NP Volts 041

Torq Attributes Motor Cntl Sel 053 Maximum Freq 055 Autotune 061

Spd Mode/Limits Speed Units 079

Speed References Speed Ref A Sel 090

Discrete Speeds Jog Speed 1 100

Ramp Rates Accel Time 1 140

Load Limits Current Lmt Sel 147 Current Lmt Val 148

Stop/Brake Modes Stop/Brk Mode A 155

Restart Modes Start At PowerUp 168 Auto Rstrt Tries 174 Auto Rstrt Delay 175

Power Loss Power Loss Mode 184 Power Loss Time 185 Power Loss Volts 186

Direction Config Direction Mode 190

Drive Memory Param Access Lvl 196

Diagnostics Start Inhibits 214 Dig In Status 216 D ig Out Status 217

Faults Fault Config 1 238

Alarms Alarm Config 1 259

Commanded Speed 002 Speed Reference 023

Motor NP FLA 042 Motor NP Hertz 043

Feedback Select 080

Speed Ref A Hi 091 Speed Ref A Lo 092

Preset Speed 1 101 Preset Speed 2 102

Accel Time 2 141

Stop/Brk Mode B 156 DC Brk Lvl Sel 15 7

Reset To Defalts 197

Commanded Torque 024 Output Current 003 Torque Current 004

Motor NP RPM 044 Motor NP Power 045 Mtr NP Pwr Units 046

Minimum Speed 081 Maximum Speed 082

Speed Ref B Sel 093 Speed Ref B Hi 094 Speed Ref B Lo 095

Preset Speed 3 103 Preset Speed 4 104 Preset Speed 5 105

Decel Time 1 142 Decel Time 2 143

DC Brake Level 158 DC Brake Time 159 Bus Reg Mode A 161

Load Fr m Usr Set 198 Save To User Set 199

DC Bus Voltage 012

Motor OL Hertz 047 Motor Poles 049

Rev Speed Limit 454

TB Man Ref Sel 096 TB Man Ref Hi 097 TB Man Ref Lo 098

Preset Speed 6 106 Preset Speed 7 107 Jog Speed 2 108

S-Curve % 146

Bus Reg Mode B 162 DB Resistor Type 163

Language 201

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 17

Chapter 2 Programming and Parameters

File Group Parameters

Inputs/Outputs

Inputs & Outputs

Analog Inputs Anlg In Config 320

Analog Outputs Analog Out1, 2 Sel 342

Digital Inputs Digital In1 Sel 361

Digital Outputs Digital Out1 Sel 380

Analog In1 Hi 322

Analog Out1 Hi 343

Digital In2 Sel 362 Digital In3 Sel 363

Digital Out2 Sel 384

Analog In1 Lo 323 Analog In2 Hi 325

Analog Out1, 2 Lo 344 Analog Out1, 2 Sel 345

Digital In4 Sel 364 Digital In5 Sel 365 Digital In6 Sel 366

Digital Out3 Sel 388 Dig Out1 Level 381

Advanced Parameter View

Parameter 196 [Param Access Lvl] set to option 1 “Advanced.”

File Group Parameters

Monitor

Motor Control

Speed Command

Dynamic Control

Metering Output Freq 001

Drive Data Rated kW 026

Motor Data Mo tor Type 040

Torq Attributes Motor Cntl Sel 053

Commanded Speed 002 Ramped Speed 022 Speed Reference 023 Commanded Torque 024 Output Current 003 Torque Current 004

Rated Volts 027

Motor NP Volts 041 Motor NP FLA 042 Motor NP Hertz 043

Maximum Freq 055 Flux Up Mode 057

Volts per Hertz Start/Acc Boost 069 Break Voltage 071 Break Frequency 072

Spd Mode/Limits Speed Units 079

Speed References Speed Ref A Sel 090

Discrete Speeds Jog Speed 1 100

Speed Trim Trim In Select 117

Feedback Select 080 Minimum Speed 081 Maximum Speed 082

Speed Ref A Hi 091 Speed Ref A Lo 092

Preset Speed 1 101 Preset Speed 2 102

Tri m Ou t Se le ct 1 18

Slip Comp Sli p RPM @ FLA 121 Slip RPM Meter 123

Process PI PI Configuration 124

Ramp Rates Accel Time 1 140

Load Limits Current Lmt Sel 147

Stop/Brake Modes Stop/Brk Mode A 155

Restart Modes Start At PowerUp 168

Power Loss Power Loss Mode 184

PI Control 125 PI Reference Sel 126 PI Setpoint 12 7 PI Feedback Sel 128 PI Integral Time 129 PI Prop Gain 130

Accel Time 2 141

Current Lmt Val 148

Stop/Brk Mode B 156 DC Brk Lvl Sel 15 7 DC Brake Level 158 DC Brake Time 159

Flying Start En 169 Auto Rstrt Tries 174 Auto Rstrt De lay 175

Power Lo ss Time 185

Flux Current 005 Output Voltage 006 Output Power 007 Output Powr Fctr 008 Elapsed MWh 009 Elapsed Run Time 010 MOP Reference 011

Rated Amps 028 Control SW Ver 029

Motor NP RPM 044 Motor NP Power 045 Mtr NP Pwr Units 046 Motor OL Hertz 047

Flux Up Tim e 058 SV Boost Filter 059 Autotune 061

Overspeed Limit 083 Skip Frequency 1 084 Skip Frequency 2 085 Skip Frequency 3 086

Speed Ref B Sel 093 Speed Ref B Hi 094 Speed Ref B Lo 095

Preset Speed 3 103 Preset Speed 4 104 Preset Speed 5 105

Tri m Hi 11 9 Tri m Lo 120

PI Lower Limit 131 PI Upper Limit 132 PI Preload 133 PI Status 134 PI Ref Meter 135 PI Fdback Meter 136 PI Error Meter 137

Decel Time 1 142 Decel Time 2 143

Current Lmt Gain 149 Drive OL Mode 150

Bus Reg Ki 160 Bus Reg Mode A 161 Bus Reg Mode B 162 DB Resistor Type 163 Bus Reg Kp 164

Sleep Wake Mode 178 Sleep Wake Ref 179 Wake Level 18 0 Wake Time 18 1

Power Loss Volts 186 Shear Pin Time 189

Analog In2 Lo 32 6

Analog Out2 Hi 346 Analog Out1, 2 Lo 347

20C-DG1 Remove 358 20C-DG1 Status 359

Dig Out2 Level 385 Dig Out3 Level 389

DC Bus Voltage 012 DC Bus Memory 013 Analog In1 Value 016 Analog In2 Value 017 Speed Reference 023 Speed Feedback 025

Motor OL Factor 0 48 Motor Poles 049 Motor OL Mode 050

IR Voltage Drop 062 Flux Current Ref 063 Compens ation 056

Skip Freq Band 087 Speed/Torque Mod 088 Rev Speed Limit 454

TB Man Ref Sel 096 TB Man Ref Hi 097 TB Man Ref Lo 098

Preset Speed 6 106 Preset Speed 7 107 Jog Speed 2 108

Trim % Setpoint 116

PI Output Meter 138 PI Reference Hi 460 PI Reference Lo 461 PI Feedback Hi 462 PI Feedback Lo 463 PI Output Gain 464

S Curve % 146

PWM Frequency 151 Droop RPM @ FLA 152

Bus Reg Kd 165 DB While Stopped 145 Fan C ontro l 465

Sleep Level 182 Sleep Time 183 Powerup Delay 167

18 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

File Group Parameters

Utility

Direction Config Direction Mode 190

HIM Ref Config Save HIM Ref 192 Man Ref Preload 193

MOP Config Save MOP Ref 194 MOP Rate 195

Communication

Inputs/Outputs

Inputs & Outputs

Drive Memory Param Access Lvl 196

Diagnostics Drive Status 1 209

Faults Fault Config 1 238

Alarms Alarm Config 1 259

Comm Contr ol Drive Logic R slt 271

Masks/Owners Logic Mask 276

Datalinks Data In A1 300

Security Port Mask Act 595

Analog Inputs Anlg In Config 320

Analog Outputs Anlg Out Config 340

Digital Inputs Digital In1 Sel 361

Digital Outputs Digital Out1 Sel 380

Reset To Defalts 197 Load Fr m Usr Set 198 Save To User Set 199

Drive Status 2 210 Drive Alarm 1 211 Drive Alarm 2 212 Speed Ref Source 213 Start Inhibits 214 Last Stop Source 215 Dig In Status 216

Faul t Cle ar 24 0 Fault Clear Mode 241 Power Up Marker 242 Fault 1 Code 243 Fault 2 Code 245 Fault 3 Code 247 Fault 4 Code 249 Fault 5 Code 251 Fault 6 Code 253

Alarm Clear 261 Alarm1 Code 262 Alarm2 Code 263

Drive Ref Rslt 272

Start Mask 277 Jog Mask 278 Direction Mask 279 Reference Mask 280 Accel Mask 281 Decel Mask 282

Data In A2 301 Data In B1 302 Data In B2 303 Data In C1 304 Data In C2 305

Write Mask Cfg 596

Anlg In Sqr Root 321 Analog In1 Hi 322

Anlg Out Absolut 341 Analog Out1 Sel 342 Analog Out2 Sel 345

Digital In2 Sel 362 Digital In3 Sel 363

Dig Out1 Level 381 Dig Out1 OnTime 382 Dig Out1 OffTime 383 Digital Out2 Sel 384

Programming and Parameters Chapter 2

Reset Meters 200 Language 201 Voltage Class 202 Drive Checksum 203

Dig Out Status 217 Drive Temp 218 Motor OL Count 220 Fault Frequency 224 Fault Amps 225 Fault Bus Volts 226 Status 1 @ Fault 227 Status 2 @ Fault 228

Fault 7 Code 255 Fault 8 Code 257 Fault 1 Time 244 Fault 2 Time 246 Fault 3 Time 248 Fault 4 Time 250 Fault 5 Time 252 Fault 6 Time 254 Fault 7 Time 256 Fault 8 Time 258

Alarm3 Code 264 Alarm4 Code 265 Alarm5 Code 266 Alarm6 Code 267

Drive Ramp Rslt 273 DPI Port Sel 274

Fault Clr Mask 283 MOP Mask 284 Local Mask 285 Stop Owner 288 Start Owner 289 Jog Owner 290 Direction Owner 291

Data In D1 306 Data In D2 307 Data Out A1 310 Data Out A2 311 Data Out B1 312 Data Out B2 313

Write Mask Act 597 Logic Mask Act 598

Analog In2 Hi 325 Analog In1 Lo 323 Analog In2 Lo 326

Analog Out1 Hi 343 Analog Out2 Hi 346 Analog Out1 Lo 344 Analog Out2 Lo 347

Digital In4 Sel 364 Digital In5 Sel 365 Digital In6 Sel 366

Dig Out2 Level 385 Dig Out2 OnTime 386 Dig Out2 OffTime 387 Digital Out3 Sel 388 Dig Out3 Level 389

Dyn UserSet Cnfg 204 Dyn UserSet Sel 205 Dyn UserSet Actv 206

Alarm 1 @ Fault 229 Alarm 2 @ Fault 230 Testpoint 1 Sel 234 Testpoint 1 Data 235 Testpoint 2 Sel 236 Testpoint 2 Data 237

Faul t 1 Su bCod e 54 3 Faul t 2 Su bCod e 54 5 Faul t 3 Su bCod e 54 7 Faul t 4 Su bCod e 54 9 Faul t 5 Su bCod e 55 1 Faul t 6 Su bCod e 55 3 Faul t 7 Su bCod e 55 5 Faul t 8 Su bCod e 55 7

Alarm7 Code 268 Alarm8 Code 269

DPI Port Value 275

Reference Owner 292 Accel Owner 293 Decel Owner 294 Fault Clr Owner 295 MOP Owner 296 Local Own er 297

Data Out C1 314 Data Out C2 315 Data Out D1 316 Data Out D2 317

Analog In1 Loss 324 Analog In2 Loss 327

Anlg Out1 Scal 354 Anlg Out2 Scal 355 Anlg1 Out Setpt 377 Anlg2 Out Setpt 378

20C-DG1 Remove 358 20C-DG1 Status 359

Dig Out3 OnTime 390 Dig Out3 OffTime 391 Dig Out Setpt 379

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 19

Chapter 2 Programming and Parameters

Monitor File

File

Parameter Name & Description Values

Group

No.

001 [Outp ut Freq]

Output frequency present at U/T1, V/T2 & W/T3.

002 [Commanded Speed]

Value of the active Speed/Frequency Reference. Displayed in Hz or RPM, depending on value of [Speed Units].

003 [Output Current]

The total output current present at U/T1, V/T2 & W/T3.

004 [Torque Current]

Based on the motor, the amount of current that is in phase with the fundamental voltage component.

005 [Flux Current]

Amount of current that is out of phase with the fundamental voltage component.

006 [Outp ut Voltag e]

Output voltage present at terminals U/T1, V/T2 & W/T3.

007 [Output Power]

Output power present at U/T1, V/T2 & W/T3.

008 [Outp ut Powr Fctr]

Output power factor.

009 [Elapsed MWh]

Metering

MONITOR

Accumulated output energy of the drive.

010 [Elapsed Run Time]

Accumulated time drive is outputting power.

011 [MOP Reference]

Value of the signal at MOP (Motor Operated Potentiometer).

012 [DC Bus Voltage]

Present DC bus voltage level.

013 [DC Bus Memory]

Approximate full load DC bus voltage level.

016

[Analog In1 Value]

017

[Analog In2 Value]

Value of the signal at the analog inputs.

022 [Ramped Speed]

Value of commanded speed after Accel/Decel, and S-Curve are applied.

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max:

Units:

Default:

Min/Max:

Units:

Read Only

–/+ [Maximum Freq]

0.1 Hz Read Only

–/+ [Maximum Speed]

0.1 Hz

0.1 RPM Read Only

0.0/Drive Rated Amps x 2

0.1 Amps Read Only

Drive Rating x –2/+2

0.1 Amps

Read Only

Drive Rating x –2/+2

0.1 Amps Read Only

0.0/Drive Rated Volts

0.1 VAC Read Only

0.0/Drive Rated kW x 2

0.1 kW Read Only

0.00/1.00

0.01 Read Only

0.0/429496729.5 MWh

0.1 MWh Read Only

0.0/214748364.0 Hrs

0.1 Hrs Read Only

–/+ [Maximum Speed]

0.1 Hz

0.1 RPM Read Only

0.0/Based on Drive Rating

0.1 VDC Read Only

0.0/Based on Drive Rating

0.1 VDC Read Only

0.000/20.000 mA –/+10.000V

0.001 mA

0.001 Volt Read Only

–/+320.0 Hz –/+19200.0 RPM

0.1 Hz

0.1 RPM

079

20 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Programming and Parameters Chapter 2

File

Parameter Name & Description Values

Group

No.

023 [Speed Reference]

Summed value of ramped speed, process PI and droop.

024 [Commanded Torque]

Final torque refe rence value after limits and filtering are applied. Percent of motor rated

Metering

torque. Note: Added for firmware revision 4.001.

025 [Speed Feedback]

This parameter displays the estimated value of actual motor speed.

MONITOR

026 [Rated kW]

Drive power rating.

027 [Rated Volts]

The drive input voltage class (208, 240, 400 etc.).

028 [Rated Amps]

Drive Data

The drive rated output current.

029 [Control SW Ver]

Main Control Board software revision.

Default:

Min/Max:

Units:

Default:

Min/Max: Units:

Default:

Min/Max:

Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Read Only

–/+320.0 Hz –/+19200.0 RPM

0.1 Hz

0.1 RPM Read Only

–/+800.0%

0.1%

Read Only

–/+320.0 Hz –/+19200.0 RPM

0.1 Hz

0.1 RPM Read Only

0.00/3000.00 kW

0.01 kW Read Only

0.0/690.0 VAC

0.1 VAC Read Only

0.0/6553.5 Amps

0.1 Amps Read Only

0.000/255.255

0.001

079

053

Motor Control File

File

Parameter Name & Description Values

Group

No.

040 [Motor Type]

Set to match the type of motor connected.

041 [Motor NP Volts]

Set to the motor nameplate rated volts.

042 [Motor NP FLA]

Set to the motor nameplate rated full load amps.

043 [Motor NP Hertz]

Set to the motor nameplate rated frequency.

Motor Data

MOTOR CONTROL

044 [Motor NP RPM]

Set to the motor nameplate rated RPM.

045 [Motor NP Power]

Set to the motor nameplate rated power.

Default:

Options:00 Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

“Induction”

Based on Drive Rating

0.0/[Rated Volts]

0.1 VAC Based on Drive Rating

0.0/[Rated Amps] × 2

0.1 Amps Based on Drive Rating

5.0/320.0 Hz

0.1 Hz Based on Drive Rating

60.0/19200.0 RPM

1.0 RPM Based on Drive Rating

0.00/5000.00

0.01 kW/HP See [Mtr NP Pwr Units]

053

047 048

046

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 21

Chapter 2 Programming and Parameters

File

Parameter Name & Description Values

Group

No.

046 [Mtr NP Pwr Units]

Selects the motor power units to be used. “Convert H P” = converts all power units to Horsepower. “Convert kW” = converts al l power units to kilowatts. Note: This parameter does not get changed with a “Reset to Defaults”.

047 [Motor OL Hertz]

Selects the output frequency below which the motor operating current is derated. The motor thermal overload will generate a fault at lower levels of current below this output frequency.

048 [Motor OL Factor]

Sets the operating level for the motor overload.

Motor

FLAOLFactor

049 [Motor Poles]

Motor Data

Defines the number of poles in the motor. Note: Maximum value changed from 12 to 18 for firmware revision 4.001.

050 [Motor OL Mode]

“Pwr Cyc Ret” - If “0”, the value of parameter 220 [Motor OL Count] is reset to zero by a drive reset or power cycle. If “1”, the value of parameter 220 [Motor OL Count] is maintained. A “1” to “0” transition resets parameter 220 [Motor OL Count] to zero. Note: Added for firmware revision 3.001. 1 = Enabled 0 = Disabled

Default:

Options:–0

Default:

Min/Max: Units:

Default:

Min/Max:

Level

Operating

Units:

Default:

Min/Max: Units:

Based on Drive Rating

“Horsepower” “kiloWatts”

“Convert HP”

“Convert kW”

Motor NP Hz/3

0.0/Motor NP Hz

0.1 Hz

1.00

0.20/2.00

0.01

2/18 1 Pole

042 220

220

MOTOR CONTROL

053 [Motor Cntl Sel]

Sets the method of motor control used in the drive.

055 [Maximum Freq]

Sets the highest frequency the drive will output. Refer to parameter 083 [Overspeed Limit].

056 [Compensation]

“Mtr Lead Rev” - If “1”, reverses the phase rotation of the applied voltage, effectively reversing the motor leads. Notes: Not retained when the parameters are reset to defaults. Added for firmware revision

3.001.

Torq Attributes

1 = Enabled 0 = Disabled

Name

Reserved

Pwr Cyc Ret

Defaultxxxxxxxxxxxxxxx0

Bit 1514131211109876543210

Default:

Options:00

Default:

Min/Max: Units:

Name

Reserved

Defaultxxxxxxxxxx0xxxxx

Bit 1514131211109876543210

“Sensrls Vect”

“SV Economize”

“Custom V/Hz”

“Fan/Pmp V/Hz”

Based on Drive Rating

5.0/320.0 Hz

0.1 Hz

Reserved

Mtr Lead Rev

Reserved

083

22 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Programming and Parameters Chapter 2

File

Group

No.

057 [Flux Up Mode]

058 [Flux Up Time]

059 [SV Boost Filter]

061 [Autotune]

Torq Attributes

MOTOR CONTROL

Parameter Name & Description Values

Flux is established for [Flux Up Time] before

Default:

Options:00

“Manual”

acceleration.

Sets the amount of time the drive will use to try and achieve full motor stator flux. When a Start

Default:

Min/Max: Units:

0.2 Secs

0.0/5.0 Secs

0.1 Secs command is issued, DC current at current limit level is used to build stator flux before accelerating. This will occur unless [Rated Amps] is less than [Motor NP FLA], then only 81% of drive rated current is used.

0/32767 1

“Calcul ate”

“Ready” “Static Tune”

“Rotate Tune”

“Calcul ate”

Sets the amount of filtering used to boost voltage during Sensorless Vector operation.

Provides a manual or automatic method for setting [IR Voltage Drop], and [Flux Current Ref]. Note: Program parameter 053 [Motor Cntl Sel] prior to running an autotune.

Default:

Min/Max: Units:

Default:

Options:30

“Ready” (0) = Parameter returns to this setting following a “Static Tune” or “Rotate Tune.” It also permits manually setting [IR Voltage Drop], [Ixo Voltage Drop] and [Flux Current Ref]. “Static Tune” (1) = A temporary command that initiates a non-rotational motor stator resistance test for the best possible automatic setting of [IR Voltage Drop], [Break Voltage] and [Break Frequency] in all modes. A start command is required within 20 seconds following initiation of this setting. The parameter returns to “Ready” (0) following the test, at which time another start transition is required to operate the drive in normal mode. Used when motor cannot be rotated. “Rotate Tune” (2) = A temporary command that initiates a “Static Tune” followed by a rotational test for the best possible automatic setting of [Flux Current Ref] and [Start Boost]. A start command is required following initiation of this setting. The parameter returns to “Ready” (0) following the test, at which time another start transition is required to operate the drive in normal mode. Important: Used when motor is uncoupled from the load. Results may not be valid if a load is coupled to the motor during this procedure.

053 058

053 062

ATT EN TI ON : Rotation of the motor in an undesired direction can occur during this procedure. To guard against possible injury and/or equipment damage, it is recommended that the motor be disconnected from the load before proceeding.

“Calculate” (3) = This setting uses motor nameplate data to automatically set [IR Voltage Drop], [Flux Current Ref] and [Slip RPM @ FLA].

062 [IR Voltage Drop]

Value of voltage drop across the resistance of the motor stator at rated motor current.

063 [Flux Current Ref]

Value of amps for full motor flux.

069 [Start Boost]

Sets the voltage boost level for starting and acceleration. Refer to parameter 083 [Overspeed

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Based on Drive Rating

0.0/[Motor NP Volts]×0.50

0.1 VAC

Based on Drive Rating

0.00/[Motor NP FLA]

0.01 Amps

Based on Drive Rating

0.0/[Motor NP Volts] × 0.25

0.1 VAC Limit].

071 [Break Voltage]

Sets the voltage the drive will output at [Break Frequency]. Refer to parameter 083 [Overspeed

Volts p er Hertz

Limit].

072 [Break Frequency]

Sets the frequency the drive will output at [Break Voltage]. Refer to parameter 083.

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Based on Drive Rating

0.0/[Motor NP Volts]

0.1 VAC

Based on Drive Rating

0.0/[Maximum Freq]

0.1 Hz

053 061

053

053 072

053 071

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 23

Chapter 2 Programming and Parameters

Speed Command File

File

Parameter Name & Description Values

Group

No.

079 [Speed Units]

Selects the units to be used for all speed related parameters. Options 0 & 1 indicate status only. Options 2 & 3 will convert/configure the drive for that selection. “Convert Hz” (2) - converts all speed based parameters to Hz, and changes the value proportionately (i.e. 1800 RPM = 60 Hz). “Convert RPM” (3) - converts all speed based parameters to RPM, and changes the value proportionately. Note: This parameter does not get changed with a “Reset to Defaults”.

080 [Feedback Select]

Selects the source for motor speed feedback. “Open Loop” (0) - no encoder is present, and slip compensation is not needed. “Slip Comp” (1) - tight speed control is needed, and encoder is not present.

081 [Minimum Speed]

Sets the low limit for speed reference after scaling

is applied. Refer to parameter 083 [Overspeed Limit].

082 [Maximum Speed]

Sets the high limit for speed reference after

scaling is applied. Refer to parameter 083 [Overspeed Limit].

083 [Overspeed Limit]

Sets the incremental amount of the output

Spd Mode/Limits

SPEED COMMAND

frequency (above [Maximum Speed]) allowable for functions such as slip compensation. [Maximum Speed] + [Overspeed Limit] must be ≤[Maximum Freq]

Motor Volts

Voltage

Break Volts Start Boost

Allowable Output Frequency Range

Bus Regulation or Current Limit

Allowable Output Frequency Range

Normal Operation

Allowable Reference Frequency Range

Frequency Trim due to Speed Control Mode

Default:

Options:00

Default:

Options:00

Default:

Min/Max: Units:

Default:

Min/Max:

Units:

Default:

Min/Max:

Units:

Overspeed

Limit

“Hz”

“RPM”

“Convert Hz”

“Convert RPM”

“Open Loop”

“Slip Comp”

0.0

0.0/[Maximum Speed]

0.1 Hz

0.1 RPM

50.0 or 60.0 Hz (volt class) [Motor NP RPM]

5.0/320.0 Hz

75.0/19200.0 RPM

0.1 Hz

0.1 RPM

10.0 Hz

300.0 RPM

0.0/20.0 Hz

0.0/600.0 RPM

0.1 Hz

0.1 RPM

152

079 083 092 095

055 079 083 091 094

055 079 082

0 Min

Speed

084

[Skip Frequency 1]

085

[Skip Frequency 2]

086

[Skip Frequency 3]

Sets a frequency at which the drive will not

Break

Frequency

operate. [Skip Frequency x] and [Skip Frequency Band] must not equal 0.

087 [Skip Freq Band]

Determines the bandwidth around a skip frequency. [Skip Freq Band] is split, applying 1/2 above and 1/2 below the actual skip frequency. The same bandwidth applies to all skip frequencies.

24 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Motor

Frequency

Default: Default: Default:

Min/Max: Units:

Default:

Min/Max: Units:

Max

Output

Speed

Freq Limit

Based on Drive Rating

0.0 Hz

–/+[Maximum Speed]

0.1 Hz

0.0 Hz

0.0/30.0 Hz

0.1 Hz

Max Freq

087

084 085 086

Programming and Parameters Chapter 2

File

Parameter Name & Description Values

Group

No.

088 [Speed/Torque Mod]

Selec ts the torque reference source. “Speed Reg” (1) - drive operates as a speed regulato r.

454 [Rev Speed Limit]

Sets a limit on speed in the negative direction.

Spd Mode/Limits

Used in bipolar mode only. A value of zero disables this parameter and uses [Min Speed] for minimum speed.

090 [Speed Ref A Sel]

Selects the source of the speed reference to the drive unless [Speed Ref B Sel] or [Preset Speed 17] is selected.

(1)

See Installation Manual for DPI port locations.

SPEED COMMAND

091 [Speed Ref A Hi]

Scales the upper value of the [Speed Ref A Sel]

Speed References

selection when the source is an analog input.

092 [Speed Ref A Lo]

Scales the lower value of the [Speed Ref A Sel] selection when the source is an analog input.

093 [Speed Ref B Sel]

See [Speed Ref A Sel]

094 [Speed Ref B Hi]

Scales the upper value of the [Speed Ref B Sel] selection when the source is an analog input.

095 [Speed Ref B Lo]

Scales the lower value of the [Speed Ref B Sel] selection when the source is an analog input.

Default:

Options:11

Default:

Min/Max:

“Speed Reg”

0.0 RPM

–[Max Speed]/0.0 Hz

053

–[Max Speed]/0.0 RPM

Units:

0.0 Hz

0.0 RPM

2 3-8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

“Analog In 2”

“Analog In 1” “Analog In 2” “Reserved” “MOP Level” “Reserved” “Preset Spd1” “Preset Spd2” “Preset Spd3” “Preset Spd4” “Preset Spd5” “Preset Spd6” “Preset Spd7” “DPI Port 1” “DPI Port 2” “DPI Port 3” “DPI Port 4” “DPI Port 5”

002 091

thru

093 101

thru

107 117

thru

120 192

thru

194

(1) (1) (1) (1) (1)

213 272 273 320 361

thru

Default:

Options:21

366

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Options: Default:

Min/Max: Units:

Default:

Min/Max: Units:

Based on Drive Rating

–/+[Maximum Speed]

0.1 Hz

0.01 RPM

0.0

–/+[Maximum Speed]

0.1 Hz

0.01 RPM

11 “Preset Spd1”

See [Speed Ref A Sel]

Based on Drive Rating

–/+[Maximum Speed]

0.1 Hz

0.01 RPM

0.0

–/+[Maximum Speed]

0.1 Hz

0.01 RPM

079 082

079 081

090

079 093

079 090 093

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 25

Chapter 2 Programming and Parameters

File

Parameter Name & Description Values

Group

No.

096 [TB Man Ref Sel]

Sets the manual speed reference source when a digital input is configured for “Auto/Manual.” Note: Options 18…20 were added for firmware revision 5.002.

(1)

Speed References

097 [TB Man Ref Hi]

Scales the upper value of the [TB Man Ref Sel] selection when the source is an analog input.

098 [TB Man Ref Lo]

Scales the lower value of the [TB Man Ref Sel] selection when the source is an analog input.

100 [Jog Speed 1]

Sets the output frequency when Jog Speed 1 is selected.

SPEED COMMAND

[Preset Speed 1]

101

[Preset Speed 2]

102

[Preset Speed 3]

103

[Preset Speed 4]

104

[Preset Speed 5]

105

[Preset Speed 6]

106

[Preset Speed 7]

107

Discrete Speeds

Provides an internal fixed speed command value. In bipolar mode direction is commanded by the sign of the referen ce.

108 [Jog Speed 2]

Sets the output frequency when Jog Speed 2 is selected.

116 [Trim % Setpoint]

Adds or subtracts a percentage of the speed reference or maximum speed. Dependent on the setting of parameter 118 [Trim Out Select].

Speed Trim

Note: Added for firmware revision 3.001.

“Analog In 2” is not a valid selection if it was selected for any of the following:

- [Trim In Select]

- [PI Feedback Sel]

- [PI Reference Sel]

- [Current Lmt Sel]

- [Sleep Wake Ref]

Default:

Options:11

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

“Analog In 1”

“Analog In 1” “Analog In 2”

2 3…8

“Reserved”

“MOP Level”

“DPI Port1”

“DPI Port2”

“DPI Port3”

Based on Drive Rating

–/+[Maximum Speed]

0.1 Hz

0.01 RPM

0.0

–/+[Maximum Speed]

0.1 Hz

0.01 RPM

10.0 Hz

300.0 RPM

–/+[Maximum Speed]

0.1 Hz 1 RPM

5.0 Hz/150 RPM

10.0 Hz/300 RPM

20.0 Hz/600 RPM

30.0 Hz/900 RPM

40.0 Hz/1200 RPM

50.0 Hz/1500 RPM Based on Drive Rating

–/+[Maximum Speed]

0.1 Hz 1 RPM

10.0 Hz

300.0 RPM

–/+[Maximum Speed]

0.1 Hz 1 RPM

0.0%

–/+200%

0.1%

097 098

(1)

079 096

079

079 090 093

118

26 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Programming and Parameters Chapter 2

File

Parameter Name & Description Values

Group

No.

117 [Trim In Select]

Specifies which analog input signal is being used as a trim input.

(1)

118 [Trim Out Select]

Specifies which speed references are to be trimmed and allows you to trim the speed reference based on a percentage or the frequency of the input signal. Note: Added bit 2 “Add or %” for firmware revision 3.001.

Speed Trim

See Installation Manual for DPI port locations.

Value Bit 2 Bit 1, 0

1 = % Trimmed

0 = Add Not Trimmed

Default:

Options:20

1 2 3-8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

“Analog In 2”

“Setpoint” “Analog In 1” “Analog In 2” “Reserved” “MOP Level” “Reserved” “Preset Spd1” “Preset Spd2” “Preset Spd3” “Preset Spd4” “Preset Spd5” “Preset Spd6” “Preset Spd7” “DPI Port 1” “DPI Port 2” “DPI Port 3” “DPI Port 4” “DPI Port 5”

090 093

(1) (1) (1) (1) (1)

117 119 120

SPEED COMMAND

119 [Trim Hi]

120 [Trim Lo]

121 [Slip RPM @ FLA]

Slip Comp

123 [Slip RPM Meter]

Name

Reserved

Add or %

Tri m Re f B

Defaultxxxxxxxxxxxxx000

Bit 1514131211109876543210

Based on Drive Rating

–/+[Maximum Speed]

0.1 Hz

1 RPM

0.0 Hz

–/+[Maximum Speed]

0.1 Hz

1 RPM

Scales the upper value of the [Trim In Select] selection when the source is an analog input.

Scales the lower value of the [Trim In Select] selection when the source is an analog input.

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Important: Parameters in the Slip Comp Group are used to enable and tune the Slip Compensation Regulator. In order to allow the Slip Compensation Regulator to control drive operation, parameter 080 [Feedback Select] must be set to 1 “Slip Comp”.

Based on [Motor NP RPM]

0.0/1200.0 RPM

0.1 RPM

Read Only

–/+300.0 RPM

0.1 RPM

Sets the amount of compensation to drive output at motor FLA.

Displays the present amount of adjustment being applied as slip compensation.

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Tri m Re f A

079 082 117

0791 17

061 080 123

080 121

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 27

Chapter 2 Programming and Parameters

File

Parameter Name & Description Values

Group

No.

124 [PI Configuration]

Sets configuration of the PI regulator. Note: Added bit 9 “% of Ref” for firmware revision 3.001. 1 = Enabled 0 = Disabled

Defaultxxxxxx0x00000000

Bit 1514131211109876543210

125 [PI Control]

Controls the PI regulator. 1 = Enabled 0 = Disabled

Defaultxxxxxxxxxxxxx000

Bit 1514131211109876543210

126 [PI Reference Sel]

Selects the source of the PI reference.

Process PI

SPEED COMMAND

127 [PI Setpoint]

Provides an internal fixed value for process setpoint when [PI Reference Sel] is set to “PI Setpoint.”

128 [PI Feedback Sel]

Selects the source of the PI feedback.

129 [PI Integral Time]

Time required for the integral component to reach 100% of [PI Error Meter]. Not functional when the PI Hold bit of [PI Control] = “1” (enabled).

130 [PI Prop Gain]

Sets the value for the PI proportional component. PI Error x PI Prop Gain = PI Output

131 [PI Lower Limit]

Sets the lower limit of the PI output.

132 [PI Upper Limit]

Sets the upper limit of the PI output.

Name

124

thru

138

Reserved

% of Ref

Reserved

Anti-Wind Up

Stop Mode

Feedbak Sqrt

Zero Clamp

Ramp Ref

Preload Mode

Invert Error

Excl Mode

080

Reserved

PI Reset

PI Hold

PI Enable

Default:

Options:00

Default:

Min/Max:

Units: Default:

Options:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

“PI Setpoint”

“PI Setpoint” “Analog In 1”

“Analog In 2”

“Reserved”

3-8

“MOP Level”

“Master Ref ”

“Preset Spd1-7”

11-17

“DPI Port 1-5”

18-22

50.0%

–/+100.0% of Maximum Process Value

0.1% 2“Analog In 2”

See [PI Reference Sel]

2.0 Secs

0.00/100.00 Secs

0.01 Secs

1.0

0.00/100.00

0.01 –[Maximum Freq]

100%

–/+800.0%

0.1% +[Maximum Freq]

100%

–/+800.0%

0.1%

124

thru

138

124

thru

138

124

thru

138 124

thru

138

124

thru

138

079 124

thru

138

079 124

thru

138

28 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Programming and Parameters Chapter 2

File

Parameter Name & Description Values

Group

No.

133 [PI Preload]

Sets the value used to preload the integral component on start or enable.

134 [PI Status]

Status of the Process PI regulator. 1 = Condition True 0 = Condition False

Defaultxxxxxxxxxxxx0000

Bit 1514131211109876543210

135 [PI Ref Meter]

Pres ent va lue of the PI reference signal.

136 [PI Fdback Meter]

Pres ent va lue of the PI feedback signal.

137 [PI Error Meter]

Present value of the PI error.

Process PI

SPEED COMMAND

138 [PI Output Meter]

Present value of the PI output.

460 [PI Reference Hi]

Scales the upper value of [PI Reference Sel] of the source.

461 [PI Reference Lo]

Scales the lower value of [PI Reference Sel] of the source.

462 [PI Feedback Hi]

Scales the upper value of [PI Feedback] of the source.

463 [PI Feedback Lo]

Scales the lower value of [PI Feedback] of the source.

464 [PI Output Gain]

Sets the gain factor for [PI Output Meter]. Note: Added for firmware revision 3.001.

Name

Default:

Min/Max: Units:

0.0 Hz

100%

–/+800.0%

0.1%

079 124

thru

138

Read Only 124

thru

138

Reserved

PI InLimit

PI Reset

PI Hold

PI Enabled

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max:

Units:

Read Only

–/+100.0%

0.1%

Read Only

–/+100.0%

0.1%

Read Only

–/+100.0%

0.1%

Read Only

–/+100.0 Hz –/+100.0%

0.1 Hz

124

thru

138

124

thru

138

124

thru

138

124

thru

138

0.1%

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

100.0%

–/+100.0%

0.1%

–100.0%

–/+100.0%

0.1%

100.0%

–/+100.0%

0.1%

0.0%

–/+100.0%

0.1%

1.000

–/+8.000

0.001

138

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 29

Chapter 2 Programming and Parameters

Dynamic Control File

File

Parameter Name & Description Values

Group

No.

140

[Accel Time 1]

141

[Accel Time 2]

Sets rate of accel for all speed increases.

Max Speed

Accel Time

142

[Decel Time 1]

143

[Decel Time 2]

Sets rate of decel for all speed decreases.

Ramp Rates

Max Speed Decel Time

146 [S Curve %]

Sets the percentage of accel or decel time that is applied to the ramp as S Curve. Time is added, 1/2 at the beginning and 1/2 at the end of the ramp.

147 [Current Lmt Sel]

Selects the source for the adjustment of current limit (i.e. parameter, analog input, etc.).

148 [Current Lmt Val]

Defines the current limit value when [Current Lmt Sel] = “Cur Lim Val.”

149 [Current Lmt Gain]

Sets the responsiveness of the current limit.

150 [Drive OL Mode]

DYNAMIC CONTROL

Selects drive response to increasing drive temperature.

Load Limits

151 [PWM Frequency]

Sets the carrier frequency for the PWM output. Drive derating may occur at higher carrier frequencies.

152 [Droop RPM @ FLA]

Selects amount of droop that the speed reference is reduced when at full load torque. Zero disables the droop function.

Accel Rate

Decel Rate

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Options:00

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Options:30

Default:

Min/Max: Units:

Default:

Min/Max: Units:

10.0 Secs

0.1/3276.7 Secs

0.1 Secs

10.0 Secs

0.1/3276.7 Secs

0.1 Secs

0/100% 1%

“Cur Lim Val”

“Cur Lim Val” “Analog In 1”

“Analog In 2”

2 Based on Drive Rating

Based on Drive Rating

0.1 Amps 10000

0/32767 1

“Both-PWM 1st”

“Reserved” “Reduce Clim”

“Reserved”

“Both-PWM 1st”

1.5 kHz or 2 kHz based on Drive Rating

1/Based on Drive Rating 1 kHz

0.0 RPM

0.0/200.0 RPM

0.1 RPM

142 143 146 361

thru

366 140

141 146 361

thru

366 140

thru

143

146 149

147 149

147 148

Important: Selecting “Slip Comp” with parameter 080 in conjunction with parameter 152, may produce undesirable results.

145 [DB While Stopped]

Enables/disables dynamic brake operation when drive is stopped. DB may operate if input voltage becomes too high.

• Disa bled = DB will not

operate when the drive

is stopped.

• Enabled = DB may operate whenever drive is

Stop/Brake Modes

energized. Notes: This parameter is used for frame 9 drives only. Added for firmware revision 3.001.

30 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Default:

Options:00

“Disabled”

“Disabled” “Enabled”

Programming and Parameters Chapter 2

File

Parameter Name & Description Values

Group

No.

155

[Stop/Brk Mode A]

156

[Stop/Brk Mode B]

Active stop mode. [Stop Mode A] is active unless [Stop Mode B] is selec ted by inputs.

(1)

information.

(2)

Attention statements at [DC Brake Level].

157 [DC Brake Lvl Sel]

Selects the source for [DC Brake Level].

158 [DC Brake Level]

Defines the DC brake current level injected into the motor when “DC Brake” is selected as a stop mode. The DC braking voltage used in this function is created by a PWM algorithm and may not generate the smooth holding force needed for some applications.

Refer to Stop Modes on page 101 for important

When using options 1 or 2, refer to the

ATT EN TI ON : If a hazard of injury due to movement of equipment or material exists, an auxiliary mechanical braking device must be used.

ATT EN TI ON : This feature should not be used with synchronous or permanent magnet motors. Motors may be demagnetized during braking.

Default: Default:

Options:

Default:

Options:00

Default:

Min/Max: Units:

“Ramp”

1 0

0 1 2 3

(1)

“Coast”

(1)

“Coast”

(2)

“Ramp” “Ramp to Hold” “DC Brake”

“DC Brake Lvl”

“Analog In 1”

“Analog In 2”

Based on the Drive Rating

0/[Rated Amps]

0.1 Amps

157 158 159

(2)

155 156 158 159

159 [DC Brake Time]

Stop/Brake Modes

DYNAMIC CONTROL

160 [Bus Reg Ki]

161 162

Sets the amount of time DC brake current is “injected” into the motor.

Sets the responsiveness of the bus regulator.

[Bus Reg Mode A] [Bus Reg Mode B]

Sets the method and sequence of the DC bus voltage regulator. Choices are dynamic brake, frequency adjust or both. Options 2 & 3 only appear when a dynamic brake is installed in the drive. Dynamic Brake Setup: If a dynamic brake resistor is connected to the drive, both of these parameter s must be set to either option 2 or 3. Refer to the Attention statement on page 8

for

important information on bus regulation.

ATT EN TI ON : The drive does not offer protection for externall y mounted brake resistors. A risk of fire exists if external braking resistors are not protected. External resistor packages must be self-protected from over temperature or the protective circuit shown in Figure 3 on page 87 supplied.

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Options:

0.0 Secs

0.0/90.0 Secs

0.1 Secs

Based on Drive Rating

0/5000 1

“Ad ju st Fre q”

“Disabled”

“Ad ju st Fre q”

“Dynamic Brak”

“Both-DB 1st”

(or equivalent) must be

155

thru

158

161 162

160 163

163 [DB Resistor Type]

Selects whether an external DB resistor will be used.

Default:

Options:00

“None”

“None” “External Res”

161 162

Note: Used for frame 9 drives only.

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 31

Chapter 2 Programming and Parameters

File

DYNAMIC CONTROL

Parameter Name & Description Values

Group

No.

164 [Bus Reg Kp]

Proportional gain for the bus regulator. Used to adjust regulator response.

165 [Bus Reg Kd]

Derivative gain for the bus regulator. Used to control regulator overshoot.

465 [Fan Control]

Enables/Disables the drive cooling fan control. “Disabled” = Drive cooling fan control off - fan(s) always runs

Stop/Brake Modes

“Enabled” = Drive cooling fan control on - the cooling fan(s) stops if the drive is stopped and the heatsink temperature is below 55° C for 60 seconds Note: Added for firmware revision 4.001. Changed the default value to 1 “Enabled” for firmware revision 6.001.

167 [Powerup Delay]

Defines the programmed delay time, in seconds, before a start command is accepted after a power up.

168 [Start At PowerUp]

Enables/disables a feature to issue a Start or Run command and automatically resume running at commanded speed after drive input power is restored. Requires a digital input configured for Run or Start and a valid start contact.

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Options:10

Default:

Min/Max: Units:

Default:

Options:00

Based on Drive Rating

0/10000 1

122

0/10000 1

“Enabled”

“Disabled”

“Enabled”

0.0 Secs

0.0/30.0 Secs

0.1 Secs

“Disabled”

“Enabled”

ATT EN TI ON : Equipment damage and/or personal injury may result if this

parameter is used in an inappropriate application. Do not use this function without considering applicable local, national and international codes, standards, regulations or industry guidelines.

169 [Flying Start En]

Enables/disables the function which reconnects

Restart Modes

to a spinning motor at actual RPM when a start command is issued.

174 [Auto Rstrt Tries]

Sets the maximum number of times the drive attempts to reset a fault and restart.

ATT EN TI ON : Equipment damage and/or personal injury may result if this parameter is used in an inappropriate application. Do not use this function without considering applicable local, national and international codes, standards, regulations or industry guidelines.

175 [Auto Rstrt Delay]

Sets the time between restart attempts when [Auto Rstrt Tries] is set to a value other than zero.

Default:

Options:00

Default:

Min/Max: Units:

Default:

Min/Max: Units:

“Disabled”

“Disabled” “Enabled”

0/9 1

1.0 Secs

0.5/30.0 Secs

0.1 Secs

175

174

32 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Programming and Parameters Chapter 2

File

Parameter Name & Description Values

Group

No.

178 [Sleep Wake Mode]

Enables/disables the Sleep/Wake function. Important: When enabled, the following conditions must be met:

• A proper minimum value must be

• A speed reference must be selected in [Speed

• At least one of the following must be

Note: Option 2 was added for firmware revision

2.001.

Conditions Required to Start Drive

Input After Power-Up After a Drive Fault After a Stop Command

Stop Stop Closed

Enable Enable Closed

Run Run For. Run Rev.

Restart Modes

DYNAMIC CONTROL

(1)

(2)

(3)

(4)

(5)

(6)

179 [Sleep Wake Ref]

Selects the source of the input controlling the Sleep Wake function.

180 [Wake Level]

Defines the analog input level that will start the drive.

181 [Wake Time]

Defines the amount of time at or above [Wake Level] before a Start is issued.

182 [Sleep Level]

Defines the analog input level that will stop the drive.

183 [Sleep Time]

Defines the amount of time at or below [Sleep Level] before a Stop is issued.

1 2

“Disabled”

“Disabled” “Direct” (Enabled) “Invert”

Default:

Options:00

programmed for [Sleep Level].

Ref A Sel].

programmed (and input closed) in [Digital Inx Sel]; “Enable,” “Stop=CF,” “Run,” “Run Forward,” “Run Reverse.”

ATT EN TI ON : Enabling the Sleep Wake function can cause unexpected machine operation during the Wake mode. Equipment damage and/or personal injury can result if this parameter is used in an inappropriate application. Do Not use this function without considering the table below and applicable local, national & international codes, standards, regulations or industry guidelines.

(1)(2)(3)

Reset by Stop-CF, HIM or TB

Wake Sign al

Run Closed Wake Sign al

When power is cycled, if all conditions are present after power is restored, restart will occur. The drive only starts after Sleep Wake Mode is “enabled” and a valid signal is received. The active speed reference is determined as explained in “Reference Control” in the Installation Ma nual. The Sleep/ Wake function and the speed reference may be assigned to the same in put. Command must be issued from HIM, TB or network. Run Command must be cycled. Signal does not need to be greater than wake level.

Stop Closed Wake Sig nal New Start or Run Cmd.

Enable Closed

(4)

Wake Sig nal New Start or Run Cmd.

New Run Cmd. Wake Sig nal

(5)

Reset by Clear Faults (TB)

Stop Closed Wake Sign al

(4)

Enable Closed Wake Sign al

(4)

Run Closed Wake Sign al

Default:

Options:21

Default:

Min/Max:

HIM or TB

Stop Closed Analog Sig. > Sleep Level New Start or R un Cmd.

Enable Closed Analog Sig. > Sleep Level New Start or R un Cmd.

New Run Cmd. Wake Sign al

(5)

“Analog In 2”

“Analog In 1” “Analog In 2”

“Reserved”

3-6

6.000 mA, 6.000 Volts

[Sleep Level]/20.000 mA 10.000 Vol ts

Units:

0.001 mA

0.001 Volts

Default:

Min/Max: Units:

Default:

Min/Max:

0.0 Secs

0.0/1000.0 Secs

0.1 Secs

5.000 mA, 5.000 Volts

4.000 mA/[Wake Level]

0.000 Volts/[Wake Level]

Units:

0.001 mA

0.001 Volts

Default:

Min/Max: Units:

0.0 Secs

0.0/1000.0 Secs

0.1 Secs

168

(6)

(4)

(6)

(4)

181

180

183

182

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 33

Chapter 2 Programming and Parameters

File

DYNAMIC CONTRO

Parameter Name & Description Values

Group

No.

184 [Power Loss Mode]

Sets the reaction to a loss of input power. Power loss is recognized when:

• DC bus voltage is ≤73% of [DC Bus Memory]

• DC bus voltage is ≤82% of [DC Bus Memory]

185 [Power Loss Time]

Sets the time that the drive will remain in power loss mode before a fault is issued.

186 [Power Loss Volts]

Sets the level at which the [Power Loss Mode] selection will occur.

The drive can use the percentages referenced in [Power Loss Mode] or a trigger point can be set at [Power Loss Volts]. A digital input (programmed to “29, Pwr Loss Lvl”) is used to toggle

Power Loss

between fixed percentages and the [Power Loss Volts] level.

189 [Shear Pin Time]

Sets the time that the drive is at or above current limit before a fault occurs. Zero disables this feature. Note: Added for firmware revision 3.001.

and [Power Loss Mode] is set to “Coast”.

and [Power Loss Mode] is set to “Decel”.

ATTENTION: Drive damage can occur if proper input impedance is not provided as explained below. If the value for [Power Loss Volts] is less than 82% of the nominal DC bus voltage, the user must provide a minimum line impedance to limit inrush current when the power line recovers. The input impedance should be equal to or greater than the equivalent of a 5% transformer with a VA rating 5 times the drives input VA rating.

Default:

Options:00

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

“Coast”

“Coast” “Decel”

“Continue”

0.5 Secs

0.0/60.0 Secs

0.1 Secs Based on Drive Rated Volts

170.0/780.0 VDC

0.1 VDC

0.0 Secs

0.0/30.0 Secs

0.1 Secs

013 185

184

238

34 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Utility File

Programming and Parameters Chapter 2

File

Parameter Name & Description Values

Group

No.

190 [Direction Mode]

Selects the method for changing drive direction.

Mode Direction Change Unipolar Drive Logic Bipolar Sign of Reference

Direction Config

Reverse Dis Not Changeable

192 [Save HIM Ref]

• Bit 0 “S ave HIM Ref” enables a feature to save the present frequency reference value issued by

• Bit 1 “ Manual Mode” enables the HIM to control the Speed Reference only or the Speed

Note: Bit 1 “Manual Mode” was added for firmware revision 4.001.

Save HIM Ref

1 = Enabled 0 = Disabled

Manual Mode

1 = HIM controls Reference, Start, and Jog 0 = HIM controls only the Reference

HIM Ref Config

Defaultxxxxxxxxxxxxxx01

Bit 1514131211109876543210

193 [Man Ref Preload]

Enables/disables a feature to automatically load

UTILITY

the present “Auto” frequency reference value into the HIM when “Manual” is selected. Allows smooth speed transition from “Auto” to “Manual.”

194 [Save MOP Ref]

Enables/disables the feature that saves the present MOP frequency reference at power down or at stop. 1 = Save at power down 0 = Do not save

Default:

Options:00

1 2

“Unipolar”

“Unipolar” “Bipolar” “Reverse Dis”

the HIM to Drive memory on power loss. Value is restored to the HIM on power up.

Reference, Start and Jog in Manual mode, including two-wire control.

Name

Reserved

Default:

Options:00

“Disabled”

“Disabled” “Enabled”

320

thru

327 361

thru

366

Reserved

Manual Mode

Save HIM Ref

Name

Reserved

At Stop

At Powr Down

Defaultxxxxxxxxxxxxxx00

MOP Config

Bit 1514131211109876543210

195 [MOP Rate]

Sets rate of change of the MOP reference in response to a digital input.

Default:

Min/Max:

1.0 Hz/s

30.0 RPM/s

0.2/[Maximum Speed]

6.0/[Maximum Speed]

Units:

0.1 Hz/s

0.1 RPM/s

196 [Param Access Lvl]

Selects the parameter display level viewable on the HIM. Basic = Reduced parameter set

Drive Memory

Advance d = Full parame ter set

Default:

Options:00

1 2

“Basic”

“Basic” “Advanced” “Reserved”

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 35

Chapter 2 Programming and Parameters

File

UTILITY

Parameter Name & Description Values

Group

No.

197 [Reset To Defalts]

Resets parameters to the factory defaults except parameters [Mtr NP Pwr Units], [Speed Units], [Language], and [Param Access Lvl] (parameters 46, 79, 196 and 201). Important: The drive will reset after a reset to defaults.

• 1 “Ready” - resets all affected parameters to

• 2 “Low Voltage” and 3 “High Voltage” will set

198 [Load Frm Usr Set]

Loads a previously saved set of parameter values from a selected user set location in drive nonvolatile memory to active drive memory.

199 [Save To User Set]

Saves the parameter values in active drive memory to a user set in drive nonvolatile memory.

Drive Memory

200 [Reset Meters]

Resets selected meters to zero.

201 [Language]

Selects the display language when using an LCD HIM. This parameter is not functional with an LED HIM. Options 6, 8 and 9 are “Reserved.”

202 [Voltage Class]

Displays the last “Reset to Defaults” operation.

203 [Drive Checksum]

Provides a checksum value that indicates whether or not a change in drive programming has occurred.

the factory default based on the value of

[Voltage Class].

[Voltage Class] to “low” or “high” voltage

setting, respectively, then reset the

parameters to th e factory default based on the

value of [Voltage Class].

Default:

Options:00

Default:

Options:00

Default:

Options:00

Default:

Options:00

Default:

Options:00

Default:

Options: 0

Default:

Min/Max: Units:

1 2 3

1 2

1 2 3 4 5 7 10

1 Read Only

0/65535 1

“Ready”

“Ready” “Factory” “Low Voltage” “High Voltage”

“Ready”

“Ready” “User Set 1” “User Set 2” “User Set 3”

“Ready”

“Ready” “User Set 1” “User Set 2” “User Set 3”

“Ready”

“Ready” “MWh” “Elapsed Time”

“Not Selected”

“Not Selected” “English” “Francais” “Español” “Italiano” “Deutsch” “Português” “Nederlands”

Read Only

“Low Voltage” “High Voltage”

041

thru

045 047 055 062 063 069

thru

072 082 148 158 202

199

198

36 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Programming and Parameters Chapter 2

File

Parameter Name & Description Values

Group

No.

204 [Dyn UsrSet Cnfg]

Enables/Disables dynamic selection of user parameter sets. Important: In dynamic mode, changes to the parameters are not saved to nonvolatile storage. Switching user sets restores the values last saved before enabling dynamic mode. Note: Added for firmware revision 4.001.

Dynamic Mode

1 = Enabled 0 = Disabled

Contro l Source

1 = [Dyn UserSet Sel] 0 = Digital Inputs

205 [Dyn UsrSet Sel]

Selects user set if [Dyn UsrSet Cnfg] = 0000000000000011. Important: All digital input selections (parameters 361…366) must be identical in all three user sets for proper Dynamic User Set operation (even if only two sets are used). Note: Added for firmware revision 4.001. 1 = Enabled 0 = Disabled

UTILITY

Drive Memory

Name

Reserved

Ctrl Source

Dynamic Mode

Defaultxxxxxxxxxxxxxx00

Bit 1514131211109876543210

UserSet Sel2 UserSet Sel1 User Set Active

00User Set 1

01User Set 2

10User Set 3

11User Set 4

Name

Reserved

UserSet Sel2

UserSet Sel1

Defaultxxxxxxxxxxxxxx00

Bit 1514131211109876543210

206 [Dyn UserSet Actv]

Indicates the active user set and if the operation is dynamic or normal. Note: Added for firmware revision 4.001. 1 = Condition True 0 = Condition False

Name

Reserved

User Set 3

User Set 2

User Set 1

Dynamic Mode

Defaultxxxxxxxxxxxx0000

Bit 1514131211109876543210

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 37

Chapter 2 Programming and Parameters

File

Group

No.

209 [Drive Status 1]

210 [Drive Status 2]

UTILITY

Diagnostics

Parameter Name & Description Values

Read Only 210

Present operating condition of the drive. 1 = Condition True 0 = Condition False

(2)

(1)

Spd Ref ID 3

Spd Ref ID 2

Spd Ref ID 1

Spd Ref ID 0

Local ID 2

Local ID 1

Local ID 0

At Speed

Faul ted

Alarm

Decelerating

Accelerat ing

Actual Dir

Comma nd Dir

Active

Default0000000000000000

Bit 1514131211109876543210

(2)

Bits

Description

Ref A Auto

Ref B Auto

Preset 2 Auto

Preset 3 Auto

Preset 4 Auto

Preset 5 Auto

Preset 6 Auto

Preset 7 Auto

TB Manual

Port 1 Manu al

Port 2 Manu al

Port 3 Manu al

Port 4 Manu al

Port 5 Manu al

Port 6 Manu al

Jog Ref

Bits

0 0 0 0 1 1 1 1

(1)

Description15 14 13 12 11 10 9

Port 0 (TB)

Port 1

Port 2

Port 3

Port 4

Port 5

Port 6

No Local Control

Read Only 209

Present operating condition of the drive. 1 = Condition True 0 = Condition False

Ready

Name

Reserved

DPI at 500 k

Motor Overld

Bus Freq Reg

Curr Limit

AutoRst Act

AutoRst Ctdn

Reserved

AutoTuning

DC Braking

Stopping

Jogging

Defaultxx000000x0000000

Bit 1514131211109876543210

211 [Drive Alarm 1]

Read Only 212

Alarm conditions that currently exist in the drive. Notes: Bit 15 was added for firmware revision 2.001. Bits 7, 8, and 14 were changed to “Reserved” for firmware revision

3.001. 1 = Condition True/Enabled 0 = Condition False/Disabled

Name

Gate Disable

Reserved

Load Loss

Phase Loss

Motor Therm

Waki ng

Decel Inhibt

Reserved

Heatsink Temp

IntDBRes OH

Anlg in Loss

Str At PwrUp

Default0x00000xx0000000

Bit 1514131211109876543210

Running

Power L oss

Active

UnderVoltage

Ready

Prechrg Actv

38 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Programming and Parameters Chapter 2

File

Parameter Name & Description Values

Group

No.

212 [Drive Alarm 2]

Alarm conditions that currently exist in the drive. Notes: Bits 14 and 15 were added for firmware revision 2.001. Bits 8, 9 and 11 were changed to “Reserved” for firmware revision 3.001. Bit 0 was changed from “DigIn Test” to “DigIn CflctA” and bit 11 “UserSetCflct” was added for firmware revision 4.001. Bit 8 “Fan Cooling” was added for firmware revision 6.001. 1 = Condition True 0 = Condition False

Default000000x000000000

Bit 1514131211109876543210

213 [Speed Ref Source]

Displays the source of the speed reference to the drive.

UTILITY

Diagnostics

214 [Start Inhibits]

Displays the inputs currently preventing the drive from starting. Notes: Bit 15 was added for firmware revision 2.001. Bit 14 was changed to “Reserved” for firmware revision 3.001. 1 = Inhibit True 0 = Inhibit False

Name

Read Only 211

HDW OverTemp

PTC Cflct

TB Ref Cflct

Sleep Config

UserSetCflct

SpdRef Cflct

Reserved

Fan Cooling

VHz NegSlope

MaxFrq Cflct

NP Hz Cflct

MtrTyp Cflct

Bipolr Cflct

DigIn CflctC

DigIn CflctB

DigIn CflctA

Default:

Options: 0

1 2 3…8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Read Only

“PI Output” “Analog In 1” “Analog In 2” “Reserved” “MOP Level” “Jog Speed 1” “Preset Spd1” “Preset Spd2” “Preset Spd3” “Preset Spd4” “Preset Spd5” “Preset Spd6” “Preset Spd7” “DPI Port 1” “DPI Port 2” “DPI Port 3” “DPI Port 4” “DPI Port 5” ““Reserved” “Au to Tune” “Jog Speed 2”

090 093 096 101

Read Only

Name

Gate Disable

Reserved

DPI Port 5

DPI Port 4

DPI Port 3

DPI Port 2

DPI Port 1

Digital In

Reserved

Startup Actv

Param s Reset

Stop Assertd

DC Bus Pchrg

Enable

Tye p 2 A lar m

Faul t

Default0x000000x0000000

Bit 1514131211109876543210

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 39

Chapter 2 Programming and Parameters

File

Parameter Name & Description Values

Group

No.

215 [Last Stop Source]

Displays the source that initiated the most recent stop sequence. It will be cleared (set to 0) during the next start sequence.

216 [Dig In Status]

Status of the digital inputs. 1 = Input Present 0 = Input Not Present

Defaultxxxxxxxxxx000000

Bit 1514131211109876543210

Name

Default:

Options: 0

1 2 3 4 5 6 7 8 9 10 11 12 13

Read Only

“Pwr Removed” “DPI Port 1” “DPI Port 2” “DPI Port 3” “DPI Port 4” “DPI Port 5” “Reserved” “Digital In” “Fault” “Not Enabled” “Sleep” “Jo g ” “Au t ot u n e” “Precharge”

361 362 363 364 365 366

Read Only 361

thru

366

Reserved

Digital In6

Digital In5

Digital In4

Digital In3

Digital In2

Digital In1

217 [Dig Out Status]

Status of the digital outputs.

UTILITY

1 = Output Energized

Diagnostics

0 = Output De-energized

Defaultxxxxxxxxxxxxx000

Bit 1514131211109876543210

218 [Drive Temp]

Present operating temperature of the drive power section.

220 [Motor OL Count]

Accumulated percentage of motor overload. Continuously operating the motor over 100% of the motor overload setting will increase this value to 100% and cause a drive fault.

224 [Fault Frequency]

Captures and displays the output speed of the drive at the time of the last fault.

225 [Fault Amps]

Captures and displays motor amps at the time of the last fault.

226 [Fault Bus Volts]

Captures and displays the DC bus voltage of the drive at the time of the last fault.

Name

Read Only 380

384 388

thru

380 384 388

Reserved

Digital Out3

Digital Out2

Digital Out1

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Read Only

0.0/100.0%

0.1% Read Only

0.0/100.0%

0.1%

Read Only

0.0/+[Maximum Freq]

0.1 Hz

Read Only

0.0/[Rated Amps] × 2

0.1 Amps Read Only

0.0/Max Bus Volts

0.1 VDC

047 048

079 225

thru

230 224

thru

230

224

thru

230

40 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Programming and Parameters Chapter 2

File

Parameter Name & Description Values

Group

No.

227 [Status 1 @ Fault]

Captures and displays [Drive Status 1] bit pattern at the time of the last fault. 1 = Condition True 0 = Condition False

228 [Status 2 @ Fault]

Captures and displays [Drive Status 2] bit pattern at the time of the last fault. 1 = Condition True 0 = Condition False

Read Only 209

Name

Spd Ref ID 3

Spd Ref ID 2

Spd Ref ID 1

Spd Ref ID 0

Local ID 2

Local ID 1

Local ID 0

At Speed

Faul ted

Alarm

Decelerating

Accelerating

Actual Dir

Command Dir

Active

Ready

Default0000000000000000

Bit 1514131211109876543210

Read Only 210

Name

Reserved

DPI at 500 k

Motor Overld

Bus Freq Reg

Curr Limit

AutoRst Act

AutoRst Ctdn

Reserved

AutoTuning

DC Braking

Stopping

Jogging

Running

Active

Ready

Defaultxx000000x0000000

Bit 1514131211109876543210

224

thru

230

224

thru

230

229 [Alarm 1 @ Fault]

Captures and displays [Drive Alarm 1] at the time of the last

UTILITY

fault.

Diagnostics

Notes: Bit 15 was added for firmware revision 2.001. Bits 7, 8, and 14 were changed to “Reserved” for firmware revision

3.001. 1 = Condition True/Enabled 0 = Condition False/Disabled

230 [Alarm 2 @ Fault]

Captures and displays [Drive Alarm 2] at the time of the last fault. Note: Bits 14 and 15 were added for firmware revision 2.001. 1 = Condition True 0 = Condition False

Read Only 211

Name

Gate Disable

Reserved

Load Loss

Phase Loss

Motor Therm

Waki ng

Decel Inhibt

Reserved

Heatsink Temp

IntDBRes OH

Anlg in Loss

Str At PwrUp

Power L oss

UnderVoltage

Prechrg Actv

Default0x00000xx0000000

Bit 1514131211109876543210

Read Only 212

Name

HDW OverTemp

PTC Cflct

TB Ref Cflct

Sleep Config

UserSet Cflct

SpdRef Cflct

Reserved

VHz NegSlope

MaxFrq Cflct

NP Hz Cflct

MtrTyp Cflct

Bipolr Cflct

DigIn CflctC

DigIn CflctB

DigIn CflctA

Default000000xx00000000

Bit 1514131211109876543210

224

thru

230

224

thru

230

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 41

Chapter 2 Programming and Parameters

File

Group

No.

234 236

235

Diagnostics

237

238 [Fault Config 1]

UTILITY

Parameter Name & Description Values [Testpoint 1 Sel]

[Testpoint 2 Sel]

Selects the function whose value is displayed in

Default:

Min/Max: Units:

499

0/65535

1 [Testpoint x Data]. These are internal values that are not accessible through parameters. Note: These parameters were added for future use in firmware revision 4.001.

[Testpoint 1 Data] [Testpoint 2 Data]

The present value of the function

Default:

Min/Max: Units:

Read Only

-/+32767

1 selected in [Testpoint x Sel]. Note: These parameters were added for future use in firmware revision 4.001.

Enables/disables annunciation of the listed faults.

Setting bit 14 “Fan Cooling” to 1 configures the drive for a “Non-Resettable” fault (F32 “Fan Cooling”). In this case, the drive must be powered-down and the cause of the fault must be corrected before the fault can be cleared. Setting bit 14 to “0” will configure the drive for a “NonConfigurable” alarm. In this case the drive will continue to run.

Notes: Bit 9 “Load Loss” should not be changed from “0”. Bit 10 was added for firmware revision

2.001. Bits 2 “Motor Stall” and 11 “Shear PNO Ac” were added for firmware revision 3.001. Bit 14 “Fan Cooling” was added for firmware revision 6.001. 1 = Enabled 0 = Disabled

Name

Reserved

Fan Cooling

Reserved

Shear PNO Ac

Gate Disable

Load Loss

Phase Loss

Motor Therm

Decel Inhib

AutRst Tries

Shear Pin

Defaultx1xx000100001110

Bit 1514131211109876543210

Faul ts

“Ready”

“Ready” “Clear Faul ts” “Clr Flt Q ue”

“Enabled”

“Disabled” “Enabled”

240 [Fault Clear]

Resets a fault and clears the fault queue.

241 [Fault Clear Mode]

Enables/disables a fault reset (clear faults) attempt from any source. This does not apply to

Default:

Options:00

Default:

Options:10

fault codes which are cleared indirectly via other actions.

242 [Power Up Marker]

Elapsed hours since initial drive power up. This value will rollover to 0 after the drive has been

Default:

Min/Max: Units:

Read Only

0.0000/429496.7295 Hr

0.1 Hr powered on for more than the max value shown. For relevance to most recent power up see [Fault x Time].

Motor Overld

Motor Stall

UnderVoltage

Power L oss

244 246 248 250 252 254 256 258

42 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Programming and Parameters Chapter 2

File

Parameter Name & Description Values

Group

No.

[Fault 1 Code]

243

[Fault 2 Code]

245

[Fault 3 Code]

247

[Fault 4 Code]

249

[Fault 5 Code]

251

[Fault 6 Code]

253

[Fault 7 Code]

255

[Fault 8 Code]

257

Default:

Min/Max: Units:

Read Only

0/65535 0

A code that represents the fault that tripped the drive. The codes will appear in these parameters in the order they occur ([Fault 1 Code] = the most recent fault). See Fault and Alarm Descriptions

on page 64 for a list of fault and alarm codes and the

corresponding descriptions and possible actions.

244

[Fault 1 Time]

246

[Fault 2 Time]

248

[Fault 3 Time]

250

[Fault 4 Time]

252

[Fault 5 Time]

254

[Fault 6 Time]

256

[Fault 7 Time]

258

[Fault 8 Time]

Faul ts

UTILITY

The time between initial drive power up and the

Default:

Min/Max: Units:

Read Only

0.0000/429496.7295 Hr

0.0001 Hr

242

occurrence of the associated trip fault. Can be compared to [Power Up Marker] for the time from the most recent power up. [Fault x Time] – [Power Up Marker] = Time difference to the most recent power up. A negative value indicates fault occurred before most recent power up. A positive value indicate s fault occurred after most recent power up.

[Fault 1 Subcode]

543

[Fault 2 Subcode]

545

[Fault 3 Subcode]

547

[Fault 4 Subcode]

549

[Fault 5 Subcode]

551

[Fault 6 Subcode]

553

[Fault 7 Subcode]

555

[Fault 8 Subcode]

557

Default:

Min/Max: Units:

Read Only

0/65535 1

Fault subcode. Provides additional information for certain faults. Refer to Fault and Alarm

Descriptions on page 64.

Note: Added for firmware revision 4.001.

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 43

Chapter 2 Programming and Parameters

File

Group

No.

259 [Alarm Config 1]

261 [Alarm Clear]

Alarms

UTILITY

262 263 264 265 266 267 268 269

Parameter Name & Description Values

Enables/disables alarm conditions that will initiate an active drive alarm. Note: Bits 14 and 15 were added for firmware revision 2.001. 1 = Condition True/Enabled 0 = Condition False/Disabled

Name

Gate Disable

PTC Config

Load Lo ss

Phase Loss

Motor Therm

Waki ng

Decel Inhibt

Drv OL Lvl 2

Drv OL Lvl 1

Heatsink Temp

IntDBRes OH

Anlg in Loss

Str At PwrUp

Power Lo ss

UnderVoltage

Default0001111001111111

Bit 1514131211109876543210

Read Only

0/255 1

“Ready”

“Ready” “Clr Alrm Que”

Resets all [Alarm x Code] parameters to zero.

[Alarm 1 Code] [Alarm 2 Code] [Alarm 3 Code] [Alarm 4 Code]

Default:

Options:00

Default:

Min/Max: Units:

[Alarm 5 Code] [Alarm 6 Code] [Alarm 7 Code] [Alarm 8 Code]

A code that represents a drive alarm. The codes will appear in the order they occur (first 4 alarms in – first 4 out alarm queue). A time stamp is not available with alarms.

Prechrg Actv

262 263 264 265 266 267 268 269

261

44 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Communication File

Programming and Parameters Chapter 2

File

Parameter Name & Description Values

Group

No.

271 [Drive Logic Rslt]

The final logic command resulting from the combination of all DPI and discrete inputs. This parameter has the same structure as the product-specific logic command received via DPI and is used in peer to peer communications. 1 = Condition True 0 = Condition False

Bits

0 0 0

Comm Control

COMMUNICATION

0 1 1 1 1

272 [Drive Ref Rslt]

Present frequency reference scaled as a DPI reference for peer to peer communications. The value shown is the value prior to the accel/decel ramp and the corrections supplied by slip comp, PI, etc.

273 [Drive Ramp Rslt]

Present frequency reference scaled as a DPI reference for peer to peer communications. The value shown is the value after the accel/decel ramp, but prior to any corrections supplied by slip comp, PI, etc.

Read Only

(1)

Name

MOP Dec

Spd Ref ID 2

Spd Ref ID 1

Spd Ref ID 0

Decel 2

Decel 1

Accel 2

Accel 1

MOP Inc

Local Cont rl

Reverse

Forward

Clear Fault

Jog

Start

Stop

Default0000000000000000

Bit 1514131211109876543210

(1)

Description14 13 12

No Command - Man. Mode

Ref A Auto

Ref B Auto

Preset 3 Auto

Preset 4 Auto

Preset 5 Auto

Preset 6 Auto

Preset 7 Auto

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Read Only

–/+32767 1

Read Only

–/+32767 1

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 45

Chapter 2 Programming and Parameters

File

Parameter Name & Description Values

Group

No.

274 [DPI Port Sel]

Selects which DPI port reference value will appear in [DPI Port Value].

Comm Control

275 [DPI Port Value]

Value of the DPI reference selected in [DPI Port Sel].

276 [Logic Mask]

Determines which adapters can control the drive. If the bit for an adapter is set to “0,” the adapter will have no control functions except for stop. 1 = Control Permitted 0 = Control Masked

277 [Start Mask]

Controls which adapters can issue star t commands.

278 [Jog Mask]

Controls which adapters can issue jog commands.

279 [Direction Mask]

COMMUNICATION

Controls which adapters can issue for ward/ reverse direction commands.

280 [Reference Mask]

Controls which adapters can select an alternate

Masks/Owners

reference; [Speed Ref A Sel], [Speed Ref B Sel] or [Preset Speed x].

281 [Accel Mask]

Controls which adapters can select [Accel Time 1] or [Accel Time 2].

282 [Decel Mask]

Controls which adapters can select [D ecel Time 1] or [Decel Time 2].

283 [Fault Clr Mask]

Controls which adapters can clear a fault.

284 [MOP Mask]

Controls which adapters can issue MOP commands to the drive.

285 [Local Mask]

Controls which adapters are allowed to take exclusive control of drive logic commands (except stop). Exclusive “local” control can only be taken while the drive is stopped.

Default:

Options: 1

Default:

Min/Max: Units:

Name

Reserved

Defaultxxxxxxxxx0111111

Bit 1514131211109876543210

“DPI Port 1”

“DPI Port 1” “DPI Port 2”

“DPI Port 3”

“DPI Port 4”

“DPI Port 5”

5 Read Only

–/+32767 1

DPI Port 6

DPI Port 5

DPI Port 4

See [Logic Mask]

DPI Port 3

DPI Port 2

DPI Port 1

. 288

Digital In

See [Logic Mask]. 288

See [Logic Mask]

. 288

See [Logic Mask]. 288

See [Logic Mask]

. 288

288

thru

297

thru

297

thru

297

thru

297

thru

297

thru

297

thru

297

thru

297

thru

297

thru

297

46 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Programming and Parameters Chapter 2

File

Parameter Name & Description Values

Group

No.

288 [Stop Owner]

Adapters that are presently issuing a valid stop command. 1 = Issuing Command 0 = No Command

Defaultxxxxxxxxx0000000

Bit 1514131211109876543210

289 [Start Owner]

Adapters that are presently issuing a valid start command.

290 [Jog Owner]

Adapters that are presently issuing a valid jog command.

291 [Direction Owner]

Adapter that currently has exclusive control of direction changes.

292 [Reference Owner]

Adapter that has the exclusive control of the command frequency source selection.

Masks/Owners

293 [Accel Owner]

Adapter that has exclusive control of selecting [Accel Time 1, 2].

294 [Decel Owner]

COMMUNICATION

Adapter that has exclusive control of selecting [Decel Time 1, 2].

295 [Fault Clr Owner]

Adapter that is presently clearing a fault.

296 [MOP Owner]

Adapters that are currently issuing increases or decreases in MOP command frequency.

297 [Local Owner]

Adapter that ha s requested exclusive control o f all drive logic functions. If an adapter is in local lockout, all other functions (except stop) on all other adapters are locked out and non-functional. Local control can only be obtained when the drive is not running.

300

[Data In A1] - Link A Word 1

301

[Data In A2] - Link A Word 2

Parameter number whose value will be written from a communications device data table. Value will not be updated until drive is stopped. Refer to your communications option manual for

Datalinks

datalink information.

302

[Data In B1] - Link B Word 1

303

[Data In B2] - Link B Word 2

Name

Read Only 276

thru

285

Reserved

DPI Port 6

DPI Port 5

DPI Port 4

DPI Port 3

DPI Port 2

DPI Port 1

Digital In

See [Stop Owner]

. 276

thru

285

See [Stop Owner]

. 276

thru

285

See [Stop Owner]

. 276

thru

285

See [Stop Owner]

. 276

thru

285

See [Stop Owner]

. 140

276

thru

285

See [Stop Owner]

. 142

276

thru

285

See [Stop Owner]. 276

thru

285

See [Stop Owner]. 276

thru

285

See [Stop Owner]. 276

thru

285

Default:

Min/Max: Units:

See [Data In A1] -

0 (0 = “Disabled”)

0/486 1

Link A Word 1 [Data In A2]

- Link A Word 2.

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 47

Chapter 2 Programming and Parameters

File

Parameter Name & Description Values

Group

No.

304

[Data In C1] - Link C Word 1

305

[Data In C2] - Link C Word 2

306

[Data In D1] - Link D Word 1

307

[Data In D2] - Link D Word 2

310

[Data Out A1] - Link A Word 1

311

[Data Out A2] - Link A Word 2

Parameter number whose value will be written to

Datalinks

a communications device data table.

312

[Data Out B1] - Link B Word 1

313

[Data Out B2] - Link B Word 2

314

[Data Out C1] - Link C Word 1

315

[Data Out C2] - Link C Word 2

316

[Data Out D1] - Link D Word 1

317

[Data Out D2] - Link D Word 2

595 [Port Mask Ac t]

Bits 0…6 indicate status for DPI port communication. Bit 15 indicates when security software is controlling the parameter. Note: Added for firmware revision 4.001 1 = Active 0 = Not Active

COMMUNICATIONS

See [Data In A1] - Link A Word 1 [Data In A2]

- Link A Word 2.

See [Data In A1] -

Link A Word 1 [Data In A2]

- Link A Word 2.

Default:

Min/Max: Units:

See [Data Out A1] -

0 (0 = “Disabled”)

0/544 1

Link A Word 1 [Data Out

A2] - Link A Word 2.

See [Data Out A1] -

Link A Word 1 [Data Out

A2] - Link A Word 2.

See [Data Out A1] - Link A Word 1 [Data Out

A2] - Link A Word 2.

Read Only

Name

Security

Reserved

DPI Port 6

DPI Port 5

DPI Port 4

DPI Port 3

DPI Port 2

DPI Port 1

Host

Default0xxxxxxxx0000000

Bit 1514131211109876543210

596 [Write Mask Cfg]

Security

Enables/disables write access (parameters, links, etc.) for DPI ports. Changes to this parameter only become effective when power is cycled, the drive is reset or bit 15 of parameter 597 [Write Mask Act], transitions from “1” to “0.” Note: Added for firmware revision 4.001. 1 = Write Permitted 0 = Read Only

Name

Reserved

DPI Port 6

DPI Port 5

DPI Port 4

Defaultxxxxxxxxx1111110

Bit 1514131211109876543210

DPI Port 3

DPI Port 2

DPI Port 1

Digital In

48 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Programming and Parameters Chapter 2

File

Parameter Name & Description Values

Group

No.

597 [Write Mask Act]

Status of write access for DPI ports. When bit 15 is set, network security is controlling the write mask instead of parameter 596 [Write Mask Cfg]. Note: Added for firmware revision 4.001. 1 = Write Permitted 0 = Read Only

Default0xxxxxxxx0000000

Bit 1514131211109876543210

598 [Logic Mask Act]

Security

COMMUNICATIONS

Indicates status of the logic mask for DPI ports. When bit 15 is set, network security is controlling the logic mask instead of parameter 276 [Logic Mask]. Note: Added for firmware revision 4.001. 1 = Control Permitted 0 = Control Masked

Default0xxxxxxxx0000000

Bit 1514131211109876543210

Name

Read Only

Security

Reserved

DPI Port 6

DPI Port 5

DPI Port 4

DPI Port 3

DPI Port 2

DPI Port 1

Host

Read Only

Security

Reserved

DPI Port 6

DPI Port 5

DPI Port 4

DPI Port 3

DPI Port 2

DPI Port 1

Digital In

Inputs/Outputs File

File

Group

No.

320 [Anlg In Config]

Analog Inputs

INPUTS/OUTPUTS

Parameter Name & Description Values

Selects the mode for the analog inputs. 1 = Current 0 = Voltage

Name

Reserved

An2 0=V 1=mA

Defaultxxxxxxxxxxxxxx00

Bit 1514131211109876543210

322 325 323 326

An1 0=V 1=mA

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 49

Chapter 2 Programming and Parameters

File

Parameter Name & Description Values

Group

No.

321 [Anlg In Sqr Root]

Enables/disables the square root function for each input. 1 = Enable 0 = Disable

Defaultxxxxxxxxxxxxxx00

Bit 1514131211109876543210

322

[Analog In1 Hi]

325

[Analog In2 Hi]

Sets the highest input value to the analog input x scaling block. [Anlg In Config], parameter 320 defines if this input will be –/+10V or 0-20 mA. Note: The Min. value was changed from 4.000mA to 0.000mA for firmware revision 3.001.

Analog Inputs

323

[Analog In1 Lo]

326

[Analog In2 Lo]

Sets the lowest input value to the analog input x scaling block. [Anlg In Config], parameter 320 defines if this input will be –/+10V or 0-20 mA.

INPUTS/OUTPUTS

Note: The Min. value was changed from 4.000mA to 0.000mA for firmware revision 3.001.

324

[Analog In1 Loss]

327

[Analog In2 Loss]

Selects drive action when an analog signal loss is detected. Signal loss is defined as an analog signal less than 1V or 2mA. The signal loss event ends and normal operation resumes when the input signal level is greater than or equal to 1.5V or 3mA.

340 [Anlg Out Config]

Selects the mode for the analog output s. 1 = Current 0 = Voltage

Name

Reserved

Analog In 2

Analog In 1

Default:

Min/Max:

10.000 Volt

0.000/20.000mA

091 092

–/+10.000V

0.000/10.000V

Units:

0.001 mA

0.001 Volt

Default:

Min/Max:

0.000 Volt

0.000/20.000mA

091 092

–/+10.000V

0.000/10.000V

Units:

0.001 mA

0.001 Volt

Default:

Options:

0 0

0 1 2 3 4 5 6

“Disabled” “Disabled”

“Disabled” “Fault” “Hold Input” “Set Input Lo” “Set Input Hi” “Goto Preset1” “Hold OutFreq”

091 092

Analog Outputs

Name

Reserved

Defaultxxxxxxxxxxxxxx00

Bit 1514131211109876543210

50 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Reserved

An2 0=V 1=mA

An1 0=V 1=mA

Programming and Parameters Chapter 2

File

Parameter Name & Description Values

Group

No.

341 [Anlg Out Absolut]

Selects whether the signed value or absolute value of a parameter is used before being scaled to drive the analog output. 1 = Absolute 0 = Signed

Defaultxxxxxxxxxxxxxx11

Bit 1514131211109876543210

342

[Analog Out1 Sel]

345

[Analog Out2 Sel]

Selects the source of the value that drives the analog output.

Options

0 1 2 3 4 5 6 7 8 9 10 11 12 13…15 16 17…23 24

Analog Outputs

INPUTS/OUTPUTS

343

[Analog Out1 Hi]

346

[Analog Out2 Hi]

Sets the analog output value when the source value is at maximum. Note: The Min. value was changed from

4.000 mA…0.000 mA for firmware revision

3.001.

344

[Analog Out1 Lo]

347

[Analog Out2 Lo]

Sets the analog output value when the source value is at minimum. Note: The Min. value was changed from

4.000 mA…0.000 mA for firmware revision

3.001.

354

[Anlg Out1 Scale]

355

[Anlg Out2 Scale]

Sets the high value for the range of analog output scale. Entering 0.0 will disabl e this scale and max scale will be used. Example: If [Analog Outx Sel] = “Commanded Freq,” a value of 150 = 150% scale in place of the default 200%.

377

[Anlg1 Out Setpt]

378

[Anlg2 Out Setpt]

Sets the analog output value from a communication device. Example: Set [Data In Ax] to “377” (value from communication device). Then set [Analog Outx Sel] to “Param Cntl.”

Name

Reserved

“Output Freq” “Command Freq” “Output Amps” “Torque Amps” “Flux Amps” “Output Power” “Output Volts” “DC Bus Volt” “PI Reference” “PI Feedback” “PI Error” “PI Output” “%Motor OL” “Reserved” “Speed Ref” “Reserved” “Param Cntl”

Reserved

[Analog Out x Lo] Value

–[Maximum Speed] –[Maximum Speed] 0 Amps –200% Rated 0 Amps 0 kW 0 Volts 0 Volts –100% –100% –100% –100% 0% – –[Maximum Speed] –

Reserved

0 Hz 0 Hz/RPM 0 Amps 0 Amps 0 Amps 0 kW 0 Volts 0 Volts 0% 0% 0% 0% 0% – 0 Hz –

Reserved

Default:

Options:0–>

[Analog Out x Hi] ValuePar 341 = Signed Par 341 = Absolute

+[Maximum Speed] +[Maximum Speed] 200% Rated 200% Rated 200% Rated 200% Rated 120% Rated Input Volts 200% Rated Input Volts 100% 100% 100% 100% 100% – +[Maximum Speed] –

Default:

Min/Max:

20.000 mA, 10.000 Volts

0.000/20.000 mA –/+10.000V

0.000/10.000V

Units:

0.001 mA

0.001 Volt

Default:

Min/Max:

0.000 mA, 0.000 Volts

0.000/20.000 mA –/+10.000V

0.000/10.000V

Units:

0.001 mA

0.001 Volt

Default:

Min/Max: Units:

Default:

Min/Max:

0.0

[Analog Ou tx Sel]

0.1

0.000 mA, 0.000 Volts

0.000/20.000 mA –/+10.000V

Units:

0.001 mA

0.001 Volt

Reserved

“Output Freq”

(See table below)

Reserved

Analog Out2

Analog Out1

001 002 003 004 005 007 006 012 135 136 137 138 220

340 342 345

342 345

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 51

Chapter 2 Programming and Parameters

File

Parameter Name & Description Values

Group

No.

358 [20C-DG1 Remove]

Clears an F10 "System Fault" issued when the drive has recognized that the 20C-DG1 option board has been removed for service and has not been re-installed. The drive is designed to generate a non-resettable fault, F10 "System Fault", if the option board is removed from the drive's control. You must manually set this parameter to 1"Remove" and then back to 0 "Ready" to clear and acknowledge the fault. Once maintenance or service is completed and the 20CDG1 option card has been reinstalled, the drive will recognize the option card on power-up. Note: This parameter was added for firmware revision 2.001. Please refer to the PowerFlex 700H and 700S Drives Installation Manual (Frame 9…14), publication PFLEX-IN006 information on the 20C-DG1 option board.

359 [20C-DG1 Status]

Displays the status of the Gate Disable option board (20C-DG1) functions. Bit 0 = Gate Disable active Bit 1 = Thermistor input active Bit 2 = Unexpected problem in Gate Disable circuitry / inputs Bit 3 = No Gate Enable input on channel 1 Bit 4 = No Gate Enable input on channel 2

INPUTS/OUTPUTS

Bit 6 = The test pulse detected a problem in the thermistor input

Bit 5 = Thermistor short circuit detected

Digital Inputs

Bit 7 = +5V overvoltage detected on the 20C-DG1 option board Bit 8 = +5V undervoltage detected on the 20C-DG1 option board Bit 9 = The test pulse detected a problem in the Gate Disable inputs Bit 10 = ASIC trip input ETR not set, even if the Gate Disable inputs are active Bit 11 = +5V or REF voltage problem detected on the 20C-DG1 option board Bit 12 = The 20C-DG1 option board has been removed Bit 13 = The 20C-DG1 option board has an EEPROM error Bit 14 = The 20C-DG1 option board has been found by identification software Bit 15 = A system fault (unexpected hardware problem) has been generated and cannot be cleared Note: This parameter was added for firmware revision 2.001.

1 = True 0 = False

for more

Default:

Options:00

“Ready”

359

“Ready” “Remove”

358

Name

Unexp HW Pro

20C-DG1 ID O

20C-DG1 EEPR

20C-DG1 Remo

+5V Ref Prob

ASIC Trip In

Default0000000000000000

Bit 1514131211109876543210

52 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Input Pulse

+5V Undervol

+5V Overvolt

Therm Pulse

Therm Shor t

NoEnable CH2

NoEnable CH1

Unexp In Pro

Therm Activ

Gate Disable

Programming and Parameters Chapter 2

File

INPUTS/OUTPUTS

Parameter Name & Description Values

Group

No.

[Digital In1 Sel]

361

[Digital In2 Sel]

362

[Digital In3 Sel]

363

[Digital In4 Sel]

364

[Digital In5 Sel]

365

[Digital In6 Sel]

366

(9)

Selects the function for the digital inputs. Notes: Options 36…42 are “Reserved”. Added options 43 and 46 for firmware revision 3.001. Added options 41, 42, 44 and 45 for firmware revision 4.001. Added option 68 for firmware revision 5.002.

(1)

Speed Select Inputs.

321Auto Reference Source

Reference A

0 0 0 0 1 1 1 1

To access Preset Speed 1, set [Speed Ref x Sel] to “Preset Speed 1”.

Type 2 Alarms - Some digital input programming may cause conflicts that will result in a Type 2 alarm. Example: [Digital In1 Sel] set to “5, Start” in 3-wire c ontrol and [Di gital In2 S el] set to 7 “R un” in 2-wire.

Digital Inputs

Refer to Table 1 on page 64 resolving this type of conflict.

(2)

When [Digital Inx Sel] is set to option 2 “Clear Faults” the Stop button cannot be used to clear a fault condition.

(3)

Typical 3-Wire Inputs - Requires that only 3-wire functions are chosen. Including 2-wire selections will cause a type 2 alarm.

(4)

Typical 2-Wire Inputs - Requires that only 2-wire functions are chosen. Including 3-wire selections will cause a type 2 alarm. See Table 1 on page 64 for conflicts.

(5)

Auto/Manual - Refer to the Installation Manual for details.

(6)

Opening an “Enable” input will cause the motor to coast-to-stop, i gnoring any programmed Stop modes.

(7)

A “Dig In ConflictB” alarm will occur if a “Start ” input is programmed without a “Stop” input.

(8)

Refer to the Sleep Wake Mode Attention statement on page 33.

(9)

A dedicated hardware enable input is available via a jumper selection. Refer to Installation Manual for further information.

(10)

Refer to [Dyn UsrSet Sel] on page 37 for selection information.

(11)

Refer to Selected Option Definitions – [Analog Outx Sel], [Digital Inx Sel], [Digital Outx Sel] on page 55.

(12)

The function of this value is similar to 18 “Auto/Manual”, except the polarity is opposite.

Reference B

Preset Speed 2

Preset Speed 3

Preset Speed 4

Preset Speed 5

Preset Speed 6

Preset Speed 7

for information on

Default: Default: Default: Default: Default: Default:

Options:

4 5 18 15 16 17

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30-33 34 35 36-40 41 42 43 44 45 46 68

“Stop – CF” “Start” “Au to / Ma nu al” “Speed Sel 1” “Speed Sel 2” “Speed Sel 3”

“Not Used”

(6)(8)

“Enable” “Clear Fa ults”(CF) “Aux Fault” “Stop – CF” “Start” “Fwd/ Reverse” “Run”

(8)

(3)(7)

(4)(8)

“Run Forward” “Run Reverse”

(3)

“Jo g 1 ” “Jo g For war d” “Jo g R eve rs e” “Stop Mode B” “Bus Reg Md B” “Speed Sel 1” “Speed Sel 2” “Speed Sel 3” “Au to / Ma nu al” “Local” “Acc2 & Dec2” “Accel 2” “Decel 2” “MOP Inc” “MOP Dec” “Excl Link”

(10)

“PI Enable” “PI Hold” “PI Reset” “Pwr Loss Lvl” Reserved “Jo g 2 ” “PI Invert” “Reserved” “UserSet Sel1” “UserSet Sel2” “Run Level”

(11)

“RunFwd Level” “RunRev Level” “Run w/Comm” “Manual/Auto”

(2)

(3)

(4)

100

(4)

156

(1) (1) (1)

162

(5)

096

141 143 195

194

124

(10) (10)

(11)

(12)

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 53

Chapter 2 Programming and Parameters

File

Parameter Name & Description Values

Group

No.

379 [Dig Out Setpt]

Sets the digital output value from a communication device. Example: Set [Data In B1] to “379.” The first three bits of this value will determine the setting of [Digital Outx Sel] which should be set to value 30 “Param Cntl.” 1 = Output Energized 0 = Output De-energized

380

[Digital Out1 Sel]

384

[Digital Out2 Sel]

388

[Digital Out3 Sel]

Selects the drive status that will energize a (CRx) output relay.

(1 )

Digital Outputs

INPUTS/OUTPUTS

(2)

(3)

Name

Reserved

Net DigOut3

Net DigOut2

Net DigOut1

Defaultxxxxxxxxxxxxx000

Bit 1514131211109876543210

Default:

Options:

Any relay programmed as Fault or Alarm will energize (pick up) when power is applied to drive and deenergize (drop out) when a fault or alarm exists. Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed.

Activation level is defined in [Dig Outx Level] below.

Refer to Option Definitions on page 55.

1 4 4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21-26 27 28 29 30

“Fault” “Run” “Run”

(1)

“Fault”

(1)

“Al a r m” “Ready” “Run” “Forward Run” “Reverse Run” “Auto Restart” “Powerup Run” “At Sp ee d”

(2)

“At Freq ” “At Cu rre nt ” “At Tor que” “At Temp” “At Bu s Vo lt s” “At PI Error”

(2)

“DC Braking” “Curr Limit” “Reserved” “Motor Overld” “Power Loss” “Input 1-6 Link” “PI Enable” “PI Hold” “Reserved” “Param Cntl”

(3)

(2)

380 384 388

381 385 389

382 386 390 383

002 001 003 004 218 012 137 157 147 053 048 184

54 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Programming and Parameters Chapter 2

File

INPUTS/OUTPUTS

Parameter Name & Description Values

Group

No.

Selected Option Definitions – [Analog Outx Sel], [Digital Inx Sel], [Digital Outx Sel]

Option Description Related

At Speed Relay changes state when drive has reached commanded speed. 380 384 388 Excl Link Links digital input to a digital output if the output is set to “Input 1…6

Link.” This does not need to be selected in the Vector option.

Input 1-6 Link When Digital Output 1 is set to one of these (i.e. Input 3 Link) in

MOP Dec Decrements speed reference as long as input is closed. 361…366 MOP Inc Incre ments speed re ference as lon g as input is closed. 361…366 Param Cntl (A.O.) Parameter controlled analog output allows PLC to control analog

Param Cntl (D.O.) Parameter controlled digital output allows PLC to control digital outputs

PI Reference Reference for PI block (see Process PI on page 93). 342 345 Run Level

RunFwd Level RunRev Level

Run w/Comm Allows the Comms start bit to operate like a run with the run input on

Digital Outputs

[Dig Out1 Level]

381

[Dig Out2 Level]

385

[Dig Out3 Level]

389

Sets the relay activation level for options 10…15 in [Digital Outx Sel]. Units are assumed to match the above selection (i.e. “At Freq” = Hz, “At Tor que ” = Am ps ).

[Dig Out1 OnTime]

382

[Dig Out2 OnTime]

386

[Dig Out3 OnTime]

390

Sets the “ON Delay” time for the digital outputs. This is the time between the occurrence of a condition and activation of the relay.

[Dig Out1 OffTime]

383

[Dig Out2 OffTime]

387

[Dig Out3 OffTime]

391

Sets the “OFF Delay” time for the digital outputs. This is the time between the disappearance of a condition and de-activation of the relay.

conjunction with Digital Input 3 set to “Excl Link,” the Digital Input 3 state (on/off) is echoed in the Digital Output 1.

outputs through data links. Set in [Anlgx Out Setpt], par. 377…378.

through data links. Set in [Dig Out Setpt], parameter 379.

Provides a run level input. A run level input doe s not require a transition for enable or fault, but does require a transition for a stop.

the terminal block. Ownership rules apply.

Default:

Min/Max: Units:

Default:

Min/Max: Units:

Default:

Min/Max: Units:

0.0

0.0/1500.0

0.1

0.00 Secs

0.00/163.00 Secs

0.01 Secs

0.00 Secs

0.00/163.00 Secs

0.01 Secs

361…366

380 384 388

342 345

380 384 388

361…366

380 384 388

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 55

Chapter 2 Programming and Parameters

Parameter List by Name

Parameter Name Number Group Page

20C-DG1 Remove 358 Digital Inputs 2-52 20C-DG1 Status 359 Digital Inputs 2-52 Accel Mask 281 Masks/Owners 2-46 Accel Owner 293 Masks/Owners 2-47 Accel Time X 140, 141 Ramp Rates 2-30 Alarm Clear 261 Alarms 2-44 Alarm Config 1 259 Al arms 2-44 Alarm X @ Fault 229, 230 Diagnostics 2-41 Alarm X Code 262-269 Alarms 2-44 Analog In X Hi 322, 325 Analog Inputs 2-50 Analog In X Lo 323, 326 Analog Inputs 2-50 Analog In X Loss 324, 327 Analog Inputs 2-50 Analog In1 Value 016 Metering 2-20 Analog In2 Value 017 Metering 2-20 Analog OutX Hi 343, 346 Analog Outputs 2-51 Analog OutX Lo 344, 347 Analog Outputs 2-51 Analog OutX Sel 342, 345 Analog Outputs 2-51 Anlg In Config 320 Analog Inputs 2-49 Anlg In Sqr Root 321 Analog Inputs 2-50 Anlg Out Absolut 341 Analog Outputs 2-51 Anlg Out Config 340 Analog Outputs 2-50 Anlg OutX Scale 354, 355 Analog Outputs 2-51 Anlg OutX Setpt 377, 378 Analog Outputs 2-51 Auto Rstrt De lay 17 5 Restart Mod es 2-32 Auto Rstrt Tries 174 Restart Modes 2-32 Autotune 061 Torq Attributes 2-23 Break Frequency 072 Volts per Hertz 2-23 Break Voltage 071 Volts per Hertz 2-23 Bus Reg Kd 165 Stop/Brake Modes 2-32 Bus Reg Ki 160 Stop/Brake Modes 2-31 Bus Reg Kp 164 Stop/Brake Modes 2-32 Bus Reg Mode X 161, 162 Stop/Brake Modes 2-31 Commanded Speed 002 Metering 2-20 Command ed Torque 024 Metering 2-21 Compensation 056 Torq Attributes 2-22 Control SW Ver 029 D rive Data 2-21 Current Lmt Gain 149 Load Limits 2-30 Current Lmt Sel 147 Load Limits 2-30 Current Lmt Val 148 Load Limits 2-30 Data In XX 300-307 Datalinks 2-47 Data Out XX 310-317 Datalinks 2-48 DB Resistor Type 163 Stop/Brake Modes 2-31 DB While Stopped 145 Ramp Rates 2-30 DC Brake Level 158 Stop/Brake Modes 2-31 DC Brake Time 159 Stop/Brake Modes 2-31 DC Brk Lvl Sel 157 Stop/Brake Modes 2-31 DC Bus Memory 013 Metering 2-20 DC Bus Voltage 012 Metering 2-20 Decel Mask 282 Masks/Owners 2-46 Decel Owner 294 Masks/Owners 2-47 Decel Time X 142, 143 Ramp Rates 2-30 Dig In Status 21 6 Diagnostics 2-40 Dig Out Setpt 379 Digital Outputs 2-54 Dig Out Status 217 Diagnostics 2-40 Dig OutX Level 381, 385,

Dig OutX OffTime 383, 387,

Dig OutX OnTime 382, 386,

Digital InX Sel 361-366 Digital Inputs 2-53 Digital OutX Sel 380, 384,

Direction Mask 279 Masks/Owners 2-46 Direction Mode 190 Direction Config 2-35 Direction Owner 291 M asks/Owners 2-47 DPI Port Sel 274 Comm Control 2-46 DPI Port Value 275 Comm Control 2-46 Drive Alarm X 211, 212 Diagnostics 2-38 Drive Checksum 203 Drive Memory 2-36 Drive Logic Rslt 271 Comm Control 2-45

Digital Outputs 2-55

389

Digital Outputs 2-55

391

Digital Outputs 2-55

390

Digital Outputs 2-54

388

Parameter Name Number Group Page

Drive OL Mode 150 Load Limits 2-30 Drive Ramp Rslt 273 Comm Control 2-45 Drive Ref Rslt 272 Comm Control 2-45 Drive Status X 209, 210 Diagnostic s 2-38 Drive Temp 218 Diagnostics 2-40 Droop RPM @ FLA 152 Load Limits 2-30 Dyn UserSet Actv 206 Drive Memory 2-37 Dyn UserSet Cnfg 204 Drive Memory 2-37 Dyn UserSet Sel 205 Drive Memory 2-37 Elapsed MWh 009 Metering 2-20 Elapsed Run Time 010 Metering 2-20 Fan Control 465 Stop/Brake Modes 2-32 Fault 1 Code 2 43 Fa ults 2-43 Fault 1 Subcode 543 Faults 2-43 Fault 1 Time 2 44 Fa ults 2-43 Fault 2 Code 2 45 Fa ults 2-43 Fault 2 Subcode 545 Faults 2-43 Fault 2 Time 2 46 Fa ults 2-43 Fault 3 Code 2 47 Fa ults 2-43 Fault 3 Subcode 547 Faults 2-43 Fault 3 Time 2 48 Fa ults 2-43 Fault 4 Code 2 49 Fa ults 2-43 Fault 4 Subcode 549 Faults 2-43 Fault 4 Time 2 50 Fa ults 2-43 Fault 5 Code 2 51 Fa ults 2-43 Fault 5 Subcode 551 Faults 2-43 Fault 5 Time 2 52 Fa ults 2-43 Fault 6 Code 2 53 Fa ults 2-43 Fault 6 Subcode 553 Faults 2-43 Fault 6 Time 2 54 Fa ults 2-43 Fault 7 Code 2 55 Fa ults 2-43 Fault 7 Subcode 555 Faults 2-43 Fault 7 Time 2 56 Fa ults 2-43 Fault 8 Code 2 57 Fa ults 2-43 Fault 8 Subcode 557 Faults 2-43 Fault 8 Time 2 58 Fa ults 2-43 Fault Amps 225 Diagnostics 2-40 Fault Bus Volts 226 Diagnostics 2-40 Fault Clear 240 Faults 2-42 Fault Clear Mode 241 Faults 2-42 Fault Clr Mask 283 M asks/Owners 2-46 Fault Clr Owner 295 Masks/Owners 2-47 Fault Config 1 238 Faults 2-42 Fault Frequency 224 Diagnostics 2-40 Feedback Select 080 Sp d Mode/Limits 2-24 Flux Current 005 Metering 2-20 Flux Current Ref 063 Torq Attributes 2-23 Flux Up Mode 057 Torq Attributes 2-23 Flux Up Time 058 Torq Attributes 2-23 Flying Start En 169 Restart Mo des 2-32 IR Voltage Drop 062 Torq Attributes 2-23 Jog Mask 278 Masks/Owners 2-46 Jog Owner 290 Masks/Owners 2-47 Jog Speed 1 100 Discrete Speeds 2-26 Jog Speed 2 108 Discrete Speeds 2-26 Language 201 Drive Memory 2-36 Last Stop Source 215 Diagnostics 2-40 Load Frm Usr Set 198 D rive Memory 2-36 Local Mask 285 Masks/Owners 2-46 Local Owner 297 Masks/Owners 2-47 Logic Mask 276 Masks/Owners 2-46 Logic Mask Act 598 S ecurity 2-49 Man Ref Preload 193 HIM Ref Config 2-35 Maximum Freq 055 Torq Attributes 2-22 Maximum Speed 082 Spd Mode/Limits 2-24 Minimum Speed 081 Spd Mode/Limits 2-24 MOP Mask 284 Masks/Owners 2-46 MOP Owner 296 Masks/Owners 2-47 MOP Rate 195 MOP Config 2-35 MOP Reference 011 Metering 2-20 Motor Cntl Sel 053 Torq Attributes 2-22

56 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Programming and Parameters Chapter 2

Parameter Name Number Group Page

Motor NP FLA 042 Motor Data 2-21 Motor NP Hert z 043 Mo tor Data 2-21 Motor NP Power 0 45 Motor Data 2-21 Motor NP RPM 044 Motor Data 2-21 Motor NP Volts 041 Motor Data 2-21 Motor OL Count 220 Diagnostics 2-40 Motor OL Factor 048 Motor D ata 2-22 Motor OL Hert z 047 Motor Data 2-22 Motor OL Mode 050 Motor Data 2-22 Motor Poles 049 Motor Data 2-22 Motor Type 0 40 Motor Data 2-21 Mtr NP Pwr Units 046 Motor Data 2-22 Output Current 003 Metering 2-20 Output Freq 001 Metering 2-20 Output Power 007 M etering 2-20 Output Powr Fctr 008 Metering 2-20 Output Voltage 006 Metering 2-20 Overspeed Limit 083 Spd Mode/Limits 2-24 Param Access Lvl 196 D rive Memory 2-35 PI Configuration 124 Process PI 2-28 PI Control 125 Process PI 2-28 PI Error Meter 1 37 Process PI 2-29 PI Fdback Meter 136 Process PI 2-29 PI Feedback Hi 462 Process PI 2-29 PI Feedback Lo 463 Process PI 2-29 PI Feedback Sel 128 Process PI 2-28 PI Integral Time 129 Process PI 2-28 PI Lower Limit 131 Process PI 2-28 PI Output Meter 138 Process PI 2-29 PI Preload 133 Process PI 2-29 PI Prop Gain 130 Process PI 2-28 PI Ref Meter 135 Process PI 2-29 PI Reference Hi 460 Process PI 2-29 PI Reference Lo 46 1 Process PI 2-29 PI Reference Sel 126 Process PI 2-28 PI Setpoint 127 Process PI 2-28 PI Status 134 Process PI 2-29 PI Output Gain 4 64 Process PI 2-29 PI Upper Limit 132 Process PI 2-28 Port Mask Act 595 Security 2-48 Power Loss Vo lts 186 Power Loss 2-34 Power Loss Mode 184 Power Loss 2-34 Power Loss Time 185 Power Loss 2-34 Power Up Marker 242 Faults 2-42 Powerup Delay 167 Restar t Modes 2-32 Preset Speed X 101-107 Discrete Speeds 2-26 PWM Frequency 151 Load Limits 2-30 Ramped Speed 022 Metering 2-20 Rated Amps 028 Drive Data 2-21 Rated kW 026 Drive Data 2-21 Rated Volts 027 Drive Data 2-21 Reference Mask 280 Masks/Owners 2-46 Reference Owner 292 Masks/Owners 2-47 Reset Meters 2 00 Drive Memory 2-36 Reset To Defalts 197 Drive Memory 2-36 Rev Speed Limit 454 Speed Regulator 2-25 S Curve % 146 Ramp Rates 2-30 Save HIM Ref 192 HIM Ref Config 2-35 Save MOP Ref 194 MOP Config 2-35 Save To User Set 199 Drive Memory 2-36 Shear Pin Time 189 Power Loss 2-34 Skip Freq Band 087 Spd Mode/Limits 2-24 Skip Frequency X 084-086 Spd Mode/Limits 2-24 Sleep Level 182 Restart Modes 2-33 Sleep Time 183 Restart Modes 2-33 Sleep Wake Mode 178 Restart Modes 2-33 Sleep Wake Ref 179 Restart Modes 2-33 Slip RPM @ FLA 121 Slip Comp 2-27 Slip RPM Meter 123 Slip Comp 2-27 Speed Feedback 025 Metering 2-21 Speed Ref Source 213 Diagnostics 2-39

Parameter Name Number Group Page

Speed Ref X Hi 091, 094 Speed Re ference 2-25 Speed Ref X Lo 092, 095 Speed Reference 2-25 Speed Ref X Sel 090, 093 Speed Reference 2-25 Speed Reference 023 Metering 2-21 Speed Units 079 Spd Mode/Limits 2-24 Speed/Torque Mod 088 Spd Mode/Limits 2-25 Start At PowerUp 168 Restart Modes 2-32 Start Inhibits 214 Diagnostics 2-39 Start Mask 277 Masks/Owners 2-46 Start Owner 289 Masks/Owners 2-47 Start/Acc Boost 069 Volts per Hertz 2-23 Status X @ Fault 227, 228 Diagnostics 2-41 Stop Owner 288 Masks/Owners 2-47 Stop/Brk Mode X 155, 156 Stop/Brake Modes 2-31 SV Boost Filter 059 Torq Attributes 2-23 TB Man Ref Hi 097 Speed Reference 2-26 TB Man Ref Lo 098 Speed Reference 2-26 TB Man Ref Sel 096 Speed Reference 2-26 Testpoint 1 Data 235 Diagnostics 2-42 Testpoint 2 Data 237 Diagnostics 2-42 Testpoint 1 Sel 234 Diagnostics 2-42 Testpoint 2 Sel 236 Diagnostics 2-42 Torque Current 004 Metering 2-20 Trim % Setpoint 116 Sp eed Trim 2-26 Trim Hi 119 Speed Trim 2-27 Tri m In S ele ct 1 17 Spe ed Tr im 2-27 Tri m Lo 12 0 S pee d Tri m 2-27 Tri m Out Sel ect 11 8 S pee d Tri m 2-27 Wake Level 180 Restart Modes 2-33 Wake Time 181 Restart Modes 2-33 Write Mask Act 597 S ecurity 2-49 Write Mask Cfg 596 Securit y 2-48 Voltage Class 202 Drive Memor y 2-36

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 57

Chapter 2 Programming and Parameters

Parameter List by Number

Number Parameter Name Group Page

001 Output Freq Metering 2-20 002 Commanded Speed Metering 2-20 003 Output Current Metering 2-20 004 Torque Current Metering 2-20 005 Flux Current Metering 2-20 006 Output Voltage Metering 2-20 007 Output Power Metering 2-20 008 Output Powr Fctr Metering 2-20 009 Elapsed MWh Metering 2-20 010 Elapsed Run Time Metering 2-20 011 MOP Reference Metering 2-20 012 DC Bus Voltage Metering 2-20 013 DC Bus Memory Metering 2-20 016 Analog In1 Value Metering 2-20 017 Analog In2 Value Metering 2-20 022 Ramped Speed Metering 2-20 023 Speed Reference Metering 2-21 024 Commanded Torque Metering 2-21 025 Speed Feedback Metering 2-21 026 Rated kW Drive Data 2-21 027 Rated Volts Drive Data 2-21 028 Rated Amps Drive Data 2-21 029 Control SW Ver Drive Data 2-21 040 Motor Type Motor Data 2-21 041 Motor NP Volts Motor Data 2-21 042 Motor NP FLA Motor Data 2-21 043 Motor NP Hertz Motor Data 2-21 044 Motor NP RPM Motor Data 2-21 045 Motor NP Power Motor Data 2-21 046 Mtr NP Pwr Units Motor Data 2-22 047 Motor OL Hertz Motor Data 2-22 048 Motor OL Factor Motor Data 2-22 049 Motor Poles Motor Data 2-22 050 Motor OL Mode Motor Data 2-22 053 Motor Cntl Sel Torq Attributes 2-22 055 Maximum Freq Torq Attributes 2-22 056 Compensation Torq Attributes 2-22 057 Flux Up Mode Torq Attributes 2-23 058 Flux Up Time Torq Attributes 2-23 059 SV Boost Filter Torq Attributes 2-23 061 Autotune Torq Attributes 2-23 062 IR Voltage Drop Torq Attributes 2-23 063 Flux Current Ref Torq Attributes 2-23 069 Start/Acc Boost Volts per Hertz 2-23 071 Break Voltage Volts per Hertz 2-23 072 Break Frequency Volts per Hertz 2-23 079 Speed Units Spd Mode/Limits 2-24 080 Feedback Select Spd Mode/Limits 2-24 081 Minimum Speed Spd Mode/Limits 2-24 082 Maximum Speed Spd Mode/Limits 2-24 083 Overspeed Limit Spd Mode/Limits 2-24 084-086 Skip Frequency X Spd Mode/Limits 2-24 087 Skip Freq Band Spd Mode/Limits 2-24 088 Speed/Torque Mod Spd Mode/Limits 2-25 090, 093 Speed Ref X Sel Speed Reference 2-25 091, 094 Speed Ref X Hi Speed Reference 2-25 092, 095 Speed Ref X Lo Speed Reference 2-25 096 TB Man Ref Sel Speed Reference 2-26 097 TB Man Ref Hi Speed Reference 2-26 098 TB Man Ref Lo Speed Reference 2-26 100 Jog Speed 1 Discrete Speeds 2-26 101-107 Preset Speed X Discrete Speeds 2-26 108 Jog Speed 2 Discrete Speeds 2-26 116 Trim % Setpoint Speed Trim 2-26 117 Trim In Select Speed Trim 2-27 118 Trim Out Select Speed Trim 2-27 119 Trim Hi Speed Trim 2-27 120 Trim Lo Speed Trim 2-27 121 Slip RPM @ FLA Slip Comp 2-27 123 Slip RPM Meter Slip Comp 2-27

Number Parameter Name Group Page

124 P I Configurati on Process PI 2-28 125 P I Control Process PI 2-28 126 P I Reference S el Process PI 2-28 127 PI Setpoint Process PI 2-28 128 PI Feedback Sel Process PI 2-28 129 PI Integral Time Process PI 2-28 130 PI Pro p Gain Process PI 2- 28 131 PI Lower Limit Process PI 2-28 132 PI Upper Limit Process PI 2-28 133 PI Preload Process PI 2-29 134 PI Status Process PI 2-29 135 PI Ref Meter Process PI 2-29 136 PI Fdback Meter Process PI 2-29 137 P I Error Meter Process PI 2- 29 138 PI O utput Meter Pro cess PI 2-29 140, 141 Accel Time X Ramp Rates 2-30 142, 143 Decel Time X Ramp Rates 2-30 145 DB While Stopped Ramp Rates 2-30 146 S Curve % Ramp Rates 2-30 147 Current Lmt Sel Load Limits 2-30 148 Current Lmt Val Load Limits 2-30 149 Current Lmt Gai n Load Limits 2-30 150 Drive OL Mode Load Limits 2-30 151 PWM Frequency Load Limits 2-30 152 Droop RPM @ FLA Load Limits 2-30 155, 156 Stop/Brk Mode X Stop/Brake Modes 2-31 157 DC Brk Lvl Sel Stop/Brake Modes 2-31 158 DC Brake Level Stop/Brake Modes 2-31 159 D C Brake Time Stop/ Brake Modes 2-31 160 Bus Reg Ki Stop/Brake Modes 2-31 161, 162 Bus Reg Mode X Stop/Brake Modes 2-31 163 DB Resistor Type Stop/Brake Modes 2-31 164 Bus Reg Kp Stop/Brake Modes 2-32 165 Bus Reg Kd Stop/Brake Modes 2-32 167 Powerup Delay Restart Modes 2-32 168 Start At PowerUp Restart Modes 2-32 169 Flying Start En Restart M odes 2-32 174 Auto Rstrt Tries Restart Modes 2-32 175 Auto Rstrt Delay Restart Modes 2-32 178 Sleep Wake Mode Restar t Modes 2-33 179 Sleep Wake Ref Restart Modes 2-33 180 Wake Level Restart Modes 2-33 181 Wake Time Restart Modes 2-33 182 Sleep Level Restart Modes 2-33 183 Sleep Time Restar t Modes 2-33 184 Power Loss M ode Power Lo ss 2-34 185 Power Loss Ti me Powe r Loss 2-34 186 Power Loss Volt s Power Loss 2-34 189 Shear Pin Time Power Loss 2-34 190 Direction Mode Direction Config 2- 35 192 Save HIM Ref HIM Ref Config 2-35 193 Man Ref Preload HIM Ref Config 2-35 194 Save MOP Ref MOP Config 2-35 195 MOP Rate MOP Config 2-35 196 Param Access Lvl Drive Memory 2-35 197 Reset To Defalts Drive Memory 2- 36 198 Load Frm Usr Set Drive Memory 2-36 199 Save To User Set Drive Memory 2-36 200 Reset Meters Drive Memor y 2-36 201 Language Drive Memory 2-36 202 Voltage Class Drive Memory 2-36 203 Drive Checksum Drive Memory 2-36 204 Dyn UserSet Cnfg Drive Memory 2-37 205 Dyn UserSet Sel Drive Memory 2-37 206 Dyn UserSet Actv Drive Memory 2-37 209, 210 Drive Status X Diagnostics 2-38 211, 212 Drive Alarm X Diagnostics 2-38 213 Speed Ref Source Diagnostics 2-39 214 Star t Inhibits Diagno stics 2-39 215 Last Stop Source Diagnostics 2-40 216 Dig In Status Diagnostics 2-40

58 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Programming and Parameters Chapter 2

Number Parameter Name Group Page

217 Dig Out Status Diagnostics 2-40 218 Drive Temp Diagnostics 2-40 220 Motor OL Count Diagnosti cs 2-40 224 Fault Frequency Diagnostics 2-40 225 Fault Amps Diagnostics 2-40 226 Fault Bus Volts Diagnostics 2-40 227, 228 Status X @ Fault Diagnostics 2-41 229, 230 Alarm X @ Fault Diagnostics 2-41 234, 236 Testpoint x Sel Diagnostics 2-42 235, 237 Testpoint x Data Diagnostics 2-42 238 Fault Config 1 Faults 2-42 240 Fault Clear Faults 2-42 241 Fault Clear Mode Faults 2-42 242 Power Up Marker Faults 2-42 243 Fault 1 Code Faults 2-43 244 Fault 1 Time Faults 2-43 245 Fault 2 Code Faults 2-43 246 Fault 2 Time Faults 2-43 247 Fault 3 Code Faults 2-43 248 Fault 3 Time Faults 2-43 249 Fault 4 Code Faults 2-43 250 Fault 4 Time Faults 2-43 251 Fault 5 Code Faults 2-43 252 Fault 5 Time Faults 2-43 253 Fault 6 Code Faults 2-43 254 Fault 6 Time Faults 2-43 255 Fault 7 Code Faults 2-43 256 Fault 7 Time Faults 2-43 257 Fault 8 Code Faults 2-43 258 Fault 8 Time Faults 2-43 259 Alarm Config 1 Alarms 2-44 261 Alarm Clear Alarms 2-44 262 Alarm 1 Code Alarms 2-44 263 Alarm 2 Code Alarms 2-44 264 Alarm 3 Code Alarms 2-44 265 Alarm 4 Code Alarms 2-44 266 Alarm 5 Code Alarms 2-44 267 Alarm 6 Code Alarms 2-44 268 Alarm 7 Code Alarms 2-44 268 Alarm 8 Code Alarms 2-44 271 D rive Logic Rsl t Comm Co ntrol 2-45 272 D rive Ref Rsl t Com m Control 2-45 273 Drive Ramp Rslt Comm Control 2-45 274 D PI Port Sel Comm Control 2-46 275 D PI Port Value Comm Cont rol 2-46 276 Logic Mask Masks/Owners 2-46 277 Start Mask Masks/Owners 2-46 278 Jog Mask Masks/Owners 2-46 279 Direction Mask Masks/Owners 2-46 280 Reference Mask Masks/Owners 2-46 281 Accel Mask Masks/Ow ners 2-46 282 Decel Mask Masks/Owners 2-46 283 Fault Clr Mask Masks/Owners 2-46 284 MOP Mask Masks/Owners 2-46 285 Local Mask Masks/Owners 2-46 288 Stop Owner Masks/Owners 2-47 289 Start Owner Masks/Owners 2-47 290 Jog Owner Masks/Owners 2-47 291 Direction Owner Masks/Owners 2-47 292 Reference Owner Masks/Owners 2-47 293 Accel Owner Masks/Owners 2-47 294 Decel Owner Masks/Owners 2-47 295 Fault Clr Owner Masks/Owners 2-47 296 MOP Owner Masks/Owners 2-47 297 Local Owner Masks/Owners 2-47 300-307 Data In XX Datalinks 2-47 310-317 Data Out XX Datalinks 2-48 320 Anlg In Config Analog Inputs 2-49 321 Anlg In Sqr Root Analog Inputs 2-50 322, 325 Analog In X Hi Analog Inputs 2-50 323, 326 Analog In X Lo Analog Inputs 2-50

Number Parameter Name Group Page

324, 327 Analog In X Loss Analog Inputs 2-50 340 Anlg Out Config Analog Outputs 2-50 341 Anlg Out Absolut Analog Outputs 2-51 342, 345 Analog OutX Sel Analog Outputs 2-51 343, 346 Analog OutX Hi Analog Outputs 2-51 344, 347 Analog OutX Lo Analog Outputs 2-51 354, 355 Anlg OutX Scale Analog Outputs 2-51 358 20C-DG1 Remove Digital Inputs 2-52 359 20C-DG1 Status Digital Inputs 2-52 361-366 Digital InX Sel Digital Inputs 2-53 377, 378 Anlg OutX Setpt Analog Outputs 2-51 379 Dig Out Setpt Digital Outputs 2-54 380, 384,

Digital OutX Sel Dig ital Outputs 2-54

388 381, 385,

Dig OutX Level Digital Outputs 2-55

389 382, 386,

Dig OutX OnTime Digital Outputs 2-55

390 383, 387,

Dig OutX OffTime Digital Outputs 2-55

391 454 Rev Speed Limit Speed Regulator 2-25 460 PI Reference Hi Process PI 2-29 461 PI Reference Lo Process PI 2-29 462 PI Feedback Hi Process PI 2-29 463 PI Feedback Lo Process PI 2-29 464 PI Output Gain Process PI 2-29 465 Fan Control Stop/Brake Modes 2-32 543 Fault 1 Subcode Faults 2-43 545 Fault 2 Subcode Faults 2-43 547 Fault 3 Subcode Faults 2-43 549 Fault 4 Subcode Faults 2-43 551 Fault 5 Subcode Faults 2-43 553 Fault 6 Subcode Faults 2-43 555 Fault 7 Subcode Faults 2-43 557 Fault 8 Subcode Faults 2-43 595 Port Mask Act Securit y 2-48 596 Write Mask Cfg Security 2-48 597 Write Mask Act Security 2- 49 598 Logic Mask Act Security 2-49

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 59

Chapter 2 Programming and Parameters

Notes:

60 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Chapter 3

Troubleshooting

This chapter provides information to guide you in troubleshooting the PowerFlex 700H drive. Included is a listing and description of drive faults and alarms (with possible solutions, when applicable).

For Information on… See page…

Drive Status 62

Faults and Alarms 63

Manually Clear Faults 63

Fault and Alarm Descriptions 64

Fault Subcodes 71

Clear Alarms 77

Common Drive Symptoms and Corrective Actions 77

Technical Support Options 79

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 61

Chapter 3 Troubleshooting

Drive Status

The condition or state of your drive is constantly monitored. Any changes will be indicated through the LEDs and/or the HIM (if present).

Front Panel LED Indications

# Name Color State Description 1 PWR (Power) Green Steady Illuminates when power is applied to the drive. 2 PORT

(1) Refer to the appropriate Communication Option User Manual for details.

MOD NET A NET B

(1)

Green – Status of DPI port internal communications (if present). Yellow – Status of communications module (when installed). Red – Status of network (if connected). Red – Status of secondary network (if connected).

HIM Indications

The LCD HIM also provides visual notification of a fault or alarm condition.

Condition Display

Drive is indicating a fault.

The LCD HIM immediately repor ts the fault condition by displaying the following.

• “Faulted” appears in the status line

• Fa ult n umber

• Fa ult n ame

• Time that has passed since fault occurred

Press Esc to regain HIM control.

Drive is indicating an alarm.

The LCD HIM immediately reports the alarm condition by displaying the following.

• Alarm name (Type 2 alarms only)

• Alarm bell graphic

62 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

F-> Faulted Auto

0.0

— Fault — F5

Main Menu:

OverVoltage

Diagnostics

Time Since Fault

Parameter

0000:23:52

F-> Power Loss Auto

0.0

Main Menu: Diagnostics Parameter Device Select

Troubleshooting Chapter 3

Faults and Alarms

Manually Clear Faults

A fault is a condition that stops the drive. There are three fault types.

Type Fault Description

1 Auto-Reset Run When this type of fault occurs, and [Auto Rstrt Tries] (see page 32

greater than “0,” a user-configurable timer, [Auto Rstrt Delay] (see page 32) begins. When the timer reaches zero, the drive attempts to automatically reset the fault. If the condition that caused the fault is no longer present, the fault will be reset and the drive will be restarted.

2 Non-Resettable This type of fault normally requires drive or motor repair. The cause of the fault must

be corrected before the fault can be cleared. The fault will be reset on power up after repair.

3 User Configurable These faults can be enabled/disabled to annunciate or ignore a fault condition.

) is set to a value

An alarm is a condition that, if not addressed, may stop the drive. There are two alarm types.

Type Alarm Description

1 User Configurable These alarms can be enabled or disabled through [Alarm Config 1] on page 44 2 Non-Configurable These alarms are always enabled.

See Fault and Alarm Descriptions

Step Key(s)

1. Press Esc to acknowledge the fault. The fault information will be removed so that you can use the HIM.

on page 64.

Esc

2. Address the condition that caused the fault. The cause must be corrected before the fault can be cleared.

3. After corrective action has been taken, clear the fault by one methods.

– Press Stop – Cycle drive power – Set parameter 240 [Fault Clear] to “1.” – “Clear Faults” on the HIM Diagnostic menu.

of these

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 63

Chapter 3 Troubleshooting

Fault and Alarm Descriptions

Table 1 - Fault/Alarm Types, Descriptions and Actions

No. Name

1 PrechargeActv 1 The drive received a start command

2 Auxiliary In 1 The auxiliary input interlock is

3Power Loss 1,31 The DC bus voltage remained below

4UnderVoltage 1,31 The DC bus voltage fell below the

5 OverVoltage 1 The DC bus voltage exceeded the

6 Motor Stall 2 The motor is operating at high

7 MotorOverload 1,3Internal electronic overload trip.

8 HeatsinkOvrTp 2 1 The heatsink temperature has

9 IGBT OverTemp 1 The output transistors have

Description Action (if applicable)

Faul t

Alarm

while in the DC bus precharge state. See Tab le 3 , “

(F1) Subcodes,” o n p ag e 7 1 for

more information on this fault.

open.

the value set in parameter 186 [Power Loss Volts] for longer than the time specified in parameter 185 [Power Loss Time]. You can enable/ disable this fault with parameter 238 [Fault Config 1] (page 42

minimum value of 333V for 400/ 480V drives and 461V for 600/ 690V drives. You can enable/disable this fault with parameter 238 [Fault Config 1] ( page 2-42

See Tab le 4 , “Under Voltage Fault

(F4) Subcodes,” o n p ag e 7 1 for

more information on this fault.

maximum value. See Tab le 5 , “Over Voltage Fault

(F5) Subcodes,” o n p ag e 7 1 for

more information on this fault.

current and low frequency and is not accelerating.

See Tab le 6 , “

Subcode,” on page 71 for more

information on this fault.

You can enable/disable this fault with parameter 238 [Fault Config 1] (page 42

exceeded the maximum allowable value.

85 degrees C = Alarm 90 degrees C = Fault

See Tab le 7 , “

Temperature Fault (F8) Subcodes,” on page 71 for more information on

this fault.

exceeded their maximum operating temperature due to an excessive load.

Note: IGBT Overtemp = Drive Overload (Software), not adjustable.

See Tab le 8 , “IGBT Over

Temperature Fault (F9) Subcode,” on page 72 for more information on

this fault.

Precharge Active Fault

Motor Stall Fault (F6)

Heatsink Over

–

Check all remote wiring.

Monitor the incoming AC line for low voltage or line power interruption.

Monitor the incoming AC line for low voltage or power interruption.

Monitor the AC line for high line voltage or transient conditions. Bus overvoltage can also be caused by motor regeneration. Extend the decel time or install a dynamic brake option.

1. Run an Autotune.

2. Reduce the Load.

1. Run an Autotune.

2. Verify the settings of parameters 48 [Motor OL Factor] and 47 [Motor OL Hertz].

3. Reduce the load so that the drive output current does not exceed the current set by the value in parameter 42 [Motor NP FLA].

1. Verify that the maximum ambient temperature has not been exceeded.

2. Check the fans (including the ASIC board on frame 10 and higher drives).

3. Check for an excess load.

4. Check the carrier frequency.

1. Verify that the maximum ambient temperature has not been exceeded.

2. Check the fan(s).

3. Check for an excess load.

64 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Troubleshooting Chapter 3

No. Name

10 System Fault 2 One of the following has occurred:

12 OverCurrent 1 The drive output current has

13 Ground Fault 1 A current path to earth ground

14 InverterFault 2 A hardware problem exists in the

15 Load Loss 3 1 Do not use this fault in PowerFlex

16 Motor Therm 3 1 The option board thermistor input

17 Input Phase 3 1 One input line phase is missing.

19 Unbalanced 2 An imbalance between the power

21 OutPhasMissng 2 There is zero current in one of the

22 NP Hz Cnflct 2 The “fan/pump” mode is selected in [Motor Cntl Sel] and the ratio of parameter 43

Description Action (if applicable)

Fault

Alarm

• A hardware problem exists in

the power structure. See Tab le 9 , “System Fault (F10)

Subcodes,” o n p ag e 7 2 for more

information on this fault. Note: Subcodes are only

available in revision 4.001 or later.

• The 20C-DG1 option board has been removed.

See Tab le 9 , “System Fault (F10)

Subcodes,” o n p ag e 7 2 for more

information on this fault. Note: Subcodes are only

available in revision 4.001 or later.

instantaneously exceeded 360% of the HD rating.

See Tab le 1 0, “ Over Current Fault

(F12) Subcodes,” on page 73 for

more information on this fault.

exists that is greater than 50% of the drive's heavy duty rating. The current must appear for 800ms before the drive will fault.

See Tab le 1 1, “

Subcode,” on page 73 for more

information on this fault.

power structure.

700H applications. See Tab le 1 2, “Load Loss Fault ( F15)

Subcode,” on page 73 for more

information on this fault.

is greater than the limit.

See Tab le 1 3, “

(F17) Subcodes,” on page 73 for

more information on this fault.

modules exists (paralleled units frames 12 & 14 only).

output motor phases. See Tab le 1 4, “

Missing Fault (F21) Subcode,” on page 74 for more information on

this fault.

[Motor NP Hertz] to 55 [Maximum Freq] is greater than 26.

Ground Fault (F13)

Input Phase Fault

Output Phase

1. Cycle the power.

2. Verify the fiber optic connections.

3. Contact Technical Support. See Te ch n ic al

Support Options on page 79 for more

information. If the problem persists, replace the drive.

Set parameter 358 [20C-DG1 Remove] to 1"Remove” and then back to 0 “Ready” to clear and acknowledge the fault. Once maintenance or service is completed and the 20C-DG1 option card has been reinstalled, the drive will recognize the option card on power-up.

Check programming for an excess load, improper DC boost setting, DC brake voltage set too high or other causes of excess current. Check for shorted motor leads or a shorted motor.

Check the motor and external wiring to the drive output terminals for a grounded condition.

1. Cycle the power.

2. Contact Technical Support. See Te ch n ic al

Support Options on page 79 for more

information.

3. If the problem persists, replace the drive.

Parameter 238 [Fault Config 1] / bit 0 “Power Loss” and parameter 259 [Alarm Config 1] / bit 13 “Load Loss” are set to zero.

1. Check to ensure that the motor is cooling properly.

2. Check for an excess load.

3. Verify the thermistor connection. If the thermistor connection on the option board is not used, it must be shorted.

1. Check all user-supplied fuses

2. Check the AC input line voltage.

1. Check for DC voltage imbalance between the power modules.

2. Check for current output imbalance between the power modules.

1. Check the motor wiring.

2. Check the motor for an open phase.

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 65

Chapter 3 Troubleshooting

No. Name

23 MaxFreqCnflct 2 The sum of parameters 82 [Maximum Speed] and 83 [Overspeed Limit] exceeds

24 Decel Inhibit 3 1 The drive cannot follow the

25 OverSpd Limit 1 Functions such as Slip

26 VHz Neg Slope 2 Parameter 53 [Motor Cntl Sel] = “Custom V/Hz” & the V/Hz slope is negative. 27 SpdRef Cnflct 2 [Speed Ref x Sel] or [PI Reference Sel] is set to “Reserved”. 28 BrakResMissing 2 No brake resistor has been

29 Anlg In Loss 1,31 An analog input is configured to

30 MicroWatchdog 2 A microprocessor watchdog

31 IGBT Temp HW 2 The drive output current has

32 Fan Cooling 2 2 Fan is not energized at start

33 AutoReset Lim 3 The drive unsuccessfully attempted

Description Action (if applicable)

Fault

Alarm

55 [Maximum Freq]. Raise [Maximum Freq] or lower [Maximum Speed] and/or [Overspeed Limit] so that the sum is less than or equal to [Maximum Freq].

commanded decel due to bus limiting.

Compensation or Bus Regulation have attempted to add an output frequency adjustment greater than the value programmed in parameter 83 [Overspeed Limit].

detected. See Tab le 1 5, “

Missing Fault (F28) Subcodes,” on page 74 for more information on

this fault.

fault on a signal loss. A signal loss has occurred. Configure this fault with [Anlg In x Loss] (page 50

timeout has occurred. See Tab le 1 6, “

Watchdog Fault (F30) Subcode,” o n page 74 for more information on

this fault.

exceeded the instantaneous current limit.

Note: IGBT Temp HW = Drive Instantaneous Overload (Hardware), not adjustable.

See Tab le 1 7, “ IGBT Temperature

Hardware Fault (F31) Subcodes,” o n page 74 for more information on

this fault.

command. See Tab le 1 8, “ Fan Co olin g Fault

(F32) Subcodes,” on page 74 for

more information on this fault. You can configure this fault to be an

alarm by setting bit 14 “Fan Cooling” of parameter 238 [Fault Config 1] to 1 (page 42

to reset a fault and resumed running for the programmed number of [Auto Rstrt Tries]. You can enable/disable this fault with parameter 238 [Fault Config 1] (page 42

Brake Resistor

Microprocessor

1. Verify that the input voltage is within the specified limits.

2. Verify that the system ground impedance follows the proper grounding techniques.

3. Disable bus regulation and/or add a dynamic brake resistor and/or extend the deceleration time. Refer to the Attention statement regarding the “adjust freq” setting for bus regulation on page 8 for more information.

Remove the excessive load or overhauling conditions or increase the value in [Overspeed Limit].

1. Program [Bus Reg Mode x] to not use the brake option.

2. Install a brake resistor and set parameter 163 [DB Resistor Type] to 1 “External Res” (frame 9 drives only).

1. Check parameter settings.

2. Check for broken/loose connections at the inputs.

1. Cycle the power.

2. Replace the Main Control board.

1. Check for an excess load.

2. Raise the value set in either [Accel Time x] parameters.

3. Parameter 53 [Motor Cntl Sel] may need to be set to “Custom V/Hz”.

4. Verify the values set in parameters 62 [IR Voltage Drop] and 63 [Flux Current Ref].

5. Contact Technical Support. See Te ch n ic al

Support Options on page 3-79 for more

information.

1. Check for flashing LEDs on the fan inverter board(s).

2. Check the fan motor bearings.

3. Check the fan motor windings resistance.

4. Check the fan inverter fuses.

5. Check the 7 μF fan capacitor(s).

Note: See the “PowerFlex 700S and 700H Drives Hardware Service Manual” for the applicable frame size for component locations.

Correct the cause and manually clear the fault.

66 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Troubleshooting Chapter 3

No. Name

34 CAN Bus Flt 2 A sent message was not

37 HeatsinkUndTp 1 The ambient temperature is too

44 Device Change 2 The new power unit or option

45 Device Add 2 A new option board was added.

47 NvsReadChksum 2 There was an error reading

48 ParamsDefault 2 The drive was commanded to write

54 Zero Divide 2 This event occurred because a

59 Gate Disable 3 1 Both of the digital gate disable

60 Hrdwr Therm 3 1 The thermistor input is activated

63 Shear Pin 3 The value programmed in

65 I/O Removed 2 An I/O option board has been

Description Action (if applicable)

Fault

Alarm

acknowledged. See Tab le 1 9, “

Fault (F34) Subcode,” o n p ag e 7 4

for more information on this fault.

low. See Tab le 2 0, “ Heatsink Under

Temperature Fault (F37) Subcodes,” on page 75 for more information on

this fault.

board installed is a different type. See Table 21, “

Device Added (F45), I/O Option Board Removed (F65), Power Board Checksum (F104), New I/O Option Board (F107) and I/O Option Board Change (F120) Fault Subcodes,” o n page 75 for more information on

this fault.

See Table 21, “Device Change (F44),

Device Added (F45), I/O Option Board Removed (F65), Power Board Checksum (F104), New I/O Option Board (F107) and I/O Option Board Change (F120) Fault Subcodes,” o n page 75 for more information on

this fault.

parameters 9 [Elapsed MWh] and 10 [Elapsed Run Time] from EEPROM.

See Tab le 2 2, “

Fault (F47) Subcode,” o n p ag e 7 6

for more information on this fault.

default values to EEPROM.

mathematical function had a dividend of zero.

inputs (SD-1 and SD-2) are not enabled on the 20C-DG1 option board.

(>4 kΩ) on the 20C-DG1 option board.

parameter 148 [Current Lmt Val] has been exceeded. You can enable/disable this fault with parameter 238 [Fault Config 1] (page 42

removed.

Communication Bus

Device Change (F44),

NVS Read Checksum

1. Cycle the power.

2. Replace the Main Control board.

Raise the ambient temperature.

Clear the fault and reset the drive to the factory defaults.

Clear the fault.

1. Cycle the power.

2. Replace the Main Control board.

1. Clear the fault or cycle power to the drive.

2. Program the drive parameters as needed.

1. Cycle the power.

2. Replace the main Control board.

1. Check the motor.

2. Verify that the option board is properly wired.

3. Replace the option board. See Appendix E - “Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors” in the PowerFlex 700H and 700S Drives Installation Manual, publication PFLEX-IN006, for information on installing this option board.

1. Check the motor.

2. The resistance of the thermistor input must go below 2 kΩ before the drive can be reset.

Check the load requirements and the value in [Current Lmt Val].

Clear the fault.

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 67

Chapter 3 Troubleshooting

No. Name

70 Power Unit 2 One or more of the output

71 Periph Loss 2 The communications card has a

81 Port DPI Loss 2 The DPI port has stopped

94 Hardware Enbl An enable signal is missing from

95 AutoT Rs Stat 2 The Autotune Rs Static Test has

96 AutoT Lm Rot 2 The Autotune Lm rotate test has

97 AutoT MagRot 2 The Autotune magnet izing current

98 AutoT Saturat 2 The Autotune saturation cu rve test

99 UserSet Timer 2 A User Set load or save was not

100 Param Chksum 2 The checksum read from the Main

104 PwrBrd Chksum 2 The checksum read from the

Description Action (if applicable)

Fault

Alarm

transistors were operating in the active region instead of desaturation. This can be caused by excessive transistor current or insufficient base drive voltage.

See Tab le 2 4, “

(F70) Subcodes,” on page 76 for

more information on this fault.

fault on the network side.

communicatin g. A SCANport device was connected

to a drive operating DPI devices at 500k baud.

the control terminal block. See Tab le 2 5, “

Fault (F94) Subcode,” o n p ag e 7 6

for more information on this fault.

failed.

rotate test has failed.

has failed.

completed in less than 5 seconds.

Control board does not match the checksum calculated.

See Tabl e 2 6, “

Fault (F100) Subcodes,” o n p ag e 7 6

for more information on this fault.

EEPROM does not match the checksum calculated from the EEPROM data.

See Table 21, “

Device Added (F45), I/O Option Board Removed (F65), Power Board Checksum (F104), New I/O Option Board (F107) and I/O Option Board Change (F120) Fault Subcodes,” o n page 75 for more information on

this fault.

Power Unit Fault

Hardware Enable

Parameter Checksum

Device Change (F44),

Clear the fault.

Check the DPI device event queue and corresponding fault information for the device.

1. If the adapter was not intentionally disconnected, check the wiring to the port. Replace the wiring, port expander, adapters, Main control board or complete drive as required.

2. Check the HIM connection.

3. If an adapter was intentionally disconnected and the [Logic Mask] bit for that adapter is set to “1”, this fault will occur. To disable this fault, set the bit in parameter 276 [Logic Mask] for the adapter to “0”.

1. Check the control wiring.

2. Check the position of the hardware enable jumper.

3. Check the digital input programming.

1. Verify that the motor is not rotating when autotune is enabled.

2. Check the motor connections.

1. Check the motor nameplate data.

2. Check the motor connections.

3. Verify that the Accel Time < (Base Speed/40) x 33 sec. Note: 33 sec. = time limit to bring motor to 40 Hz.

1. Check the motor nameplate data.

2. Check the motor connections.

3. Verify that the Accel Time < (Base Speed/40) x 33 sec. (see above).

1. Check the motor nameplate data.

2. Check the motor connections.

Attempt to save the User Set again. If this error occurs again, replace the Main

Control board.

1. Restore the drive to the factory defaults.

2. Cycle the power.

3. Reload User Set if used.

1. Cycle the power.

2. Contact Technical Support. See Te ch n ic al

Support Options on page 79 for more

information.

3. If the problem persists, replace the drive.

68 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Troubleshooting Chapter 3

No. Name

106 MCB-PB Config 2 The drive rating information stored

107 New IO Option 2 A New option board was added to

113 Fatal App 2 A Fatal Application error has

114 AutoT Enable 2 Autotune is enabled but has not

120 I/O Change 2 An option board has been replaced.

121 I/O Comm Loss 2 An I/O Board lost communications

133 DigIn CnflctA 2 Digital input functions are in conflict. Combinations marked with a “ ” will cause

134 DigIn CnflctB 2 A digital Start input has been configured without a Stop input or other functions

Description Action (if applicable)

Fault

Alarm

1. Reset the fault or cycle the power. on the power board is incompatible with the Main Control board.

See Tab le 2 7, “

Power Board Configuration Fault (F106) Subcode,” on page 76 for

more information on this fault.

the Main Control board. See Table 21, “

Device Added (F45), I/O Option Board Removed (F65), Power Board Checksum (F104), New I/O Option Board (F107) and I/O Option Board Change (F120) Fault Subcodes,” o n page 75 for more information on

this fault.

occurred.

started.

See Table 21, “

Device Added (F45), I/O Option Board Removed (F65), Power Board Checksum (F104), New I/O Option Board (F107) and I/O Option Board Change (F120) Fault Subcodes,” o n page 75 for more information on

this fault.

with the Main Control board.

an alarm.

* Jog 1 and Jog 2

Acc2 / Dec2 Accel 2 Decel 2 Jog * Jog Fwd Jog Rev Fwd/Re v

are in conflict. Combinations that conflict are marked with a “ ” and will cause an alarm.

* Jog 1 and Jog 2

Start Stop-CF Run Run Fwd Run Rev Jog* Jog Fwd Jog Rev Fwd/Rev

Main Control Board -

Device Change (F44),

Acc2/

Accel 2 Decel 2 Jog* Jog Fwd Jog Rev Fwd/Rev

Dec2

Start Stop-CFRun Run

2. Replace the Main Control board.

1. Restore the drive to the factory defaults.

2. Reprogram parameters as necessary.

Replace the Main Control board.

Press the Start key within 20 seconds of enabling autotune.

Reset the fault.

1. Check the connector.

2. Check for induced noise.

3. Replace I/O board or Main Control board.

Run Rev

Jog* Jog

Fwd

Jog Rev Fwd/

Rev

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 69

Chapter 3 Troubleshooting

No. Name

135 DigIn CnflctC 2 More than one physical input has been configured to the same input function.

136 BipolarCnflct 2 Parameter 190 [Direction Mode] is set to “Bipolar” or “Reverse Dis” and one or

139 UserSetCflct 2 Not all digital inputs and datalinks in the user set you are saving are the same. All

143 TB Man Conflict 2 Parameter 96 [TB Man Ref Sel] is

147 Start AtPwrUp 1 Parameter 168 [Start At PowerUp] is enabled. The drive may star t at any time

148 IntDB OvrHeat 1 The drive has temporarily disabled the DB regulator because the resistor

149 Waking 1 The Wake timer is counting toward a value that will start the drive. 150 Sleep Config 2 Sleep/Wake configuration error. With parameter 178 [Sleep Wake Mode] =

Description Action (if applicable)

Fault

Alarm

Multiple configurations are not allowed for the following input functions. Fwd/Rev Run Reverse B us Reg Md B UserSet Sel2

Speed Sel 1 Jog Forward Acc2 & Dec2 Run Level Speed Sel 2 Jog Reverse Accel 2 RunFwd Level Speed Sel 3 Run Decel 2 RunRev Level Run Forward Stop Mode B UserSet Sel1 Run w/Comm

more of the following digital input functions is configured: “Fwd/Reverse,” “Run Forward,” “Run Reverse,” “Jog Forward” or “Jog Reverse.”

user sets must be saved with the same settings for parameters 361-366, 300-307 and 310-317.

using an analog input that is programmed for another function.

within 10 seconds of drive powerup.

temperature has exceeded a predetermined value.

“Direct,” possible causes include: drive is stopped and parameter 180 [Wake Level] < parameter 182 [Sleep Level].“Stop=CF,” “Run,” “Run Forward,” or “Run Reverse” is not configured in [Digital Inx Sel].

Check the parameter settings to avoid problem.

Table 2 - Fault/Alarm Cross Reference

Name No.

Faul t

Alarm

Anlg In Loss 29  MaxFreqCnflct 23  AutoReset Lim 33  MCB-PB Config 106  AutoT Enable 114  MicroWatchdog 30  AutoT Lm Rot 96  Motor Stall 6  AutoT MagRot 97  Motor Therm 16  AutoT Rs Stat 95  MotorCalcData 50  AutoT Saturat 98  MotorOverload 7  Auxiliary In 2  New IO Option 107  BipolarCnflct 136  NP Hz Cnflct 22  BrakResMissng 28  NvsReadChksum 47  CAN Bus Flt 34  OutPhasMissng 21  Decel Inhibit 24  OverCurrent 12  Device Add 45  OverSpd Limit 25  Device Change 44  OverVoltage 5  DigIn CnflctA 133  Param Chksum 100  DigIn CnflctB 134  ParamsDefault 48  DigIn CnflctC 135  Periph Loss 71  Fan Cooli ng 32  Port DPI Loss 81  Fatal App 113  Power Loss 3  Gate Disable 59  Powe r Unit 70  Ground Fault 13  PrechargeActv 1  Hardware Enbl 94  PwrBrd Chksum 104  HeatsinkOvrTp 8  Shear Pin 63  HeatsinkUndTp 37  Sleep Config 150  Hrdwr Therm 60  SpdRef Cnflct 27  I/O Change 120 I/O Comm Loss 121  Sys tem Fault 10  I/O Removed 65  TB Man Conflict 143 

 Start AtPwrUp 147 

Name No.

Faul t

Alarm

70 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Troubleshooting Chapter 3

Fault Subcodes

Name No.

Fault

Alarm

IGBT OverTemp 9  UnderVoltage 4  IGBT Temp Hw 31  UserSetCflct 139  Input Phase 17  UserSet Timer 99  IntDB OvrHeat 148  VHz Neg Slope 26  InverterFault 14  Waking 149  Load Loss 15  Ze ro Divide 5 4 

Name No.

Fault

Alarm

Fault Subcodes can be viewed in parameters 543, 545, 547, 549, 551, 553, 555, and 557 [Fault x Subcode]. Each of these parameters corresponds with parameters 243, 245, 247, 249, 251, 253, 255, and 257 [Fault x Code], respectively. For example, if parameter 243 [Fault 1 Code] displays “5” and parameter 543 [Fault 1 Subcode] displays “273”, an over voltage fault (F5) has occurred in the power unit of the drive.

Table 3 - Precharge Active Fault (F1) Subcodes

Subcode Description

273 The precharge circuit in the power unit is active. 289 The precharge circuit in power unit 1 is active. 305 The precharge circuit in power unit 2 is active.

Table 4 - Under Voltage Fault (F4) Subcodes

Subcode Description

273 The DC Bus voltage in the power unit is too low while the drive is in a run state. 529 The DC Bus voltage in the power unit is too low while the drive is in a run state. 545 The DC Bus voltage in power unit 1 is too low while the drive is in a run state. 561 The DC Bus voltage in power unit 2 is too low while the drive is in a run state. 785 The DC Bus voltage in the power unit fell too low during a fast stop.

Table 5 - Over Voltage Fault (F5) Subcodes

Subcode Description

273 There is an over voltage in the power unit. 289 There is an over voltage in power unit 1. 276 There is an over voltage in power unit 2. 277 There is an over voltage in the power unit.

Table 6 - Motor Stall Fault (F6) Subcode

Subcode Description

400 The motor is operating at high current and low frequency and is not accelerating.

Table 7 - Heatsink Over Temperature Fault (F8) Subcodes

Subcode Description

272, 273 There is a heatsink over temperature in the power unit. 274 There is a heatsink over temperature on the Power board of the power unit. 275 There is a heatsink over temperature in the U phase of the power unit (typically frame 11 and 13 drives). 276 There is a heatsink over temperature in the V phase of the power unit (typically frame 11 and 13 drives). 277 There is a heatsink over temperature in the W phase of the power unit (typically frame 11 and 13 drives). 288, 289 There is a heatsink over temperature in power unit 1 (typically frame 12 and 14 drives). 290 There is a heatsink over temperature on the Power board of power unit 1 (typically frame 12 and 14 drives). 291 There is a heatsink over temperature in the U phase of power unit 1 (typically frame 12 and 14 drives). 292 There is a heatsink over temperature in the V phase of power unit 1 (typically frame 12 and 14 drives).

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 71

Chapter 3 Troubleshooting

Subcode Description

293 There is a heatsink over temperature in the W phase of power unit 1 (typically frame 12 and 14 drives). 304, 305 There is a heatsink over temperature in power unit 2 (typically frame 12 and 14 drives). 306 There is a heatsink over temperature on the Power board of power unit 2 (typically frame 12 and 14 drives). 307 There is a heatsink over temperature in the U phase of power unit 2 (typically frame 12 and 14 drives). 308 There is a heatsink over temperature in the V phase of power unit 2 (typically frame 12 and 14 drives). 309 There is a heatsink over temperature in the W phase of power unit 2 (typically frame 12 and 14 drives). 530 There is a Thermistor over temperature on the Power board (typically frame 12 and 14 drives).

Table 8 - IGBT Over Temperature Fault (F9) Subcode

Subcode Description

273 The output transistors have exceeded their maximum operating temperature due to an excessive load.

Table 9 - System Fault (F10) Subcodes

Subcode Description Action

273 There is an output phase feedback fault from the motor cables. 275 There is an output phase feedback fault from the U phase motor cable (typically frame 11 and 13 drives). 276 There is an output phase feedback fault from the V phase motor cable (typically frame 11 and 13 drives). 277 There is an output phase feedback fault from the W phase motor cable (typically frame 11 and 13 drives). 1042 There is a disturbance at the ASIC fault-input of the Power board - ribbon cable/software. 1058 There is a disturbance at the ASIC fault-input of the Power board in power unit 1 - ribbon cable/software (typically frame 12 and 14 drives). 1074 There is a disturbance at the ASIC fault-input of the Power board in power unit 2 - ribbon cable/software (typically frame 12 and 14 drives). 1090 There is a disturbance at the ASIC fault-input of the Control board - application software. 1298 There is too much disturbance in system bus traffic on the Power board. 1314 There is too much disturbance in system bus traffic on the Power board in power unit 1 (typically frame 12 and 14 drives). 1330 There is too much disturbance in system bus traffic on the Power board in power unit 2 (typically frame 12 and 14 drives). 1553 The charging relay feedback is not working. 1810 The charging relay control is not set on the Power board. 1826 The charging relay control is not set on the Power board on power unit 1 (typically frame 12 and 14 drives). 1827 The charging relay control is not set configured on the Power board on power unit 2 (typically frame 12 and 14 drives). 2065 The Gate Driver board is without auxiliar y voltage (Power ASIC-TRIN). 2067 The Gate Driver board for the U phase is without auxiliary voltage (typically frame 11 and 13 drives). 2068 The Gate Driver board for the V phase is without auxiliary voltage (typically frame 11 and 13 drives). 2069 The Gate Driver board for the W phase is without auxiliary voltage (typically frame 11 and 13 drives). 2080 The Gate Driver board in power unit 1 is without auxiliary voltage. (typically frame 11 and 13 drives). 2081 The Gate Driver board in power unit 1 is without auxiliary voltage (t ypically frame 12 and 14 drives). 2083 The Gate Driver board for the U phase in power unit 1 is without auxiliary voltage (typically frame 14 drives). 2084 The Gate Driver board for the V phase in power unit 1 is without auxiliary voltage (typically frame 14 drives). 2085 The Gate Driver board for the W phase in power unit 1 is without auxiliary voltage (typically frame 14 drives). 2097 The Gate Driver board in power unit 2 is without auxiliary voltage (t ypically frame 12 and 14 drives). 2099 The Gate Driver board for the U phase in power unit 2 is without auxiliary voltage (typically frame 14 drives). 2100 The Gate Driver board for the V phase in power unit 2 is without auxiliary voltage (typically frame 14 drives). 2101 The Gate Driver board for the W phase in power unit 2 is without auxiliary voltage (typically frame 14 drives). 2370 The TX fiber optic cable connected to H6 on the 700H Control board is broken. 2594 The fiber optic cable connec ted to TRIP on the Star Coupler board for power unit 1 is broken (typically frame 12 and 14 drives). 2610 The fiber optic cable connec ted to TRIP on the Star Coupler board for power unit 2 is broken (typically frame 12 and 14 drives). 2834 The fiber optic cable connected to H5 on the ASIC board is broken. 7767 The safe disable inputs on the 20C-DG1 option board have been in a different

state for more than 5 seconds.

8023 A thermistor short circuit has been detected on the 20C-DG1 option board. • Verify the thermistor connections and correct if necessary.

8279 The 20C-DG1 option board has been removed. Set parameter 359 [20C-DG1 Status] to 1"Remove" and then back to 0 "Ready". 8535 There is an EEPROM error on the 20C-DG1 option board. Replace the 20C-DG1 option board. 8791 A supply voltage hardware problem has been detected on the 20C-DG1 option

board.

• Verify all connections to the 20C-DG01 option board.

• If this fault and subcode occurs again, replace the 20C-DG1 option board.

• Verify that the jumper at X10 is in the correct position.

Replace the 20C-DG1 option board.

72 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Subcode Description Action

9047 A supply voltage hardware problem has been detected on the 20C-DG1 option

board.

9303 A supply voltage hardware problem has been detected on the 20C-DG1 option

board.

9559 A single hardware problem has been detected in the safe disable inputs on the

20C-DG1 option board.

9815 A single hardware problem has been detected in the safe disable inputs on the

20C-DG1 option board.

10071 A single hardware problem has been detected in the safe disable inputs on the

20C-DG1 option board.

10327 A single hardware problem has been detected in the safe disable inputs on the

20C-DG1 option board.

10583 A single hardware problem has been detected in the thermistor input on the

20C-DG1 option board.

10839 A single hardware problem has been detected in the thermistor input on the

20C-DG1 option board.

11096 A single hardware problem has been detected in the thermistor input on the

20C-DG1 option board.

11351 A single hardware problem has been detected in the safe disable inputs or in the

thermistor input on the 20C-DG1 option board.

11607 A single hardware problem has been detected in the safe disable inputs or in the

thermistor input on the 20C-DG1 option board.

11863 A single hardware problem has been detected in the safe disable inputs or in the

thermistor input on the 20C-DG1 option board.

12119 The 20C-DG1 option board has been mounted in an incompatible Main Control

board that is not equipped with the Safe Disable function.

12376 Parameter expander board, slot B, Therm Trip is set to OFF even if the jumper X12 is not cut.

Replace the 20C-DG1 option board.

Replace the 20C-DG1 option board. If this fault occurs again, replace the Main Control board.

Replace the 20C-DG1 option board.

Replace the 20C-DG1 option board. If this fault occurs again, replace the Main Control board.

Replace the Main Control board.

Troubleshooting Chapter 3

Table 10 - Over Current Fault (F12) Subcodes

Subcode Description

272, 273 There is an over current in the power unit. 275 There is an over current in the U phase of the power unit (typically frame 11 and 13 drives). 276 There is an over current in the V phase of the power unit (typically frame 11 and 13 drives). 277 There is an over current in the W phase of the power unit (typically frame 11 and 13 drives). 288, 289 There is an over current in power unit 1 (typically frame 12 drives). 291 There is an over current in the U phase of power unit 1 (typically frame 14 drives). 292 There is an over current in the V phase of power unit 1 (typically frame 14 drives). 293 There is an over current in the W phase of power unit 1 (typically frame 14 drives). 304, 305 There is an over current in power unit 2 (typically frame 12 drives). 307 There is an over current in the U phase of power unit 2 (typically frame 14 drives). 308 There is an over current in the V phase of power unit 2 (typically frame 14 drives). 309 There is an over current in the W phase of power unit 2 (typically frame 14 drives).

Table 11 - Ground Fault (F13) Subcode

Subcode Description

273 There is a ground fault in the power unit.

Table 12 - Load Loss Fault (F15) Subcode

Subcode Description

400 The motor underload protection has tripped.

Table 13 - Input Phase Fault (F17) Subcodes

Subcode Description

273 One input line phase in the power unit is missing.

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 73

Chapter 3 Troubleshooting

Subcode Description

289 One input line phase in power unit 1 is missing. 305 One input line phase in power unit 2 is missing. 529 One input line phase in a regenerative power unit is missing.

Table 14 - Output Phase Missing Fault (F21) Subcode

Subcode Description

273 There is zero current in one of the output motor phases in the power unit.

Table 15 - Brake Resistor Missing Fault (F28) Subcodes

Subcode Description

273 No brake resistor has been detected (typically frame 9 drives).

Table 16 - Microprocessor Watchdog Fault (F30) Subcode

Subcode Description

322 A microprocessor watchdog timeout has occurred on the Control board.

Table 17 - IGBT Temperature Hardware Fault (F31) Subcodes

Subcode Description

272, 273 The output current has exceeded the instantaneous current limit in the power unit. 275 The output c urrent has exceeded t he instantaneous current limit in the U phase of the power unit (typically

frame 11 and 13 drives).

276 The output current has exceeded the instantaneous current limit in t he V phase of the power unit (typically

frame 11 and 13 drives).

277 The output current has exceeded the instantaneous current limit in the W phase of the power unit

(typically frame 11 and 13 drives).

288, 289 The output current has exceeded the instantaneous current limit in power unit 1 (typically frame 12 and 14

drives).

291 The output current has exceeded the instantaneous current limit in the U phase of power unit 1 (typically

frame 14 drives).

292 The output current has exceeded the instantaneous current limit in the V phase of power unit 1 (typically

frame 14 drives).

293 The output current has exceeded the instantaneous current limit in the W phase of power unit 1 (typically

frame 14 drives).

304, 305 The output current has exceeded the instantaneous current limit in power unit 2 (typically frame 12 and 14

drives).

307 The output current has exceeded the instantaneous current limit in the U phase of power unit 2 (typically

frame 14 drives).

308 The output current has exceeded the instantaneous current limit in the V phase of power unit 2 (typically

frame 14 drives).

309 The output current has exceeded the instantaneous current limit in the W phase of power unit 2 (typically

frame 14 drives).

Table 18 - Fan Cooling Fault (F32) Subcodes

Subcode Description

273 The fan(s) in the power unit does not work according to feedback information. 289 The fans in power unit 1 does not work according to feedback information (typically frame 12 and 14

305 The fans in power unit 2 does not work according to feedback information (typically frame 12 and 14

drives).

Table 19 - Communication Bus Fault (F34) Subcode

Subcode Description

338 A sent message was not acknowledged.

74 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Troubleshooting Chapter 3

Table 20 - Heatsink Under Temperature Fault (F37) Subcodes

Subcode Description

272, 273 There is a heatsink under temperature in the power unit. 275 There is a heatsink under temperature in the U phase of the power unit (typically frame 11 and 13 drives). 276 There is a heatsink under temperature in the V phase of the power unit (typically frame 11 and 13 drives). 277 There is a heatsink under temperature in the W phase of the power unit (typically frame 11 and 13 drives). 288, 289 There is a heatsink under temperature in power unit 1 (typically frame 12 and 14 drives). 291 There is a heatsink under temperature in the U phase of power unit 1 (typically frame 14 drives). 292 There is a heatsink under temperature in the V phase of power unit 1 (typically frame 14 drives). 293 There is a heatsink under temperature in the W phase of power unit 1 (typically frame 14 drives). 304, 305 There is a heatsink under temperature in power unit 2 (typically frame 12 and 14 drives). 307 There is a heatsink under temperature in the U phase of power unit 2 (typically frame 14 drives). 308 There is a heatsink under temperature in the V phase of power unit 2 (typically frame 14 drives). 309 There is a heatsink under temperature in the W phase of power unit 2 (typically frame 14 drives).

Table 21 - Device Change (F44), Device Added (F45), I/O Option Board Removed (F65), Power Board Checksum (F104), New I/O Option Board (F107) and I/O Option Board Change (F120) Fault Subcodes

Subcode Description

273 The power unit has been changed, added, removed, has experienced a checksum error, or is new and the

274 The Power board has been changed, added, removed, has experienced a checksum error, or is new and the

278 The circuit board in Slot A of the control unit has been changed, added, removed, has experienced a

279 The circuit board in Slot B of the control unit has been changed, added, removed, has experienced a

282 The circuit board in Slot E of the control unit has been changed, added, removed, has experienced a

289 A device or circuit board in power unit 1 has been changed, adde d, removed, has experienced a checksum

290 The Power board in power unit 1 has been changed, added, removed, has experienced a checksum error, or

294 The circuit board in Slot A of the control unit has been changed, added, removed, has experienced a

295 The circuit board in Slot B of the control unit has been changed, added, removed, has experienced a

298 The circuit board in Slot E of the control unit has been changed, added, removed, has experienced a

305 A device or circuit board in power unit 2 has been changed, adde d, removed, has experienced a checksum

321 A device or circuit board has been changed, added, removed, has experienced a checksum error, or is new

322 The Control board has been changed, added, removed, has experienced a checksum error, or is ne w and the

326 The circuit board in Slot A of the control unit has been changed, added, removed, has experienced a

327 The circuit board in Slot B of the control unit has been changed, added, removed, has experienced a

330 The circuit board in Slot E of the control unit has been changed, added, removed, has experienced a

369 The Star Coupler board on the control unit has been changed, added, removed, has experienced a

parameters for the device/board remain unchanged.

checksum error, or is new and the parameters for the device/board remain unchanged.

error, or is new and the parameters for the device/board remain unchanged (typically frame 12 and 14 drives).

is new and the parameters for the device/board remain unchanged (typically frame 12 and 14 drives).

checksum error, or is new and the parameters for the device/board remain unchanged (typically frame 12 and 14 drives).

error, or is new and the parameters for the device/board remain unchanged.

and the parameters for the device/board remain unch anged.

parameters for the device/board remain unchanged.

checksum error, or is new and the parameters for the device/board remain unchanged.

checksum error, or is new and the parameters for the device/board remain unchanged (typically frame 12 and 14 drives).

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 75

Chapter 3 Troubleshooting

Subcode Description

370 The Star Coupler board has been changed, added, removed, has experienced a checksum error, or is new

and the parameters for the device/board remain unchanged (typically frame 12 and 14 drives).

528 The power level in power unit 2 is not equal to the power level in power unit 1 after a microprocessor reset

(typically frame 12 and 14 drives).

561 The power level in power unit 2 is not equal to the power level in power unit 1 after a microprocessor reset

(typically frame 12 and 14 drives).

Table 22 - NVS Read Checksum Fault (F47) Subcode

Subcode Description

322 An operating time or energy counter checksum error has occurred on the Control board.

Table 23 - Motor Over Temperature Fault (F16) Subcode

Subcode Description

400 The motor is operating at high current and low frequency and is not accelerating.

Table 24 - Power Unit Fault (F70) Subcodes

Subcode Description

272, 273 There is saturation in the power unit. 275 There is saturation in the U phase of the power unit (typically frame 11 and 13 drives). 276 There is saturation in the V phase of the power unit (typically frame 11 and 13 drives). 277 There is saturation in the W phase of the power unit (typically frame 11 and 13 drives). 288, 289 There is saturation in power unit 1 (typically frame 12 and 14 drives). 291 There is saturation in the U phase of power unit 1 (typically frame 14 drives). 292 There is saturation in the V phase of power unit 1 (typically frame 14 drives). 293 There is saturation in the W phase of power unit 1 (typically frame 14 drives). 304, 305 There is saturation in power unit 2 (typically frame 12 and 14 drives). 307 There is saturation in the U phase of power unit 2 (typically frame 14 drives). 308 There is saturation in the V phase of power unit 2 (typically frame 14 drives). 309 There is saturation in the W phase of power unit 2 (typically frame 14 drives).

Table 25 - Hardware Enable Fault (F94) Subcode

Subcode Description

338 An hardware enable signal is missing from the control terminal block.

Table 26 - Parameter Checksum Fault (F100) Subcodes

Subcode Description

322 A firmware interface power down variable checksum error has occurred on the Control board. 578 A firmware interface variable checksum error has occurred on the Control board. 834 A system powerdown variable checksum error (panel menu index, fault history pointer) has occurred on

1090 A system parameter checksum error (multimonitor, panel default pages) has occurred on the Control

1346 An application defined powerdown, variable checksum error has occurred on the Control board. 1602 An application defined powerdown, variable checksum error has occurred on the Control board. 2626 A system parameter checksum error (fault history entries, device valid, system menu parameters) has

the Control board.

board.

occurred on the Control board.

Table 27 - Main Control Board - Power Board Configuration Fault (F106) Subcode

Subcode Description

385 The software and the power unit are incompatible.

76 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Troubleshooting Chapter 3

Clear Alarms

Common Drive Symptoms and Corrective Actions

Alarms are automatically cleared when the condition that caused the alarm is no longer present.

Drive does not Start from Start or Run Inputs Wired to the Terminal Block

Cause(s) Indication Corrective Action

Drive is Faulted Flashing red status light Clear fault.

• Press Stop

• Cy cle p ower

)

Incorrect input wiring. See pages Installation Manual for wiring examples.

• 2 wire contro l requires Run, Run Forward, Run Reverse or Jog input.

• 3 wire control requires Start and Stop inputs.

• Jumper from terminal 17 to 20 is required

when using the 24V DC internal supply.

Incorrect digital input programming.

• Mutually exclusive choices have been made (i.e., Jog and Jog Forward).

• 2 wire and 3 wire programming may be conflicting.

• Exclusive functions (i.e, direction control) may have multiple inputs configured.

• Stop is fac tory default and is not wired.

• Set [Fault Clear] to 1 (see page 42

• “Clear Faults” on the HIM Diagnostic

menu.

None Wire inputs correctly and/or install

None Program [Digital Inx Sel] for correct

Flashing yellow status light and “DigIn CflctB” indication on LCD HIM.

[Drive Status 2] shows type 2 alarm(s).

jumper.

inputs (see page 53 Start or Run programming may be

missing. Program [Digital Inx Sel] to resolve

conflicts (see page 53). Remove multiple selections for the same

function. Install stop button to apply a signal at

stop terminal.

Drive does not Start from HIM

Cause(s) Indication Corrective Action

Drive is programmed for 2 wire control. HIM Start button is disabled for 2 wire control.

None I f 2 wire control is requ ired, no acti on

needed. If 3 wire contro l is required, p rogram

[Digital Inx Sel] for correct inputs (see

page 53

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 77

Chapter 3 Troubleshooting

Drive does not Respond to Changes in Speed Command

Cause(s) Indication Corrective Action

No value is coming from the source of the command.

Incorre ct reference s ource has been programmed.

Incorrect reference source is being selected via remote device or digital inputs.

LCD HIM Status Line indicates “At Speed” and output is 0 Hz.

None 3. Check [Speed Ref Source] for the source of

None 5. Check [Drive Status 1], (see page 38

1. If the source is an analog input, check wiring and use a meter to check for presence of signal.

2. Check [Commanded Speed] for correct source (see page 20

the speed reference (see page 39

4. Reprogram [Speed Ref A Sel] for correct source (see page 25).

12 and 13 for unexpected source selections.

6. Check [Dig In Status], (see page 40) to see if inputs are selecting an alternate source.

7. Reprogram digital inputs to correct “Speed Sel x” option (see page 53).

Motor and/or Drive will not Accelerate to Commanded Speed

Cause(s) Indication Corrective Action

Acceleration time is excessive. None Reprogram [Accel Time x] (see page30 Excess load or a short acceleration time

forces the drive into current limit, slow, or no acceleration.

Speed command source or value is not as expected.

Programming is preventing the drive output from exceeding limiting values.

None Check [Drive Status 2], bit 10 to see if the drive is in

None Check for the proper Speed Command using the steps

None Check [Maximum Speed] (see page 24

Current Limit (see page 38 Remove excess load or reprogram [Accel Time x] (see

page 30).

outlined in “Drive does not Respond to Changes in Speed Command” above.

Freq] (see page 22) to assure that speed is not limited by programming.

) and [Maximum

), bits

Motor Operation is Unstable

Cause(s) Indication Corrective Action

Motor data was incorrectly entered or Autotune was not performed.

None 1. Correctly enter motor nameplate data.

2. Perform “Static” or “Rotate” Autotune procedure (see page 23

3. Set gain parameters to default values.

Drive will not Reverse Motor Direction

Cause(s) Indication Corrective Action

Digital input is not selected for reversing control.

Digital input is incorrectly wired. None Check input wiring. Direction mode parameter is incorrectly

programmed. Motor wiring is improperly phased for

reverse. A bipolar analog speed command input is

incorrectly wired or signal is absent.

None Check [Digital Inx Sel], (see page 53

input and program for reversing mode.

None Reprogram [Direction Mode], (see page 35

“Bipolar” or digital “Unipolar” control.

None Check for single phasing on the output of the drive.

None 1. Use meter to check that an analog input voltage is

present.

2. Check wiring.

Positive vol tage commands forward direc tion. Negative voltage commands reverse direc tion.

). Choose correct

) for analog

78 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Stopping the Drive Results in a Decel Inhibit Fault

Cause(s) Indication Corrective Action

The bus regulation feature is enabled and is halting deceleration due to excessive bus voltage. Excess bus voltage is normally due to excessive regenerated energy or unstable AC line input voltages.

Internal timer has halted drive operation.

Decel Inhibit fault screen.

LCD Status Line indicates “Faulted”.

1. See Attention statement on page page 8

2. Reprogram parameters 161/162 to eliminate any “Ad ju st Fre q” s el ec ti on.

3. Disable bus regulation (parameters 161 & 162) and add a dynamic brake.

4. Correct AC input line instability or add an isolation transformer.

5. Reset drive.

Troubleshooting Chapter 3

Technical Support Options

Technical Support Wizards

If you are connected to a drive via DriveExplorer™ or DriveExecutive™, you can run a Tech Support wizard to gather information that will help diagnose problems with your drive and/or peripheral device. The information gathered by the wizard is saved as a text file and can be emailed to your remote technical support contact. (See W ha t You Ne ed Wh en Yo u C al l Te ch Su pp or t for more information.)

To run a Tech Support wizard in DriveExplorer, select Wizards from the Actions menu. In DriveExecutive, select Wizards from the To o l s menu. Or, click the

button. Follow the prompts to complete the wizard.

on page 80

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 79

Chapter 3 Troubleshooting

What You Need When You Call Tech Support

When you contact Technical Support, please be prepared to provide the following information:

• Order number

• Product catalog number and drives series number (if applicable)

• Product serial number

• Firmware revision level

• Most recent fault code

• Your application

The data contained in the following parameters will help in initial troubleshooting of a faulted drive. You can use the table below to record the data provided in each parameter listed.

Parameter(s) Name Description Parameter Data

224 Fault Frequency Captures and displays the output speed of drive at time of last fault. 225 Fault Amps Captures and displays motor amps at time of last fault. 226 Fault Bus Volts Captures and displays the DC bus voltage of drive at time of last fault. 227 Status 1 @ Fault Captures and displays [Drive Status 1] bit pattern at time of last fault. 228 Status 2 @ Fault Captures and displays [Drive Status 2] bit pattern at time of last fault. 229 Alarm 1 @ Fault Captures and displays [Drive Alarm 1] bit pattern at time of last fault. 230 Alarm 2 @ Fault Captures and displays [Drive Alarm 2] bit pattern at time of last fault. 243 Fault 1 Code A code that represents the fault that tripped the drive. 245 Fault 2 Code 247 Fault 3 Code 249 Fault 4 Code 251 Fault 5 Code 253 Fault 6 Code 255 Fault 7 Code 257 Fault 8 Code 244 Fault 1 Time Time stamp of the fault occurrence. 246 Fault 2 Time 248 Fault 3 Time 250 Fault 4 Time 252 Fault 5 Time 254 Fault 6 Time 256 Fault 7 Time 258 Fault 8 Time 543 Fault 1 Subcode The subcode for the corresponding fault identified in [Fault x Code] 545 Fault 2 Subcode 547 Fault 3 Subcode 549 Fault 4 Subcode 551 Fault 5 Subcode 553 Fault 6 Subcode 555 Fault 7 Subcode 557 Fault 8 Subcode 262…269 Alarm Code 1-8 A code that represents a drive alarm. No time stamp available.

80 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

HIM Overview

For Information on… See page…

External and Internal Connections Below

LCD Di spla y Ele ment s 82

ALT Func tions 82

Menu Structure 83

View and Edit Parameters 85

Remove and Install the HIM 86

Appendix A

External and Internal Connections

The PowerFlex 700H drive provides the following cable connection points:

To Drive Control (DPI Interface Board)

No. Connector Description 1 DPI Port 1 HIM connection when installed in drive. 2 DPI Port 2 Cable connection for handheld and remote options. 3 DPI Port 3 or 2 Splitter cable connected to DPI Port 2 provides additional port. 4 DPI Port 4 Not available. 5 DPI Port 5 Cable connection for communications adapter.

The HIM panel opens to allow access to the DPI interface. To open the panel,

remove the screws on left side of the HIM panel and swing the panel open.

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 81

Appendix A HIM Overview

LCD Display Elements

ALT Functions

Display Description

F-> Power Loss Auto

0.0

Main Menu: Diagnostics Parameter Device Select

Direction⎥ Drive Status⎥ Alarm⎥ Auto/Man⎥ Information Commanded or Output Frequency

Programming / Monitoring / Troubleshooting

To use an ALT function, press the ALT key, release it, then press the programming key associated with one of the following functions:

Table 28 - ALT Key Functions

ALT Key and then … Performs this function …

S.M.A.R.T. Displays the S.M.A.R.T. screen.

Esc

View Allows the se lection of how parameters will be viewed or

Sel

Lang Displays the language selection screen.

Auto / Man Switches between Auto and Manual Modes.

detailed information about a parameter or component.

ALT

Remove Allows HIM removal without causing a fault if the HIM is not

Exp Allows value to be entered as an exponent.

Param # Allows entr y of a parameter number for viewing/editing.

+/–

the last controlling device and does not have Manual control of the drive.

(Not available on PowerFlex 700.)

82 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

HIM Overview Appendix A

Menu Structure

Figure 2 - HIM Menu Structure

Diagnostics

Parameter

Device Select

Alarms Faults Status Info Device Items Device Version HIM Version

View selected through

Param Access Lvl File-Group-Par Numbered List Changed Params

PowerFlex 700H Connected DPI Devices

User

Display

Esc Sel

View Alarm Queue Clr Alarm Queue

PowerFlex 700H Product Data Control Board Power Board Slot A-E

LCD HIM Product Data LCD HIM Control Board Keyboard – Numeric

ALT

FGP: File File 1 Name File 2 Name File 3 Name

Sel

Drive Status 1 Drive Status 2 Drive Alarm 1 Drive Alarm 2 Speed Ref Source Start Inhibits Last Stop Source Dig In Status Dig Out Status Drive Temp Motor OL Count

FGP: Group Group 1 Name Group 2 Name Group 3 Name

Fault Info View Fault Queue Clear Faults Clr Fault Queue Reset Device

Basic Advanced

FGP: Parameter Parameter Name Parameter Name Parameter Name

Value Screen

Memory Storage

Start-Up

Preferences

Him CopyCat Device User Sets Reset To Defaults

Continue Start Over

Only available if power

cycled during startup

Device Identity Change Password User Dspy Lines User Dspy Time User Dspy Video Reset User Dspy Contrast

Drive User Set: Save To User Set

Device <- HIM

Delete HIM Set Load Frm Usr Set Active Name Set

Device -> HIM

Introduction

Complete Steps:

1. Input Voltage

2. Motor Dat/Ramp

3. Motor Tests

4. Speed Limits

5. Speed Control

6. Strt/Stop/I/O

7. Done/Exit

Press Press

Press Press to select how to view parameters

ALT

to move between menu items

to select a menu item

Esc

to move 1 level back in the menu structure

Sel

Make a selection: Abort

Esc

Backup Resume Start-Up Menu

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 83

Appendix A HIM Overview

Diagnostics Menu

When a fault trips the drive, use this menu to access detailed data about the drive:

Option Description

Faults View fault queue or fault information, clear faults or reset drive. Status Info View parameters that display status information about the drive. Device Version View the firmware revision and hardware series of components. HIM Version View the firmware revision and hardware series of the HIM.

Parameter Menu

See View and Edit Parameters on page 85.

Device Select Menu

Use this menu to access parameters in connected peripheral devices.

Memory Storage Menu

Drive data can be saved to, or recalled from, User and HIM sets.

Use r set s are files stored in permanent nonvolatile drive memory. HIM sets are files stored in permanent nonvolatile HIM memory.

Option Description

HIM Copycat Device -> HIM Device <- HIM

Device User Sets Save data to a User set, load data from a User set to active drive

Reset To Defaults Restore the drive to its factory-default settings.

Save data to a HIM set, load data from a HIM set to active drive memory or delete a HIM set.

memory or name a User set.

Start Up Menu

See Chapter 1.

Preferences Menu

The HIM and drive have features that you can customize.

Option Description

Drive Identity Add text to identify the drive. Change Password Enable/disable or modify the password. User Dspy Lines Select the display, parameter, scale and text for the user display. The user display is two lines

User Dspy Time Set the wait time for the user display or enable/disable it. User Dspy Video Select Reverse or Normal video for the Frequency and user display lines. Reset User Dspy Return all the options for the user display to factory default values.

of user-defined data that appears when the HIM is not being used for programming.

84 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

HIM Overview Appendix A

The PowerFlex 700H drive is initially set to Basic Parameter View. To view all parameters, set parameter 196 [Param Access Lvl] to option 1 “Advanced”.

View and Edit Parameters

LCD HIM

To view and edit a parameter using the LCD HIM, follow these instructions:

Step Key(s) Example Displays

1. In the Main Menu, press the Up Arrow or Down Arrow to scroll to “Parameter.”

2. Press Enter. “FGP: File” displays on the top line and the first

three files display below it.

3. Press the Up Arrow or Down Arrow to scroll through the files.

4. Press Enter to select a file. The groups display below the File name.

5. Repeat steps 3 and 4 to select a group and then a parameter.

The parameter value screen displays.

6. Press Enter to edit the selected parameter.

FGP: File

Monitor

Motor Control

Speed Reference

FGP: Group Motor Data

Torq Attributes

Vol t s pe r Hertz

FGP: Parameter Maximum Voltage

Maximum Freq

Compensation

7. Press the Up Arrow or Down Arrow to change the value. If desired, press Sel to move from digit to digit, letter to letter, or bit to bit. The digit or bit that you can change will be highlighted.

8. Press Enter to save the value. If you want to cancel a change, press Esc.

9. Press the Up Arrow or Down Arrow to scroll through the parameters in the group, or press Esc to return to the group list.

Sel

Esc

FGP: Par 55 Maximum Freq

60.00 Hz

25 <> 400.00

FGP:

Maximum Freq

90.00

25 <> 400.00

Par 55

Numeric Keypad Shortcut

If using a HIM with a numeric keypad, press the ALT key and the +/– key to access the parameter by typing its number.

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 85

Appendix A HIM Overview

Remove and Install the HIM

The HIM can be removed or installed while the drive is powered.

IMPORTANT

HIM removal is only permissible in Auto mode. If the HIM is removed while in Manual mode or the HIM is the only remaining control device, a fault will occur.

Step Key(s) Example Displays

To remove the HIM . . .

1. Press ALT and then Enter (Remove). The Remove HIM confirmation screen appears.

2. Press Enter to confirm that you want to remove the HIM.

3. Remove the HIM from the drive.

To install HIM . . .

1. Insert into drive or connect cable.

ALT

- Remove HIM Do you wish to continue? Press Enter

86 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Appendix B

Application Notes

For Information on… See page… For Information on… See page…

External Brake Resistor Below Process PI 93

Minimum Speed Below Reverse Speed Limit 96

Motor Control Technology 88 Skip Frequency 97

Motor Overload 89 Sleep Wake Mode 99

Overspeed 91 Start At Power Up 101

Power Loss Ride Th rough 91 Stop Modes 101

External Brake Resistor

Figure 3 - External Brake Resistor Circuitry

Three-Phase

AC Input

(Input Contactor) M

Power Off

Power Source DB Resistor Thermostat

R (L1) S (L2) T (L3)

Power On

Minimum Speed

See Reverse Speed Limit on page 96

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 87

Appendix B Application Notes

Motor Control Technology

Within the PowerFlex family there are several motor control technologies:

• To r q u e P r o du ce rs

• Torque Controllers

• Speed Regulators

Torque Producers

Volts /Her tz

This technology follows a specific pattern of voltage and frequency output to the motor, regardless of the motor being used. The shape of the V/Hz curve can be controlled a limited amount, but once the shape is determined, the drive output is fixed to those values. Given the fixed values, each motor will react based on its own speed/torque characteristics.

This technology is good for basic centrifugal fan/pump operation and for most multi-motor applications. Torque production is generally good.

Sensorless Vector

This technology combines the basic Volts/Hertz concept with known motor parameters such as Rated FLA, HP, Voltage, stator resistance and flux producing current. Knowledge of the individual motor attached to the drive allows the drive to adjust the output pattern to the motor and load conditions. By identifying motor parameters, the drive can maximize the torque produced in the motor and extend the speed range at which that torque can be produced.

This technology is excellent for applications that require a wider speed range and applications that need maximum possible torque for breakaway, acceleration or overload. Centrifuges, extruders, conveyors and others are candidates.

Speed Regulators

Any of the PowerFlex drives, regardless of their motor control technology (Volts/ Hz, Sensorless Vector or Vector) can be set up to regulate speed. Speed regulation and torque regulation must be separated to understand drive operation.

The PowerFlex 70/700 with Standard Control and the PowerFlex 700H can be programmed to regulate speed using the slip compensation feature. Slip compensation reacts to load changes by adjusting the drive output frequency to maintain motor speed produces speed regulation of about 0.5% of base speed over a specified speed range (40:1 for V/Hz and 80:1 for Sensorless Vector). These drives do not have the capability to extend the speed range or tighten the speed regulation below

0.5% because they do not have connections for a feedback device.

. Torque production operates independently. This feature

88 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Application Notes Appendix B

Motor Overload

For single motor applications the drive can be programmed to protect the motor

from overload conditions. An electronic thermal overload I a thermal overload relay. This operation is based on three parameters; [Motor NP FLA], [Motor OL Factor] and [Motor OL Hertz] (parameters 042, 048 and 047, respectively).

[Motor NP FLA] is multiplied by [Motor OL Factor] to allow the user to define the continuous level of current allowed by the motor thermal overload. [Motor OL Hertz] is used to allow the user to adjust the frequency below which the motor overload is derated.

The motor can operate up to 102% of FLA continuously. If the drive had just been activated, it will run at 150% of FLA for 180 seconds. If the motor had been operating at 100% for over 30 minutes, the drive will run at 150% of FLA for 60 seconds. These values assume the drive is operating above [Motor OL Hertz], and that [Motor OL Factor] is set to 1.00.

Operation below 100% current causes the temperature calculation to account for motor cooling.

T function emulates

Motor Overload Curve

100000

Cold Hot

10000

1000

Trip Time (Sec)

100

100 125 150 175 200 225 250

Full Load Amps (%)

[Motor OL Hertz] defines the frequency where motor overload capacity derate should begin. The motor overload capacity is reduced when operating below

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 89

Appendix B Application Notes

[Motor OL Hertz]. For all settings of [Motor OL Hertz] other than zero, the overload capacity is reduced to 70% at an output frequency of zero.

120

Changing Overload Hz

OL Hz = 10

100

OL Hz = 25 OL Hz = 50

Continuous Rating

0102030405060708090100

% of Base Speed

[Motor NP FLA] is multiplied by [Motor OL Factor] to select the rated current for the motor thermal overload. This can be used to raise or lower the level of current that will cause the motor thermal overload to trip. The effective overload factor is a combination of [Motor OL Hertz] and [Motor OL Factor].

Changing Overload Factor

140

OL % = 1.20

120 100

OL % = 1.00

OL % = 0.80 80 60 40

Continuous Rating

0102030405060708090100

% of Base Speed

Note: This graph represents a motor with a speed range of 2:1.

90 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Application Notes Appendix B

Overspeed

Overspeed Limit is a user programmable value that allows operation at maximum speed, but also provides an “overspeed band” that will allow a speed regulator such as slip compensation to increase the output frequency above maximum speed in order to maintain maximum motor speed.

The figure below illustrates a typical Custom V/Hz profile. Minimum Speed is entered in Hertz and determines the lower speed reference limit during normal operation. Maximum Speed is entered in Hertz and determines the upper speed reference limit. The two “Speed” parameters only limit the speed reference and not the output frequency.

The actual output frequency at maximum speed reference is the sum of the speed reference plus “speed adder” components from functions such as slip compensation.

The Overspeed Limit is entered in Hertz and added to Maximum Speed and the sum of the two (Speed Limit) limit the output frequency. This sum (Speed Limit) must is compared to Maximum Frequency and an alarm is initiated which prevents operation if the Speed Limit exceeds Maximum Frequency.

Allowable Output Frequency Range

Bus Regulation or Current Limit

Allowable Output Frequency Range

Normal Operation

Allowable Reference Frequency Range

Motor Volts

Voltage

Break Volts Start Boost

Frequency Trim due to Speed Control Mode

Overspeed

Limit

Power Loss Ride Through

0Min

Speed

Break

Frequency

Motor

Frequency

Max

Speed

Output

Freq Limit

Max Freq

When AC input power is lost, energy is being supplied to the motor from the DC bus capacitors. The energy from the capacitors is not being replaced (via the AC line), thus, the DC bus voltage will fall rapidly. The drive must detect this fall and react according to the way it is programmed.

There are three possible methods of dealing with low bus voltages:

1. “Coast” – Disable the transistors and allow the motor to coast.

2. “Decel” – Decelerate the motor at just the correct rate so that the energy

absorbed from the mechanical load balances the losses.

3. “Continue” – Allow the drive to power the motor down to the undervoltage trip level.

Two parameters display DC bus voltage:

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 91

Appendix B Application Notes

• [DC Bus Voltage] – displays the instantaneous value.

• [DC Bus Memory] – displays an estimate of the full-load DC bus voltage.

All drive reactions to power loss are based on either a fixed percentage of [DC Bus Memory], a fixed DC bus voltage, or a user-programmable DC bus voltage. The selected power loss mode determines which trigger levels are available, and the choice of voltage levels is made by “toggling” a digital input programmed to “Pwr Loss Lvl.”

If “Continue” is selected, the drive will ignore a loss of DC bus voltage and continue to run the motor until the drive trips on an Undervoltage Fault (F004).

If “Decel” is selected, there is a choice of two levels for recognizing a power loss. If a digital input is programmed for “Pwr Loss Lvl” but is not energized, or no input is programmed, the drive will recognize a power loss at 80% of [DC Bus Memory]. If a digital input is programmed for “Pwr Loss Lvl” and the input is energized, a power loss will be recognized at the value of [Power Loss Volts].

If “Coast” is selected, there is a choice of two levels for recognizing a power loss. If a digital input is programmed for “Pwr Loss Lvl” but is not energized, or no input is programmed, the drive will recognize a power loss at 73% of [DC Bus Memory]. If a digital input is programmed for “Power Loss Lvl” and the input is energized, a power loss will be recognized at the value of [Power Loss Volts].

Figure 4 - Power Loss Mode = Coast

Bus Voltage

Motor Speed

Power Loss

Output Enable

Figure 5 - Power Loss Mode = Decel

Bus Voltage

Motor Speed

Nominal

73%

Nominal

80%

Power Loss

Output Enable

92 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Application Notes Appendix B

Process PI

*(PI Ref Sel)

*(PI Fbk Sel)

PI_Status

.Enabled

Spd Ref

PI_Config .Torq Trim

Vector Control Option

(currently not available for

PowerFlex 700H drives)

The internal PI function of the PowerFlex 700H provides closed loop process control with proportional and integral control action. The function is designed for use in applications that require simple control of a process without external control devices. The PI function allows the microprocessor of the drive to follow a single process control loop.

PI Kp

PI_Status

.Enabled

PI Neg Limit

PI Pos Limit

-1

to A (below)

PI Output

In Limit

PI Ref

PI_Config

.Sqrt

PI_Config .SpdReg

PI_Config

.RampCmd

Linear Ramp

PI_Status

.Enabled

Linear Ramp

& S-Curve

Torq Ref A

Torq Ref B

PI Cmd

PI Fbk

Spd Ramp

PI ExcessErr

PI Error

Spd Cmd

PI XS Error

PI Ki

PI_Config .Exclusive

Preload Value

Spd Cmd

PI_Config

.PreloadCmd

Spd Cmd

Zclamped

Torq Cmd

PI_Status

.Hold

Current Limit

or Volt Limit

abs

PI_Config

.Invert

PI_Config

.ZeroClamp

+32K

-32K

+32K

-32K

+800

-800

+800

-800

The PI function reads a process variable input to the drive and compares it to a desired setpoint stored in the drive. The algorithm will then adjust the output of the PI regulator, changing drive output frequency to try and make the process variable equal the setpoint.

It can operate as trim mode by summing the PI loop output with a master speed reference.

Or, it can operate as control mode by supplying the entire speed reference. This method is identified as “exclusive mode”

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 93

Appendix B Application Notes

Slip Adder

Spd Ref

PI Ref

PI Fbk

Slip Adder

Spd Ref

PI Ref

PI Fbk

Process PI

Controller

Process PI

Controller

PI Enabled

Linear Ramp

& S-Curve

Linear Ramp

& S-Curve

Slip

Comp

Open

Loop

Process

Speed Control

Slip

Comp

Open

Loop

Process

Speed Control

Spd Cmd

Drive

Running

PI Enable

The output of the PI loop can be turned on (enabled) or turned off (disabled). This control allows the user to determine when the PI loop is providing part or all of the commanded speed. The logic for enabling the PI loop is shown below.

Drive

Ramping

to Stop

Bit 0 Bit 6

[PI Configuration]

Drive

Jogging

A Digital Input

is Configured

to PI Enable

The drive must be running for the PI loop to be enabled. The loop will be disabled when the drive is ramping to a stop (unless “Stop Mode” is configured in [PI Configuration]), jogging or the signal loss protection for the analog input(s) is sensing a loss of signal.

If a digital input has been configured to “PI Enable,” two events are required to enable the loop: the digital input must be closed AND bit 0 of the PI Control parameter must be = 1.

Bit 0 of

[PI Control] = 1

(enabled)

The Configured

Signal Loss

Digital Input

is Closed

The PI Loop

is Enabled

"Enabled" Status

Digital Input

is Reflected

in [PI Status]

Bit 0 = 1

94 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Application Notes Appendix B

If no digital input is configured to “PI Enable,” then only the Bit 0 = 1 condition must be met. If the bit is permanently set to a “1”, then the loop will become enabled as soon as the drive goes into “run”.

PI Pre-load Value

PI Pre-load Value = 0 PI Pre-load Value > 0

PI Enabled

Start at Spd Cmd

PI Output

Spd Cmd

Pre-load to Command Speed

100.0

75.0

50.0

25.0

0.0

-25.0

-50.0

-75.0

Normalized SQRT(Feedback)

-100.0

-100.0 -75.0 -50.0 -25.0 0.0 25.0 50.0 75.0 100.0

Normalized Feedback

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 95

Appendix B Application Notes

Reverse Speed Limit

Figure 6 - [Rev Speed Limit], parameter 454 set to zero

10V

[Maximum

Speed]

Reverse

Speed

[Maximum

Reverse

Speed

Speed]

Minimum

Speed 0

–10V

10V

Minimum Speed 0

Minimum Speed = 0

[Maximum

Speed]

[Maximum

Speed]

Forward Speed

–10V

Figure 7 - [Rev Speed Limit], parameter 454 set to a non-zero Value

10V

Note: Minimum speed is not used when Reverse Speed Limit is set to a non-zero value.

Reverse

Speed

Reverse

Speed

Limit

Forward Speed

Maximum

Speed

–10V

96 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Application Notes Appendix B

Skip Frequency

Figure 8 - Skip Frequency

Frequency

Skip + 1/2 Band

Skip Frequency

Skip – 1/2 Band

Command Frequency

Drive Output Frequency

Time

(A)

(B)

(A)

35 Hz 30 Hz 25 Hz

(B)

Some machinery may have a resonant operating frequency that must be avoided to minimize the risk of equipment damage. To assure that the motor cannot continuously operate at one or more of the points, skip frequencies are used. Parameters 084 [Skip Frequency 1] … 086, [Skip Frequency 3] are available to set the frequencies to be avoided.

The value programmed into the skip frequency parameters sets the center point for an entire “skip band” of frequencies. The width of the band (range of frequency around the center point) is determined by parameter 87, [Skip Freq Band]. The range is split, half above and half below the skip frequency parameter.

If the commanded frequency of the drive is greater than or equal to the skip (center) frequency and less than or equal to the high value of the band (skip plus 1/2 band), the drive will set the output frequency to the high value of the band. See (A) in Figure 8

If the commanded frequency is less than the skip (center) frequency and greater than or equal to the low value of the band (skip minus 1/2 band), the drive will set the output frequency to the low value of the band. See (B) in Figure 8

Acceleration and deceleration are not affected by the skip frequencies. Normal accel/decel will proceed through the band once the commanded frequency is greater than the skip frequency. See (A) & (B) in Figure 8

. This function affects

only continuous operation within the band.

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 97

Appendix B Application Notes

Skip Frequency Examples

The skip frequency will have hysteresis so the output does not toggle between high and low values. Three distinct bands can be programmed. If none of the skip bands touch or overlap, each band has its own high/low limit.

Max. Frequency

Skip Frequency 1

Skip Band 1

If skip bands overlap or touch, the center frequency is recalculated based on the highest and lowest band values.

If a skip band(s) extend beyond the max frequency limits, the highest band value will be clamped at the max frequency limit. The center frequency is recalculated based on the highest and lowest band values.

If the band is outside the limits, the skip band is inactive.

Skip Frequency 2

0 Hz

320 Hz.

Skip Frequency 1 Skip Frequency 2

0 Hz

320 Hz.

Max.Frequency

Skip

0 Hz

320 Hz.

Skip Band 2

Adjusted Skip Band w/Recalculated Skip Frequency

Skip Frequency 1

60 Hz. Max.

Frequency

0 Hz

98 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Inactive Skip Band

Application Notes Appendix B

Sleep Wake Mode

This function stops (sleep) and starts (wake) the drive based on separately configurable analog input levels rather than discrete start and stop signals. by default, this function is disabled. The following Sleep/Wake modes are available:

• 1 “Direct” - In this mode, the drive will start (wake) when the analog input signal is greater than or equal to the value set in [Wake Level] and the drive will stop (sleep) when the analog input signal is less than or equal to the value in [Sleep Level].

• 2 “Invert” - In this mode, the analog input signal used by the [Wake Level] and [Sleep Level] parameters is inverted. In this mode, the drive will start (wake) when the analog input signal is less than or equal to the value set in [Wake Level] and the drive will stop (sleep) when the analog input signal is greater than or equal to the value in [Sleep Level].

Definitions:

• Wake - A start command generated when the analog input value remains above [Wake Level] for a time greater than [Wake Time].

• Sleep - A Stop command generated when the analog input value remains below [Sleep Level] for a time greater than [Sleep Time].

• Speed Reference – The active speed command to the drive as selected by drive logic and [Speed Ref x Sel].

• Start Command - A command generated by pressing the Start button on the HIM, closing a digital input programmed for Start, Run, Run Forward or Run Reverse.

Rockwell Automation Publication 20C-PM001F-EN-P - March 2012 99

Appendix B Application Notes

Is Sleep-Wake

Working?

Have these conditions been met?

1. [Sleep-Wake Ref] must be set to the analog input that will control "Start/Stop" functions.

2. [Sleep-Wake Mode] must = "1, Direct" (Enable) or "2, Invert (Enable)."

3. [Sleep Level] must be less than [Wake Level] in Direct mode (or

greater than [Wake Level] in "Invert" mode).

4. [Speed Ref x Sel] must be set to a speed reference source that will

control the drive. If [Sleep-Wake Ref] = [Speed Ref x Sel], the same analog signal will control start/stop and speed reference.

5. At least one of the following must be programmed for [Digital Inx Sel]: "Stop," "Enable," "Start," "Run," "Run Forward," "Run Reverse."

Ye s

Meet all Conditions!

Decrease Analog Input

Signal and wait for a time

period greater than or equal to [Wake Time].

Reset Fault

Run, Run Forward

or Run Reverse

Open & Close Input

Is Analog Signal Less

than or equal to [Wake Level]?

and for time period greater than

or equal to [Wake Time]

Ye s Ye s

Ye s

Did a Drive

Fault Occur?

Is Required Input Closed?

(Stop, Enable, Run)

Ye s

Which Mode is Selected?

DirectInvert

"Invert" or "Direct"

Is Analog Signal Greater

than or equal to [Wake Level]?

and for time period greater than

or equal to [Wake Time]

Was a Stop Issued?

Which Required Input

was Chosen?

Power Cycled?

Ye s

Issue a Start Command

(HIM, Network or TB)

Close Input

Stop or Enable

Increase Analog Input

Signal and wait for a time

period greater than or equal to [Wake Time].

Consult Factory

Drive Running?

100 Rockwell Automation Publication 20C-PM001F-EN-P - March 2012

Consult Factory

Rockwell Automation 20C-700H User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Summary of Changes

New and Updated Information

Table of Contents

Preface

Who Should Use this Manual

What Is Not in this Manual

Additional Resources

General Precautions

Prepare For Drive Start-Up

Before Applying Power to the Drive

Apply Power to the Drive

Start-Up the Drive

Running S.M.A.R.T. Start

Running an Assisted Start Up

About Parameters

How Parameters are Organized

Basic Parameter View

Advanced Parameter View

Monitor File

Motor Control File

Speed Command File

Dynamic Control File

Utility File

Communication File

Inputs/Outputs File

Parameter List by Name

Parameter List by Number

Drive Status

Front Panel LED Indications

HIM Indications

Faults and Alarms

Manually Clear Faults

Fault and Alarm Descriptions

Fault Subcodes

Clear Alarms

Common Drive Symptoms and Corrective Actions

Drive does not Start from Start or Run Inputs Wired to the Terminal Block

Drive does not Start from HIM

Drive does not Respond to Changes in Speed Command

Motor and/or Drive will not Accelerate to Commanded Speed

Motor Operation is Unstable

Drive will not Reverse Motor Direction

Stopping the Drive Results in a Decel Inhibit Fault

Technical Support Options

Technical Support Wizards

What You Need When You Call Tech Support

External and Internal Connections

LCD Display Elements

ALT Functions

Menu Structure

Diagnostics Menu

Parameter Menu

Device Select Menu

Memory Storage Menu

Start Up Menu

Preferences Menu

View and Edit Parameters

LCD HIM

Remove and Install the HIM

External Brake Resistor

Minimum Speed

Motor Control Technology

Torque Producers

Speed Regulators

Motor Overload

Overspeed

Power Loss Ride Through

Process PI

PI Enable

Reverse Speed Limit

Skip Frequency

Sleep Wake Mode

Definitions: