Rockwell Automation 20B-700 User Manual

Installation Instructions

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

0.37…132 kW (0.5…200 Hp)

This document explains the 5 BASIC STEPS needed to install and perform a Basic Start-Up of the PowerFlex 700 (Series A or B) AC drive. A Human Interface Module (HIM) is required to perform the Basic Start-Up routine covered in this manual.

The information provided is intended for qualified installers only.

Additional Resources

These documents contain additional information concerning related products from Rockwell Automation.

Resource Description

PowerFlex 700 Standard Control User Manual, publication

20B-UM001

PowerFlex 700 Vector Control User Manual (v4.001 & up), publication 20B-UM002

PowerFlex 700 AC Drive Technical Data, publication

20B-TD001

PowerFlex Comm Adapter Manuals, publication

20COMM-UM…

PowerFlex 70 and PowerFlex 700 Reference Manual, publication PFLEX-RM001

PowerFlex 70 Enhanced Control and PowerFlex 700 Vector Control Reference Manua l, publication PFLEX-RM004

Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001

Safety Guidelines for the Application, Installation and Maintenance of Solid State Control, publication SGI-1.1

Guarding Against Electrostatic Damage, publication

8000-4.5.2

Product Certifications website, http://ab.com

Provides detailed information on:

• Parameters and programming

• Faults, alarms, and troubleshooting

This publication provides detailed drive specifications, option specifications and input protection device ratings.

These publications provide information on configuring, using, and troubleshooting PowerFlex communication adapters.

These publications provide detailed application specific information for programming and configuring the PowerFlex 700 drive.

Provides basic information needed to properly wire and ground PWM AC drives.

Provides general guidelines for the application, installation, and maintenance of solid-state control.

Provides practices for guarding against Electrostatic damage (ESD)

Provides declarations of conformity, certificates, and other certification details.

You can view or download publications at

http://www.rockwellautomation.com/literature/

. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Allen-Bradley Drives Technical Support

Use the contacts below for PowerFlex 700 technical support including spare parts information.

Online at… By Email at… By Telephone at…

www.ab.com/support/abdrives support@drives.ra.rockwell.com 262-512-8176

Installation Instructions in Other Languages

English This instruction sheet is available in multiple languages at

http://www.rockwellautomation.com/literature Select publication language and type “20B-IN019” in the search field.

Deutsch Dieses Instruktionsblatt kann in mehreren Sprachen unter

http://www.rockwellautomation.com/literature Bitte Ihre Sprache anwählen und “20B-IN019” im Suchfeld eintippen.

Français Ces instructions sont disponibles dans différe ntes langues à l’adresse suivante:

Italiano La presente scheda d’istruzione è disponibile in varie lingue sul sito

Español Puede encontrar esta hoja de instrucciones en varios idiomas en

Português Esta folha de instruções está disponível em várias línguas em

Chinese (simplified)

http://www.rockwellautomation.com/literature. Sélectionner la langue puis taper << 20B-IN019 >> dans le champ de recherche.

http://www.rockwellautomation.com/literature Selezionare la lingua desiderata e digitare “20B-IN019” nel campo di ricerca.

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从以下网页可以获得本说明书的多种语言的版本 :

http://www.rockwellautomation.com/literature

请选择出版物的语言 , 并在搜索栏输入 “20B-IN019 印?

gelesen werden.

2 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Step 1: Read the Precautions and General Information . . . . . . . . . . . . . . . . . . . . . 5

EMC Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Step 2: Mount the Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Accessing the Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Minimum Mounting Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Step 3: Wire the Drive – Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Special Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Cable Types Acceptable for 200…600 Volt Installations . . . . . . . . . . . . . . . . . . . .22

Single-Phase Input Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Selecting/Verifying Fan Voltage (Frames 5…6 Only) . . . . . . . . . . . . . . . . . . . . . . .26

Auxiliary Control Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Power Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Power and Ground Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Motor Overload Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Drive, Fuse & Circuit Breaker Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Output Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Using Input/Output Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Disconnecting MOVs and Common Mode Capacitors. . . . . . . . . . . . . . . . . . . . . 43

Step 4: I/O Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

I/O Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

I/O Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

Hardware Enable Circuitry (Vector Control Only) . . . . . . . . . . . . . . . . . . . . . . . .57

Encoder Interface Option (Vector Control Only). . . . . . . . . . . . . . . . . . . . . . . . . .58

Reference Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

Step 5: Start-Up Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Prepare For Drive Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

Supplemental Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Using PowerFlex Drives w/Regen Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

DC Input (Common Bus) and Precharge Notes . . . . . . . . . . . . . . . . . . . . . . . . . . .65

Human Interface Module (HIM) Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

Start-Up Routines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67

Drive Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Common I/O Programming Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Common Symptoms and Corrective Actions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74

Manually Clearing Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 3

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Catalog Number Explanation

20B D 2P1 A 3 A Y N A E C 0 NN AD

abcdefghijklmn

Drive

Code Type

20B PowerFlex 700

Voltage Rating

Code Voltage Ph. Prechg. Frames

B 240V AC 3 - 0…6

C 400V AC 3 - 0…6

D 480V AC 3 - 0…6

E 600V AC 3 - 0…6

F 690V AC 3 - 5…6

H 540V DC - N 5…6

J 650V DC - N 5…6

N 325V DC - Y 5…6

P 540V DC - Y 5…6

R 650V DC - Y 5…6

T 810V DC - Y 5…6

W 932V DC - Y 5…6

ND Output Rating

Example

Code Amps kW (Hp)

2P2 2.2 0.37 (0.5)

022 22 5.5 (7.5)

HIM

Code Operator Interface

0 Blank Cover

3 LCD Display, Full Numeric Keypad

Remote (Panel Mount), IP66, NEMA/UL

J ♦

K ♦

♦ Available with Frames 5…6 Stand-Alone IP54

drives (Enclosur

ype 12 Full Numeric LCD HIM

Remote (Panel Mount), IP66, NEMA/UL

ype 12 Prog. Only LCD HIM

e Code "G").

Documentation

Code Type

A Manual

N No Manual

No Shipping Package

(Internal Use Only)

Brake

Code w/Brake IGBT ‡

YYes

NNo

‡ Brake IGBT is standard on Frames 0-3,

optional on Frames 4-6.

Comm Slot

Code Network Type

C ControlNet (Coax)

D DeviceNet

E EtherNet/IP

N None

Control & I/O

Code Control I/O Volts

A Standard 24V DC/AC

B Standard 115V AC

N Standard None

Δ Vector Control Option utilizes DPI Only.

Vector Δ Vector Δ

24V DC

115V AC

Feedback

Code Type

0 None

1 Encoder, 12V/5V

Future Use

Enclosure

Code Enclosure

A IP20, NEMA/UL Type 1

Open/Flange Mount

ont: IP00, NEMA/UL Type Open

F ♠

G ♠

♠ Only available for Frame 5 & Frame 6 drives,

400…690V

Back/Heatsink: IP54, NEMA Type 12

Stand-Alone/Wall Mount IP54, NEMA/UL T

ype 12

Internal Braking Resistor

Code w/Resistor

NNo

Not available for Frame 3 drives or larger.

Code CE Filter § CM Choke

A Yes Yes

B #

NNoNo

§ Note: 600V class drives below 77 Amps

(Frames 0-4) ar Voltage Directive. It is the responsibility of the user to determine compliance to the EMC directive.

# Only available for 208…240V Frame 0-3 drives.

Ye s

Emission

Ye s N o

e declared to meet the Low

4 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

Special Firmware (Frames 0…6 Only)

Code Type

AD ♦ AE ♦ AX ♦ BA ♦

♦ Must be used with Vector Control option C or

D (Position k). Positions m-n ar when custom firmware is supplied.

60 Hz Maximum

Cascading Fan/Pump Control

82 Hz Maximum

Pump Off (for pump jack)

e only required

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Step 1: Read the Precautions and General Information

Qualified Personnel

ATT EN TI ON : Only qualified personnel familiar with adjustable frequency AC

drives and associated machinery must plan or implement the installation, startup and subsequent maintenance of the system. Failure to comply can result in personal injury and/or equipment damage.

Personal Safety

ATT EN TI ON : To avoid an electric shock hazard, verify that the voltage on the

bus capacitors has discharged before performing any work on the drive. Measure the DC bus voltage at the following points (refer to pages 28

for locations):

• +DC and -DC terminals of the Power Terminal Block

• +DC terminal of the Power Terminal Block and the chassis

• -DC terminal of the Power Terminal Block and the chassis

The voltage must be zero for all three measurements.

through

ATT EN TI ON : Risk of injury or equipment damage exists. DPI or SCANport host products must not be directly connected together via 1202 cables. Unpredictable behavior can result if two or more devices are connected in this manner.

ATT EN TI ON : The drive start/stop/enable control circuitry includes solid state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exist, an additional hardwired stop circuit can be required to remove the AC line to the drive. An auxiliary braking method can be required.

ATT EN TI ON : Loss of control in suspended load applications can cause personal injury and/or equipment damage. Loads must always be controlled by the drive or a mechanical brake. Parameters 600…611 are designed for lifting/torque proving applications. It is the responsibility of the engineer and/or end user to configure drive parameters, test any lifting functionality and meet safety requirements in accordance with all applicable codes and standards.

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 5

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Product Safety

ATT EN TI ON : An incorrectly applied or installed drive can result in component

damage or a reduction in product life. Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures can result in malfunction of the system.

ATT EN TI ON : This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage can result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference Guarding Against Electrostatic Damage, publication 8000-4.5.2 or any other applicable ESD protection handbook.

ATT EN TI ON : The “adjust freq” portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations, overhauling loads, and eccentric loads. It forces the output frequency to be greater than commanded frequency, while the bus voltage is increasing toward a level that causes a fault. However, it can also cause either of the following two conditions to occur.

• Fast positive changes in input voltage (more than a 10% increase within 6 minutes) can cause uncommanded positive speed changes. However an “OverSpeed Limit” fault (F25) occurs if the speed reaches [Maximum Speed] + [Overspeed Limit], (parameters 82 and 83). If this condition is unacceptable, action must be taken to 1) limit supply voltages within the specification of the drive and, 2) limit fast positive input voltage changes to less than 10%. Without taking such actions, if this operation is unacceptable, the “adjust freq” portion of the bus regulator function must be disabled (see parameters 161 and 162).

• Actual deceleration times can be longer than commanded deceleration times. However, a “Decel Inhibit” fault (F24) is generated if the drive stops decelerating altogether. If this condition is unacceptable, the “adjust freq” portion of the bus regulator must be disabled (see parameters 161 and 162). In addition, installing a properly sized dynamic brake resistor provides equal or better performance in most cases.

Important: These faults are not instantaneous. Test results have shown that they can take between 2…12 seconds to occur.

6 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

EMC Instructions

CE Conformity

Conformity with the Low Voltage (LV) Directive and Electromagnetic Compatibility (EMC) Directive has been demonstrated by using harmonized European Norm (EN) standards published in the Official Journal of the

(1)

European Communities. PowerFlex Drives listed below when installed according to the information supplied in this publication and the Wiring & Grounding Guidelines Manual.

CE Declarations of Conformity are available online at:

http://www.rockwellautomation.com/rockwellautomation/certification.

Low Voltage Directive (73/23/EEC)

• EN50178 Electronic equipment for use in power installations.

EMC Directive (89/336/EEC)

• EN61800-3 Adjustable speed electrical power drive systems Part 3: EMC product standard including specific test methods.

comply with the EN standards

General Notes

• Some drives are equipped with an adhesive label on the top of the drive. If the adhesive label is removed from the top of the drive, the drive must be installed in an enclosure with side openings less than 12.5 mm (0.5 in.) and top openings less than 1.0 mm (0.04 in.) to maintain compliance with the LV Directive.

• The motor cable must be kept as short as possible to avoid electromagnetic emission as well as capacitive currents.

• Use of line filters in ungrounded systems is not recommended.

• PowerFlex drives can cause radio frequency interference if used in a

residential or domestic environment. The installer is required to take measures to prevent interference, in addition to the essential requirements for CE compliance listed below, if necessary.

• Conformity of the drive with CE EMC requirements does not guarantee an entire machine or installation complies with CE EMC requirements. Many factors can influence total machine/installation compliance.

• PowerFlex drives can generate conducted low frequency disturbances (harmonic emissions) on the AC supply system.

• When operated on a public supply system, it is the responsibility of the installer or user to ensure, by consultation with the distribution network operator and Rockwell Automation, if necessary, that applicable requirements have been met.

(1) 600V class drives below 77A (Frames 0…4) are declared to meet the essential requirements of the Low Voltage D irective. It is the

responsibility of the user to determine compliance to the EMC directive.

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 7

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Essential Requirements for CE Compliance

Conditions 1…6 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800-3.

1. Standard PowerFlex 700 CE compatible Drive.

2. Review important precautions/attention statements throughout this

publication and the User Manual before installing the drive.

3. Grounding as described in this publication and the User Manual.

4. Output power, control (I/O) and signal wiring must be braided, shielded

cable with a coverage of 75% or better, metal conduit, or equivalent attenuation.

5. All shielded cables must terminate with the proper shielded connector.

6. The following conditions: – First Environment Restricted Distribution - For any drive and option a

filter is required for motor cable lengths greater than 150 m (492 ft.).

– Second Environment (Industrial) - Motor cable is limited to 30 m (98

ft.) for installations without additional external line filters.

External filters for First Environment installations and increasing motor cable lengths in Second Environment installations are available. Roxburgh models KMFA (RF3 for UL installations) and MIF or Schaffner FN3258 and FN258 models are recommended. Refer to Ta b l e 1

http://www.mtecorp.com

Table 1 - PowerFlex 700 Recommended Filters

Manufacturer Frame

Deltron 0 MIF316 — 150

1 KMF325A — 150

2 KMF350A 200 150

2 without DC Common Mode Capacitor KMF350A 176 150

3 KMF370A 150 100

3 without DC Common Mode Capacitor KMF370A 150 100

Schaffner 0 FN358-16-45 —

1 FN358-30-47 —

2 FN358-42-47 50

2 without DC Common Mode Capacitor FN358-42-47 150

3 FN358-75-52 100

3 without DC Common Mode Capacitor FN358-75-52 150

(USA) or http://www.schaffner.com, respectively.

and http://www.dem-uk.com and

Manufacturer Part No.

KMF318A — 100

Class A (Meters)

Class B (Meters)

8 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

IMPORTANT

Esc

7 8 9

4 5 6

1 2 3

0 +/-

Sel

Jog

Alt

POWER

STS

PORT

MOD

NET A

NET B

Exp

Param #

S.M.A.R.T.

Exit

Lang

Auto / Man

Remove

HOT surfaces can cause severe burns

CAUTION

Frames 0…4 Locate the slot in the upper left corner. Slide the locking tab up and swing the cover open. Special hinges allow cover to move away from drive a nd lay on top of adjacent drive (if present). See below for frame 4 access panel removal. Frame 5 Slide the locking tab up, loosen the right-hand cover screw and remove. See below for access panel removal. Frame 6 Loosen 2 screws at bottom of drive cover. Carefully slide bottom cover down & out. Loosen the 2 screws at top of cover and remove.

Step 2: Mount the Drive

Accessing the Terminals

Opening the Cover

Cable Entry Plate Removal

If additional wiring access is needed, the Cable Entry Plate on 0…3 Frame drives can be removed. Simply loosen the screws securing the plate to the chassis. The slotted mounting holes assure easy removal.

Removing the Cable Entry Plate limits the maximum ambient temperature to 40 °C (104 °F).

Power Wiring Access Panel Removal

Frame Removal Procedure (Replace when wiring is complete)

0, 1, 2 & 6 Part of front cover, see above.

3 Open front cover and gently tap/slide cover down and out.

4 Loosen the 4 screws and remove.

5 Remove front cover (see above), gently tap/slide panel up and out.

Environment

Operating Temperatures

PowerFlex 700 drives are designed to operate at 0 to 40 °C ambient. To operate the drive in installations between 41 and 50 °C (106…122 °F), see Ta b l e 2 refer to pages 34

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 9

through 41 for exceptions.

and

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

101.6 mm (4.0 in.)

50.8 mm (2.0 in.)

101.6 mm (4.0 in.)

PWR

STS

PORT

MOD

NET A

NET B

PWR

STS

PORT

MOD

NET A

NET B

Airflow through the drive

must not be impeded.

Refer to pages 11

through 20

for detailed

dimension information.

No Adhesive Label (see Tab le 2 )

With Adhe sive Label

(see Tab le 2

)

Table 2 - Acceptable Surrounding Air Temperature & Required Actions

Enclosure Rating Temperature Range Drive

IP20, NEMA/UL Type 1 (with Top Label)

IP20, NEMA/UL Type Open (Top Label Removed)

(1)

IP00, NEMA/UL Type Open (Top Label & Vent Plate Removed)

Flange Mount Front: IP00, NEMA/UL Type Open Back/Heat Sink: IP54, NEMA/UL Type 12

Stand-alone/Wall Mount IP54, NEMA/UL Type 12

(1) Removing the adhesive top label from the drive changes the NEMA/UL enclosure rating from Type 1 to Open. Frames 5 and 6 do not

have a top label.

(2) Refer to pages 34 through 41 for exceptions.

(3) To remove vent plate (see page 11 for location), lift top edge of plate from the chassis. Rotate the plate out from the back plate.

0…40 °C (0…104 °F) Frames 0…4, All Ratings

0…50 °C (0…122 °F) Frames 5…6, Most Ratings

0…50 °C (0…122 °F) Frames 0…6, Most Ratings

0…45 °C (0…113 °F) 20BC072 Only

0…50 °C (0…122 °F) 20BC072 Only

0…55 °C (0…131 °F) Front (Inside Encl.)

Frames 5…6

(3)

0…40 °C (0…104 °F) Back (External)

0…40 °C (0…104 °F) Frames 5…6

(2)

Minimum Mounting Clearances

101.6 mm (4.0 in.)

Specified vertical clearance requirements (indicated above) are intended to be from the drive to the closest object that can restrict airflow through the drive heat sink and chassis. The drive must be mounted in a vertical orientation as shown and must make full contact with the mounting surface. Do not use standoffs or spacers. In addition, inlet air temperature must not exceed the product specification.

101.6 mm (4.0 in.)

PWR

STS

PORT

MOD

NET A

NET B

PWR

STS

PORT

MOD

NET A

NET B

101.6 mm (4.0 in.)

10 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

Dimensions

A D

15.0 (0.59)

5.8 (0.23) dia.

8.0

(0.31)

5.5 (0.22) x 3 - Frames 0…1

7.0 (0.28) x 3 - Frames 2…3

HOT surfaces can cause severe burns

CAUTION

Frame 0 Shown

Frame

AB CDE

Weight

(1)

kg (lbs. )

(1) Weights include HIM and Standard I/O.

Drive

Drive & Packagi ng

0 110.0 (4.33) 336.0 (13.23) 200.0 (7.87) 80.0 (3.15) 320.0 (12.60) 5.22 (11.5) 8 .16 (18)

1 135.0 (5.31) 336.0 (13.23) 200.0 (7.87) 105.0 (4.13) 320.0 (12.60) 7.03 (15.5) 9.98 (22)

2 222.0 (8.74) 342.5 (13.48) 200.0 (7.87) 192.0 (7.56) 320.0 (12.60) 12.52 (27.6) 15.20 (33.5)

3 222.0 (8.74) 517.5 (20.37) 200.0 (7.87) 192.0 (7.56) 495.0 (19.49) 18.55 (40.9) 22.68 (50)

Dimensions are in millimeters and (inches)

94.7 (3.73)

105.3 (4.15)

127.7

(5.03)

151.1 (5.95)

160.1 (6.30)

165.1 (6.50)

184.5 (7.26)

22.2 (0.87) Dia.

28.7 (1.13) Dia. 2 Places

37.3 (1.47) Dia. 2 Places

66.0 (2.60)

97.0 (3.82)

137.2 (5.40)

187.0 (7.36)

22.7 (0.89)

29.0 (1.14)

Frame 3

All except 50 Hp, 480V (37 kW, 400V)

Frame 3

50 Hp, 480V (37 kW, 400V) Normal Duty Drive

132.9 (5.23)

187.5

(7.38)

30.2

(1.19)

41.9 (1.65)

56.1 (2.21)

96.0 (3.78)

75.9 (2.99)

96.0 (3.78)

55.0 (2.17)

75.0 (2.95)

35.0 (1.38)

22.2 (0.87) Dia. 4 Places

185.0 (7.28)

133.3 (5.25)

187.6 (7.39)

25.5

(1.00)

22.2 (0.87) Dia. 3 Places

185.1

(7.29)

162.3 (6.39)

43.0 (1.69)

70.0 (2.76)

96.0 (3.78)

75.9 (2.99)

28.6 (1.13) Dia.

108.5 (4.27)

67.5 (2.66)

47.5 (1.87)

87.5 (3.44)

167.5 (6.59)

156.9 (6.18)

150.9 (5.94)

184.8 (7.28)

157.5

(6.20)

112.1 (4.41)

22.4 (0.88) Dia. 2 Places

28.7 (1.13) D 3 Places

39.3 (1.55)

57.2 (2.25)

72.7 (2.86)

106.0 (4.17)

139.4 (5.49)

177.4 (6.98)

Frame 2Frame 1Frame 0

Frames 0…3 – IP20, NEMA/UL Type 1

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Vent Plate

34.9 (1.37) Dia. 2 Places

46.7 (1.84) Dia. 2 Places

160.1 (6.30)

184.5 (7.26)

105.3 (4.15)

94.7 (3.73)

28.7 (1.13) Dia. 2 Places

165.1 (6.50)

127.7 (5.03)

22.7 (0.89)

29.0 (1.14)

66.0 (2.60)

130.0 (5.12)

186.0 (7.32)

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 11

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Dimensions are in millimeters

and (inches)

54.1 (2.13) Dia. 2 Places

47.0 (1.85) Dia. 2 Places

28.7 (1.13) Dia. 2 Places

141.9 (5.59)

105.1 (4.14)

157.9 (6.21)

177.9 (7.00)

189.7 (7.47)

22.2 (0.87) Dia.

26.8 (1.06)

36.8 (1.45)

50.7 (2.00)

63.8 (2.51)

112.0 (4.41)

180.0 (7.09)

65.3 (2.57)

76.0 (2.99)

Frame 4 – IP20, NEMA/UL Type 1

15.0 (0.59)

7.0 (0.28) dia.

758.8

(29.87)

738.2

(29.06)

220.0 (8.66)

192.0 (7.56)

201.7 (7.94)

8.0

(0.31)

Approx. Weight

Drive Drive & Packaging

Frame

Lifting Holes x 4

(1)

kg (lbs. )

4 24.49 (54.0) 29.03 (64.0)

(1) Weights include HIM and Standard I/O.

7.0 (0.28) x 3

12 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

Frame 5 – IP20, NEMA/UL Type 1

HOT surfaces can cause severe burns

CAUTION

625.0

(24.61)

12.5

(0.49)

6.5

(0.26)

644.5

(25.37)

225.0 (8.86)

308.9 (12.16)

259.1 (10.20)

15.0 (0.59)

6.5 (0.26)

37.6 (1.48)

617.0

(24.29)

689.6

(27.15)

275.4 (10.84)

Lifting Holes x 4

12.7 (0.50) Dia.

Junction Box

Dimensions are in millimeters and (inches)

96.0

(3.78)

153.5 (6.04)

184.3 (7.26)

188.5

(7.42)

223.5 (8.80)

241.9

(9.52)

31.9 (1.26)

42.6 (1.68)

22.2 (0.87) Dia. 2 Places

62.7 (2.47) Dia. 2 Places

Removable Junction Box

34.9 (1.37) Dia.

44.0 (1.73)

66.4 (2.61)

128.0 (5.04)

232.3 (9.15)

28.0 (1.10)

30 kW, 208V (40 Hp, 240V) 55 kW, 400V (75 Hp, 480V)

45/55/75 kW, 690V (75 Hp, 600V)

37 kW, 208V (50 Hp, 240V ) 75 kW, 400V (100 Hp, 480V ) 90kW, 690V (100 Hp, 600V)

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

241.9 (9.52)

229.5

(9.04)

220.0

(8.66)

184.0

(7.24)

159.5 (6.28)

150.0 (5.91)

215.0 (8.46)

255.0 (10.04)

96.0

(3.78)

28.0 (1.10)

45.0 (1.77)

85.0 (3.35)

104.0 (4.09)

93.2 (3.67)

Approx. Weight

Drive Drive & Packaging

Frame

(1)

kg (lbs.)

5 37.19 (82.0) 49.50 (109.0)

(1) Weights include HIM and Standard I/O. Add 2.70 kg (6.0 lbs.) for the 20BC140 drive.

34.9 (1.37) Dia. 2 Places

22.2 (0.87) Dia. 2 Places

62.7 (2.47) Dia. 2 Places

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 13

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

609.6 (24.00)

25.4 (1.00)

105.5 (4.15)

1574.8

(62.00)

1061.5

(41.79)

16.8 (0.66)

1543.0 ±1.5

(62.75 ±0.06)

450.7

(17.75)

Max.

425.5

(16.75)

287.0

(11.30)

558.8 (22.00)

REMOTE SOURCE(S) OF POWER. DISCONNECT ALL SOURCES OF POWER BEFORE OPENING THE DOOR.

DANGER

ELECTRICAL SHOCK HAZARD FROM ENERGY STORAGE CAPACITORS. VERIFY LOW VOLTAGE DISCHARGE BEFORE SERVICING. SEE INSTRUCTION MANUAL.

13.5 (0.53) Dia. x 4

12.7 (0.50) Dia. Lifting Holes

140.0 (5.51)

Air

Outlet

Mount with 0.50 in. UNC Grade 5 or higher screws

M12 Material Class 5.6 or higher screws.

Use flat washer with each fastener.

Dimensions are in millimeters and (inches)

Frame 5 – IP54, NEMA Type 12 Standalone (400…690V drives only)

Description

Frame

Approx. Weight

Drive Drive & Packaging

(1)

kg (lbs.)

5 Standalone 102.51 (226.0) 154.68 (341.0)

(1) Weights include HIM and Standard I/O.

14 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

303.6

(11.95)

2.3 (0.09)

Compressed

Gasket

97.0

(3.82)

384.0 (15.12)

42.0 (1.65)

1061.0

(41.77)

1039.0 (40.91)

11.0 (0.43)

500.0 (19.69)

478.0 (18.82)

5.5 (0.22) Dia. x 40

12.7 (0.50) Dia. Lifting Holes x 4

Air

Outlet

11.0 (0.43)

53.2

(2.09)

USE 75 C CU WIRE ONLY WIRE RANGE: 4-3/0 AWG (18-70 MM

) TORQUE: 133 IN-LB (15 N-M) STRIP LENGTH: 1.02 IN (26 MM)

POWER & DC TERMINAL RATINGS

WIRE RANGE: 14-1/0 AWG (2.5-50 MM2) TORQUE: 32 IN-LB (3.6 N-M) STRIP LENGTH: 0.67 IN (17 MM)

BRAKE TERMINAL RATINGS

WIRE RANGE: 6-1/0 AWG (18-35 MM2) TORQUE: 44 IN-LB (5 N-M) STRIP LENGTH: 0.83 IN (21 MM)

GROUND TERMINAL RATINGS (PE)

OUTPUT

INPUT AC

300 VDC EXT PWR SPLY TERM (PS+, PS-)

WIRE RANGE: 22-10 AWG (0.5-4 MM

) TORQUE: 5.3 IN-LB (0.6 N-M) STRIP LENGTH: 0.35 IN (9 MM)

DANGER

RISK OF ELECTRIC SHOCK AND DEATH

FIELD INSTALLED OPTIONS

6 MM HEX KEY6 MM HEX KEY

SHLD

219.5 (8.64)

196.5 (7.74)

185.0 (7.30)

449.6

(17.74)

127.6

(5.02)

194.0 (7.60)

Ground M5 PEM Nut

Dimensions are in millimeters

and (inches)

Frame 5 – IP54, NEMA Type 12 Flange Mount (400…690V drives only)

Description

Frame

5 Flange Mount 61.69 (136.0) 81.65 (180.0)

(1) Weights include HIM and Standard I/O.

Approx. Weight

Drive Drive & Packaging

(1)

kg (lbs. )

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 15

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

4.00 (0.157) Dia. x 40, minimum 14 GA. (1.9) steel mounting surface.

Deburr Pilot Holes and Dr ive Cutout.

Dimensions are in millimeters

and (inches)

Frame 5 – Flange Mount Cutout

1039.0 (40.91)

1026.5 (40.41)

948.5 (37.34)

870.5 (34.27)

792.5 (31.20)

714.5 (28.13)

636.5 (25.06)

558.5 (21.99)

480.5 (18.92)

402.5 (15.85)

324.5 (12.78)

(0.39)

246.5 (9.71)

10.0

458.0 (18.03)

Cutout

1019.0

(40.12)

168.5 (6.63)

(3.56)

12.5 (0.49)

131.0 (5.16)

203.0 (7.99)

275.0 (10.83)

347.0 (13.66)

419.0 (16.50)

478.0 (18.82)

90.5

59.0 (2.32)

10.0

(0.39)

16 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

Frame 6 – IP20, NEMA/UL Type 1

825.0

(32.48)

13.5

(0.53)

126.3 (4.97)

8.5

(0.33)

850.0

(33.46)

Lifting Holes x 4

12.7 (0.50) Dia.

300.0 (11.81)

275.5 (10.85)

403.9 (15.90)

360.6 (14.20)

18.0 (0.71)

8.5 (0.33)

49.6 (1.95)

New Style Junction Box

Old Style Junction Box

Dimensions are in millimeters and (inches)

Junction Box can be removed if drive is mounted in a cabinet

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Approx. Weight

Drive Drive & Packaging

Frame

(1)

kg (lbs.)

6 71.44 (157.5) 100.9 (222.0)

(1) Weights include HIM and Standard I/O. Add 13.60 kg (30.0 lbs.) for; 20BB260, 20BC260 and 20BD248 .

242.0 (9.53)

222.3 (8.75)

130.1 (5.12)

230.1 (9.06)

280.1 (11.03)

330.1 (13.00)

56.2 (2.21)

45.6 (1.80)

148.5

(5.85)

116.6 (4.59)

47.1 (1.85)

52.1 (2.05)

69.1 (2.72)

34.9 (1.37) Dia. 3 Places

62.7 (2.47) Dia. 3 Places

22.2 (0.87) Dia. 4 Places

Removable Junction Box

219.0 (8.62)

185.4 (7.30)

151.8 (5.98)

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 17

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Mount with 0.50 in. UNC Grade 5 or higher screws

M12 Material Class 5.6 or higher screws.

Use flat washer with each fastener

Dimensions are in millimeters and (inches)

Frame 6 – IP54, NEMA Type 12 Standalone (400…690V drives only)

1828.8 (72.00)

24.1 (0.90)

123.6 (4.90)

1279.5

(50.40)

16.8 (0.66)

487.8

(19.20) Max.

1795.2

(70.70)

711.3 (28.00)

663.1 (26.10)

13.5 (0.53) Dia. x 4

12.7 (0.50) Dia. Lifting Holes

283.3

(11.20)

8.0

(0.30)

(1)

kg (lbs.)

Description

Frame

Approx. Weight

Drive Drive & Packaging

6 Standalone 176.90 (390.0) 229.07 (505.0)

(1) Weights include HIM and Standard I/O.

18 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

UT1DC-DC+BR1BR2 VT2WT3RL1S

OUTPUT

T L3

PE PE

USE 75C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)

22-12 AWG

5.3 IN-LB

(0.6 N-M)

PS+

PS-

WIRE STRIP

584.0 (23.00)

14.0 (0.60)

556.0 (21.90)

201.0 (7.90)

1100.0 (43.30)

1078.0

(42.40)

11.0 (0.43)

5.5 (0.22) Dia. x 44

127.3 (5.00)

763.3 (30.0)

105.8 (4.17)

137.2 (5.40)

294.7

(11.60)

2.4 (0.10)

Compressed

Gasket

131.6 (5.20)

468.2 (18.40)

57.9 (2.30)

193.7 (7.60)

Ground - M5 PEM Stud

Dimensions are in millimeters and

(inches)

Frame 6 – IP54, NEMA Type 12 Flange Mount (400…690V drives only)

Description

Frame

Approx. Weight

Drive Drive & Packaging

(1)

kg (lbs.)

6 Flange Mount 99.79 (220.0) 119.75 (264.0)

(1) Weights include HIM and Standard I/O.

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 19

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

4.00 (0.157) Dia. x 44, minimum

14 GA. (1.9) steel mounting surface.

Deburr pilot holes and drive cutout.

Dimensions are in millimeters and (inches)

Frame 6 – Flange Mount Cutout

1078.0 (42.40)

1043.0 (41.10)

971.0 (38.20)

899.0 (35.40)

827.0 (32.60)

755.0 (29.70)

683.0 (26.90)

611.0 (24.10)

539.0 (21.20)

467.0 (18.40)

395.0 (15.60)

323.0 (12.70)

251.0 (9.90)

179.0 (7.00)

107.0

(4.20)

12.0

(0.50)

532.0

(20.90)

Cutout

1054.0 (41.5)

44.0 (1.70)

122.0 (4.80)

200.0 (7.90)

278.0 (10.90)

356.0 (14.00)

434.0 (17.10)

512.0 (20.20)

35.0

(1.40)

12.0

(0.50)

20 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Step 3: Wire the Drive – Power

Special Considerations

PowerFlex 700 drives are suitable for use on a circuit capable of delivering up to a maximum of 200,000 rms symmetrical amperes.

ATT EN TI ON : To guard against personal injury and/or equipment damage caused by improper fusing or circuit breaker selection, use only the recommended line fuses/circuit breakers specified on page 33

If a system ground fault monitor (RCD) is to be used, only Type B (adjustable) devices must be used to avoid nuisance tripping.

Unbalanced, Ungrounded, Resistive or B Phase Grounded Distribution Systems

If phase to ground voltage exceeds 125% of normal line to line voltage or the supply system is ungrounded, refer to the Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001

ATT EN TI ON : To guard against drive damage, PowerFlex 700 drives contain protective MOVs and common mode capacitors that are referenced to ground. These devices must be disconnected if the drive is not grounded system. See page 43

for details.

installed on a solidly

Input Power Conditioning

Certain events on the power system supplying a drive can cause component damage or shortened product life. These conditions are divided into 2 basic categories:

1. All drives

• The power system has power factor correction capacitors switched in

and out of the system, either by the user or by the power company.

• The power source has intermittent voltage spikes in excess of 6000 volts. These spikes could be caused by other equipment on the line or by events such as lightning strikes.

• The power source has frequent interruptions.

2. 5 Hp or Less Drives (in addition to “1

• The nearest supply transformer is larger than 100 kVA or the available

short circuit (fault) current is greater than 100,000A.

• The impedance in front of the drive is less than 0.5%.

If any or all of these conditions exist, it is recommended that the user install a minimum amount of impedance between the drive and the source. This impedance could come from the supply transformer itself, the cable between the transformer and drive or an additional transformer or reactor. The impedance can be calculated by using the information supplied in Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication

DRIVES-IN001

” above)

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 21

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

ATT EN TI ON : National Codes and standards (NEC, VDE, BSI etc.) and local codes outline provisions for safely installing electrical equipment. Installation must comply with specifications regarding wire types, conductor sizes, branch circuit protection and disconnect devices. Failure to do so can result in personal injury and/or equipment damage.

EMC Compliance

Refer to page 7 for details.

CabIe Trays and Conduit

If cable trays or large conduits are to be used, refer to the guidelines presented in the Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001.

ATT EN TI ON : To avoid a possible shock hazard caused by induced voltages, unused wires in the conduit must be grounded at both ends. For the same reason, if a drive sharing a conduit is being serviced or installed, all drives using this conduit must be disabled. This helps minimize the possible shock hazard from “cross coupled” motor leads.

Motor Cable Lengths

Typically, motor lead lengths less than 30 meters (100 feet) are acceptable. However, if your application dictates longer lengths, refer to the Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001

20B-TD001

or the PowerFlex 700 Technical Data, publication

Cable Types Acceptable for 200…600 Volt Installations

A variety of cable types are acceptable for drive installations. For many installations, unshielded cable is adequate, provided it can be separated from sensitive circuits. As an approximate guide, allow a spacing of 0.3 meters (1 foot) for every 10 meters (32.8 feet) of length. In all cases, long parallel runs must be avoided. Do not use cable with an insulation thickness less than or equal to 15 mils (0.4mm/0.015 in.). Use Copper wire only. Wire gauge requirements and recommendations are based on 75 °C. Do not reduce wire gauge when using higher temperature wire.

Unshielded Cable

THHN, THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and/or conduit fill rates limits are provided. Do not use THHN or similarly coated wire in wet areas. Any wire chosen must have a minimum insulation thickness of 15 Mils and must not have large variations in insulation concentricity.

22 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Shielded/Armored Cable

Shielded cable contains all of the general benefits of multi-conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC Drive. Strong consideration for shielded cable must be given in installations with sensitive equipment such as weigh scales, capacitive proximity switches and other devices that can be affected by electrical noise in the distribution system. Applications with large numbers of drives in a similar location, imposed EMC regulations or a high degree of communications/ networking are also good candidates for shielded cable.

Shielded cable can also help reduce shaft voltage and induced bearing currents for some applications. In addition, the increased impedance of shielded cable can help extend the distance that the motor is from the drive without the addition of motor protective devices such as terminator networks. Refer to the Reflected Wave topic in the Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001

Consideration must be given to all of the general specifications dictated by the environment of the installation, including temperature, flexibility, moisture characteristics and chemical resistance. In addition, a braided shield must be included and be specified by the cable manufacturer as having coverage of at least 75%. An additional foil shield can greatly improve noise containment.

A good example of recommended cable is Belden® 295xx (xx determines gauge). This cable has four (4) XLPE insulated conductors with a 100% coverage foil and an 85% coverage copper braided shield (with drain wire) surrounded by a PVC jacket.

Other types of shielded cable are available, but the selection of these types can limit the allowable cable length. Particularly, some of the newer cables bundle 4 conductors of THHN wire and wrap them tightly with a foil shield. This construction can greatly increase the cable charging current required and reduce the overall drive performance. Unless specified in the individual distance tables as tested with the drive, these cables are not recommended and their performance against the lead length limits supplied is not known. See Ta b l e 3

Table 3 - Recommended Shielded Wire

Location Rating/Type Description

Standard (Option 1)

Standard (Option 2)

Class I & II; Division I & II

600V, 90 °C (194 °F) XHHW2/RHW-2 Anixter B209500-B209507, Belden 29501-29507, or equivalent

Tray rated 600V, 90 °C (194 °F) RHH/RHW-2 Anixter OLF-7xxxxx or equivalent

Tray rated 600V, 90 °C (194 °F) RHH/RHW-2 Anixter 7V-7xxxx-3G or equivalent

• Four tinned copper conductors with XLPE insulation.

• Copper braid/aluminum foil combination shield and tinned copper drain wire.

•PVC jacket.

• Three tinned copper conductors with XLPE insulation.

• 5 mil single helical copper tape (25% overlap min.) with three bare copper grounds in contact with shield.

•PVC jacket.

• Three bare copper conductors with XLPE insulation and impervious corrugated continuously welded aluminum armor.

• Black sunlight resistant PVC jacket overall.

• Three copper grounds on #10 AWG and smaller.

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 23

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

IMPORTANT

LINE TYPE

SPARE 1

SPARE 2

3-PH 1-PH

JP1 JP2 JP3

1-PH 3-PH

LINE TYPE

333

AC Input

Precharge

Board

Single-Phase Input Power

The PowerFlex 700 drive is typically used with a three-phase input supply. Singlephase operation is possible with output current derated by 50% (at maximum ambient temperature of 25 °C) of the three-phase ratings. Refer to tables 4 through 6

AC Input Phase Selection (Frames 5…6 Only)

ATT EN TI ON : To avoid a shock hazard, ensure that all power to the drive has been removed before performing the following.

Moving the “Line Type” jumper on the Precharge Board (see below) allows single or three-phase operation.

When selecting single-phase operation, input power must be applied to the R (L1) and S (L2) terminals. This ensures that the fan is properly powered.

Typical Location - Phase Select Jumper

Table 4 - 208/240 Volt Single-Phase AC Input Ratings

240V Single-Phase AC Input 208V Single-Phase AC Input

Drive Catalog Number

20BB2P2 0 0.25 1.5 0-230 1.1 20BB2P2 0 0.25 1.7 0-200 1 .3 25

20BB4P2 0 0.5 2.8 0-230 2.1 20BB4P2 0 0.5 3.2 0-200 2.4 25

20BB6P8 1 1 5.1 0-230 3.4 20BB6P8 1 1 5.9 0-200 3.9 25

20BB9P6 1 1.5 7.2 0-230 4.8 20BB9P6 1 1.5 8.3 0-200 5.5 25

20BB015 1 2.5 11.9 0- 230 7.7 2 0BB015 1 2.5 13.6 0-200 8.8 25

20BB022 1 3.7 5 17.3 0-230 11 20BB022 1 3.75 19.9 0-200 12.7 25

20BB028 2 5 22.2 0-230 14 20BB028 2 5 25.7 0-200 16.1 25

20BB042 3 7.5 33.4 0- 230 21 20BB042 3 7.5 38.5 0-200 24.2 25

20BB052 3 10 41.3 0-230 26 20BB052 3 10 44.6 0-200 28 25

20BB070 4 12.5 5 5.6 0- 230 35 20BB070 4 12.5 62.3 0-200 3 9.1 25

20BB080 4 15 63.6 0-230 40 20BB080 4 15 73.3 0-200 46 25

20BB104 5 20 84.6 0-230 52 20BB104 5 20 97.9 0-200 60 25

24 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

20BB130 5 25 105.7 0-230 65 20BB130 5 25 106.1 0-200 65 25

20BB154 6 30 125.2 0-230 77 20BB154 6 30 144.4 0-200 88.5 25

20BB192 6 37.5 1 56.1 0-230 96 20BB192 6 37.5 180.3 0-200 110.5 25

20BB260 6 50 211.4 0-230 130 20BB260 6 50 212.1 0-200 130 25

Frame

Hp Rating

Three-Phase Output

Input Amps

V AC Amps V AC Amps °C

Drive Catalog Number

Frame

Hp Rating

Input Amps

Three-Phase Output

Tem p.

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Table 5 - 380…480 Volt Single-Phase AC Input Ratings

480V Single-Phase AC Input 380…400V Single-Phase AC Input

Drive Catalog Number

20BD1P1 0 0.25 0.7 0-460 0.6 20BC1P3 0 0.2 1 0-400 0.7 25

20BD2P1 0 0.5 1.4 0-460 1.1 20BC2P1 0 0.4 1.6 0-400 1.1 25

20BD3P4 0 1 2.3 0-460 1.7 20BC3P5 0 0.75 2.7 0-400 1.8 25

20BD5P0 0 1.5 3.4 0-460 2.5 20BC5P0 0 1.1 3.9 0-400 2.5 25

20BD8P0 0 2.5 6 0-460 4 20BC8P7 0 2 6.9 0-400 4.4 25

20BD011 0 3.75 8.2 0-460 5.5 20BC011 0 2.75 9.3 0-400 5.8 25

20BD014 1 5 10.9 0-460 7 20BC015 1 3.75 12.5 0-400 7.7 2 5

20BD022 1 7.5 17.3 0-460 11 20 BC022 1 5.5 17.8 0-400 11 25

20BD027 2 10 21.4 0-460 13.5 20BC030 2 7.5 24.6 0-400 15 25

20BD034 2 12.5 27 0-460 17 20BC037 2 9.25 30.3 0-400 18.5 25

20BD040 3 15 31.8 0-460 20 20BC043 3 11 35.2 0-400 21.5 2 5

20BD052 3 20 41.3 0-460 26 20BC056 3 15 45.9 0-400 28 25

20BD065 3 25 51.6 0-460 32.5 20BC072 3 18.5 59.7 0-400 36 25

20BD077 4 30 62.6 0-460 38.5 20BC085 4 22.5 70.5 0-400 42.5 25

20BD096 5 37.5 78.1 0-460 48 20BC105 5 27.5 87 0-400 52.5 25

20BD125 5 50 101.6 0-460 62.5 20BC125 5 27.5 103.6 0-400 62 .5 25

– – – – – – 20BC140 5 37.5 117.4 0-400 70 2 5

20BD156 6 62.5 126.8 0-460 78 20BC170 6 45 142.6 0-400 85 25

20BD180 6 75 146.4 0-460 90 20BC205 6 55 171.9 0-400 102.5 25

20BD248 6 100 201.6 0-460 124 20BC260 6 66 220.6 0-400 130 25

Frame

Hp Rating

Three-Ph ase Output

Input Amps

V AC Amps V AC Amps °C

Drive Catalog Number

Frame

kW Rating

Input Amps

Three-Phase Output

Temp .

Table 6 - 600…690 Volt Single-Phase AC Input Rating

600V Single-Phase AC Input 690V Single-Phase AC Input

Drive Catalog Number

20BE1P7 0 0.5 1.1 0-575 0.9 – – – – – – 25

20BE2P7 0 1 1.8 0-575 1.4 – – – – – – 25

20BE3P9 0 1.5 2.6 0-575 2 – – – – – – 25

20BE6P1 0 2.5 4.6 0-575 3.1 – – – – – – 25

20BE9P0 0 3.75 6.7 0-575 4.5 – – – – – – 25

20BE011 1 5 8.5 0-575 5.5 – – – – – – 25

20BE017 1 7.5 13.3 0-575 8.5 – – – – – – 25

20BE022 2 10 17.5 0-575 11 – – – – – – 25

20BE027 2 12.5 21.4 0-575 13.5 – – – – – – 25

20BE032 3 15 25.4 0-575 16 – – – – – – 25

20BE041 3 20 32.6 0-575 20.5 – – – – – – 25

20BE052 3 25 41.3 0-575 26 20BF052 5 22.5 43.1 0-690 26 25

20BE062 4 30 50.4 0-575 31 20BF060 5 27.5 49.9 0-690 30 25

20BE077 5 37.5 62.6 0-575 38.5 20BF082 5 37.5 68.4 0-690 41 25

20BE099 5 50 80.5 0-575 49.5 20BF098 5 45 82 0-690 49 25

20BE125 6 62.5 101.6 0-575 62.5 20BF119 6 55 100 0-690 59.5 25

20BE144 6 75 117.1 0-575 72 20BF142 6 66 120.2 0-690 71 25

Frame

Hp Rating

Three-Phase Output

Input Amps

V AC Amps V AC Amps °C

Drive Catalog Number

Frame

kW Rating

Input Amps

Three-Phase Output

Tem p.

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 25

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

IMPORTANT

Secondary

115V

Fuse

3.5A, 250V

Red

Primary

Primary 400/480V

600/690V

Term i na l P2 P3 P2 P3

Voltage 400 600 480 690

Selecting/Verifying Fan Voltage (Frames 5…6 Only)

ATT EN TI ON : To avoid a shock hazard, ensure that all power to the drive has

been removed before performing the following.

Frames 5 & 6 utilize a fan transformer to power the internal fan(s). This transformer is sized specifically for the internal fan(s) and must not be used to power other circuitry.

If your line voltage is different than the voltage class specified on the drive nameplate, it can be necessary to change transformer taps as described. DC input drives require user supplied 120 or 240V AC to power the cooling fans. The power source is connected between “0 VAC” and the terminal corresponding to your source voltage.

Table 7 - Frames 5…6 Fan Connections

Drive Type E nclos ure

IP00, NEMA/UL

Input

Typ e Op en

IP20, NEMA/UL Typ e 1

IP54, NEMA/UL Typ e 12

IP00, NEMA/UL

Input

Typ e Op en

IP20, NEMA/UL Typ e 1

IP54, NEMA/UL Typ e 12

Rating

(120VAC)

100 VA (Frame 5)

138 VA (Frame 6)

100 VA (Frame 5)

138 VA (Frame 6)

100 VA (Frame 5)

138 VA (Frame 6)

100 VA (Frame 5)

138 VA (Frame 6)

No. of Fans Connect at …

1 Power Terminal Block

Requires user supplied 120 or 240V AC. See page 29 locations and terminal designations.

1 N/A (Connected internally)

A transformer matches the input line voltage to the internal fan voltage. If line voltage is different than the voltage class specified on the drive nameplate, the transformer taps may require changing.

The transformer is behind the Power Terminal Block. Access is gained by releasing the terminal block from the rail and removing the transformer cover plate.

1. Locate the small metal tab at the bottom of the end terminal block.

2. Press the tab-in and pull the top of the block out. Repeat for the next block if desired.

3. Remove the transformer cover plate.

4. Select the appropriate transformer tap.

5. Replace cover and terminal block.

for TB

26 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Auxiliary Control Power Supply

If desired, an auxiliary control power supply can be used with certain drives to keep the control logic up when the main AC power is removed. An auxiliary control power supply can only be used with:

• 400/480

and 600/690 Volt drives with Vector Control (15th position of

the catalog number string equals “C,” or “D”).

Using an auxiliary control power supply requires the use of some type of AC line monitoring, as well as control of the Precharge Enable signal. Consult the factory for additional guidance.

ATT EN TI ON : An Auxiliary Control Power Supply Must Not be used with any PowerFlex 700 Standard Control drive or 200/240 Volt Vector Control drive. Using the power supply with these drives causes equipment/component damage.

Refer to page 29

Power supply must provide

UL Installation 300V DC, ±10% Frames 0…3: 40 W, 165 mA,

Non UL Installation 270…600V DC, ±10%

for terminal block locations.

Frame 5: 80 W, 90 mA

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 27

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Power Terminal Blocks

No. Name Frame Description

➊

Power Terminal Block

0…1 Input power and

motor connections

2 Input power and

motor connections

3 Input power and

motor connections

BR1, 2 terminals 10.0 mm

4 Input power and

motor connections

5 75Hp, 480V 100Hp, 600V

5 100 Hp

Input power, DC+, DC–, BR1, 2, PE, motor connections

Input power, DC+, DC– and motor

BR1, 2, PE terminals 50.0 mm

6Input power, DC+,

DC–, BR1, 2, PE, motor connections

(2)

Wire Size Range

Tor que

Maximum Minimum Maximum Recommended

4.0 mm

(12 AWG)

10.0 mm

(8 AWG)

25.0 mm

(3 AWG)

(8 AWG)

35.0 mm

(2 AWG)

50.0 mm

(1/0 AWG)

70.0 mm

(2/0 AWG)

(1/0 AWG)

150.0 mm

(300 MCM) see Note

(3)

0.5 mm (22 AWG)

0.8 mm (18 AWG)

2.5 mm (14 AWG)

0.8 mm (18 AWG)

10.0 mm (8 AWG)

4.0 mm (12 AWG)

10.0 mm (8 AWG)

4.0 mm (12 AWG)

2.5 mm (14 AWG)

1.7 N•m (15 lb•in)

3.6 N•m (32 lb•in)

1.7 N•m (15 lb•in)

4.0 N•m (35 lb•in)

See Note

6.0 N•m (52 lb•in)

0.8 N•m (7 lb•in)

1.4 N•m (12 lb•in)

1.8 N•m (16 lb•in)

1.4 N•m (12 lb•in)

4.0 N•m (35 lb•in)

(4)

6.0 N•m (52 lb•in)

➋

➌

➍

SHLD Terminal

AUX Terminal Block

Fan Terminal

0…6 Terminating point

— — 1.6 N•m

for wiring shields

0…4 Auxiliary Control

Vol tag e

(1)

5…6 4.0 mm

PS+, PS–

1.5 mm

(16 AWG)

(12 AWG)

5…6 User Supplied Fan

Vol tag e

4.0 mm

(12 AWG)

(14 lb•in)

0.2 mm

——

(24 AWG)

0.5 mm (22 AWG)

0.6 N•m (5.3 lb•in)

Block

(1) External control power: UL Installation-300V DC, ±10%, Non UL Installation-270…600V DC, ±10%

0…3 Frame - 40 W, 165 mA, 5 Frame - 80 W, 90 mA. Refer to the User Manual for fur ther information.

(2) Maximum/minimum wire sizes that the terminal block accepts - thes e are not recommend ations.

(3) If can be necessary to connect multiple wires in parallel to these terminals by using multiple lugs.

(4) Refer to the terminal block label inside the drive.

1.6 N•m (14 lb•in)

0.6 N•m (5.3 lb•in)

28 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

BR1 B

SHLD SHLD

V/T2 W/T3 PE R/L1 S/L2 T/L3

AUX IN+ AUX OUT–

Optional

Communications

Module

75C Cu Wire

6 AWG [10MM2] Max.

12 IN. LBS.

1.4 N-M

} TORQUE

WIRE STRIP

CONTROL

POWER

BR1 BR2 DC+ DC- U/T1 V/T2 W/T3 R/L1 S/L2 T/L3

Optional

Communications

Module

PE B

PE A

75C Cu Wire

3 AWG [25MM2] Max.

16 IN. LBS.

1.8 N-M

} TORQUE

WIRE STRIP

CONTROL

POWER

AUX IN + –

SHLD

75C Cu Wire

6 AWG [10MM2] Max.

BR1 BR2

12 IN. LBS.

1.4 N-M

} TORQUE

Optional

Communications

Module

L2L1T3T2T1 L3

INPUTOUTPUT

USE 75C

COPPER WIRE

ONLY

TORQUE 52 IN-LB (6 N-M)

BR2

PS+

PS–

BR1 DC+ DC–

USE 75C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)

22-10 AWG

5.3 IN-LB (0.6 N-M)

WIRE STRIP

➊

➋

➊

➋

Frames 0…1

➌

Frame 2

➋

➌

➊

Frame 6

➋

Frames 3…4

➌

➊

Frame 5

➋

➊

➌

➍

DC Input Drives

Only

Junction Box supplied on:

37 kW, 208V (50 Hp, 240V) 75 kW, 400V (100 Hp, 480V) 90kW, 690V (100 Hp, 600V)

Typical Terminal Block Location

DANGER

Use 75C Wire Only

#10-#14 AWG

Torque to 7 in-lbs

BR1

BR2

DC+

DC–

U/T1

V/T2

W/T3

R/L1

S/L2

T/L3

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

POWER TERMINAL RATINGS

WIRE RANGE: 14-1/0 AWG (2.5-35 MM2) TORQUE: 32 IN-LB (3.6 N-M) STRIP LENGTH: 0.67 IN (17 MM) USE 75 C CU WIRE ONLY

GROUND TERMINAL RATINGS (PE)

WIRE RANGE: 6-1/0 AWG (16-35 MM TORQUE: 44 IN-LB (5 N-M) STRIP LENGTH: 0.83 IN (21 MM)

Optional

Communications

300 VDC EXT PWR SPLY TERM (PS+, PS-)

WIRE RANGE: 22-10 AWG (0.5-4 MM TORQUE: 5.3 IN-LB (0.6 N-M) STRIP LENGTH: 0.35 IN (9 MM)

)

Module

)

INPUT ACOUTPUT

For item number descriptions, see page 28.

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 29

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

(L3)S(L2)R(L1)W(T3)V(T2)U(T1)

DC–DC+BR2BR1

T/L3S/L2R/L1PEPEW/T3

V/T2

U/T1

DC–

DC+

BR1*/

DC+

BR2*

PS–

PS+

240 VAC

120

VAC

PE PEW/T3V/T2U/T1DC–DC+

BR1*/ DC+

BR2*

PS–

PS+

➊

T/L3S/L2R/L1

PEPE

W/T3V/T2U/T1DC–DC+

BR1*/

DC+

BR2*

PS–

PS+

➊

USE 75 C

COPPER WIRE

ONLY

TORQUE 52 IN-LB (6 N-M)

DC–DC+BR1BR2

VT2W

RL1S

INPUTOUTPUT

T L3

PE PE

USE 75 C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)

22-10 AWG

5.3 IN-LB (0.6 N-M)

WIRE STRIP

PS+

PS–

➌

➊

➋

Terminal Block Details

Frame Power Terminal Blocks

0…1 Notes:

BR1 BR2 DC+ DC– PE

U (T1) V (T2) W (T3) R (L1) S (L2) T (L3)

Shaded BR1 & BR2 Terminals are only present on drives ordered with the Brake Option.

➊Precharge Resistor Fuse – DCT12-2 (DC input drives w/precharge only)

➋M8 Stud (All Terminals) Max. Lug Width = 25.4 mm (1 in.)

➌M8 Stud (All Terminals) Max. Lug Width = 31.8 mm (1.25 in.)

(T3)V(T2)U(T1)

PEDC–DC+BR2BR1

(L3)S(L2)R(L1)

3…4

AC Input (Ratings are Normal Duty) DC Input (Ratings are Normal Duty)

5 240V, 40 Hp 480V, 75 Hp 690V, 45…90 kW

400V, 55 kW 600V, 75 Hp

240V, 50 Hp 480V, 100 Hp 400V, 75 kW 600V, 100 Hp

240V, 40 Hp 480V, 75 Hp 690V, 45…90 kW 400V, 55 kW 600V, 75 Hp

240V, 50 Hp 480V, 100 Hp 400V, 75 kW 600V, 100 Hp

BR1*/ DC+

BR2*

PS–

PS+

6 125…200 Hp 125…200 Hp

240

VAC

W/T3V/T2U/T1DC–DC+

120 VAC

30 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

PS+

PS–

22-10 AWG

5.3 IN-LB WIRE STRIP (0.6 N-M)

USE 75 C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)

USE 75 C

COPPER WIRE

ONLY

TORQUE

52 IN-LB

(6 N-M)

VT2W

OUTPUT

DC–DC+BR1BR2

0 VAC

120 VAC

240 VAC

22-10 AWG

PE PE

5.3 IN-LB

(0.6 N-M)

FAN

1-PHASE

INPUT

Terminal Description Notes

IMPORTANT

BR1 BR2

DC+ DC–

PE PE Ground Refer to page 29

PS+ PS–

U V W

R S T

DC Brake (+) DC Brake (–)

DC Bus (+) DC Bus (–)

AUX (+) AUX (–)

Motor Ground Refer to page 29

U (T1) V (T2) W (T3)

R (L1) S (L2) T (L3)

DB Resistor Connection - Important: Only one DB resistor can be used with Frames 0…3. Connecting an internal & external resistor could cause damage.

Twisted pa ir wiring must be use d from thes e terminals to the resistor. Wiring must be routed separately from other cabling.

DC Input/Brake Connections (chopper and resistor).

Auxiliary Control Voltage

To M ot or /Lo ad

AC Line Input Power Three-P hase = R, S & T Single-Phase = R & S Only (refer to User Manual for details)

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

for location on Frame 3 drives

Power and Ground Wiring

The drive Safety Ground - PE must be connected to system ground. Ground impedance must conform to the requirements of national and local industrial safety regulations and/or electrical codes. Periodically check the integrity of all ground connections.

For installations within a cabinet, a single safety ground point or ground bus bar connected directly to building steel must be used. All circuits including the AC input ground conductor must be grounded independently and directly to this point/bar.

Typical Grounding

SHLD

U (T1) V (T2) W (T3)

Safety Ground - PE

R (L1) S (L2) T (L3)

This is the safety ground for the drive that is required by code. This point must be connected to adjacent building steel (girder, joist), a floor ground rod or bus bar (see above). Grounding points must comply with national and local industrial safety regulations and/or electrical codes.

Do Not discard or replace grounding hardware.

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 31

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Shield Termination

Shield termination at “SHLD” provides a grounding point for the motor cable shield. The motor cable shield must be connected to this terminal on the drive (drive end) and the motor frame (motor end). A shield terminating cable gland can also be used.

When shielded cable is used for control and signal wiring, the shield must be grounded at the source end only, not at the drive end.

RFI Filter Grounding

Using an optional RFI filter can result in relatively high ground leakage currents. Therefore, the filter must only be used in installations with grounded AC supply systems and be permanently installed and solidly grounded (bonded) to the building power distribution ground. Ensure that the incoming supply neutral is solidly connected (bonded) to the same building power distribution ground. Grounding must not rely on flexible cables and must not include any form of plug or socket that permits inadvertent disconnection. Some local codes can require redundant ground connections. Periodically check the integrity of all connections. Refer to the instructions supplied with the filter.

Motor Overload Protection

Drives with Standard Control

PowerFlex 700 drives with standard control, identified by an N, A, or B in position 15 of the catalog number, only provide Class 10 motor overload protection according to NEC article 430. They do not provide speed sensitive overload protection, thermal memory retention and motor over-temperature sensing according to NEC article 430.126 (A) (2). If such protection is needed in the end-use product, it must be provided by additional means.

Drives with Vector Control

PowerFlex 700 drives with vector control, identified by a C or D in position 15 of the catalog number, provide class 10 motor overload protection according to NEC article 430 and motor over-temperature protection according to NEC article 430.126 (A) (2). UL 508C File E59272.

32 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Drive, Fuse & Circuit Breaker Ratings

The PowerFlex 700 can be installed with input fuses or an input circuit breaker. National and local industrial safety regulations and/or electrical codes can determine additional requirements for these installations.

ATT EN TI ON : The PowerFlex 700 does not provide branch short circuit protection. Specifications for the recommended fuse or circuit breaker to provide protection against short circuits are provided on pages 34

The tables on the following pages provide recommended AC line input fuse and circuit breaker information. See Fusing and Circuit Breakers below for UL and IEC requirements. Sizes listed are the recommended sizes based on 40 °C (104 °F) and the U.S. NEC. Other country, state, or local codes can require different ratings. Tables with DC link fuse recommendations for DC input drives are also provided.

Fusi ng

through 41.

The recommended fuse types are listed below. If available current ratings do not match those listed in the tables provided, choose the next higher fuse rating.

• IEC – BS88 (British Standard) Parts 1 & 2, EN60269-1, Parts 1 & 2

(1)

type gG or equivalent must be used.

• UL - UL Class CC, T, RK1 or J must be used.

Circuit Breakers

The “non-fuse” listings in the following tables include inverse time circuit breakers, instantaneous trip circuit breakers (motor circuit protectors) and 140M self-protected combination motor controllers. If one of these is chosen as the desired protection method, the following requirements apply:

• IEC – Both types of circuit breakers and 140M self-protected combination motor controllers are acceptable for IEC installations.

• UL - Only inverse time circuit breakers and the specified 140M selfprotected combination motor controllers are acceptable for UL installations.

(1) Typical designations include, but may not be limited to the following; Parts 1 & 2: AC, AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG,

GH.

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 33

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

208 Volt AC Input Protection Devices

Drive Catalog Number

Hp Rating

ND HD kHz °C Amps kVA Cont. 1 Min. 3 Sec. Min.

Frame

PWM Freq.

Tem p.

Input

(11)

Ratings Output Amps

Dual Element Time Delay Fuse

(1)

Max.

Non-Time Delay Fuse

(2)

(1)

Min.

Max.

(2)

Circuit Breaker

(3)

Max.

(8)

Motor Circuit Protector

(8)

Max.

140M Motor Protector with Adjustable Current

(4)

(5)(6)

Range

Available Catalog Numbers -

(7)

140…

Min. Enclosure Vol. ( in.

20BB2P2 0 0.5 0.33 4 50 1.9 0.7 2.5 2.8 3.8 3 6 3 10 15 3 M-C2E-B25 M-D8E-B25 – 7269

20BB4P2 0 1 0.75 4 50 3.7 1.3 4.8 5.6 7 6 10 6 17.5 15 7 M-C2E-B63 M-D8E-B63 – 7269

20BB6P8 1 2 1.5 4 50 6.8 2.4 7.8 10.4 13 .8 10 15 10 30 30 15 M-C2E-C10 M -D8E-C10 M-F8E-C10 7269

20BB9P6 1 3 2 4 50 9.5 3.4 11 12.1 17 12 20 12 40 40 15 M-C2E- C16 M-D8E-C16 M-F8E-C16 7269

20BB015 1 5 3 4 50 15.7 5.7 17.5 19.3 26.3 20 35 20 70 70 30 M-C2E- C20 M-D8E-C20 M-F8E-C20 7269

20BB022 1 7.5 5 4 50 23 8.3 25.3 27.8 38 30 50 30 100 100 30 – M-D8E-C25 M-F8E-C25 7269

20BB028 2 10 7.5 4 50 29.6 10.7 32.2 38 50.6 40 70 40 125 125 50 – – M-F8E-C32 7269

20BB042 3 15 10 4 50 44.5 16 48.3 53.1 72.5 60 100 60 175 175 70 – – M-F8E-C45 136 30

20BB052 3 20 15 4 50 51.5 17.1 56 64 86 80 125 80 200 200 100 – – – –

20BB070 4 25 20 4 50 72 25.9 78.2 93 124 90 175 90 300 300 100 – – – –

20BB080 4 30 25 4 50 84.7 30.5 92 117 156 110 200 110 350 350 150 – – – –

20BB104

5 40 – 4 50 113 40.7 120 132 175 150 250 150 475 350 150 – – – –

(12)

20BB130

(12)

20BB154

(12)

20BB192

(12)

20BB260

(12)

See page 38

– 30 4 50 84.7 30.5 92 138 175 125 200 125 350 300 150 – – – –

5 50 – 4 50 141 44.1 130 14 3 175 175 275 175 500 375 250 – – – –

– 40 4 50 113 35.3 104 156 175 125 225 125 400 300 150 – – – –

6 60 – 4 50 167 60.1 177 19 5 266 225 350 225 500 500 250 – – – –

– 50 4 50 141 50.9 150 225 300 200 300 200 500 450 250 – – – –

6 75 – 4 50 208 75 221 243 308 300 450 300 600 600 400 – – – –

– 60 4 50 167 60.1 177 266 308 225 350 225 500 500 250 – – – –

6 100 – 2 45 255 91.9 260 286 390 300 575 300 750 750 400 – – – –

– 75 2 50 199 71.7 205 305 410 225 450 225 600 600 400 – – – –

for notes.

3)(14)

240 Volt AC Input Protection Devices

Circuit

PWM

Tem p.

Drive Catalog Number

Hp Rating

ND HD kHz °C Amps kVA Cont. 1 Min. 3 Sec. Min.

Frame

Freq.

(11)

Ratings Output Amps

Input

Dual Element Time Delay Fuse

(1)

Max.

Non-Time Delay Fuse

(2)

(1)

Min.

Max.

(2)

20BB2P2 0 0.5 0.33 4 50 1.7 0.7 2.2 2.4 3.3 3 6 3 10 15 3 M-C2E-B25 M-D8E-B25 – 7 269

20BB4P2 0 1 0.75 4 50 3.3 1.4 4.2 4.8 6.4 5 8 5 15 15 7 M-C2E-B63 M-D8E-B63 – 7 269

20BB6P8 1 2 1.5 4 50 5 .9 2.4 6.8 9 12 10 15 10 25 25 15 M-C2E-C10 M-D 8E-C10 M-F8E- C10 7269

20BB9P6 1 3 2 4 50 8.3 3.4 9.6 10.6 14.4 12 20 12 35 35 15 M-C2E-C10 M-D8E-C10 M-F8E-C10 7269

20BB015 1 5 3 4 50 13.7 5.7 15.3 16.8 23 20 30 20 60 60 30 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

20BB022 1 7.5 5 4 50 19.9 8.3 22 24.2 33 25 50 25 80 8 0 30 – M-D8E-C25 M-F8E-C25 7269

20BB028 2 10 7.5 4 50 2 5.7 10.7 28 33 44 35 60 35 100 100 50 – – M-F8E-C32 7269

20BB042 3 15 10 4 50 38.5 16 42 46.2 63 50 90 5 0 150 150 50 – – M-F8E-C45 13630

20BB052 3 20 15 4 50 47.7 19.8 52 63 80 60 100 60 200 200 100 – – – –

20BB070 4 25 20 4 50 64.2 26.7 70 78 105 90 150 90 2 75 275 100 – – – –

20BB080 4 30 25 4 50 73.2 30.5 80 105 140 100 180 100 300 300 100 – – – –

20BB104

5 40 – 4 50 98 40.6 104 115 175 125 225 125 400 300 150 – – – –

(12)

20BB130

(12)

20BB154

(12)

20BB192

(12)

20BB260

(12)

See page 38

– 30 4 50 73 30.5 80 120 160 100 175 100 300 300 100 – – – –

5 50 – 4 50 122 50.7 130 143 175 175 275 175 500 375 250 – – – –

– 40 4 50 98 40.6 104 156 175 125 225 125 400 300 150 – – – –

6 60 – 4 50 145 60.1 154 169 231 200 300 200 600 450 250 – – – –

– 50 4 50 122 50.7 130 195 260 175 275 175 500 375 250 – – – –

6 75 – 4 50 180 74.9 192 211 288 225 400 225 600 575 250 – – – –

– 60 4 50 145 60.1 154 231 308 200 300 200 600 450 250 – – – –

6 100 – 2 45 233 96.7 260 286 390 300 575 300 750 750 300 – – – –

– 75 2 50 169 70.1 205 305 410 225 450 225 600 600 250 – – – –

for notes.

Breaker

(3)

Max.

(8)

Motor Circuit Protector

(8)

Max.

140M Motor Protector with Adjustable Current

(4)

(5)(6)

Range

Available Catalog Numbers -

(7)

140…

Min. Enclosure Vol. (in .

3)(14)

34 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

Drive

kW Rating

PWM Freq. Temp.

Catalog Number

ND HD kHz °C Amps kVA Cont. 1 Min. 3 Sec. Min.

Frame

20BC1P3 0 0.37 0.25 4 50

20BC2P1 0 0.75 0.55 4 50

20BC3P5 0 1.5 0.75 4 50

20BC5P0 0 2.2 1.5 4 50

20BC8P7 0 4 2.2 4 50

20BC011 0 5.5 4 4 50

20BC015 1 7.5 5.5 4 50

20BC022 1 11 7.5 4 50

20BC030 2 15 11 4 50

20BC037 2 18.5 15 4 50

20BC043 3 22 18.5 4 50

20BC056 3 30 22 4 50

20BC072 3 37 30 4 50

445 – 4 45

20BC085

(12)

20BC105

(12)

20BC125

(12)

20BC140

(12)

20BC170

(12)

20BC205

(12)

20BC260

(12)

See page 38

–374 45

555 – 4 50

–454 50

555 – 4 50

–454 50

575 – 4 40

–554 40

690 – 4 50

–754 50

6110– 4 40

–904 40

6132– 2 45

– 110 2 50

for notes.

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

400 Volt AC Input Protection Devices

Motor

Circuit Input Ratings Output Amps

(11)

1.1 0.77 1.3 1.4 1.9 3 3 3 6 15 3 M- C2E-B16 – – 7269

(11)

1.8 1.3 2.1 2.4 3.2 3 6 3 8 15 3 M-C2E-B25 M-D8E-B25 – 7269

(11)

3.2 2.2 3.5 4.5 6 6 7 6 12 15 7 M-C2E-B40 M-D8E-B40 – 7269

(11)

4.6 3.2 5 5.5 7.5 6 10 6 20 20 7 M-C2E-B63 M-D8E-B63 – 7269

(11)

7.9 5.5 8.7 9.9 13.2 15 17.5 15 30 30 15 M-C2E-C10 M-D8E-C10 M-F8E-C10 7269

(11)

10.8 7.5 11.5 13 17.4 15 25 15 45 45 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

(11)

14.4 10 15.4 17.2 23.1 20 30 20 60 60 20 M-C2E-C20 M-D8E-C20 M-F8E-C20 7269

(11)

20.6 14.3 22 24.2 33 30 45 30 80 80 30 – M-D8E-C25 M-F8E-C25 7269

(11)

28.4 19.7 30 33 45 35 60 35 120 120 50 – – M-F8E-C32 7269

(11)

35 24.3 37 45 60 45 80 45 125 125 50 – – M-F8E-C45 7269

(11)

40.7 28.2 43 56 74 60 90 60 150 150 60 – – – –

(11)

53 36.7 56 64 86 70 125 70 200 200 100 – – – –

(10)(11)

68.9 47.8 72 84 112 90 150 90 250 250 100 – – – –

(11)

81.4 56.4 85 94 128 110 200 110 300 300 150 – – – –

(11)

68.9 47.8 72 108 144 90 175 90 275 300 100 – – – –

(9)

100.5 69.6 105 116 158 125 225 125 400 300 150 – – – –

(9)

81.4 56.4 85 128 170 110 175 110 300 300 150 – – – –

(9)

121.1 83.9 125 138 163 150 275 150 500 375 250 – – – –

(9)

91.9 63.7 96 144 168 125 200 125 375 375 150 – – – –

(9)

136 93.9 140 154 190 200 300 200 400 400 250 – – – –

(9)

101 69.6 105 157 190 150 225 150 300 300 150 – – – –

(9)

164 126 170 187 255 250 375 250 600 500 250 – – – –

(9)

136 103 140 210 280 200 300 200 550 400 250 – – – –

(9)

199 148 205 220 289 250 450 250 600 600 400 – – – –

(9)

164 126 170 255 313 250 375 250 600 500 250 – – – –

(9)

255 177 260 286 390 350 550 350 750 750 400 – – – –

(9)

199 138 205 308 410 250 450 250 600 600 400 – – – –

Dual Element Time Delay Fuse

(1)

Max.

Non-Time Delay Fuse

(2)

(1)

Min.

Max.

(2)

Breaker

(3)

Max.

(8)

Circuit Protector

(4)

(8)

Max.

140M Motor Protector with Adjustable Current

(5)(6)

Range

Available Catalog Numbers -

(7)

140…

Min. Enclosure

3)(14)

Vol. (in .

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 35

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Drive

Rating

Catalog Number

ND HD kHz °C Amps kVA Cont. 1 Min. 3 Sec. Min.

Frame

20BD1P1 0 0.5 0.33 4 50

20BD2P1 0 1 0.75 4 50

20BD3P4 0 2 1.5 4 50

20BD5P0 0 3 2 4 50

20BD8P0 0 5 3 4 50

20BD011 0 7.5 5 4 50

20BD014 1 10 7.5 4 50

20BD022 1 15 10 4 50

20BD027 2 20 15 4 50

20BD034 2 25 20 4 50

20BD040 3 30 25 4 50

20BD052 3 40 30 4 50

20BD065 3 50 40 4 50

460 – 4 50

20BD077

(12)

20BD096

(12)

20BD125

(12)

20BD156

(12)

20BD180

(12)

20BD248

(12)

See page 38

–504 50

575 – 4 50

–604 50

5100– 4 50

–754 50

6125– 4 50

– 100 4 50

6150– 4 50

– 125 4 50

6200– 2 45

– 150 2 50

for notes.

PWM Freq. Temp.

(11)

(9)

Input Ratings Output Amps

0.9 0.7 1.1 1.2 1.6 3 3 3 6 1 5 3 M-C2E-B16 – – 7269

1.6 1.4 2.1 2.4 3.2 3 6 3 8 1 5 3 M-C2E-B25 – – 7269

2.6 2.2 3.4 4.5 6 4 8 4 12 15 7 M-C2E-B40 M-D8E-B40 – 7269

3.9 3.2 5 5.5 7.5 6 10 6 20 20 7 M- C2E-B63 M-D8E-B63 – 7 269

6.9 5.7 8 8.8 12 10 15 10 30 30 15 M-C2E-C10 M-D8E-C10 M-F8E-C10 7269

9.5 7.9 11 12.1 16.5 15 20 15 40 40 15 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

12.5 10.4 14 16.5 22 17.5 30 17.5 50 50 20 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269

19.9 16.6 22 24.2 33 25 50 25 80 80 30 – M-D8E-C25 M-F8E-C25 7269

24.8 20.6 27 33 44 35 60 35 10 0 100 50 – – M-F8E- C32 7269

31.2 25.9 34 40.5 54 40 70 40 125 125 50 – – M-F8E-C45 7 269

36.7 30.5 40 51 68 50 90 50 15 0 150 50 – – M-F8E- C45 13630

47.7 39.7 52 60 80 60 110 60 200 200 70 – – – –

59.6 49.6 65 78 104 80 125 80 250 250 100 – – – –

72.3 60.1 77 85 116 100 170 100 300 300 100 – – – –

59.6 49.6 65 98 130 80 125 80 250 250 100 – – – –

90.1 74.9 96 106 144 125 200 125 350 350 125 – – – –

72.3 60.1 77 116 154 100 170 100 300 300 100 – – – –

117 97.6 12 5 138 163 150 250 150 50 0 375 150 – – – –

90.1 74.9 96 144 168 125 200 125 350 350 125 – – – –

147 122 156 172 234 200 350 200 600 450 250 – – – –

131 109 125 188 250 175 250 175 500 375 250 – – – –

169 141 180 198 270 225 400 225 600 500 250 – – – –

147 122 156 234 312 200 350 200 600 450 250 – – – –

233 194 248 273 372 300 550 300 700 700 400 – – – –

169 141 180 270 360 225 400 225 600 500 250 – – – –

480 Volt AC Input Protection Devices

Dual Element Time Delay Fuse

(1)

Max.

Non-Time Delay Fuse

(2)

(1)

Min.

Max.

(2)

Circuit Breaker

(3)

Max.

(8)

Motor Circuit Protector

(4)

(8)

Max.

140M Motor Protector with Adjustable Current

(5)(6)

Range

Available Catalog Numbers -

(7)

140…

Min. Enclosure

3)(14)

Vol. (in .

36 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Max.

(2)

(13)

Circuit Breaker

(3)

Max.

(8)

Motor Circuit Protector

(8)

Max.

140M Motor Protector with Adjustable Current

(4)

(5)(6)

Range

Available Catalog Numbers -

(7)

140…

Min. Enclosure Vol. ( in.

Drive Catalog Number

600 Volt AC Input Protection Devices

Hp Rating

ND HD kHz °C Amps kVA Cont. 1 Min. 3 Sec. Min.

Frame

PWM Freq.

Temp .

Input

(11)

Ratings Output Amps

Dual Element Time Delay Fuse

(1)

Max.

Non-Time Delay Fuse

(2)

(1)

Min.

20BE1P7 0 1 0.5 4 50 1.3 1.4 1.7 2 2.6 2 4 2 6 15 3 M-C2E-B16 – – 7269

20BE2P7 0 2 1 4 50 2.1 2.1 2.7 3.6 4.8 3 6 3 10 15 3 M-C2E-B25 – – 7269

20BE3P9 0 3 2 4 50 3 3.1 3.9 4.3 5.9 6 9 6 15 15 7 M-C2E-B40 M-D8E-B40 – 7269

20BE6P1 0 5 3 4 50 5.3 5.5 6.1 6.7 9.2 9 12 9 20 20 15 – M-D8E-B63 – 7269

20BE9P0 0 7.5 5 4 50 7.8 8.1 9 9.9 13.5 10 20 10 35 30 15 – M-D8E-C10 M-F8E-C10 7269

20BE011 1 10 7.5 4 50 9.9 10.2 11 13.5 18 15 25 15 40 40 15 – M-D8E-C10 M-F8E-C10 7269

20BE017 1 15 10 4 50 15.4 16 17 18.7 25.5 20 40 20 60 50 20 – M-D8E-C16 M-F8E-C16 7269

20BE022 2 20 15 4 50 20.2 21 22 25.5 34 30 50 30 80 80 30 – – M-F8E-C25 7269

20BE027 2 25 20 4 50 24.8 25.7 27 33 44 35 60 35 100 100 50 – – M-F8E-C25 7269

20BE032 3 30 25 4 50 29.4 30.5 32 40.5 54 40 70 40 125 125 50 – – M-F8E-C32 13630

20BE041 3 40 30 4 50 37.6 39.1 41 48 64 50 90 50 150 150 100 – – – –

20BE052 3 50 40 4 50 47.7 49.6 52 61.5 82 60 110 60 200 200 100 – – – –

20BE062 4 60 50 2 50 58.2 60.5 62 78 104 80 125 80 225 225 100 – – – –

20BE077

575 – 2 50

(12)

20BE099

5 100 – 2 40

(12)

6 125 – 2 50

20BE125

(12)

6 150 – 2 50

20BE144

(12)

See page 38

for notes.

–602 50

–752 40

– 100 2 50

– 125 2 50

(9)

72.3 75.1 77 85 116 90 150 90 300 300 100 – – – –

(9)

58.2 60.5 63 94 126 90 125 90 250 250 100 – – – –

(9)

92.9 96.6 99 109 126 125 200 125 375 375 150 – – – –

(9)

72.3 75.1 77 116 138 100 175 100 300 300 100 – – – –

(9)

117 122 125 138 188 150 250 150 375 375 250 – – – –

(9)

93 96.6 99 149 198 125 200 125 375 375 150 – – – –

(9)

135 141 144 158 216 175 300 175 400 400 250 – – – –

(9)

117 122 125 188 250 150 275 150 375 375 250 – – – –

3)(14)

Drive Catalog Number

20BF052

20BF060

20BF082

20BF098

20BF119

20BF142

See page 38

Table 8 - 690 Volt AC Input Protection Devices

kW Rating

ND HD kHz °C Amps kVA Cont. 1 Min. 3 Sec . Min.

Frame

(12)

545 – 4 50

– 37.5 4 50

(12)

555 – 4 50

–454 50

(12)

575 – 2 50

–552 50

(12)

590 – 2 40

–752 40

(12)

6110– 2 50

–902 50

(12)

6132– 2 50

–1102 50

for notes.

PWM Freq. Temp.

(9)

Input

(11)

Ratings O utput Amps

46.9 56.1 52 57 78 60 110 60 175 175 –

40.1 48 46 69 92 50 90 50 150 150 –

57.7 68.9 60 66 90 80 125 80 225 225 –

46.9 56.1 52 78 104 60 110 60 175 17 5 –

79 94.4 82 90 123 100 200 100 375 375 –

57.7 68.9 60 90 120 80 125 80 225 22 5 –

94.7 113 98 108 127 125 200 125 375 375 –

79 94.4 82 123 140 100 200 100 375 37 5 –

115 13 7 119 131 179 150 250 150 40 0 – –

94.7 113 98 147 196 125 200 125 375 – –

138 16 5 142 156 213 175 300 175 45 0 – –

115 13 7 119 179 238 150 250 150 40 0 – –

Dual Element Time Delay Fuse

(1)

Max.

(13)

Non-Time Delay Fuse

(2)

(1)

Min.

Max.

(2)

Circuit Breaker

(8)

Max.

(3)

Motor Circuit Protector

(8)

Max.

(4)

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 37

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Notes

(1)

Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.

(2)

Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.

(3)

Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.

(4)

Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor FLA. Ratings shown are maximum.

(5)

Bulletin 140M with adjustable current range must have the current trip set to the minimum range that the device will not trip.

(6)

Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 6 00Y/

347. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.

(7)

The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers can vary. See Bulletin 140M Motor Protection Circuit Breakers

Application Ratings.

(8)

Maximum allowable rating by US NEC. Exact size must be chosen for each installation.

(9)

UL Type 12/IP54 (flange mount) heat sink ambient temperature rating is 40° C/ambient of unprotected drive portion (inside enclosure) is 55° C. The ambient temperature for the UL Type 12/IP54 stand-alone drives is 40° C.

(10)

Must remove top label and vent plate, drive enclosure rating is IP00, NEMA/UL Type Open.

(11)

Drive frames 0…4 temperature rating is for NEMA/UL Type Open. The adhesive top label must be removed to operate drive at thi s temperature. Frames 5 & 6 do not have a top label.

(12)

Drives have dual current ratings; one for normal duty applications, and one for heavy duty applications. The drive can be operated at either rating.

(13)

Note: 600V class drives below 77 Amps (Frames 0…4) are declared to meet the Low Voltage Directive. It is the responsibility of the user to determin e compliance to the EMC direct ive.

(14)

When using a Manu al Self-Protected (Type E) Combinatio n Motor Controller, the drive must be installed in a ventilated or nonventilated enclosure with the minimum volume specified in this column. Application specific thermal considerations can require a larger enclosure.

325 Volt DC Input Protection Devices

PWM

Tem p.

DC Input

Drive Catalog Number

Hp Rating

ND HD kHz °C Amps Cont. 1 Min. 3 Sec.

Frame

20BB2P2 0 0.5 0.33 4 50 2 2.2 2.4 3.3 5 JKS- 5

20BB4P2 0 1 0.75 4 50 3.8 4.2 4.8 6.4 10 JKS-10

20BB6P8 1 2 1.5 4 50 6.9 6.8 9 12 15 HSJ15

20BB9P6 1 3 2 4 50 9.7 9.6 10.6 14.4 20 HSJ20

20BB015 1 5 3 4 50 16 15.3 16.8 23 30 HSJ30

20BB022 1 7.5 5 4 50 23.3 22 24.2 33 45 HSJ45

20BB028 2 10 7.5 4 50 30 28 33 44 60 HSJ60

20BB042 3 15 10 4 50 45 42 46.2 63 90 HSJ 90

20BB052 3 20 15 4 50 55 52 63 80 100 HSJ100

20BB070 4 25 20 4 50 75.3 70 78 105 150 HSJ150

20BB080 4 30 25 4 50 86.8 80 105 140 175 HSJ175

(3)

20BN104

5 40 – 4 50 114.1 104 115 175 200 HSJ200

– 30 4 50 85.8 80 120 160 200 HSJ200

(3)

20BN130

5 50 – 4 50 142.6 130 143 175 200 HSJ200

– 40 4 50 114.1 10 4 156 175 200 HSJ200

(3)

20BN154

6 60 – 4 50 169 15 4 169 231 300 HSJ300

– 50 4 50 142.6 13 0 195 260 300 HSJ300

(3)

20BN192

6 75 – 4 50 210.6 192 211 288 350 HSJ350

– 60 4 50 169 154 231 308 350 HSJ350

(3)

20BN260

6 100 – 2 45 285.3 260 286 390 400 HSJ400

– 75 2 50 210.6 20 5 305 410 400 HSJ400

See page 41

for notes.

Freq.

(1)

Ratings Output Amps

Fuse

Non-Time Delay Fuse

(2) (11)

38 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

540 Volt DC Input Protection Devices

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

PWM

Temp .

Input

Drive Catalog Number

kW Rating

ND HD kHz °C Amps Cont. 1 Min. 3 Sec.

Frame

Freq.

(1)

Ratings Output Amps

Fuse

Non-Time Delay Fuse

20BC1P3 0 0.37 0.25 4 50 1.3 1.3 1.4 1.9 3 JKS-3

20BC2P1 0 0.75 0.55 4 50 2.1 2.1 2.4 3.2 6 JKS-6

20BC3P5 0 1.5 0.75 4 50 3.7 3.5 4.5 6 8 JKS-8

20BC5P0 0 2.2 1.5 4 50 5.3 5 5.5 7.5 10 JKS-10

20BC8P7 0 4 3 4 50 9.3 8.7 9.9 13 .2 15 HSJ15

20BC011 0 5.5 4 4 50 12.6 11.5 13 17.4 20 HSJ20

20BC015 1 7.5 5.5 4 50 16.8 15.4 17.2 23.1 25 HSJ25

20BC022 1 11 7.5 4 50 24 22 24.2 33 40 HSJ40

20BC030 2 15 11 4 50 33.2 30 33 45 50 HSJ50

20BC037 2 18.5 15 4 50 40.9 37 45 60 7 0 HSJ70

20BC043 3 22 18.5 4 50 47.5 43 56 74 90 HSJ90

20BC056 3 30 22 4 50 61.9 56 64 86 100 HSJ100

20BC072 3 37 30 4 50

(3)(5)

20BC085

4 45 – 4 45 95.1 85 94 128 150 HSJ150

(7)

80.5 72 84 11 2 125 HSJ125

– 37 4 45 80.5 72 108 144 175 HSJ175

20BH105

20BH140

20BH170

20BH205

20BH260

See page 41

(3)(5)

555 – 4 50

–454 50

(3)(5)

575 – 4 40

–554 40

(3)(5)

690 – 4 50

–754 50

(3)(5)

6 110 – 4 40

–904 40

(3)(5)

6 132 – 2 45

–1102 50

for notes.

(4)

120.2 105 116 158 175 HSJ175

(4)

95.1 85 128 170 200 HSJ200

(4)

159 140 154 190 225 HSJ225

(4)

120.2 105 158 190 225 HSJ225

(4)

192.3 170 187 255 300 HSJ300

(4)

159 140 210 280 300 HSJ300

(4)

226 205 220 289 350 HSJ350

(4)

192.3 170 255 313 350 HSJ350

(4)

298 260 286 390 500 HSJ500

(4)

226 205 305 410 500 HSJ500

(2) (11)

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 39

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

650 Volt DC Input Protection Devices

PWM

Tem p.

DC Input

Drive Catalog Number

Hp Rating

ND HD kHz °C Amps Cont. 1 Min. 3 Sec.

Frame

20BD1P1 0 0.5 0.33 4 50 1.0 1.1 1.2 1.6 3 JKS-3

20BD2P1 0 1 0.75 4 50 1.9 2.1 2.4 3.2 6 JKS-6

20BD3P4 0 2 1.5 4 50 3.0 3.4 4.5 6.0 6 JKS-6

20BD5P0 0 3 2 4 50 4.5 5.0 5.5 7.5 10 JKS-10

20BD8P0 0 5 3 4 50 8.1 8.0 8.8 12 15 HSJ15

20BD011 0 7.5 5 4 50 11.1 11 12.1 16.5 20 HSJ20

20BD014 1 10 7.5 4 50 14.7 14 16.5 22 30 HSJ30

20BD022 1 15 10 4 50 23.3 22 24.2 33 40 HSJ40

20BD027 2 20 15 4 50 28.9 27 33 44 50 HSJ50

20BD034 2 25 20 4 50 36.4 34 40.5 54 60 HSJ60

20BD040 3 30 25 4 50 42.9 40 51 68 80 HSJ80

20BD052 3 40 30 4 50 55.7 52 60 80 90 HSJ90

20BD065 3 50 40 4 50 69.7 65 78 104 100 HSJ100

(3)

20BD077

4 60 – 4 50 84.5 77 85 116 150 HSJ150

– 50 4 50 69.7 65 98 130 150 HSJ150

(3)(6)

20BR096

575 – 4 50

–604 50

(3)(6)

20BR125

5100 – 4 50

–754 50

(3)(6)

20BR156

6125 – 4 50

–1004 50

(3)(6)

20BR180

6150 – 4 50

–1254 50

(3)(6)

20BR248

6200 – 2 45

–1502 50

See page 41

for notes.

Freq.

(1)

Ratings Output Amps

(4)

105.3 96 106 144 175 HSJ175

(4)

84.5 77 116 154 175 HSJ175

(4)

137.1 125 138 163 200 HSJ200

(4)

105.3 96 144 168 200 HSJ200

(4)

171.2 156 172 234 300 HSJ300

(4)

137.1 125 188 250 300 HSJ300

(4)

204 180 198 27 0 400 HSJ400

(4)

171.2 156 234 312 400 HSJ400

(4)

272 248 273 37 2 400 HSJ400

(4)

204 180 270 36 0 400 HSJ400

Fuse

Non-Time Delay Fuse

(2) (11)

810 Volt DC Input Protection Devices

PWM

Temp .

DC Input

Drive Catalog Number

Hp Rating

ND HD kHz °C Amps Cont. 1 Min. 3 Sec.

Frame

20BE1P7 0 1 0.75 4 50 1.5 1.7 2 2.6 3 JKS-3

20BE2P7 0 2 1.5 4 50 2.4 2.7 3.6 4.8 6 JKS-6

20BE3P9 0 3 2 4 50 3.5 3.9 4.3 5.9 6 JKS-6

20BE6P1 0 5 3 4 50 6.2 6.1 6.7 9.2 10 JKS-10

20BE9P0 0 7.5 5 4 50 9.1 9 9.9 13.5 15 HSJ15

20BE011 0 10 7.5 4 50 11.5 11 13.5 18 20 HSJ20

20BE017 1 15 10 4 50 18 17 18.7 25.5 30 HSJ30

20BE022 2 20 15 4 50 23.6 22 25.5 34 40 HSJ40

20BE027 2 25 20 4 50 29 27 33 44 50 HSJ50

20BE032 3 30 25 4 50 34.3 32 40.5 54 60 HSJ60

20BE041 3 40 30 4 50 43.9 41 48 64 70 HSJ70

20BE052 3 50 40 4 50 55.7 52 61.5 82 90 HSJ90

20BE062 4 60 50 2 50 68 62 78 104 125 HSJ125

(3)

20BT099

5 100 – 2 4 0 108.6 99 109 126 150 HSJ 150

– 75 2 40 84.5 77 116 138 150 HSJ150

(3)

20BT144

6 150 – 2 5 0 158 144 158 216 250 HSJ250

– 125 2 50 137.1 125 188 250 250 HSJ250

See page 41

for notes.

Freq.

(1)

Ratings Output Amps

Fuse

Non-Time Delay Fuse

(2) (11)

40 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

932 Volt DC Input Protection Devices

PWM

Tem p.

DC Input

Drive Catalog Number

(3)

20BW052

(3)

20BW098

(3)

20BW142

kW Rating

ND HD kHz °C Amps Cont. 1 Min. 3 Sec.

Frame

545 – 2 50

–37.52 50

590 – 2 50

–752 50

6 132 – 2 50

–1102 40

Freq.

(1)

Ratings Output Amps

Fuse

(4)

58.2 52 57 78 100 170M 3691

(4)

46.9 46 69 92 100 170M 3691

(4)

110.7 98 108 127 160 170M3693

(4)

92.3 82 123 140 160 170M3693

(4)

162.2 142 156 213 250 170M3695

(4)

134.9 119 179 238 315 170M3696

Non-Time Delay Fuse

Notes

(1)

Frames 0…4 temperature rating is for NEMA/UL Type Open. The adhesive top label must be removed to operate drive at this temperature. Frames 5 & 6 do not have a top label.

(2)

The power source to common bus inverters must be derived from AC voltages 600V or less, as defined in NFPA70; Art 430-18 (NEC). Battery supplies or MG sets are not included. The following devices were validated to break current of the derived power DC Bus. Disconnects: Allen-Bradley Bulletin 1494, 30-400A; 19 4, 30-400A; or ABB OESA, 600 & 800A; OESL, all sizes. Fuses: Bussmann Type JKS, all sizes; Type 170M, Case Sizes 1, 2 and 3, or Ferraz Shawmut Type HSJ, all sizes. For any other devices, please contact the factory.

(3)

Drives have dual current ratings; one for normal duty applications, and one for heavy duty applications. The drive can be operated at either rating.

(4)

UL Type 12/IP54 (flange mount) heatsink ambient temperature rating i s 40 °C/ambient of unprotected drive portion (inside enclosure) is 55 °C. The ambient temperature for the UL Type 12/IP54 stand-alone drives is 40 °C.

(5)

Also applies to “P” voltage class.

(6)

Also applies to “J” voltage class.

(7)

Must remove top label and vent plate, drive enclosure rating is IP00, NEMA/UL Type Open.

(8)

Two 630A Bussmann 170M6608 can also be used.

(9)

Two 700A Bussmann 170M6611 can also be used.

(10)

Bussmann or equivalent.

(11)

See Fuse Certification and Test Data in PowerFlex AC Drives in Common Bus Configurations Application Guidelines, publication DRIVES-AT002, for fuse self-certification and test data for Bussmann 170M and JKS fuses recommended for the DC bus fusing.

(2) (11)

Output Devices

Common mode cores are internal to the drive. For information on output contactors see page 42 reactors are discussed in Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001.

. Other devices such as cable terminators and output

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 41

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Using Input/Output Contactors

Input Contactor Precautions

ATT EN TI ON : A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage. The drive is designed to use control input signals that start and stop the motor. If an input device is used, operation must not exceed one cycle per minute or drive damage occurs.

Output Contactor Precaution

ATT EN TI ON : To guard against drive damage when using output contactors, the following information must be read and understood. One or more output contactors can be installed between the drive and motor(s) for the purpose of disconnecting or isolating certain motors/loads. If a contactor is opened while the drive is operating, power is removed from the respective motor, but the drive continues to produce voltage at the output terminals. In addition, reconnecting a motor to an active drive (by closing the contactor) could produce excessive current that can cause the drive to fault. If any of these conditions are determined to be undesirable or unsafe, an auxiliary contact on the output contactor must be wired to a drive digital input that is programmed as “Enable.” This causes the drive to execute a coast-to-stop (cease output) whenever an output contactor is opened.

Bypass Contactor Precaution

ATT EN TI ON : An incorrectly applied or installed bypass system can result in component damage or reduction in product life. The most common causes are:

• Wiring AC line to drive output or control terminals.

• Improper bypass or output circuits not approved by Allen-Bradley.

• Output circuits that do not connect directly to the motor.

Contact Allen-Bradley for assistance with application or wiring.

42 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

IMPORTANT

R/L1 S/L2 T/L3

DC+

DC–

MOV and AC EMI Capacitor Phase to Ground

Common Mode Capacitor to Ground

Jumper-Wire

Disconnecting MOVs and Common Mode Capacitors

The Powerflex 700 drive contains protective MOVs and Common Mode Capacitors referenced to ground (see below). To guard against unstable operation and/or damage, the drive must be properly configured

page 44

All PowerFlex 700 drives are shipped with the DC bus common mode capacitors referenced to ground.

Before proceeding, ensure that all power to the drive has been removed.

as shown in Ta b l e 9 on

ATT EN TI ON : Only qualified personnel familiar with adjustable frequency AC drives and associated machinery must perform maintenance/repair of the system. Failure to comply can result in personal injury and/or equipment damage.

ATT EN TI ON : To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the DC bus voltage at the following points (refer to pages 29

for locations):

through

• +DC and -DC terminals of the Power Terminal Block

• +DC terminal of the Power Block and the chassis

• -DC terminal of the Power Terminal Block and the chassis

The voltage must be zero for all three measurements.

ATT EN TI ON : The following information is merely a guide for proper installation. Rockwell Automation cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 43

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

IMPORTANT

Table 9 - Recommended Power Jumper Configurations

Power S ource Ty pe

Solid Ground

• AC fed, solidly grounded

• DC fed from passive rectifier that has an AC source and solid ground

Non-Solid Ground

• AC fed ungrounded

• Impedance grounded

• High resistive ground

•B phase ground

• Regenerative unit such as common DC bus supply & brake

• DC fed from an active converter

(1) It is highly recommended to accurately determine the power source type and then configure appropriately.

(2) When MOVs are disconnected, the power system must have its own transient protection to ensure known and controlled voltages.

(1)

MOV/ Input Filter Caps

Connected Connected • Reduced electrical noise,

Disconnected Disconnected • Helps avoid severe equipment

(2)

DC Bus Common Mode Caps

Benefits Of Correct Configuration on Power Source Type

• Most stable operation,

• EMC compliance,

• Reduced voltage stress on components and motor bearings.

damage when ground fault occurs.

To connect or disconnect these devices, refer to pages 45 through 51.

Common mode capacitors are used to conform with the EMC directives. Removing these devices can withdraw the associated directive.

In addition, on an ungrounded distribution system where the line-to-ground voltages on any phase could exceed 125% of the nominal line-to-line voltage, an isolation transformer must be installed. See Wiring and Grounding Guidelines for PWM AC Drives, publication DRIVES-IN001 for more information on impedance grounded and ungrounded systems.

Jumper Installation, Removal and Storage

PowerFlex 700 drives utilize plug-in style jumpers and jumper wires. Most drives have a jumper storage area inside the front cover. Store extra jumpers or jumpers that have been removed in this location for use at a later time.

Insulating Jumper Wires

Some drives are designed to utilize nylon screws and spacers to insulate jumper wires from ground and secure them to the chassis. The components must be installed as shown.

44 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

Drive Identification

Cat No. 20B D xxx x x xxxxxxx

Made in the USA (TAC 1J) Rockwell Automation, Mequon WI 53092-4400

UL TYPE 1/IP20

Mfd. in 2007 on Aug 1

Frame: 3 Serial Number: xxxxxxx

Series: B

I/O: 24VAC/DC (Standard) Original Firmware V. x.xxx

Listed Ind. Cont Eq. 966X

Normal Duty Power Heavy Duty Power

AC Voltage Range Amps

Input: 3 Phase, 47-63Hz

Output: 3 Phase, 0-400 Hz

AC Voltage Range Base Hz (default) Continuous Amps 1 Min Overload Amps 3 Sec Overload Amps

xxx kW xxx kW

342-440

xxx

0-400 50 Hz

xxx xxx xxx

xxx kW xxx kW

432-528

xxx

400V 480V

0-460 60 Hz

xxx xxx xxx

N223

Volta ge Cod e

Frame

Current Rating

UL Type

Series

BR1 BR2 DC+ DC- U/T1 V/T2 W/T3

SHLD SHLD

PE R/L1 S/L2 T/L3

PE 2

MOV-PE JMPR

PE 1

AUX IN+ AUX OUT–

75C Cu Wire

6 AWG [10MM2] Max.

12 IN. LBS.

1.4 N-M

} TORQUE

WIRE STRIP

CONTROL

POWER

PE 4

PE 3

MOV

PE_MOV

CM Cap

PE_CAP

Refer to the drive nameplate and locate th e “ Vo lt ag e C od e,” “C ur re nt Ra tin g ,” “Frame,” and “UL Type” (Frames 5…6). Use this information to locate the proper procedure in the following tables.

Jumper Settings and Locations

Factory Default Jumper Settings

Frame

Voltag e

Code

0…1 All Drives

B…E All P E_B

Current

PE A

CM Cap

MOV /Input Filter Caps

Rating

Installed

MOV

PE B

DC Bus Common Mode Caps

PE_A Installed

Use 75C Wire Only #10-#14 AWG

Torque to 7 in-lbs

BR1

BR2

DC+

DC–

U/T1

V/T2

W/T3

R/L1

S/L2

T/L3

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Power S ource Ty pe

Solid Ground

• Remove the I/O Cassette (see page 53 that jumpers are installed at the “PE_A” and “PE_B” locations on the Power Board.

DANGER

Non-Solid Ground

• Remove the I/O Cassette (see page 53). Remove jumpers at the “PE_A” and “PE_B” locations on the Power Board.

). Verify

2 B…E All PE_MOV

Installed

PE_CAP Installed

Solid Ground

• Verify that jumpers are installed at the “PE_CAP” and “PE_MOV” locations.

Non-Solid Ground

• Remove jumpers at the “PE_CAP” and “PE_MOV” locations.

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 45

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

BR1 BR2 DC+ DC- U/T1 V/T2 W/T3 R/L1 S/L2 T/L3

PE MOV

PE CAP

75C Cu Wire

3 AWG [25MM2] Max.

16 IN. LBS.

1.8 N-M

} TORQUE

WIRE STRIP

CONTROL

POWER

AUX IN + –

SHLD

75C Cu Wire

6 AWG [10MM2] Max.

BR1 BR2

12 IN. LBS.

1.4 N-M

} TORQUE

PE_CAP

PE_MOV

CM Cap

MOV

CM Cap Older Drives

MOV / Input Filter Cap

MOV

CM Cap - Newer Drives

Factory Default Jumper Settings

MOV /Input

Frame

Voltag e

Code

Current

Rating

Filter Caps

(1) (2)

3…4 All Drives (continued)

B…E All P E_MOV

Installed

5 IP20, NEMA/UL Type 1 and O pen Drives

B C D H

except

C140

yellow wires connected

to the Power Terminal Block rail

Two green/

All

N P R

DC Bus Common Mode Caps

PE-CAP Installed

Green/yellow wire is connected

to ground

Optional

Communications

Module

Power S ource Ty pe

Solid Ground

• Verify that jumpers are installed at the “PE_CAP” and “PE_MOV” locations.

Non-Solid Ground

• Remove jumpers at the “PE_CAP” and “PE_MOV” locations.

Solid Ground

1. CM Cap jumper wire must be connec ted to ground with a metal screw. Verify, and if necessary:

• Newer Drives - Remove the nylon screw/

spacer and insert a metal M5 x 8 screw. Torque to 3.2 N•m (28 lb•in).

• Older Drives - Remove the I/O Cassette (see

page 53). The green/yellow CM Cap jumper

wire is on the back of chassis and must be connected to ground with a metal screw. Remove the insulation from the wire terminal and connect to chassis with a metal M5 x 12 screw. Torque to 3.2 N•m (28 lb•in).

2. MOV/Input Filter Cap jumper wires must be connected to ground with a metal screw. Verify, and if necessary, remove the nylon screw/spacer and insert a metal M5 x 12 screw.

300 VDC EXT PWR SPLY TERM (PS+, PS-)

WIRE RANGE: 22-10 AWG (0.5-4 MM TORQUE: 5.3 IN-LB (0.6 N-M) STRIP LENGTH: 0.35 IN (9 MM)

)

POWER TERMINAL RATINGS

WIRE RANGE: 14-1/0 AWG (2.5-35 MM2) TORQUE: 32 IN-LB (3.6 N-M) STRIP LENGTH: 0.67 IN (17 MM) USE 75 C CU WIRE ONLY

GROUND TERMINAL RATINGS (PE)

WIRE RANGE: 6-1/0 AWG (16-35 MM TORQUE: 44 IN-LB (5 N-M) STRIP LENGTH: 0.83 IN (21 MM)

Frame 5 continued on next page

(1) AC input drives only. MOV’s and input filter caps do not exist on DC input drives.

(2) When removing MOV’s, the input filter capacitor must also be removed.

46 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

Non-Solid Ground

)

INPUT ACOUTPUT

1. CM Cap jumper wire must be insulated from ground. Verify, and if necessar y:

• Newer Drives - Remove the metal screw

and insert a M5 x 15 nylon screw/spacer.

• Older Drives - Remove the I/O Cassette (see

page 53

). Insulate/secure jumper wire to guard against unintentional contact with chassis or components.

2. MOV/Input Filter Cap jumper wires must be insulated from ground with a nylon screw/ spacer. Verify, and if necessary, remove the metal screw and insert a M5 x 20 nylon screw/ spacer.

Factory Default Jumper Settings

CM Cap

MOV

MOV / Input Filter Cap

CM Cap

MOV

Input Filter Cap

MOV/ Input

Frame

Voltag e

Code

Current

Rating

Filter Caps

(1) (2)

DC Bus Common Mode Caps

5 IP20, NEMA/UL Type 1 and Open Drives (continued)

140

Two green/yellow

052 060

wires connected the Power

Green/yellow wire to

CM Cap Board is connected

Terminal Block rail

Optional

Communications

Module

POWER TERMINAL RATINGS

WIRE RANGE: 14-1/0 AWG (2.5-35 MM2) TORQUE: 32 IN-LB (3.6 N-M) STRIP LENGTH: 0.67 IN (17 MM) USE 75 C CU WIRE ONLY

GROUND TERMINAL RATINGS (PE)

WIRE RANGE: 6-1/0 AWG (16-35 MM TORQUE: 44 IN-LB (5 N-M) STRIP LENGTH: 0.83 IN (21 MM)

300 VDC EXT PWR SPLY TERM (PS+, PS-)

)

WIRE RANGE: 22-10 AWG (0.5-4 MM TORQUE: 5.3 IN-LB (0.6 N-M) STRIP LENGTH: 0.35 IN (9 MM)

)

INPUT ACOUTPUT

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Power S ource Ty pe

Solid Ground

to ground

1. CM Cap jumper wire must be connec ted to ground with a metal screw. Verify, and if necess ary, remove the nylon screw/s pacer and insert a metal M5 x 8 screw. Torque to 3.2 N•m (28 lb•in).

2. MOV/Input Filter Cap jumper wires must be connected to ground with a metal screw. Verify, and if necessary, remove the nylon screw/spacer and insert a metal M5 x 12 screw.

Non-Solid Ground

1. CM Cap jumper wire must be insulated from ground with a nylon screw/spacer. Verify, and if necessary, remove the metal screw and insert a M5 x 15 nylon screw/spacer.

2. MOV/Input Filter Cap jumper wires must be insulated from ground with a nylon screw/ spacer. Verify, and if necessary, remove the metal screw and insert a M5 x 20 nylon screw/spacer.

077

Two green/yellow

082 099 098

POWER TERMINAL RATINGS

WIRE RANGE: 14-1/0 AWG (2.5-35 MM2) TORQUE: 32 IN-LB (3.6 N-M) STRIP LENGTH: 0.67 IN (17 MM) USE 75 C CU WIRE ONLY

GROUND TERMINAL RATINGS (PE)

WIRE RANGE: 6-1/0 AWG (16-35 MM TORQUE: 44 IN-LB (5 N-M) STRIP LENGTH: 0.83 IN (21 MM)

wires connected chassis ground

Optional

Communications

Module

300 VDC EXT PWR SPLY TERM (PS+, PS-)

WIRE RANGE: 22-10 AWG (0.5-4 MM TORQUE: 5.3 IN-LB (0.6 N-M) STRIP LENGTH: 0.35 IN (9 MM)

)

Green/yellow wire to

CM Cap Board is connected

)

INPUT ACOUTPUT

to ground

Frame 5 continued on next page

(1) AC input drives only. MOV’s and input filter caps do not exist on DC input drives.

(2) When removing MOV’s, the input filter capacitor must also be removed.

Solid Ground

1. CM Cap jumper wire must be connec ted to ground with a metal screw. Verify, and if necess ary, remove the nylon screw/s pacer and insert a metal M5 x 8 screw. Torque to 3.2 N•m (28 lb•in).

2. MOV jumper wire must be connected to ground with metal screws. Verify, and if necessary, remove the nylon screw/spacers and insert a metal M5 x 12 screws.

3. Input Filter Cap jumper wire must be connected to ground with a metal screw. Verify, and if necessary, remove the nylon screw/spacer and insert metal M5 x 8 screw.

Non-Solid Ground

1. CM Cap jumper wire must be insulated from ground with a nylon screw/spacer. Verify, and if necessary, remove the metal screw and insert a M5 x 15 nylon screw/spacer.

2. MOV jumper wire must be insulated from ground with a nylon screw/spacer. Verify, and if necessary, remove the metal screws and insert a M5 x 20 nylon screw/spacer.

3. Input Filter Cap jumper wire must be insulated from ground with a nylon screw/spacer. Verify, and if necessary, remove the metal screws and insert a M5 x 15 nylon screw/spacer.

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 47

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

USE 75 C CU WIRE ONLY WIRE RANGE: 4-3/0 AWG (18-70 MM

) TORQUE: 133 IN-LB (15 N-M) STRIP LENGTH: 1.02 IN (26 MM)

POWER & DC TERMINAL RATINGS

WIRE RANGE: 14-1/0 AWG (2.5-50 MM2) TORQUE: 32 IN-LB (3.6 N-M) STRIP LENGTH: 0.67 IN (17 MM)

BRAKE TERMINAL RATINGS

WIRE RANGE: 6-1/0 AWG (18-35 MM2) TORQUE: 44 IN-LB (5 N-M) STRIP LENGTH: 0.83 IN (21 MM)

GROUND TERMINAL RATINGS (PE)

OUTPUT

INPUT AC

300 VDC EXT PWR SPLY TERM (PS+, PS-)

WIRE RANGE: 22-10 AWG (0.5-4 MM

) TORQUE: 5.3 IN-LB (0.6 N-M) STRIP LENGTH: 0.35 IN (9 MM)

DANGER

RISK OF ELECTRIC SHOCK AND DEATH

FIELD INSTALLED OPTIONS

6 MM HEX KEY6 MM HEX KEY

SHLD

MOV

MOV / Input Filter Cap

CM Cap Older Drives

CM Cap - Newer Drives

Factory Default Jumper Settings

MOV /Input

Frame

Voltag e

Code

Current

Rating

Filter Caps

5 IP54, NEMA Type 12 Drives

All Two green/yellow D P

wires connected to chassis ground

(1) (2)

DC Bus Common Mode Caps

Green/yellow wire is connected to ground

Power S ource Ty pe

Solid Ground

1. CM Cap jumper wire must be connec ted to ground with a metal screw. Verify, and if necessary:

• Newer Drives - Remove the nylon screw/

spacer and insert a metal M5 x 8 screw. Torque to 3.2 N•m (28 lb•in).

• Older Drives - Remove the

I/O Cassette (see page 53). The green/ yellow CM Cap jumper wire is on the back of chassis and must be connected to ground with a metal screw. Remove the insulation from the wire terminal and connect to chassis with a metal M5 x 10 screw. Torque screw to 3.2 N•m (28 lb•in).

2. MOV/Input Filter Cap jumper wires must be connected to ground with a metal screw. Verify, and if necessary, remove the nylon screw/spacer and insert a metal M5 x 12 screw.

Frame 5 continued on next page

(1) AC input drives only. MOV ’s and input filter caps do not exist on DC input drives.

(2) When removing MOV’s, the input filter capacitor must also be removed.

Non-Solid Ground

1. CM Cap jumper wire must be insulated from ground. Verify, and if necessar y:

• Newer Drives - Remove the metal screw

and insert a M5 x 15 nylon screw/spacer.

• Older Drives - Remove the

I/O Cassette (see page 53

).Insulate/secure jumper wire to guard against unintentional contact with chassis or components.

2. MOV/Input Filter Cap jumper wires must be insulated from ground with a nylon screw/ spacer. Verify, and if necessary, remove the metal screw and insert a M5 x 20 nylon screw/ spacer.

48 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

Factory Default Jumper Settings

USE 75 C CU WIRE ONLY WIRE RANGE: 4-3/0 AWG (18-70 MM

) TORQUE: 133 IN-LB (15 N-M) STRIP LENGTH: 1.02 IN (26 MM)

POWER & DC TERMINAL RATINGS

WIRE RANGE: 14-1/0 AWG (2.5-50 MM2) TORQUE: 32 IN-LB (3.6 N-M) STRIP LENGTH: 0.67 IN (17 MM)

BRAKE TERMINAL RATINGS

WIRE RANGE: 6-1/0 AWG (18-35 MM2) TORQUE: 44 IN-LB (5 N-M) STRIP LENGTH: 0.83 IN (21 MM)

GROUND TERMINAL RATINGS (PE)

OUTPUT

INPUT AC

300 VDC EXT PWR SPLY TERM (PS+, PS-)

WIRE RANGE: 22-10 AWG (0.5-4 MM

) TORQUE: 5.3 IN-LB (0.6 N-M) STRIP LENGTH: 0.35 IN (9 MM)

DANGER

RISK OF ELECTRIC SHOCK AND DEATH

FIELD INSTALLED OPTIONS

6 MM HEX KEY6 MM HEX KEY

SHLD

CM Cap

MOV

MOV / Input Filter Cap

MOV /Input

Frame

Voltag e

Code

Current

Rating

Filter Caps

(1) (2)

5 IP54, NEMA Type 12 Drives (continued)

All Two green/yellow F T

wires connected to chassis ground

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

DC Bus Common Mode Caps

Green/yellow wire to CM Cap Board is

to ground

connected

Power S ource Ty pe

Solid Ground

1. CM Cap jumper wire must be connec ted to ground with a metal screw. Verify, and if necess ary, remove the nylon screw/s pacer and insert a metal M5 x 12 screw. Torque to 3.2 N•m (28 lb•in).

2. MOV/Input Filter Cap jumper wires must be connected to ground with a metal screw. Verify, and if necessary, remove the nylon screw/spacer and insert a metal M5 x 12 screw.

Non-Solid Ground

1. CM Cap jumper wire must be insulated from ground with a nylon screw/spacer. Verify, and if necessary, remove the metal screw and insert a M5 x 20 nylon screw/spacer.

2. MOV/Input Filter Cap jumper wires must be insulated from ground with a nylon screw/ spacer. Verify, and if necessary, remove the metal screw and insert a M5 x 20 nylon screw/ spacer.

(1) AC input drives only. MOV ’s and input filter caps do not exist on DC input drives.

(2) When removing MOV’s, the input filter capacitor must also be removed.

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 49

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

DC–DC+BR1BR2

USE 75 C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)

22-10 AWG

5.3 IN-LB (0.6 N-M)

WIRE STRIP

PS+

PS–

USE 75 C

COPPER WIRE

ONLY

TORQUE 52 IN-LB (6 N-M)

UT1VT2W

RL1S

INPUTOUTPUT

T L3

PE PE

Optional

Communications

Module

PE PE

MOV

Input Filter Cap

CM Cap

DO NOT REMOVE

MOV

Factory Default Jumper Settings

MOV /Input

Frame

Voltag e

Code

Current

Rating

Filter Caps

(1) (2)

6 IP20, NEMA/UL Type 1 and Open Drives

All Two green/yellow

B C D H

wires connected to Power Terminal Block “PE”

J N P R

DC Bus Common Mode Caps

Green/yellow wire to CM Cap Board is

to Power

connected Ter mi na l Bl oc k “PE ”

Power S ource Ty pe

Solid Ground

1. The green/yellow CM Cap jumper wire must be connected to “PE.”

2. The MOV/Input Filter Cap jumper wires must be connected to “PE.”

Non-Solid Ground

1. The green/yellow CM Cap jumper wire must be insulated from ground. Verify, and if necessary, remove the jumper wire from “PE” and insulate/secure it to guard against unintentional contact with chassis or components. Important: Do Not Remove/ Disconnect the larger green/yellow wire.

2. MOV/Input Filter Cap jumper wires must be insulated from ground. Verify, and if necessary, remove the jumper wires from “PE” and individually insulate/secure each jumper wire to guard against unintentional contact with chassis or components.

Frame 6 continued on next page

(1) AC input drives only. MOV ’s and input filter caps do not exist on DC input drives.

(2) When removing MOV’s, the input filter capacitor must also be removed.

50 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

Factory Default Jumper Settings

DO NOT REMOVE

MOV

DO NOT REMOVE

MOV /Input

Frame

Voltag e

Code

Current

Rating

Filter Caps

(1) (2)

DC Bus Common Mode Caps

6 IP20, NEMA/UL Type 1 and Open Drives (continued)

All Two green/yellow F T

wires connected to Power Terminal Block “PE” and

Green/yellow wire to CM Cap Board is connected Ter mi na l Bl oc k “PE ”

chassis

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Power S ource Ty pe

Solid Ground

to Power

1. The green/yellow CM Cap and MOV jumper wires must be connected to “PE.”

2. The Input Filter Cap jumper wire (top right) must be connected to chassis ground with a metal screw. Verify, and if necessary, remove the nylon screw/spacer and insert a metal M5 x 10 screw. Torque to 3.2 N•m (28 lb•in).

PS+

22-10 AWG

5.3 IN-LB

WIRE STRIP

(0.6 N-M)

USE 75 C

COPPER WIRE

CM Cap

ONLY

TORQUE

52 IN-LB

(6 N-M)

PE PE

6 IP54, NEMA Type 12 Drives

All Two green/yellow

E F

wires connected to Power Terminal

Block “PE” P R T

Input Filter Cap

CM Cap

PE PE

PS–

USE 75 C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)

UT1VT2W

MOV

Optional

Communications

Module

UT1VT2W

MOV

Input Filter Cap

DC–DC+BR1BR2

RL1S

PE PE

INPUTOUTPUT

Green/yellow wire to CM Cap Board is connected Ter mi na l Bl oc k “PE ”

RL1S

PE PE

to Power

INPUTOUTPUT

Non-Solid Ground

1. The green/yellow CM Cap and MOV jumper wires must be insulated from ground. Verify, and if necessary, remove them from “PE” and individually insulate/secure each jumper wire to guard against unintentional contact with chassis or components. Important: Do Not

Remove/Disconnect the larger green/ yellow wire.

2. The Input Filter Cap jumper wire (top right) must be insulated from ground with a nylon screw/spacer. Verify, and if necessary, remove the metal screw and insert a M5 x 15 nylon screw/spacer.

Solid Ground

1. The green/yellow CM Cap jumper wire must be connected to “PE.”

2. The MOV/Input Filter Cap jumper wires must be connected to “PE.”

Non-Solid Ground

2. MOV/Input Filter Cap jumper wires must be insulated from ground. Verify, and if necessary, remove the jumper wires from “PE” and individually insulate/secure them to guard against unintentional contact with chassis or components.

(1) AC input drives only. MOV ’s and input filter caps do not exist on DC input drives.

(2) When removing MOV’s, the input filter capacitor must also be removed.

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 51

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

IMPORTANT

Step 4: I/O Wiring

Important points to remember about I/O wiring:

• Use Copper wire only. Wire gauge requirements and recommendations are based on 75 degrees C. Do not reduce wire gauge when using higher temperature wire.

• Wire with an insulation rating of 600V or greater is recommended.

• Separate control and signal wires from power wires by at least 0.3 meters (1

foot).

I/O terminals labeled “(–)” or “Common” are not referenced to earth ground and are designed to greatly reduce common mode interference. Grounding these terminals can cause signal noise.

ATT EN TI ON : Configuring an analog input for 0…20 mA operation and driving it from a voltage source could cause component damage. Verify proper configuration prior to applying input signals.

ATT EN TI ON : Hazard of personal injury or equipment damage exists when using bipolar input sources. Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction. Use speed command parameters to help reduce input source sensitivity.

Wire Recommendations

Min.

Type Wire Type(s) Description

Signal

(1) (2)(3)

Digital I/O

(1)(2)(3)

(1) Separate control and signal wires from power wires by at least 0.3 meters (1 foot).

(2) If the wires are short and contained within a cabinet that has no sensitive circuits, the use of shielded wire can not be necessary, but is always recommended.

(3) I/O terminals labeled “(–)” or “Common” are not referenced to earth g round and are designed to greatly reduce common mode interference. Grounding these terminals can cause signal noise.

(4) 9730 is 3 individually shielded pairs (2 channel + power). If 3 channel is required, use 9728.

(5) 8790 is 1 shielded pair.

(6) 9892 is 3 individually shielded pairs (3 channel) + 1 shielded pair for power.

(7) 9773 is 3 individually shielded pairs (2 channel + power). If 3 channel is required, use 9774.

Standard Analog I/O Belden 8760/9460 (or equivalent) 0.750 mm2(18 AWG), twisted pair, 100% shield with drain. 300V,

Belden 8770 (or equivalent) 0.750 mm

(4)

Encoder/Pulse I/O <30 m (100 ft.)

Encoder/Pulse I/O 30 to 152 m (100 to 500 ft.)

Encoder/Pulse I/O 152 to 259 m (500 to 850 ft.)

Shielded Multi-conductor shielded cable such as Belden 8770

Unshielded Per US NEC or applicable national or local code –

Combined: Belden

Signal: Belden

Power: Belden

Combined: Belden

Signal: Belden

Power: Belden 8790

Combined: Belden

(or equivalent)

9730

9730/9728

(5)

8790

9892

9730/9728

(5)

9773/9774

(4)

(6)

(4)

(7)

(18AWG), 3 conductor, shielded for remote pot only.

0.196 mm2(24AWG), individually shielded

0.750 mm2(18AWG)

0.330 mm2 (22 AWG) or 0.500 mm2 (20AWG)

0.196 mm2(24AWG), individually shielded

0.750 mm2(18AWG)

0.750 mm2(18 AWG), individually shielded

0.750 mm2(18 AWG), 3 conductor, shielded. 300V,

Insulation Rating

75…90 °C (167…194 °F)

60 °C (140 °F)

52 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

➌

➋

➊

Pin 1

Detail

I/O Terminals

The figure below shows the I/O Control Cassette and terminal block locations. The cassette provides a mounting point for the various PowerFlex 700 I/O options. To remove the cassette, follow the steps below. Cassette removal is similar for all frames (Frame 0 drive shown).

Step Description

Disconnect the two cable connectors shown below.

Loosen the two screw latches shown below.

Slide the cassette out.

Remove screws securing cassette cover to gain access to the boards.

PowerFlex 700 Typical Cassette & I/O Terminal Blocks

BR1

BR2

DC+

DC-

U/T1

V/T2

W/T

R/L1

I/O Terminal Block Specifications

Wire Size Range

No. Name Description

I/O Cassette Removable I/O Cassette

➊

I/O Terminal Block Signal & control

➋

connections

Encoder Terminal

➌

Block

(1) Maximum/minimum that the terminal block accepts - these are not recommendations.

Encoder power & signal connections

Maximum Minimum Maximum Recommended

2.5 mm (14 AWG)

0.75 mm (18 AWG)

0.30 mm (22 AWG)

0.196 mm (24 AWG)

(1)

Tor que

0.6 N•m (5.3 lb•in)

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 53

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Vector Control Option I/O Terminal Designations

No. S ignal

1Analog In 1 (–)

2Analog In 1 (+)

3Analog In 2 (–)

4Analog In 2 (+)

(1) (4)

(1)

Fact ory Default Description

(5)

Isolated bit & sign. For 0-20 mA, a jumper must be installed at terminals 17 & 18 (or 19 & 20). 88k ohm input impedance when configured for volt. & 95.3 ohm for current

, bipolar, differential, ±10V/0-20 mA, 11

Related Param.

320 327

5 Pot Common – For (+) and (–) 10V pot references.

6 Analog Out 1 (–)

7 Analog Out 1 (+)

8 Analog Out 2 (–)

(4)

Single-ended bipolar (current output is not bipolar), ±10V/0-20 mA, 11 bit & sign, Voltage mode - limit

340 -

347 current to 5 mA. Current mode - max. load is 400 ohms.

9 Analog Out 2 (+)

10 HW PTC Input 1 – 1.8k ohm PTC, Internal 3.32k ohm pull-up resistor 238 259

11 Digital Out 1 – N.C.

12 Digital Out 1 Common

13 Digital Out 1 – N.O.

14 Digital Out 2 – N.C.

(2)

Fault Max. Resistive Load:

(2)

NOT Fault

(2)

NOT Run

240V AC/30V DC – 1200VA, 150W Max. Current: 5A, Min. Load: 10 mA

Max. Inductive Load: 240V AC/30V DC – 840VA, 105W Max. Current: 3.5A, Min. Load: 10 mA

380 -

391

15 Digital Out 2/3 Com.

16 Digital Out 3 – N.O.

17 Current In Jumper

Analog In 1

19 Current In Jumper

Analog In 2

(2)

Run

(1)

–

(1)

–

Placing a jumper across terminals 17 & 18 (or 19 &

20) configures that analog input for current.

320 -

327

21 –10V DC Pot Ref. – 2k ohm minimum load.

22 +10V DC Pot Ref. –

23 HW PTC Input 2 – See above

24 +24V DC

(6)

– Drive supplied logic input power.

(6)

25 Digital In Common –

(3)

, see pg. 57

(6)

– Common for internal power supply.

Stop - CF 115V AC, 50/60 Hz - Control & I/O Cat. No. option D

Start

Auto/Man.

Speed Sel 1

Speed Sel 2

Speed Sel 3

Opto isolated Low State: less than 30V AC High State: greater than 100V AC, 5.7 mA

24V DC

- Control & I/O Cat. No. option C Opto isolated Low State: less than 5V DC High State: greater than 20V DC, 10 mA DC Digital Input Impedance: 21k ohm

361 366

26 24V Common

27 Digital In 1

28 Digital In 2

29 Digital In 3

30 Digital In 4

31 Digital In 5

32 Digital In 6/Hardware

Enable

(1) Important: 0…20 mA operation requires a jumper at terminals 17 & 18 (or 19 & 20). Drive damage can occur if jumper is not installed.

(2) Contacts in unpowered state. Any relay programmed as Fault or Alarm energizes (picks up) when power is applied to drive and deenergize

(drop out) when a fault or alarm exists. Relays selected for other functions energize only when that condition exists and deenergizes when condition is removed.

(3) A 10 k ohm, 2 watt b urden resisto r must be in stalled on e ach digita l input when using a tri ac type devi ce. The resist or is installed between each

digital input and neutral /common.

(4) These inputs/outputs are dependant on a number of parameters (see “Related Parameters”).

(5) Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity.

(6) 150 mA maximum load designed to power digital inputs only. No t present on 115V versions.

54 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Standard Control Option I/O Terminal Designations

No. S ignal

1 Anlg Volts In 1 (–)

2 Anlg Volts In 1 (+)

3 Anlg Volts In 2 (–)

4 Anlg Volts In 2 (+)

Default Description

(2)

Isolated

(3)

88k ohm input impedance.

(2)

Isolated

(4)

88k ohm input impedance.

, bipolar, differential, ±10V, 11 bit & sign,

Fact ory

Related Param.

320 327

5 Pot Common – For (+) and (–) 10V pot references.

6Anlg Volts Out 1 (–)

7Anlg Volts Out 1 (+)

8 Anlg Current Out 1 (–)

(2)

Bipolar, ±10V, 11 bit & sign, 2k ohm minimum load. 340 -

344

(2)

4-20mA, 11 bit & sign, 400 ohm maximum load.

9 Anlg Current Out 1 (+)

10 Reser ved for Future Use

11 Digital Out 1 – N.C.

12 Digital Out 1 Common

13 Digital Out 1 – N.O.

14 Digital Out 2 – N.C.

(1)

Fault Max. Resistive Load:

(1)

NOT Fault

(1)

NOT Run

240V AC/30V DC – 1200VA, 150W Max. Current: 5A, Min. Load: 10mA

Max. Inductive Load: 240V AC/30V DC – 840VA, 105W Max. Current: 3.5A, Min. Load: 10mA

380 387

15 Digital Out 2 Common

16 Digital Out 2 – N.O.

17 Anlg Current In 1 (–)

18 Anlg Current In 1 (+)

19 Anlg Current In 2 (–)

20 Anlg Current In 2 (+)

(1)

Run

(2)

(3)

Isolated

4-20 mA

, 11 bit & sign, 124 ohm input

impedance.

(4)

Isolated

, 4-20 mA, 11 bit & sign, 124 ohm input

320 327

impedance.

21 –10V DC Pot Ref. – 2k ohm minimum.

22 +10V DC Pot Ref. –

23 Reser ved for Future Use

24 +24V DC

(5)

– Drive supplied logic input power.

(5)

25 Digital In Common –

26 24V Common

27 Digital In 1 Stop - CF 115V AC, 50/60 Hz

28 Digital In 2 Start

29 Digital In 3 Auto/Man.

30 Digital In 4 Speed Sel 1

31 Digital In 5 Speed Sel 2

32 Digital In 6 Speed Sel 3

(5)

– Common for internal power supply.

- Control & I/O Cat. No. option B

Opto isolated

361 -

366 Low State: less than 30V AC High State: greater than 100V AC, 5.0 mA

24V AC/DC, 50/60 Hz

- Control & I/O Cat. No. option A Opto isolated Low State: less than 5V AC/DC High State: greater than 20V AC/DC

11.2 mA DC Digital Input Impedance: 35k ohm

(1) Contacts in unpowered state. Any relay programmed as Fault or Alarm energizes (picks up) when power is applied to drive and deenergize

(drop out) when a fault or alarm exists. Relays selected for other functions energize only when that condition exists and deenergizes when condition is removed.

(2) These inputs/outputs are dependant on a number of parameters. See “Related Parameters.”

(3) Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity.

(4) Differential Isolation - External source must be less than 10V with respect to PE.

(5) 150 mA

maximum load designed to power digital inputs only. Not present on 115V versions.

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 55

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

3 4 5

21 22

3 4

Common

3 4

Common

3 4

19 20

Common

+–

I/O Wiring Examples

Input/Output Connection Example Required Parameter Changes

Potentiometer Unipolar Speed Reference

(1)

10k Ohm Pot. Recommended (2k Ohm Minimum)

• Adjust Scaling: Parameters 91/92 and 325/326

• View Results: Parameter 002

Joystick Bipolar Speed Reference

(1)

±10V Input

Analog Input Bipolar Speed Reference

±10V Input

Analog Voltage Input Unipolar Speed Reference

0 to +10V Input

Analog Current Input Unipolar Speed Reference

0-20 mA Input

Analog Input, PTC

PTC OT set > 5V PTC OT cleared < 4V PTC Short < 0.2V

1.8k PTC

Ferrite

Bead

3.32k Ohm

• Set Direc tion Mode: Parameter 190 = “1, Bipolar”

• Adjust Scaling: Parameters 91/92 and 325/326

• View Results: Parameter 002

• Set Direc tion Mode: Parameter 190 = “1, Bipolar”

• Adjust Scaling: Parameters 91/92 and 325/326

• View Results: Parameter 002

• Configure Input with parameter 320

• Adjust Scaling: Parameters 91/92 and 325/326

• View results: Parameter 002

• Configure Input for Current: Parameter 320 and add jumper at appropriate terminals

• Adjust Scaling: Parameters 91/92 and 325/326

• View results: Parameter 002

• Set Fault Config 1:

1 2

Parameter 238, bit 7 = “Enabled”

•Set Alarm Config 1: Parameter 259, bit 11 = “Enabled”

• View Status Drive Alarm 1:

Parameter 211, bit 11 = “True”

HW PTC Input

PTC OT set > 5V PTC OT cleared < 4V

1.8k PTC

Ferrite

PTC Short < 0.2V

Analog Output

±10V, 0-20 mA Bipolar +10V Unipolar (shown)

2-Wire Control NonReversing

(2)

24V DC internal supply

56 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

Bead

24 25 26

Stop-Run

• Set Fault Config 1:

Parameter 238, bit 13 = “Enabled”

•Set Alarm Config 1: Parameter 259, bit 18 = “Enabled”

• View Status: Drive Alarm 1: Parameter 211, bit 18 = “True”

• Configure with Parameter 340

• Select Source Value: Parameter 380, [Digital Out1 Sel]

• Adjust Scaling: Parameters 343/344

• Disable Digital Input:#1: Parameter 361 = “0, Unused”

• Set Digital Input #2: Parameter 362 = “7, Run”

• Set Direc tion Mode: Parameter 190 = “0, Unipolar ”

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Start

24 25 26 27 28

Stop

Input/Output Connection Example Required Parameter Changes

2-Wire Control Reversing

(1)

External supply (I/O Board dependent)

3-Wire Control

Neutral/

Common

Run Fwd.

27 28

Run Rev.

115V

+24V

• Set Digital Input:#1: Parameter 361 = “8, Run Forward”

• Set Digital Input #2: Parameter 362 = “9, Run Reverse”

• No Changes Required

Internal supply

115V/

3-Wire Control

External supply (I/O Board dependent). Requires 3-wire functions only ([Digital In1 Sel]). Using 2-wire selec tions causes a type 2 alarm.

Digital Input

PLC Output Card (Board dependent).

Neutral/

Common

27 28

+24V

Stop

Start

Neutral/

Common

10k Ohm, 2 Watt

Control from Prog. Controller

• No Changes Required

Digital Output

Relays (two at terminals 14…16) shown in powered state with drive faulted. See

page 54

and page 55.

Power Source

11 12 13 14 15 16

Faul t NOT Fault

NOT Run Run

• Selec t Source to Activate: Parameters 380/384

Enable Input •Configure with parameter 366

For dedicated hardware Enable: Remove Jumper J10 (see below)

(1) Refer to the Attention statement on page 52 for important bipolar wiring information.

(2) Important: Programming inputs for 2 wire control deactivates all HIM Start buttons unless parameter 192, [Save HIM Ref], bit 1

[Manual Mode] = “1.” This allows the HIM to control Start and Jog.

Hardware Enable Circuitry (Vector Control Only)

By default, the user can program a digital input as an Enable input. The status of this input is interpreted by drive software be disabled without

software interpretation, a “dedicated” hardware enable configuration can be utilized. This is done by removing a jumper and wiring the enable input to “Digital In 6.”

1. Remove the I/O Control Cassette & cover as described on page 53

. If the application requires the drive to

2. Locate & remove Jumper J10 on the Main Control Board (see diagram).

3. Re-assemble cassette.

4. Wire Enable to “Digital In 6” (see page 54

ENA

JUMP

BLE

J10

5. Verify that [Digital In6 Sel], parameter 366 is set to “1, Enable.”

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 57

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Encoder Interface Option (Vector Control Only)

Encoder Terminal Designations

No. Description

See “Detail” on

page 53

8 +12V

7 +12V

6 Encoder Z (NOT) Pulse, marker or registration input.

5Encoder Z

4 Encoder B (NOT) Quadrature B input.

3Encoder B

2 Encoder A (NOT) Single channel or quadrature A input.

1Encoder A

(1) Jumper selectable +5/12V is available on 20B-ENC-1 Encoder Boards.

(2) Z channel can be used as a pulse input while A & B are used for encoder.

Encoder Specifications

Type: Incremental, dual channel

Supply: 12V, 250 mA. 12V, 10 mA minimum inputs isolated with differential transmitter, 250 kHz maximum.

Quadrature: 90°, ±27 degrees at 25 degrees C.

Duty Cycle: 50%, +10%

Requirements: Encoders must be line driver type, quadrature (dual channel) or pulse (single channel), 8…15V DC

output (3.5…6V DC when jumpers are in 5V position), single-ended or differential and capable of supplying a minimum of 10 mA per channel. Maximum input frequency is 250 kHz. The Encoder Interface Board accepts 12V DC square-wave with a minimum high state voltage of 7.0V DC. With the jumpers in the 5V position, the encoder accept a 5V DC square-wave with a minimum high state voltage of 3.1V DC. In either jumper position, the maximum low state voltage is 0.4V DC.

(1)

DC Power

(1)

DC Return (Common)

Internal power source 250 mA.

(2)

Encoder Board Jumper Settings

123

Output Cong.

+12V

+5V

123

+12V

+5VREF

Output Cong.

+12V

+5V

123

+5VREF

+12V

123

12 11

5/12V

(20B-ENC-2)

(20B-ENC-1, Series B)

58 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

5/12V

+12V

+5V

Intput Cong.

12 11

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Sample Encoder Wiring

I/O Connection Example I/O Connection Example

Encoder Power –Internal Drive Power

Internal (drive) 12V DC,

(1)

250mA

Encoder Signal –Single-Ended, Dual

(2)

Channel

(1) SHLD connection is on drive chassis (see page 29).

(2) Example applies to 20B-ENC-1 only.

+12V DC (250 mA)

Common

to Power Supply

Common

Z NOT

B NOT

A NOT

to SHLD

(1)

Encoder Power –External Power Source

Encoder Signal –Differential, Dual Channel

(1)

Common

SHLD

External

Power Supply

(1)

to SHLD

Z NOT

B NOT

A NOT

Reference Control

Auto Speed Sources

The drive speed command can be obtained from a number of different sources. The source is determined by drive programming and the condition of the Speed Select digital inputs, Auto/Manual digital inputs or reference select bits of a command word.

The default source for a command reference (all speed select inputs are open— the default setting) is the selection programmed in [Speed Ref A Sel]. If any of the speed select inputs are closed, other parameters are used as the speed command source.

Manual Speed Sources

The manual source for speed command to the drive can be selected several ways:

• The HIM can provide the manual source when: – manual control is requested from the HIM (see ALT Functions

page 67

)

or …

– the I/O terminal block requests manual control through a digital input

programmed for “Auto/Manual.” [TB Man Ref Sel] is then set to one of the DPI ports with a HIM connected to it.

(1)

• The I/O terminal block analog input can provide the manual source when a digital input is programmed for “Auto/Manual” when active. [TB Man Ref Sel] is set to “Analog Input.”

(1) Requires drive firmware v7.001 or greater and a Series B HIM with firmware v5.004 or greater.

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 59

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Changing Speed Sources

The selection of the active Speed Reference can be made through digital inputs, DPI command, jog button or Auto/Manual HIM operation.

Torque Reference Source

The torque reference is normally supplied by an analog input or network reference. Switching between available sources while the drive is running is not available. Digital inputs programmed as “Speed Sel 1,2,3” and the HIM Auto/ Manual function (see above) do not affect the active torque reference when the drive is in Vector Control Mode.

Tri m

(1)

[Digital Inx Select]: Speed Sel

Digital Input

Jog Command

1 "Slip Comp"

0 "Open Loop"

321

000 001

010

011

100 101

110 111

PI Exclusive Mode

[PI Conguration]: Bit 0, Excl Mode = 0

Auto

Man

Drive Ref Rslt

Mod Functions

(Ski p, Cla mp,

Direction, etc.)

Min/Max Speed

Commanded

Frequency

Acc/Dec Ramp

and

S Curve

Output Frequency

Pure Reference

to follower drive for Frequency Reference

Post Ramp

to follower drive for Frequency Reference

Speed Reference Selection Chart

= Default

Auto Speed Ref Options

Speed Ref A Sel, Parameter 090

Speed Ref B Sel, Parameter 093

Preset Speed 2, Parameter 102

Preset Speed 3, Parameter 103

Preset Speed 4, Parameter 104

Preset Speed 5, Parameter 105

Preset Speed 6, Parameter 106

Preset Speed 7, Parameter 107

DPI Port Ref 1-6, See Parameter 209 DPI Command

Manual Speed Ref Options

HIM Requesting Auto/Manual

TB Man Ref Sel, Parameter 096

Jog Speed, Parameter 100

Speed Adders [Speed Mode]:

PI Output 2 "Process Pi"

Slip Compensation

None

Auto/Manual Examples

PLC = Auto, HIM = Manual

A process is run by a PLC when in Auto mode and requires manual control from the HIM during set-up. The Auto speed reference is issued by the PLC through a communications module installed in the drive. Since the internal communications is designated as Port 5, [Speed Ref A Sel] is set to “DPI Port 5” with the drive running from the Auto source.

• Attain Manual Control – Press ALT then Auto/Man on the HIM. When the HIM attains

manual control, the drive speed command comes from the HIM speed control keys.

• Release to Auto Control – Press ALT then Auto/Man on the HIM again. When the HIM releases

manual control, the drive speed command returns to the PLC.

(1) To access Preset Speed 1, set parameter 090 or 093 to “Preset Speed 1.”

60 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

IMPORTANT

PLC = Auto, Terminal Block = Manual

A process is run by a PLC when in Auto mode and requires manual control from an analog potentiometer wired to the drive terminal block. The auto speed reference is issued by the PLC through a communications module installed in the drive. Since the internal communications is designated as Port 5, [Speed Ref A Sel] is set to “DPI Port 5” with the drive running from the Auto source. Since the Manual speed reference is issued by an analog input (“Analog In 1 or 2”), [TB Man Ref Sel] is set to the same input. To switch between Auto and Manual, [Digital In3 Sel] is set to “Auto/Manual.”

• Attain Manual Control – Close the digital input.

With the input closed, the speed command comes from the pot.

• Release to Auto Control – Open the digital input.

With the input open, the speed command returns to the PLC.

PLC = Auto, Terminal Block = Manual, with speed reference from the HIM

Requires drive firmware v7.001 or greater and a Series B HIM with firmware v5.004 or greater.

A process is run by a PLC when in Auto mode and requires manual control from the terminal block with the speed reference provided by the HIM.

The auto speed reference is produced by the PLC and transmitted to the drive through a communications module installed in the drive. Since the internal communications is designated as Port 5, [Speed Ref A Sel] is set to “DPI Port 5" with the drive running from the Auto source.

When Manual mode is requested through the terminal block digital input, the drive evaluates if Manual mode can be granted.

If [TB Man Ref Sel], parameter 96 is set to a DPI Port and [Man Ref Preload], parameter 193 is enabled, the drive transfers the last value of the automatic speed reference to the HIM. The HIM is now the speed reference source. The terminal block has exclusive control based on [Save HIM Ref ], parameter 192, bit 1 (Manual Mode).

If [TB Man Ref Sel] is set to a DPI Port and [Man Ref Preload] is disabled, the HIM is now the speed reference source. The terminal block has exclusive control based on [Save HIM Ref ], bit 1 (Manual Mode).

If [TB Man Ref Sel] is set to one of the DPI Ports, a HIM must be connected on the DPI Port selected.

The HIM does not enter Manual mode, it is only the reference source for the terminal block.

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 61

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

➊

➋

DPI Ports ➊ and ➋

• Attain Manual Control – Close the digital input.

With the input closed, the speed command comes from the HIM.

• Release to Auto Control – Open the digital input.

With the input open, the speed command returns to the PLC.

Auto/Manual Notes

1. Manual control is exclusive. If a HIM or terminal block takes manual control, no other device can take manual control until the controlling device releases manual control.

2. If a HIM has manual control and power is removed from the drive, the drive returns to Auto mode when power is reapplied.

3. Parameter 192 - [Save HIM Ref ], bit 1 can enable Manual mode to allow starts and jogs from the HIM in 2-wire mode.

Step 5: Start-Up Check List

• This check list supports the Basic Start-Up menu option. See page 67 for information on other start-up routines.

• A Human Interface Module (HIM) is required to run the Basic Start-Up routine.

• The Basic Start-Up routine can modify parameter values for Analog and Digital I/O. Refer to Common I/O Programming Changes on page 71

ATT EN TI ON : Power must be applied to the drive to perform the following start-up procedure. Some of the voltages present are at incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel must perform the following procedure. Thoroughly read and understand the procedure before beginning.

Prepare For Drive Start-Up

1. Confirm that all inputs are connected to the correct terminals and are secure.

2. Verify that AC line power at the disconnect device is within the rated value of the drive.

3. Verify that control power voltage is correct.

4. The remainder of this procedure requires that a

HIM be installed. Connect a Human Interface Module (HIM) to Drive Peripheral Interface (DPI) Port 1 or 2. Use remote devices to start up the drive, if an operator interface is not available.

Remove

Lang

Exit

S.M.A.R.T.

Auto / Man

Esc

Sel

7 8 9

Jog

4 5 6

1 2 3

Alt

0 +/-

Param #

Exp

PORT

MOD

NET A

NET B

CAUTION

HOT surfaces can cause severe burns

POWER

STS

62 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

IMPORTANT

When power is first applied, the HIM can require approximately 5 seconds until commands are recognized (including the Stop key). An explanation of the LED indicators can be found on page 75.

5. Apply AC power and control voltages to the drive.

If any of the six digital inputs are configured to “Stop – CF” (CF = Clear Fault) or “Enable,” verify that signals are present or reconfigure [Digital Inx Sel], parameters 361…366. If an I/O option is not installed (i.e. no I/O terminal block), verify that [Digital Inx Sel] is not configured to “Stop – CF” or “Enable.” If this is not done, the drive does not start. Refer to Abbreviated Fault Listing

on page 72 for a list of

potential digital input conflicts.

If the STS LED is not flashing green at this point, refer to Drive Status

Indicators on page 70.

6. When prompted, select a display language. The PowerFlex 700 Start-Up Screen displays.

7. Press the Enter key to display the Start-Up Menu.

8. Use the Arrow keys to highlight “2. Basic”.

9. Press the Enter key. Follow the menu by using the Enter key to step you

through the Start-Up routine.

The Basic Start-Up routine asks simple questions and prompts you to input required information. See also Common I/O Programming

Changes on page 71.

Information About Start-Up Motor Tests

Control schemes vary based on the Start/Jog Source selected in Step 3. Motor Te s t s .

Start/Jog Source Control Source Description

Digital Inputs Digital In 1 = Stop / Digital In 2 = Start / Digital In 3 = Jog

Local Human Interface Module (HIM)–Port 1

Remote HIM Human Interface Module (HIM) connected to DPI Port 2 controls Stop / Start / Jog

During motor tests and tuning procedures, the drive can modify certain parameter values for proper Start Up operation. These values are then reset to their original values when Start Up is complete. The affected parameters are: 053, 080, 276, 278 and 361…366. If power is removed from the drive during the tests without aborting the auto-tune procedure, these parameters can not reset to their original value. If this situation occurs, reset the drive to factory defaults (see

page 71

) and repeat the Start Up procedure.

Human Interface Module (HIM) connected to DPI Port 1 controls Stop / Start / Jog Digital In 1…6 are temporarily disabled during motor tests.

Digital In 1…6 are temporarily disabled during motor tests.

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 63

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

First Powerup Menu Structure

English?

Français? Español? Italiano? Deutsch? Port uguês ? Nederlands? Not Selected

Main Menu: Diagnostics Parameter Device Select Memory Storage

Start-Up

Preferences

PowerFlex 700 Start-Up Startup consists of several steps to configure a drive for basic applications.

PowerFlex 700 Start-Up Make a selection

1. SMART

2. Basic

3. Detailed

4. More info

PowerFlex 700 Start-Up Complete these steps in order:

1. Motor Control

2. Motr Data/Ramp

3. Motor Tests

4. Speed Limits

5. Speed/Trq Cntl

6. Start/Stop/I/O

7. Done/Exit

64 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Supplemental Information

Using PowerFlex Drives w/Regen Units

If a Regenerative unit (for example, 1336 REGEN) is used as a bus supply or brake, the common mode capacitors must be disconnected as described on

page 43

Connections to the 1336 REGEN

Regen Brake Mode

Regenerative Bus Supply Mode

Ter min al s

Frame(s)

0…4 DC+ BR1

5…6 DC+ DC+

Frame(s)

0…4 DC+ DC+

5…6 DC+ DC+ of Common Bus Drives

1336 REGEN PowerFlex 700

DC– DC–

Ter min al s

1336 REGEN PowerFlex 700

DC– DC–

DC– DC– of Common Bus Drives

DC Input (Common Bus) and Precharge Notes

The following notes must be read and understood. Also refer to pages 26 through

for additional DC input information.

Important Application Notes

1. If drives without internal precharge are used (Frames 5 & 6 only), then: a. precharge capability must be provided in the system to guard against

possible damage, and

b. disconnect switches Must

and a common DC bus without the use of an external precharge device.

2. If drives with internal precharge (Frames 0…6) are used with a disconnect switch to the common bus, then:

a. an auxiliary contact on the disconnect must be connected to a digital

input of the drive. The corresponding input (parameter 361…366) must be set to “30, Precharge Enable.” This provides the proper precharge interlock, guarding against possible damage to the drive when connected to a common DC bus.

b. the drive must have firmware version 2.002 or above.

Not be used between the input of the drive

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 65

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

F-> Power Loss Auto

0.0

Main Menu: Diagnostics Parameter Device Select

Esc

Human Interface Module (HIM)

Sel

ALT

F-> Power Loss Auto

0.0

Main Menu: Diagnostics Parameter Device Select

Human Interface Module (HIM) Overview

LCD Display Elements

Display Description

Direction⎥ Drive Status⎥ Alarm⎥ Auto/Man⎥ Information

Commanded or Output Frequency

Programming / Monitoring / Troubleshooting

Human Interface Module (HIM) Key Functions

Key Description

Exit a menu, cancel a change to a parameter value, or acknowledge a fault/alarm.

Select a digit, select a bit, or enter edit mode in a parameter screen.

Scroll through options, increase a value, or toggle a bit.

Scroll through options, decrease a value, or toggle a bit.

Enter a menu, enter edit mode in a parameter screen, or save a change to a parameter value.

Access the function associated with a programming or numeric key. Refer to the drive user manual for more information.

Start the drive.

Stop the drive or clear a fault.

Jog the drive.

Jog

Change direction. These keys are active only when the HIM is granted Manual Control or

Param. 090 [Speed Ref A Sel] / 093 [Speed Ref B Sel] is set to:

Increase speed.

Decrease speed.

Option 18 “DPI Port 1” for a HIM installed in the drive cover or Option 19 “DPI Port 2” for a HIM connected by cable for handheld or

remote installation option

Human Interface Module (HIM) Main Menu

Main Menu Screen Menu Selections

Main Menu:

Diagnostics Parameter Device Select Memory Storage Start-Up Preferences

S.M.A.R.T.

Esc

Alt

Lang

View

Sel

7 8 9

4 5 6

1 2 3

0 +/-

Exp

Auto / Man

Param #

Remove

Jog

66 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Esc

Sel

+/–

ALT Functions

To use an ALT function, start at the Main Menu and press the ALT key, release it, then press the programming key associated with one of the following functions:

ALT Key then Function Function Description

S.M.A.R.T. Displays the S.M.A.R.T. screen. This function allows the drive parameter values to

be quickly programed by directly accessing the most frequently used drive functions. Refer to the User Manual for more information.

ALT

View Allows the selection of how parameters are viewed or detail ed information about

Device Select a connected adapter for editing.

Lang Displays the language selection screen. The LCD Human Interface Module (HIM)

Auto /Man Switches between Auto a nd Manual Modes. If the Human Interface Module (HIM)

Remove Allows Human Interface Module (HIM) removal without causing a fault if the

Param # Allows entry of a parameter number for viewing/editing.

Log out to protect parameter settings. Change a password.

a parameter or component.

on an architecture class drive allows you to change the display language any time.

requests Manual Mode, the Speed Reference source is transferred to the Human Interface Module (HIM).

Human Interface Module (HIM) is not the last controlling device and does not have Manual control of the drive.

Start-Up Routines

The PowerFlex 700 start up routines allow the user to commission the drive more quickly and accurately. If you have an LCD HIM, two methods are provided.

• S.M.A.R.T. Start

This routine is accessible by using the “ALT” function key on the LCD HIM. This keystroke brings up a list of parameters needed to program the eight most commonly adjusted drive functions. These include Start, Stop, Minimum Speed, Maximum Speed, Acceleration Time, Deceleration Time, Reference source (speed command) and Electronic Overload setting for the motor. No knowledge of parameter organization or access is required. S.M.A.R.T. Start can commission the drive in just a few minutes. See page 69

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 67

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

IMPORTANT

•Assisted Start Up

Three levels of Assisted Start Up (Basic, Detailed and Application) aid the user in commissioning the drive asking simple Yes/No or “Enter Data” questions. The user is guided through the Start Up to reduce the amount of time necessary to get the drive “up and running.” The following are included in startup:

– Input Voltage Ratings – Motor Data – Motor Tests & Auto-tuning – Speed/Torque Control & Direction Limits – Speed Reference – Start & Stop Modes – Ramp Setup – Digital and Analog I/O – Application Set-up (TorqProve, Oil Well Pumps, Positioning/Speed

Profiling )

See page 70

for details.

Power must be applied to the drive when viewing or changing parameters. Previous programming can affect the drive status and operation when power is applied. If the I/O Cassette has been changed, a Reset Defaults operation must be performed.

Torque Proving applications can use the Assisted Start Up to tune the motor. However, it is recommended that the motor be disconnected from the hoist/ crane equipment during the routine. If this is not possible, refer to the manual tuning procedure in the User Manual.

68 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

Start-Up

(1)

During Motor Tests and tuning procedures, the drive can modify certa in parameter values for proper Start Up operation. These values are then reset to their original values when Start Up is complete. The affected parameters are: 053, 080, 276, 278 and 361…366. If power is removed from the drive during the tests without aborting the auto-tune procedure, these parameters can not be reset to their original value. If this situation occurs, reset the drive to factory defaults and repeat the Start Up procedure.

Esc

F-> Stopped Auto

0.0

Main Menu: Diagnostics Parameter

SMART List: Digital In2 Sel Stop Mode A Minimum Speed

Continue

Start Over

Intro

Selection:

1. SMART

2. Basic

3. Detailed

4. Application

Start Up Menu

Motor Control

Select

Conﬁgures

Motor Control

Method

Selection:

1. Torq Prove

2. Pos/Spd Prole

3. Oil Well Pumps

Motor Data and

Ramp Times

Enter Motor NP

Data, Stop Mode,

Accel/Decel Ramp Times

Motor Control

Conﬁgures

Motor Control

Select

Method

Motor Tests

Optimize Torque

and

Verify Direction

Motor Data and

Data, Stop Mode,

(1)

Ramp Times

Enter Motor NP

Accel/Decel

Ramp Times

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Basic

Speed Limits

Set Min/Max

Speed and

Direction Control

Optimize Torque

Motor Tests

and

Verify Direction

Speed/Torque

Control

Conﬁgure Source, Value and Scale for

Speed References

Speed Limits

Set Min/Max

Direction Control

Speed and

Start/Stop/I/O

Conﬁgure

Control Method

(2 Wire /3 Wire) ,

I/O, Digital I/O

& Analog Outputs

Pos/Spd Proﬁle

Pos/Spd Prole

Torq Proving

Speed/Torque

Source, Value and Scale for

Speed References

Control

Conﬁgure

Detailed

Application

Conﬁgure for a

Speciﬁc Application

such as; Auto Restart,

Flying Start, etc.

Torq Proving

Done / Exit

Done /

Done / Exit

Exit

Done / Exit

Well Pump

Type

Motor Data and

Ramp Times

Enter Motor NP

Data, Stop Mode,

Accel/Decel Ramp Times

Enter Pump

Data

Conﬁgure

Control Method

(2 Wire/3 Wire),

I/O, Digital I/O

& Analog Outputs

Motor TestsPump Data Start/Stop/I/O

Optimize Torque

and

Verify Direction

Speed/Torque

Control

Conﬁgure Source, Value and Scale for

Speed References

Torque Alarm Process Display

Running S.M.A.R.T. Start

During a Start Up, the majority of applications require changes to a few parameters. The LCD HIM on a PowerFlex 700 drive offers S.M.A.R.T. start, which displays the most commonly changed parameters. With these parameters, you can set the following functions:

S - Start Mode and Stop Mode M - Minimum and Maximum Speed A - Accel Time 1 and Decel Time 1 R - Reference Source T - Thermal Motor Overload

To ru n a S .M .A .R . T. st ar t ro ut in e :

Done / Exit

Step Key(s) Example LCD Displays

1. Press ALT and then Esc (S.M.A.R.T). The S.M.A.R.T. start screen appears.

ALT

2. View and change parameter values as desired. For HIM information, see Appendix B in the User Manual.

3. Press Esc to exit the S.M.A.R.T. star t.

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 69

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

IMPORTANT

F-> Stopped Auto

0.0

Main Menu: Memory Storage

Start Up

Preferences

STS

PORT

MOD

NET A

NET B

Running an Assisted Start Up

This start-up routine requires an LCD HIM.

The Assisted start-up routine prompts you to input required information. Access Assisted Start Up by selecting “Start Up” from the Main Menu.

To perform an Assisted Start-Up

Step Key(s) Example LCD Displays

1. In the Main Menu, press the Up Arrow or Down Arrow to scroll to “Start Up”.

2. Press Enter.

Done/Exit must be selected upon completion of the Start Up routine in order for any Start Up/Autotune data to be saved.

Drive Status Indicators

Name Color State Description

POWER

Green Steady Illuminates when power is applied to the drive.

Green Flashing Drive ready, but not running and no faults are present.

Steady Drive running, no faults are present.

Yellow Flashing, Drive

Stopped

Flashing, Drive Running

Steady, Drive Running

An inhibit condition exists, the drive cannot be started. Check parameter 214 [Start Inhibits].

An intermittent type 1 alarm condition is occurring. Check parameter 211 [Drive Alarm 1].

A continuous type 1 alarm condition exists. Check parameter 211 [Drive Alarm 1].

Red Flashing A fault has occurred.

Steady A non-resettable fault has occurred.

Refer to the Communication Adapter User Manual.

Status of DPI port internal communications (if present).

Status of communications module (when installed).

Status of network (if connected).

Status of secondary network (if connected).

70 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

IMPORTANT

Common I/O Programming Changes

Your application needs may require changing parameters from their factory default settings.

Speed Reference A

Change Speed Reference A from Analog In 2 to Analog In 1 to connect an external potentiometer.

1. Set Param. 090 [Speed Ref A Sel] to option 1 “Analog In 1” This sets the speed reference input to I/O terminals 1 & 2. For 4…20 mA operation, a jumper must be placed between terminals 17 & 18.

2. Set Param. 096 [TB Man Ref Sel] to option 9 “MOP Level” This eliminates a potential Conflict alarm condition. Analog In 2 is not a valid Speed Reference source if selected for any of the following:

– 117 [Trim In Select] – 126 [PI Reference Sel] – 128 [PI Feedback Sel] – 147 [Current Lmt Sel] – 179 [Sleep-Wake Ref ]

3. Set Param. 091 [Speed Ref A Hi] to the upper value of the desired speed

reference range in Hz

4. Set Param. 092 [Speed Ref A Lo] to the lower value of the desired speed reference range in Hz

Control Scheme

Change from 3 Wire Start/Stop to 2 Wire Run/Not Run at Digital In 1 & Digital In 2.

This disables the Start button on the HIM.

1. Set Param. 361 [Digital In1 Sel] to option 7 “Run” or 9 “Run Reverse”

2. Set Param. 362 [Digital In2 Sel] to another option such as 8 “Run

Forward” or 10 “Jog”

See I/O Wiring Examples beginning on page 56

Restoring Factory Defaults

From the Human Interface Module (HIM) Main Menu select: Memory Storage / Reset To Defaults

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 71

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Troubleshooting

For a complete listing of Faults and Alarms, refer to the PowerFlex 700 User Manual, publication 20B-UM002

Table 10 - Abbreviated Fault Listing

(1)

Fault

Auxiliary Input

Decel Inhibit 24

FluxAmps Ref Rang

HW OverCurrent

IR Volts Range

Motor Overload

78 The value for flux amps determined by the

77 “Calculate” is the autotune default and the

Description Action

No.

Type

Auxiliary input interlock is open. Check remote wiring.

➀

The drive is not following a commanded

➂

deceleration because it is attempting to limit bus voltage.

Autotune procedure exceeds the programmed [Motor NP FLA], parameter

042.

The drive output current has exceeded the

➀

hardware current limit.

value determined by the autotune procedure for IR Drop Volts is not in the range of acceptable values.

Internal electronic overload trip.

➀

Enable/Disable with [Fault Config 1].

➂

OverSpeed Limit

OverVoltage 5

SW OverCurrent

(1) See the User Manual for a description of fault types.

Functions such as Slip Compensation or Bus

➀

Regulation have attempted to add an output frequency adjustment greater than that programmed in [Overspeed Limit], parameter 083.

DC bus voltage exceeded maximum value. Monitor the AC line for high line voltage or

➀

Drive output current has exceeded the 1ms

➀

current rating. This rating is greater than the 3 second current rating and less than the hardware overc urrent fault level. It is typically 200…250% of the drive continuous rating.

1. Verify input voltage is within drive specified limits.

2. Verify system ground impedance follows proper grounding techniques.

3. Disable bus regulation and/or add dynamic brake resistor and/or extend deceleration time. Refer to page 6

further info.

4. Disable with parameter 238.

1. Reprogram [Motor NP FLA] with the correct motor nameplate value.

2. Repeat Autotune.

Check programming. Check for excess load, improper DC boost setting, DC brake volts set too high or other causes of excess current.

Re-enter motor nameplate data.

An excessive motor load exists. Reduce load so drive output current does not exceed the current set by [Motor NP FLA].

Remove excessive load or overhauling conditions or increase [Overspeed Limit].

transient conditions. Bus overvoltage can also be caused by motor regeneration. Extend the decel time or install dynamic brake option.

Check for excess load, improper DC boost setting. DC brake volts set too high.

for

72 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

Table 11 - Abbreviated Alarm Listing

Acc2/Dec2 Accel 2 Decel 2 Jog 1/2 Jog Fwd Jog Rev Fwd/Rev

Acc2/Dec2

Accel 2

Decel 2

Jog 1/2

Jog Fwd

Jog Rev

Fwd/Rev

Start Stop-CF Run R un Fwd Run Rev Jog 1/2 Jog Fwd Jog Rev Fwd/Rev

Start

Stop-CF

Run

Run Fwd

Run Rev

Jog 1/2

Jog Fwd

Jog Rev

Fwd/Rev

(1)

Alarm

Dig In Confl ictA

Description

No.

Type

Digital input functions are in conflic t. Combinations marked with a “ ” cause an alarm.

➁

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Dig In Confl ictB

Dig In Confl ictC

A digital Start input has been configured without a Stop input or other functions are in conflict.

➁

Combinations that conflict are marked with a “ ” and cause an alarm.

More than one physical input has been configured to the same input function. Multiple

➁

configurations are not allowed for the following input functions. Forward/Reverse Run Reverse Bus Regulation Mode B

Speed Select 1 Jog Forward Acc2 / Dec2 Speed Select 2 Jog Reverse Accel 2 Speed Select 3 Run Decel 2 Run Forward Stop Mode B

TB Man Ref Cflct

➁

Occurs when:

• “Auto/Manual” is selected (default) for [Digital In3 Sel], parameter 363 and

• [TB Man Ref Sel], parameter 96 has been reprogrammed.

No other use for the selected analog input can be programmed. Example: If [TB Man Ref Sel] is reprogrammed to “Analog In 2,” all of the factory default uses

for “Analog In 2” must be reprogrammed (such as parameters 90, 117, 128 and 179). Refer to the Auto/Manual Examples section of the PowerFlex 700 User Manual.

To c or re ct:

• Verify/reprogram the parameters that reference an analog input or

• Reprogram [Digital In3] to another function or “Unused.”

(1) See the User Manual for a description of alarm types.

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 73

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Common Symptoms and Corrective Actions

Drive does not Start from Start or Run Inputs wired to the terminal block.

Cause(s) Indication Corrective Action

Drive is Faulted Flashing red status

Incorrect input wiring. Refer to the wiring examples starting on page 56.

• 2 wire control requires Ru n, Run Forward, Run Reverse or Jog input.

• 3 wire control requires Star t and Stop inputs.

• Jumper from terminal 25 to 26 is required.

Incorrect digital input programming.

• Mutually exclusive choices have been made (i.e., Jog and Jog Forward).

• 2 wire and 3 wire programming can be conflicti ng.

• Exclusive functions (i.e, direction control) can have multiple inputs configured.

• Stop is factory default and is not wired.

light

None Wire inputs correctly and/or install jumper.

None Program [Digital Inx Sel], parameters

Flashing yellow status light and “DigIn CflctB” indication on LCD HIM.

[Drive Status 2] shows type 2 alarm(s).

Clear fault.

•Press Stop

• Cycle power

• Set [Fault Clear] to 1

• “Clear Faults” on the HIM Diagnostic menu.

361…366 for correct inputs. Start or Run programming can be missing.

Program [Digital Inx Sel] to resolve conflicts.

Remove multiple selections for the same function.

Install stop button to apply a signal at stop terminal.

Drive does not Start from Human Interface Module (HIM).

Cause(s) Indication Corrective Action

Drive is programmed for 2 wire control. HIM Start button is disabled for 2 wire control unless param. 192, bit 1 = “1.”

None If 2 wire control is required, no action

needed. If 3 wire control is required, program

[Digital Inx Sel] for correct inputs.

Drive does not respond to changes in speed command.

Cause(s) Indication Corrective Action

No value is coming from the source of the command.

Incorrect reference source has been programmed.

Incorrect Reference source is being selected via remote device or digital inputs.

LCD HIM Status Line indicates “At Speed” and output is 0 Hz.

None 3. Check parameter 213, [Speed Ref

None 5. Check parameter 209, [Drive Status 1],

1. If the source is an analog input, check wiring and use a meter to check for presence of signal.

2. Check [Commanded Speed], parameter 002 for correct source.

Source] for the source of the speed reference.

4. Reprogram parameter 090, [Speed Ref A Sel] for correct source.

bits 12 & 13 for unexpected source selections.

6. Check parameter 216 [Dig In Status] to see if inputs are selecting an alternate source.

7. Reprogram digital inputs to correct “Speed Sel x” option.

74 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Motor and/or drive do not accelerate to commanded speed.

Cause(s) Indication Corrective Action

Acceleration time is excessive. None Reprogram [Accel Time x].

Excess load or short acceleration times force the drive into current limit, slowing or stopping acceleration.

Speed command source or value is not as expected.

Programming is preventing the drive output from exceeding limiting values.

None Check [Drive Status 2], bit 10 to see if the

drive is in Current Limit. Remove excess load or reprogram [Accel

Time x].

None Check for the proper Speed Command by

using Steps 1 through 7 above.

None Check [Maximum Speed] and [Maximum

Freq] (parameters 082 and 055) to assure that speed is not limited by programming.

Motor operation is unstable.

Cause(s) Indication Corrective Action

Motor data was incor rectly entered or Autotune was not per formed.

None 1. Correctly enter motor nameplate data.

2. Perform “Static” or “Rotate” Autotune procedure.

Drive does not reverse motor direction.

Cause(s) Indication Corrective Action

Digital input is not selected for reversing control.

Digital input is incorrectly wired. None Check input wiring.

Direction mode parameter is incorrectly programmed.

Motor wiring is improperly phased for reverse. None Switch two motor leads.

A bipolar analog speed command input is incorrectly wired or signal is absent.

None Check [Digital Inx Sel]. Choose correct

input and program for reversing mode.

None Reprogram [Direction Mode] for analog

“Bipolar” or digital “Unipolar” control.

None 1. Use meter to check that an analog

input voltage is present.

2. Check wiring. Positive vo ltage commands for ward

direction. Negative voltage commands reverse d irection.

Stopping the drive results in a Decel Inhibit fault.

Cause(s) Indication Corrective Action

The bus regulation feature is enabled and is halting deceleration due to excessive bus voltage. Excess bus voltage is normally due to excessive regenerated energy or unstable AC line input voltages.

Internal timer has halted drive operation.

Decel Inhibit fault screen. LCD Status Line indicates

“Faulted”.

1. See Attention statement on page 6

2. Reprogram parameters 161/162 to eliminate any “Adjust Freq” selection.

3. Disable bus regulation (parameters 161 &

162) and add a dynamic brake.

4. Correct AC input line instability or add an isolation transformer.

5. Reset drive.

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 75

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Esc

Manually Clearing Faults

Step Key(s)

1. Press Esc to acknowledge the fault. The fault information is removed so that you can use the Human Interface Module (HIM).

2. Address the condition that caused the fault. The cause must be corrected before the fault can be cleared.

3. After corrective action has been taken, clear the fault by one of these methods:

• Press Stop

• Cycle drive power

• Set parameter 240 [Fault Clear] to “1.”

• “Clear Faults” on the Human Interface Module (HIM) Diagnostic menu.

76 Rockwell Automation Publication 20B-IN019E-EN-P - July 2013

Notes:

PowerFlex 700 Adjustable Frequency AC Drive – Frames 0…6

Rockwell Automation Publication 20B-IN019E-EN-P - July 2013 77

Rockwell Automation Support

Rockwell Automation provides technical information on the Web to assist you in using its products. At http://www.rockwellautomation.com/support code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools. You can also visit our Knowledgebase at http://www.rockwellautomation.com/knowledgebase information, support chat and forums, software updates, and to sign up for product notification updates.

, you can find technical manuals, technical and application notes, sample

for FAQs, technical

For an additional level of technical phone support for installation, configuration, and troubleshooting, we offer

Te c h C o n n e c t representative, or visit http://www.rockwellautomation.com/support/

support programs. For more information, contact your local distributor or Rockwell Automation

Installation Assistance

If you experience a problem within the first 24 hours of installation, review the information that is contained in this manual. You can contact Customer Support for initial help in getting your product up and running.

United States or Canada 1.440.646.3434

Outside United States or Canada Use the Worl dwi de Lo cat or

Automation representative.

at http://www.rockwellautomation.com/support/americas/phone_en.html, or contac t your local Rockwell

New Product Satisfaction Return

Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.

United States Contact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your

distributor to complete the return process.

Outside United States Please contact your local Rockwell Automation representative for the return procedure.

Documentation Feedback

Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete this form, publication RA-DU002

U.S. Allen-Bradley Drives Technical Support - Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, E-mail: support@drives.ra.rockwell.com Online: www.ab.com/support/abdrives

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Trademarks not belonging to Rockwell Automation are property of their respec tive companies.

Publication 20B-IN019E-EN-P - July 2013 PN-211781

, available at http://www.rockwellautomation.com/literature/.

*PN-211781*

PN-211781

Rockwell Automation 20B-700 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Additional Resources

Allen-Bradley Drives Technical Support

Installation Instructions in Other Languages

Table of Contents

Catalog Number Explanation

Step 1: Read the Precautions and General Information

Qualified Personnel

Personal Safety

Product Safety

EMC Instructions

Step 2: Mount the Drive

Accessing the Terminals

Environment

Minimum Mounting Clearances

Dimensions

Step 3: Wire the Drive – Power

Special Considerations

Cable Types Acceptable for 200…600 Volt Installations

Single-Phase Input Power

Selecting/Verifying Fan Voltage (Frames 5…6 Only)

Auxiliary Control Power Supply

Power Terminal Blocks

Power and Ground Wiring

Motor Overload Protection

Drive, Fuse & Circuit Breaker Ratings

Output Devices

Using Input/Output Contactors

Disconnecting MOVs and Common Mode Capacitors

Step 4: I/O Wiring

I/O Terminals

Hardware Enable Circuitry (Vector Control Only)

Encoder Interface Option (Vector Control Only)

Reference Control

Step 5: Start-Up Check List

Prepare For Drive Start-Up

Supplemental Information

Using PowerFlex Drives w/Regen Units

DC Input (Common Bus) and Precharge Notes

Human Interface Module (HIM) Overview

Start-Up Routines

Drive Status Indicators

Common I/O Programming Changes

Troubleshooting

Common Symptoms and Corrective Actions

Manually Clearing Faults