Rockwell Automation 2099-K7KCB-1 User Manual
Installation Instructions
Kinetix 7000 DC-DC Converter and Control Board Kits
Catalog Numbers 2099-K7KCP-1, 2099-K7KCB-1
Topic Page
About This Publication 1
About This Publication
Before Y
Remove the Drive Covers 4
Install the DC-DC Converter Kit 8
Install the Control Board Kit 9
Replace the DC-DC Converter Fuse 11
Additional Resources 12
This publication provides information for removing and replacing the dc-dc
converter, dc-dc converter fuse, and the control board assembly on Kinetix
7000 drive modules.
For additional information on mounting, wiring, configuring, and
troubleshooting
Servo Drive User Manual, publication
ou Begin 3
your Kinetix 7000 drive, refer to the Kinetix 7000 High Power
2099-UM001.
2 Kinetix 7000 DC-DC Converter and Control Board Kits
WARNING
IMPORTANT
ATTENTION
SHOCK HAZARD
BURN HAZARD
Important User Information
Solid state equipment has operational characteristics differing from those of
electromechanical equipment. Safety Guidelines for the Application, Installation and
Maintenance of Solid State Controls (publication
Automation sales office or online at http
some important differences between solid state equipment and hard-wired
electromechanical devices. Because of
of uses for solid state equipment, all persons responsible for applying this equipment must
satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or
consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes.
Because of the many variables and requirements associated with any particular installation,
Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on
the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of
information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission
of Rockwell Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety
considerations.
://literature.rockwellautomation.com) describes
this difference, and also because of the wide variety
SGI-1.1 available from your local Rockwell
Identifies information about practices or circumstances that can cause
an explosion in a hazardous environment, which may lead to personal
injury or death, property damage, or economic loss.
Identifies information that is critical for successful application and
understanding of the product.
Identifies information about practices or circumstances that can lead
to personal injury or death, property damage, or economic loss.
Attentions help you to identify a hazard, avoid a hazard, and recognize
the consequences.
Labels may be on or inside the equipment, for example, a drive or
motor, to alert people that dangerous voltage may be present.
Labels may be on or inside the equipment, for example, a drive or
motor, to alert people that surfaces may reach dangerous
temperatures.
Publication 2099-IN002B-EN-P — October 2008
Kinetix 7000 DC-DC Converter and Control Board Kits 3
ATTENTION
ATTENTION
Before You Begin
Make sure you have the following spare parts, tools, and have removed power
so you can safely remove the drive covers and assemblies.
Parts List
This publication provides installation instructions for removing and replacing
the following components:
• DC-DC con
• Control board assembly kit (catalog n
• DC-DC con
verter cassette kit (catalog number 2099-K7KCP-1)
umber 2099-K7KCB-1)
verter fuse (customer supplied)
Required Tools
• Phillips screwdriver
• Flat blade screwdriver
• 3/16 in. thin-walled socket, nut driver, or open-ended wrench
• 1/4 in. thin-walled socket, nut dri
ver, or open-ended wrench
Remove Power
Do not remove the Kinetix 7000 drive from the panel. Due to the
physical size and weight of the drives, perform these
procedures with the drive mounted to the panel.
Follow these steps to remove power from your drive.
1. Verify that all control and input power has been removed from the
system.
To avoid shock hazard or personal injury, assure that all
power has been removed before proceeding. This system
may have multiple sources of power. More than one
disconnect switch may be required to de-energize the
system.
Publication 2099-IN002B-EN-P — October 2008
4 Kinetix 7000 DC-DC Converter and Control Board Kits
ATTENTION
ATTENTION
2. Allow five minutes for the dc bus to completely discharge before
proceeding.
3. Label and remove the fiber-optic (Tx and Rx) cables, and I/O (IOD),
motor feedback (MF), and auxiliary feedback (AF) connectors from the
drive.
This product contains stored energy devices. To avoid
hazard of electrical shock, verify that all voltage on
capacitors has been discharged before attempting to
service, repair, or remove this unit. You should only attempt
the procedures in this document if you are qualified to do
so and are familiar with solid-state control equipment and
the safety procedures in publication NFPA 70E
.
Remove the Drive Covers
4. Go to Remove the Drive Covers
.
Depending on the catalog number of your Kinetix 7000 drive, access to the
control board, dc-dc converter, and fuse varies.
This drive contains ESD (electrostatic discharge) sensitive parts
and assemblies. You are required to follow static control
precautions when you install, test, service, or repair this
assembly. If you do not follow ESD control procedures,
components can be damaged. If you are not familiar with static
control procedures, refer to Guarding Against Electrostatic
Damage Service Bulletin,
publication 8000-4.5.2, or any other
applicable ESD protection handbook.
Cat. No. Topic Page
2099-BM06-S, 2099-BM07-S, or
2099-BM08-S
2099-BM09 -S or 2099-BM10-S Remove 2099-BM09-S and 209
Remove 2099-BM06-S, 2099-BM07-S,
and 2099-BM08-S Covers
9-BM10-S
Covers
5
6
Publication 2099-IN002B-EN-P — October 2008
2099-BM11-S, or 2099-BM12-S Remove 2099-BM11-S and 2099-BM12-S
Covers
7
Kinetix 7000 DC-DC Converter and Control Board Kits 5
Kinetix 7000 Drive
(2099-BM07-S side view)
Snap-fits
Top Cover
Side View
Front View
DC-DC Converter Cover
Bottom Cover
Upper DC-DC Converter Cover
Captive Screw
Lower DC-DC Converter Cover
Captive Screw
I/O and Feedback
(IOD, MF, and AF) Connectors
Fiber-optic (Tx and Rx) Connectors
Remove 2099-BM06-S, 2099-BM07-S, and 2099-BM08-S Covers
Follow these steps to remove the drive covers.
1. Remove the bottom cover.
a. Pull the cover downward approximately 12 mm (0.5 in.).
b. Pull the cover straight out and away from the drive.
2. Remove the two dc-dc converter cover screws.
3. Pull the dc-dc converter cover outward and away from the drive.
4. Depress the three top cover snap-fits on the right-hand side of the top
cover and pull the cover slightly outward and away from the drive.
5. Pivot the top cover to the left and maneuver the cover out from under
the slots on the left-hand side of the top cover.
6. Install your kit.
Topic Page
Install the DC-DC Converter Kit 8
Install the Control Board Kit 9
Replace the DC-DC Converter Fuse 11
Publication 2099-IN002B-EN-P — October 2008
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