Rockwell Automation 2099-BMxx-S User Manual

Design Guide

Motor Cables, Interface Cables,

Connector Kits, and Other Drive

Accesso ries

Kinetix 7000
Servo Drives

Rotary Motion

Servo Motors

Rotary Motion
Induction Motors

Kinetix 7000 Drive Systems

Catalog Numbers 2099-BM06-S, 2099-BM07-S, 2099-BM08-S, 2099-BM09-S, 2099-BM10-S, 2099-BM11-S, 2099-BM12-S

Top ic Pag e

Introduction 2

Determine What You Need 3

Kinetix 7000 System Examples 4

2090-Series Motor/Actuator Cables Overview 9

Rotary Motion System Combinations

HPK-Series Asynchronous Servo Motors 11

MP-Series Low Inertia Motors 17

MP-Series Medium Inertia Motors 22

RDD-Series Direct Drive Motors 27

Additional Resources 30

Kinetix 7000 Drive Systems

IMPORTANT

Introduction

This publication assumes that the drive family for your application is Kinetix® 7000 and that you have already determined
your motor catalog number. To revisit those decisions, refer to the Kinetix Motion Control Selection Guide, publication

GMC-SG001

The purpose of this publication is to assist you in identifying the drive system components and accessory items you’ll need
for your Kinetix 7000 drive/motor combination. Diagrams in this publication illustrate how many of the common drive
accessory items are used in a typical system, but refer to the Kinetix Motion Accessories Technical Data, publication

GMC-TD004

Also provided are drive/motor or drive/actuator system combinations that include the following:

• Motor/cable combinations table

• Drive/motor performance specification table

• Torque/speed curves with each motor matched to the drive with optimum performance

Performance specification data and curves reflect nominal system performance of a typical system with motor/drive at
rated ambient temperature and line voltage. For additional information on ambients, line conditions, and valid
combinations not shown in this publication, refer to Motion Analyzer software.

, or Motion Analyzer software.

, for detailed accessory descriptions and specifications.

These system combinations do not include all possible motor/drive combinations. Please refer to Motion Analyzer software to
verify compatibility. Download is available at http://www.ab.com/motion/software/analyzer.html

.

2 Rockwell Automation Publication GMC-RM007A-EN-P - September 2011

Kinetix 7000 Drive Systems

Determine What You Need

For each Kinetix 7000 drive system, you need to know the drive and motor catalog numbers to determine the motor power
and feedback cable catalog numbers. Interface cables and connector kits are also required. Optional equipment includes the
line interface module (LIM), AC line filter, Bulletin 8720MC regenerative power supply (RPS), and others. Example
diagrams of the required equipment listed on this page are shown on page 4

Kinetix 7000 Drive Modules

.

Drive Cat. No.

2099-BM06-S

2099-BM07-S 30 kW 40 Hp 52 A rms

2099-BM08-S 37 kW 50 Hp 65 A rms

2099-BM09-S 56 kW 75 Hp 96 A rms

2099-BM10-S 75 kW 100 Hp 125 A rms

2099-BM11-S 112 kW 150 Hp 180 A rms

2099-BM12-S 149 kW 200 Hp 248 A rms

(1) The -S designator indicates safe-off safety func tionality.

(1)

Input Voltage Output Power (continuous)

22 kW 30 Hp 40 A rms

400V series,
Three-phase

Output Current
(continuous)

Refer to the Kinetix Servo Drives Technical Data, publication GMC-TD003, for detailed descriptions and additional
specifications for the Kinetix 7000 drive family.

Required Drive Accessories

Drive Accessory Description Cat. No.

24V power supply

Low-profile connector kits
(required for flying-lead cables)

SERCOS fiber-optic cables
(required as needed)

Motor power and feedback cables

24V DC for control power and motor
brakes

Motor feedback connections

Auxiliary feedback connections 2094-K6CK-D15F

I/O connections 2094-K6CK-D26M

Plastic, in-cabinet duty 2090-SCEPx-x

Plastic, on-machine duty 2090-SCNPx-x

Plastic, outdoor and conduit duty 2090-SCVPx-x

Glass, outdoor and conduit duty 2090-SCVGx-x

Refer to the specific drive/motor combination for the motor cables required for
your system.

1606-XLxxx

2094-K6CK-D15M

2094-K7CK-KENDAT

(1)

(1) Applies to only Bulletin RDB direc t-drive motors with EnDat encoder.

Refer to the Kinetix Motion Accessories Technical Data, publication GMC-TD004, for detailed descriptions and
specifications of these servo drive accessories.

Rockwell Automation Publication GMC-RM007A-EN-P - September 2011 3

Kinetix 7000 Drive Systems

2090-SCxxx-x

SERCOS Fiber-optic Cables

2099-BMxx-S

Kinetix 7000 Servo Drive

2094-K6CK-xxxx

(1)

Low-profile Connector Kits for
Motor Feedback, I/O, and Auxiliary Feedback

Bulletin 2090 Motor Feedback Cable

Bulletin 2090 Motor Power Cable

Logix SERCOS interface Module

24V DC

Control Power

1606-XLxxx

Control Power

Supply Input

Logix Controller Platform
(ControlLogix® controller is shown)

RSLogix™ 5000

Software

Logix Controller Programming Network

Kinetix 7000 System Examples

These system examples illustrate how the required drive modules and accessories are used in typical systems.

Kinetix 7000 System Example (SERCOS interface)

Allen-Bradley

1606-XL
Power Supply

Input

(1) RDD-Series direct-drive motors require 2090-K7CK-KENDAT low-profile feedback modules.

Optional Drive Accessories

Drive Accessory Description Cat. No.

2094 line interface module

2090 AC line filters AC line conditioning for EMC. 2090-XXLF-TCxxxx

Safety headers

Safety interface cables 1202-Cxx

External auxiliary encoders Allen-Bradley® sine/cosine and incremental external encoders. Bulletin 842A, 844D, 845H, and 845T

Connector set

Control board kit Control board assembly kit. Replacement control board. 2099-K7KCB-1

DC-DC converter kit DC-DC converter cassette kit. Replacement DC-DC converter. 2099-K7KCP-1

8720MC regenerative power supply (RPS)

8720MC line reactors 8720MC-LRxx-xxxx

Motor-end cable connector kits, for use when building your own cables, and panel-mounted breakout components are also
available. Refer to the Kinetix Motion Accessories Technical Data, publication GMC-TD004
specifications of these servo drive accessories.

4 Rockwell Automation Publication GMC-RM007A-EN-P - September 2011

Replaces many of the common input power devices for your drive system (including
24V DC supply).

Cascading safe-off connections from drive-to-drive.

Replacement connectors for safe-off (SO), general purpose I/O (GPIO), general
purpose relay (GPR), and control power (CP) connectors.

Power components required in regenerative applications.

2094-BLxxS, 2094-BL02, 2094-XL75S-Cx

2090-XNSM-x

2099-K7KCK-1

8720MC-RPSxxx

, for detailed descriptions and

Kinetix 7000 AC Input Power Example (with LIM module)

Three-phase

Input Power

24V DC

Control Power

2090-XXLF-TCxxxx

AC Lin e Filter

2094-xLxxS
Line Interface Module
(optional component)

2099-BM06-S, 2099-BM07-S,

2099-BM08-S Servo Drives

HPK-Series, RDD-Series, and

MP-Series (Bulletin MPL or MPM)

Servo Motors

External Shunt Module (optional component)

Refer to Rockwell Automation Encompass™ Partners

Kinetix 7000 Drive
2099-BMxx-S

24V DC

Control Power

1606-XLxxx

External Shunt Module (optional component)

Refer to Rockwell Automation Encompass Partners

Control Power

Supply Input

Line

Disconnect

Device

Magnetic

Contac tor

Input

Fusing

Three-phase

Input Power

AC Lin e Filter

2090-XXLF-TCxxxx

(required for CE)

HPK-Series, RDD-Series, and

MP-Series (Bulletin MPL or MPM)

Servo Motors

Kinetix 7000 AC Input Power Example (without LIM module)

Kinetix 7000 Drive Systems

Allen-Bradley

1606-XL

Power Supply

Input

Rockwell Automation Publication GMC-RM007A-EN-P - September 2011 5

Kinetix 7000 Drive Systems

IMPORTANT

1606-XL

Power Supply

Input

Allen-Bradley

R

E

G

E

N

E

R

A

T

IV

E

P

O

W

E

R

S

U

P

P

L

Y

R

E

G

E

N

E

R

A

T

IV

E

P

O

W

E

R

S

U

P

P

L

Y

87208720

MCMC

RST

PRG

ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

DC Bus

Regenerative Power Supply
8720MC-RPS065-BM-HV2
Common Bus Leader

Line Reactor

8720MC-LRxx

Three-phase
Input Power

Varistor (8720MC-VA-B)
Included with
8720MC-RPS065-BM-HV2.

Harmonic Filter (8720MC-HF-B2)
Included with
8720MC-RPS065-BM-HV2.

Magnetic
Contac tor

24V DC

Control Power

1606-XLxxx

AC Line Filter 8720MC-RFI80

(required for CE)

Input

Fusing

Three-phase
Input Power

Magnetic
Contactor

Input

Fusing

Line Reactor

8720MC-LRxx

Regenerative

Power Only

Kinetix 7000 Drive

2099-BMxx-S

Common Bus Follower

Control Power

Supply Input

AC Lin e Filter

2090-XXLF-TCxxxx

(required for CE)

HPK-Series, RDD-Series, and

MP-Series (Bulletin MPL or MPM)

Servo Motors

In this example, the Kinetix 7000 drive system is shown with the 8720MC Regenerative Power Supply (RPS) in a
regenerative braking configuration. Harmonic filter and varistor are available separately, but are included with the RPS unit
when ordering catalog number 8720MC-RPS065-BM-HV2.

In this configuration, the Kinetix 7000 drive provides motoring power and the RPS unit provides regenerative power.

Kinetix 7000 AC Input Power Example (with regenerative power)

Regenerative braking applications are limited to only one Kinetix 7000 common-bus follower drive.

6 Rockwell Automation Publication GMC-RM007A-EN-P - September 2011

Kinetix 7000 Drive Systems

R

E

G

E

N

E

R

A

T

IV

E

P

O

W

E

R

S

U

P

P

LY

REG

E

N

ERAT

IVE POW

ER SUP

PLY

87208720

MCMC

RST

PRG

ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

1606-XL
Power Supply

Input

Allen-Bradley

1606-XL
Power Supply

Input

Allen-Bradley

Kinetix 7000 Drive

2099-BMxx-S

Common Bus Follower

Regenerative Power Supply
8720MC-RPS065-BM-HV2
Common Bus Leader

Line Reactor

8720MC-LRxx

Three-phase
Input Power

Varistor (8720MC-VA-B)
is included with
8720MC-RPS065-BM-HV2.

Harmonic Filter (8720MC-HF-B2)
is included with
8720MC-RPS065-BM-HV2.

Magnetic
Contac tor

AC Line Filter 8720MC-RFI80

(required for CE)

Input

Fusing

Kinetix 7000 Drive

2099-BMxx-S

Common Bus Follower

DC Bus

Full Re generative

DC Bus

Fusing

DC Bus
Fusing

24V DC

Control Power

1606-XLxxx

Control Power

Supply Input

24V DC

Control Power

1606-XLxxx

Control Power

Supply Input

MP-Series (Bulletin MPL or MPM) and

RDD-Series Servo Motors

HPK-Series Asynchronous

Servo Motors

In this example, the Kinetix 7000 drive system is shown with the 8720MC Regenerative Power Supply (RPS) in
DC common-bus configuration with two follower Kinetix 7000 drives. Harmonic filter and varistor are available
separately, but are included with the RPS unit when ordering catalog number 8720MC-RPS065-BM-HV2.

In this full-line regenerative example, the 8720MC-RPS065 unit provides motoring power and regenerative braking.

Kinetix 7000 DC Input Power Example (full-line regeneration)

Rockwell Automation Publication GMC-RM007A-EN-P - September 2011 7

Kinetix 7000 Drive Systems

1606-XL

Power Supply

Input

Allen-Bradley

R

E

G

E

N

E

R

A

T

IV

E

P

O

W

E

R

S

U

P

P

LY

R

E

G

E

N

E

R

AT

IV

E

P

O

W

E

R

S

U

P

P

L

Y

87208720

MCMC

RST

PRG

ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

1606-XL

Power Supply

Input

Allen-Bradley

R

E

G

E

N

E

R

A

T

IV

E

P

O

W

E

R

S

U

P

P

L

Y

87208

7

2

0

MCM

C

RST

PRG

ENT

READYREADY

FAULFAULT

PROGRAM

PROGRAM kWkW

V

A

DC Bus

Kinetix 7000 Drive

2099-BM11-S

Common Bus Follower

Regenerative Power Supply
8720MC-RPS190-BM
Common Bus Leader

Line Reactor
8720MC-LR10-100B
(two units in parallel)

Three- phase
Input Power

EMC Line Filter 8720MC-EF190-VB
This unit includes an AC line filter (required for CE),
magnetic contactor, harmonic filter, and varistor.

IMPORTANT The Bulletin 8720MC line filter unit and
line reactor are required when using the
8720MC-RPS190 regenerative power supply.

Input
Fusing

Full Regenerative

Kinetix 7000 Drive

2099-BM11-S

Common Bus Follower

24V DC

Control Power

1606-XLxxx

24V DC

Control Power

1606-XLxxx

HPK-Series Asynchronous

Servo Motors

DC Bus
Fusin g

DC Bus

Fusing

Control Power

Supply Input

Control Power

Supply Input

MP-Series (Bulletin MPL or MPM)

and RDD-Series Servo Motors

In this example, the Kinetix 7000 drive system is shown with the 8720MC Regenerative Power Supply (RPS) in
DC common-bus configuration with two follower 2099-BM11-S drives. Harmonic filter, varistor, and magnetic contactor
are included when ordering the 8720MC-EF190-VB EMC line filter.

In this full-line regenerative example, the 8720MC-RPS190 unit provides motoring power and regenerative braking.

Kinetix 7000 DC Input Power Example (with full-line regeneration)

8 Rockwell Automation Publication GMC-RM007A-EN-P - September 2011

2090-Series Motor/Actuator Cables Overview

IMPORTANT

Feedback Cable Descriptions (standard, non-flex)

Kinetix 7000 Drive Systems

Standard Cable
Cat. No.

2090-CFBM7DF-CEAAxx

2090-CFBM7DD-CEAAxx

2090-XXNFMF-Sxx

2090-CFBM4E2-CATR

(1) Threaded DIN connector (motor end) and bayonet connector for 2090-XXNFMP-Sxx cable.

Description

• Drive-end flying-leads (DF)

• High-resolution or resolver applications (CE)

• Drive-end 15-pin connector (DD)

• High-resolution or resolver applications (CE)

• Drive-end flying-leads

• High-resolution or incremental applications

• Drive-end bayonet (E2), transition (TR) cable

• Motor-end threaded DIN (M4)

• All feedback types (CA)

Feedback Cable Descriptions (continuous-flex)

Continuous-flex Cable
Cat. No.

2090-CFBM7DF-CDAFxx

2090-CFBM7DF-CEAFxx

2090-CFBM7DD-CEAFxx

Description

• Drive-end flying-leads (DF)

• High-resolution or incremental applications (CD)

• Drive-end flying-leads (DF)

• High-resolution or resolver applications (CE)

• Drive-end 15-pin connector (DD)

• High-resolution or resolver applications (CE)

Cable Configuration

Motor/Actuator End Drive End

(1)

Cable Configuration

Motor/Actuator End Drive End

Motor/Actuator
Connector

SpeedTec DIN
(M7)

Threaded DIN
(M4)

Motor/Actuator
Connector

SpeedTec DIN
(M7)

2090-CFBM7E7-CDAFxx

2090-CFBM7E7-CEAFxx

2090-CFBM4DF-CDAFxx

(1) SpeedTec DIN connector (motor end) and male connector for extending SpeedTec or threaded DIN cable.

• Drive-end (male) connector, extension (E7)

• Motor-end SpeedTec DIN cable plug (M7)

• Drive-end flying-leads

• High-resolution or incremental applications

(1)

Feedback cables with the CE designation, for example 2090-CFBM7DF-CEAAxx, are intended for high-resolution encoder or
resolver applications and have fewer conductors than feedback cables with the CD designation, for example
2090-CFBM7DF-CDAFxx, which are intended for high-resolution or incremental encoder applications.

Threaded DIN
(M4)

Rockwell Automation Publication GMC-RM007A-EN-P - September 2011 9

Kinetix 7000 Drive Systems

BR+
BR-

BR+
BR-

Power/Brake Cable Descriptions (standard, non-flex)

Standard Cable
Cat. No.

2090-CPBM7DF-xxAAxx

2090-CPWM7DF-xxAAxx

2090-XXNPMF-xxSxx

Description

• Drive-end flying-leads (DF)

• Power/brake w ires (PB)

• Drive-end flying-leads (DF)

• Power wire s only (PW)

• Drive-end flying-leads

• Power/brake w ires

• Drive-end bayonet (E2), transition (TR) cable

2090-CPBM4E2-xxTR

• Motor-end threaded DIN (M4)

• Power/brake w ires (PB)

• Drive-end bayonet (E2), transition (TR) cable

2090-CPWM4E2-xxTR

• Motor-end threaded DIN (M4)

• Power wire s only (PW)

(1) Threaded DIN connector (motor end) and bayonet connector for 2090-XXNFMP-Sxx cable.

Power/Brake Cable Descriptions (continuous-flex)

Continuous-flex Cable
Cat. No.

Description

Cable Configuration

Motor/Actuator End Drive End

Motor/Actuator
Connector

SpeedTec DIN
(M7)

(1)

Threaded DIN
(M4)

(1)

Cable Configuration

Motor/Actuator End Drive End

Motor/Actuator
Connector

2090-CPBM7DF-xxAFxx

2090-CPWM7DF-xxAFxx

2090-CPBM7E7-xxAFxx

2090-CPBM4DF-xxAFxx

2090-CPWM4DF-xxAFxx

(1) SpeedTec DIN connector (motor end) and male connector for extending SpeedTec or threaded DIN cable.

• Drive-end flying-leads (DF)

• Power/brake w ires (PB)

• Drive-end flying-leads (DF)

• Power wire s only (PW)

• Drive-end (male) connector, extension (E7)

• Motor-end SpeedTec DIN cable plug (M7)

• Drive-end flying-leads (DF)

• Power/brake w ires (PB)

• Drive-end flying-leads (DF)

• Power wire s only (PW)

(1)

SpeedTec DIN
(M7)

Threaded DIN
(M4)

10 Rockwell Automation Publication GMC-RM007A-EN-P - September 2011