Rockwell Automation 2098 User Manual

CompactLogix Indexing Motion Accelerator Toolkit

Quick Start

Hardware Selection

Plan System Layout

Plan System Wiring

Motion Logix Integration

Motion FactoryTalk View Integration

Motion System Application Guide

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls ( from your local Rockwell Automation sales office or online at http://literature.rockwellautomation.com) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

publication SGI-1.1 available

WARNING

IMPORTANT

ATTENTION

SHOCK HAZARD

Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

Identifies information that is critical for successful application and understanding of the product.

Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD

Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

Allen-Bradley, CompactLogix, Ultra3000, Kinetix, PanelView, RSNetWorx for DeviceNet, RSLogix, RSLogix 5000, FactoryTalk, RSLinx, RSLinx Enterprise, RSLinx Classic, TechConnect, and Rockwell Automation are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Where to Start

Follow the path below to complete your CompactLogix Indexing Motion application.

Chapter 1

CD Installation

Chapter 5

Motion Logix

Integration

Chapter 2

Hardware Selection

Chapter 6

Motion FactoryTalk View Integration

Chapter 3

Plan System Layout

Chapter 4

Plan System Wiring

Chapter 7

Motion System

Application Guide

Publication IASIMP-QS011B-EN-P — January 2009 3

Where to Start

Notes:

4 Publication IASIMP-QS011B-EN-P — January 2009

CD Installation

Hardware Selection

Preface

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Required Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Conventions Used in This Manual . . . . . . . . . . . . . . . . . . . . 10

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Chapter 1

What You Need. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Install the Kinetix Accelerator Toolkit Program . . . . . . . . . . . 14

Open the Kinetix Accelerator Toolkit Program . . . . . . . . . . . 14

Chapter 2

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

What You Need. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Installing Motion Analyzer Software . . . . . . . . . . . . . . . . . . . 19

Review Basic Panel Component Listings . . . . . . . . . . . . . . . . 23

Verify Base System Performance Specifications . . . . . . . . . . . 26

Select Add-In Components. . . . . . . . . . . . . . . . . . . . . . . . . . 28

Plan System Layout

Plan System Wiring

Motion Logix Integration

Chapter 3

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

What You Need. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Load Basic System CAD Drawings . . . . . . . . . . . . . . . . . . . . 31

Verify Your Basic Panel Layout . . . . . . . . . . . . . . . . . . . . . . 32

Modifying Your Motion Panel Layout . . . . . . . . . . . . . . . . . . 33

Downloading Other Allen-Bradley CAD Drawings. . . . . . . . . 34

Chapter 4

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

What You Need. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Load Basic System CAD Diagrams . . . . . . . . . . . . . . . . . . . . 37

Route Cables for Your Motion Panel. . . . . . . . . . . . . . . . . . . 39

Lay Out DeviceNet and Ethernet Cables . . . . . . . . . . . . . . . . 40

Chapter 5

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

What You Need. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Configure Your Servo Drives . . . . . . . . . . . . . . . . . . . . . . . . 43

Configure Your Logix DeviceNet Module . . . . . . . . . . . . . . . 46

Select Your Logix Application File . . . . . . . . . . . . . . . . . . . . 52

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Table of Contents

Motion FactoryTalk View Integration

Load and Open Logix Application File . . . . . . . . . . . . . . . . 52

Configure Your Logix System . . . . . . . . . . . . . . . . . . . . . . . 53

Using the DeviceNet Tag Generator . . . . . . . . . . . . . . . . . . 55

Configure Axis Properties . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Configure Logix Communications . . . . . . . . . . . . . . . . . . . . 61

Save and Download Your Program . . . . . . . . . . . . . . . . . . . 62

Chapter 6

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Select Your FactoryTalk View ME Application File. . . . . . . . 67

Load and Restore the FactoryTalk View ME Application. . . . 67

Configure Local Communications . . . . . . . . . . . . . . . . . . . . 69

Configure Target Communications . . . . . . . . . . . . . . . . . . . 71

Adding Axes to the Project . . . . . . . . . . . . . . . . . . . . . . . . . 72

Modifying Axis Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Test the Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Download Fonts to the Terminal . . . . . . . . . . . . . . . . . . . . 80

Download the Project to a Terminal . . . . . . . . . . . . . . . . . . 81

Run the Project on a Terminal . . . . . . . . . . . . . . . . . . . . . . 83

Motion System Application Guide

CompactLogix Base Program Overview

Chapter 7

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Startup Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Use the Manual Control Display . . . . . . . . . . . . . . . . . . . . . 88

Use the Auto Control Display . . . . . . . . . . . . . . . . . . . . . . . 89

Use the Trend Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Use the Axis Status Display. . . . . . . . . . . . . . . . . . . . . . . . . 92

Use the Fault Log Display. . . . . . . . . . . . . . . . . . . . . . . . . . 93

Use the Security Display. . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Shut Down Application . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Appendix A

Basic Program Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Main Machine Control (P00_Control) . . . . . . . . . . . . . . . . . 96

Axis/Equipment Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Add Your Application Code . . . . . . . . . . . . . . . . . . . . . . . . 101

User-defined Data Types . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Add-On Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

PhaseManager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

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PhaseManager for S-88 Users

Troubleshooting

Table of Contents

Appendix B

Making Changes to the Program Template . . . . . . . . . . . . . 107

Making Changes to Operator Interface Screens . . . . . . . . . . 112

Appendix C

Troubleshooting the Manual Cycle . . . . . . . . . . . . . . . . . . . 115

Troubleshooting the Automatic Cycle . . . . . . . . . . . . . . . . . 122

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Table of Contents

Notes:

8 Publication IASIMP-QS011B-EN-P — January 2009

Preface

Introduction

This quick start provides examples of using a CompactLogix controller to connect to multiple devices (servo drives, motors, and HMI) over the Ethernet/IP network in a CompactLogix Indexing Motion application. These examples were designed to get devices installed and communicating with each other in the simplest way possible. The programming involved is not complex, and offers easy solutions to verify that devices are communicating properly.

To assist in the design and installation of your CompactLogix Indexing Motion system, application files and other information are provided on the Kinetix Accelerator Toolkit CD, publication IASIMP-SP004. The CD provides CAD drawings for panel layout and wiring, base Logix control programs, FactoryTalk View (HMI) application files, and more. For a copy of the CD, contact your local Rockwell Automation distributor or sales representative. With these tools and the built-in best-practices design, the system designer is free to focus on the design of machine control and not on design overhead tasks.

To download the program files, CAD files, and other selected CompactLogix Indexing Motion Accelerator Toolkit information, refer to the Rockwell Automation Integrated Architecture Tools website,

http://www.ab.com/go/iatools.

IMPORTANT

The beginning of each chapter contains the following information. Read these sections carefully before beginning work in each chapter.

• Before You Begin - This section lists the steps that must be

completed and decisions that must be made before starting that chapter. The chapters in this quick start do not have to be completed in the order in which they appear, but this section defines the minimum amount of preparation required before completing the current chapter.

• What You Need - This section lists the tools that are required to

complete the steps in the current chapter. This includes, but is not limited to, hardware and software.

• Follow These Steps - This illustrates the steps in the current

chapter and identifies which steps are required to complete the examples using specific networks.

Before using this quick start and the contents of the Kinetix Accelerator Toolkit CD, read the Terms and Conditions READ ME.pdf on the CD.

Publication IASIMP-QS011B-EN-P — January 2009 9

Preface

Required Software

Conventions Used in This Manual

To complete this quick start, the following software is required.

Rockwell Automation Software Cat. No. Minimum

Version

RSLogix 5000 Mini Edition 9324-RLD200ENE 17 FactoryTalk View Studio for Machine Edition

(Includes RSLinx Enterprise and RSLinx Classic)

Ultraware Drive Configuration Software for the Ultra3000/5000

RSNetWorx for DeviceNet 9357-DNETL3 8.00.02 RSLogix 5000 DeviceNet Tag Generator Tool Provided on Toolkit CD Build 87

Motion Analyzer/Motion Selector CD

Kinetix Accelerator Toolkit CD IASIMP-SP004

9701-VWSTMENE 5.00

2098-UWCPRG 1.64

Download from

http://ab.com/e-tools

4.x

⎯

This manual uses the following conventions.

Convention Meaning Example

click

double-click

right-click

drag and drop

Select Click to highlight a specific option. Select H1-1 from the list.

check/uncheck Click to activate/deactivate a checkbox.

expand Click the + to the left of a given item/folder to show its contents. In the H1-1 window, expand the FFLD.

Click left mouse button once (assumes cursor is positioned on object or selection). Click button to initiate action.

Click left mouse button twice in quick succession. (Assumes cursor is positioned on object or selection.)

Click right mouse button once. (Assumes cursor is positioned on object or selection.)

Click and hold the left mouse button on an object, move the cursor to where you want to move the object, and release the mouse button.

Shows nested menu selections as menu name followed by menu choice.

Click Browse.

Double-click the H1 icon.

Right-click the Fieldbus Networks icon.

Drag and drop the desired block into the Strategy window.

Check the Do not show this dialog again checkbox.

Choose Programs>Rockwell Automation >Simplification>Kinetix Accelerator Toolkit.

Note: The path sequences given in this manual are for a typical system installation. If your system was installed in a different directory, use the appropriate path.

10 Publication IASIMP-QS011B-EN-P — January 2009

Additional Resources

Resource Description

http://www.ab.com Provides access to the Allen-Bradley website. http://rockwellautomation.com/knowledgebase Provides access to self-service support. http://www.rockwellautomation.com/components/connected Provides access to the Connected Components website.

Preface

Publication IASIMP-QS011B-EN-P — January 2009 11

Preface

Notes:

12 Publication IASIMP-QS011B-EN-P — January 2009

Chapter

CD Installation

In this chapter, you install the Kinetix Accelerator Toolkit program CD to your personal computer. All of the necessary files are transferred to the personal computer for ease of use.

What You Need

• The Kinetix Accelerator Toolkit CD, publication IASIMP-SP004

• Personal computer with:

– an Intel Pentium II or greater microprocessor – 128 MB of RAM for Windows NT, Windows 2000, Windows 2003, Windows 2003 R2, or

Windows XP (64 MB for Windows 98) operating systems

– 300 MB of available hard-disk space

Follow These Steps

Complete the following steps to install the Kinetix Accelerator Toolkit program.

Start

Install the Kinetix

Accelerator Toolkit Program

page 14

Open the Kinetix

Accelerator Toolkit Program

page 14

Publication IASIMP-QS011B-EN-P — January 2009 13

Chapter 1 CD Installation

Install the Kinetix Accelerator Toolkit Program

Follow these steps to download and install the Kinetix Accelerator Toolkit program from the CD.

1. Place the Kinetix Accelerator Toolkit CD, publication IASIMP-SP004, in your CD tray.

2. The installation program should run automatically. If not, browse to the CD and run the file

Setup.exe.

3. Follow the on-screen instructions to complete the program installation.

Open the Kinetix Accelerator Toolkit Program

Follow these steps to begin using the Kinetix Accelerator Toolkit program.

From the Start menu, choose Programs>Rockwell Automation>Simplification>Kinetix Accelerator Toolkit.

14 Publication IASIMP-QS011B-EN-P — January 2009

The Kinetix Accelerator Toolkit program starts.

CD Installation Chapter 1

Follow the steps in the remaining chapters of this manual to complete your system configuration.

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Chapter 1 CD Installation

Notes:

16 Publication IASIMP-QS011B-EN-P — January 2009

Chapter

Hardware Selection

In this chapter, you make your motion application hardware selection. You can select from the basic motion control panels, or use Motion Analyzer software to size your servo drive and motor.

The basic motion control panels can be modified with up to four axes, a different PanelView Plus terminal, and other optional equipment.

Before You Begin

• Determine your base motion system input voltage.

– 400/460V – 200/230V

• Verify that your computer meets the software requirements of Motion Analyzer software,

version 4.x.

• Complete the Kinetix Accelerator Toolkit CD installation (Refer to Chapter 1).

What You Need

• Kinetix Accelerator Toolkit CD, publication IASIMP-SP004. For a copy of the CD, contact your

local Rockwell Automation distributor or sales representative.

• Personal computer with Internet access for downloading software.

• Motion Analyzer software, version 4.x is available from:

– the Kinetix Accelerator Toolkit CD, publication IASIMP-SP004 – http://ab.com/e-tools

• Kinetix Motion Control Selection Guide, publication GMC-SG001.

Publication IASIMP-QS011B-EN-P — January 2009 17

Chapter 2 Hardware Selection

Follow These Steps

Complete the following steps to select your motion system hardware.

Start

Verify Base System

Performance

Specifications (230V)

page 26

Review Basic Panel Component Listings

page 23

230V 460V

230V or

460V input

voltage?

Yes No

Verify Base System

Performance

Specifications (460V)

Start with

Basic Motion Control

Panels?

page 26

Installing Motion

Analyzer Software

page 19

Yes

Installing Motion

Analyzer Software

page 19

18 Publication IASIMP-QS011B-EN-P — January 2009

Further verify

or change motion

selections?

Select Add-In

Components

page 28

Hardware Selection Chapter 2

Installing Motion Analyzer Software

Motion Analyzer software is a comprehensive motion control tool with application analysis software used for sizing your application. You can download and install Motion Analyzer software from the Web, or install Motion Analyzer software from the Kinetix Accelerator Toolkit CD, publication IASIMP-SP004.

Download Motion Analyzer Software From the Web

Follow these steps to download and install Motion Analyzer software.

1. Open your Web browser and go to http://ab.com/e-tools.

The Configuration and Selection Tools webpage opens.

2. Select Motion Analyzer from

the System Configuration tab.

3. Click Download.

The Motion Analyzer webpage opens.

4. Click the Motion Analyzer

software download link and follow the instructions provided.

5. Use Motion Analyzer software

to size your motor/drive combinations.

Publication IASIMP-QS011B-EN-P — January 2009 19

Chapter 2 Hardware Selection

Install Motion Analyzer Software from the Kinetix Accelerator Toolkit CD

Follow these steps to install Motion Analyzer software from the CD.

1. From the Start menu, choose Programs>Rockwell Automation>Simplification>Kinetix

Accelerator Toolkit.

The Kinetix Accelerator Toolkit program starts.

2. From the toolkit menu, choose KAT Common Info>Required Program Software.

3. Open the 2 - Motion Analyzer folder.

20 Publication IASIMP-QS011B-EN-P — January 2009

Hardware Selection Chapter 2

4. Double-click MotionAnalyzer 4.x.exe.

5. Follow the on-screen instructions to complete the program installation.

Open Motion Analyzer Software

Follow these steps to run the Motion Analyzer software.

1. From the Start menu, choose Programs>Rockwell Automation>Motion Analyzer>Motion

Analyzer.

The starting selection window opens.

Publication IASIMP-QS011B-EN-P — January 2009 21

Chapter 2 Hardware Selection

2. Use the Product Family drop-down menu to select Ultra3000. (Kinetix 6000 is the default

selection.)

3. Click Application Data.

4. Complete the system profile for your application.

TIP

For motor/drive performance specifications, refer to the Kinetix Motion Control Selection Guide, publication GMC-SG001.

For Motion Analyzer labs, refer to the Motion Analyzer Training Folder on the Kinetix Accelerator Toolkit CD, publication IASIMP-SP004. For a copy of the CD, contact your local Rockwell Automation distributor or sales representative.

22 Publication IASIMP-QS011B-EN-P — January 2009

Hardware Selection Chapter 2

Review Basic Panel Component Listings

The tables in this section include servo drives and motors, CompactLogix controller, PanelView Plus terminal (HMI), and accessory components for 400/460V and 200/230V systems. Review the basic component listings and compare with your specific application needs.

CompactLogix L31, 400/460V Base System

# Used Components Cat. No. Description

1 Enclosure and panel (HxWxD, approx.)

Input power

1 140U-H-RVM12R Through-the-door disconnect 1 Line Filter 2090-XXLF-X330B 3-phase, 30 A AC line filter

Ultra3000 Servo

Drive System

Line Interface Module (LIM)

Servo Drive 2098-DSD-HV030X-DN

Hoffman Rittal 2094-BL50S 460V, 50 A LIM module

1524 x 914 x 304 mm (60 x 36 x 12 in.)

3 kW output, indexing, DeviceNet communication option

3 Motors MP-Series Low Inertia MPL-B310P-MK22AA 0.77 kW output with absolute, multi-turn feedback

3 3 Motor Feedback 2090-XXNFMP-S03 3 m (9.8 ft), MPL-B310P

Cables

1 HMI Communication 2711-NC13 5 m (16 ft), 9-pin to 9-pin 1 DeviceNet Media 1485C-P1A50 Trunk cable, round 50 m spool 3 Connector kit Feedback 2090-UXBB-DM15 Connector kit for motor feedback 3 Connector kit Control I/O 2090-U3BB2-DM44 Connector kit for control I/O signals 1 HMI PanelView Plus 2711P-T6C5D PanelView Plus 600, 24V DC, serial comms 1 1 1769-IQ16 16-point 24V DC input module 1 1769-OB16 16-point 24V DC sourcing output module

Logix controller

1 1769-PB2 Power supply, 24V DC 1 1769-SDN DeviceNet interface module 1 1769-ECR End cap 1

Software

1 HMI Programming 9701-VWSTMENE FactoryTalk View Studio Machine Edition 1 Drive Configuration 2098-UWCPRG Ultraware Software

Motor Power 2090-XXNPMP-16S03 3 m (9.8 ft), MPL-B310P

1769-L31 Controller, dual-serial comms, 512k memory

CompactLogix with Serial Configuration

Controller Programming 9324-RLD200ENE RSLogix 5000 Mini Edition

Publication IASIMP-QS011B-EN-P — January 2009 23

Chapter 2 Hardware Selection

CompactLogix L31, 200/230V Base System

# Used Components Cat. No. Description

1 Enclosure and panel (HxWxD, approx.)

Input power

1 140U-H-RVM12R Through-the-door disconnect 1 Line Filter 2090-XXLF-X330B 3-phase, 30 A AC line filter

Ultra3000 Servo

Drive

3 Motors MP-Series Low Inertia MPL-A310P-MK22AA

3 3 Motor Feedback 2090-XXNFMP-S03 3 m (9.8 ft), MPL-A310P

Cables

Line Interface Module (LIM)

Servo Drive 2098-DSD-010X-DN

Motor Power 2090-XXNPMP-16S03 3 m (9.8 ft), MPL-A310P

Hoffman Rittal 2094-AL50S 230V, 50 A LIM module

1769-L31 Controller, dual-serial comms, 512k memory

1219 x 609 x 304 mm (48 x 24 x 12 in.)

1 kW output, indexing, DeviceNet communication option

0.73 kW output with absolute, multi-turn feedback

1 1769-OB16 16-point 24V DC sourcing output module

Logix controller

1 1769-PB2 Power supply, 24V DC 1 1769-SDN DeviceNet interface module 1 1769-ECR End cap 1

Software

1 HMI Programming 9701-VWSTMENE FactoryTalk View Studio Machine Edition 1 Drive Configuration 2098-UWCPRG Ultraware Software

CompactLogix with Serial Configuration

Controller Programming 9324-RLD200ENE RSLogix 5000 Mini Edition

24 Publication IASIMP-QS011B-EN-P — January 2009

CompactLogix L23E, 200/230V Base System

# Used Components Cat. No. Description

Hardware Selection Chapter 2

1 Enclosure and panel (HxWxD, approx.)

Input power

1 140U-H-RVM12R Through-the-door disconnect 1 Line Filter 2090-XXLF-X330B 3-phase, 30 A AC line filter

Ultra3000 Servo

Drive

1 Motors MP-Series Low Inertia MPL-A310P-MK22AA

1 1 Motor Feedback 2090-XXNFMP-S03 3 m (9.8 ft), MPL-A310P

Cables

1 HMI Communication 2711P-CBL-EX04 4 m (14 ft), Ethernet crossover 1 DeviceNet Media 1485C-P1A50 Trunk cable, round 50 m, spool 1 Connector kit Feedback 2090-UXBB-DM15 Connector kit for motor feedback 1 Connector kit Control I/O 2090-U3BB2-DM44 Connector kit for control I/O signals 1 HMI PanelView Plus 2711P-T6C20D PanelView Plus 600, 24V DC, Ethernet comms

Logix controller

1 1769-SDN DeviceNet interface module 1

Line Interface Module (LIM)

Servo Drive 2098-DSD-010X-DN

Motor Power 2090-XXNPMP-16S03 3 m (9.8 ft), MPL-A310P

CompactLogix with Serial Configuration

Controller Programming 9324-RLD200ENE RSLogix 5000 Mini Edition

Hoffman Rittal 2094-AL50S 230V, 50 A LIM module

1769-L23E-QB1B

1219 x 609 x 304 mm (48 x 24 x 12 in)

1 kW output, indexing, DeviceNet communication option

0.73 kW output with absolute, multi-turn feedback

Controller, serial and Ethernet/IP comms, 512k memory, 16 DC in, 16 DC out, 24V DC power supply

Software

1 HMI Programming 9701-VWSTMENE FactoryTalk View Studio Machine Edition 1 Drive Configuration 2098-UWCPRG Ultraware Software

Publication IASIMP-QS011B-EN-P — January 2009 25

Chapter 2 Hardware Selection

Verify Base System Performance Specifications

This section provides system combination information for the Ultra3000 drives when matched with MP-Series low-inertia motors. Included are motor power, feedback, and brake cable catalog numbers, system performance specifications, and torque/speed curves. Refer to the Kinetix Motion Control Selection Guide, publication GMC-SG001, for additional motor/drive performance specifications.

Refer to the following table to determine the appropriate cables needed for your Ultra3000 drive and motor combination.

Ultra3000 Servo Drive Motor Type Motor Power Cable Motor Feedback Cable Motor Brake Cable

2098-DSD-HV030X-DN MPL-B310P

2098-DSD-010X-DN MPL-A310P

(1)

Use connector kit (catalog number 2090-UXBB-D15M) or panel-mounted breakout components on drive end. Refer to the Kinetix Motion Control Selection Guide, publication GMC-SG001, for catalog numbers.

(2)

Premolded (drive end) feedback cables (catalog number 2090-UXNFBMP-Sxx) are also available for Ultra3000 drives.

Motor end connector kits are available for motor power, feedback, and brake cables. Refer to the Kinetix Motion Control Selection Guide, publication GMC-SG001 numbers.ttt Cable length xx is in meters.

2090-XXNPMF-16Sxx

2090-XXNFMF-Sxx Absolute High-resolution

Feedback

(1) (2)

2090-UXNBMP-18Sxx

, for catalog

400/460V System Performance Specifications

Motor

MPL-B310P 5000 2.4 1.58 (14) 7.1 3.61 (32) 0.72 2098-DSD-HV030X-DN

Max Speed

rpm

System Continuous Stall Current

A 0-pk

System Continuous Stall Torque

N•m (in•lb)

System Peak Stall Current

A 0-pk

System Peak Stall Torque

N•m (in•lb)

Motor Rated Output

Ultra3000 460V Drives

200/230V System Performance Specifications

Motor

MPL-A310P 5000 4.85 1.58 (14) 14 3.61 (32) 0.73 2098-DSD-010X-DN

Max Speed

rpm

System Continuous Stall Current

A 0-pk

System Continuous Stall Torque

N•m (in•lb)

System Peak Stall Current

A 0-pk

System Peak Stall Torque

N•m (in•lb)

Motor Rated Output

Ultra3000 230V Drives

26 Publication IASIMP-QS011B-EN-P — January 2009

Ultra3000 Drives/MP-Series Low Inertia Motor Curves

Hardware Selection Chapter 2

Publication IASIMP-QS011B-EN-P — January 2009 27

Chapter 2 Hardware Selection

Select Add-In Components

Follow these steps to add components to your base system.

1. From the toolkit menu, choose KAT Common Info>Add-In Application Packages.

2. Identify additional components listed in the Add-In Application Packages folder that you

would like to add to your system.

3. If necessary, identify additional components not listed in the Add-In Application Packages

folder. Contact your local Allen-Bradley representative for more information.

28 Publication IASIMP-QS011B-EN-P — January 2009

Chapter

Plan System Layout

In this chapter, you layout the system components selected in Chapter 2. Use the CAD drawings supplied on the Kinetix Accelerator Toolkit CD, publication IASIMP-SP004, to add or remove components to and from the basic motion control panel system. For a copy of the CD, contact your local Rockwell Automation distributor or sales representative.

Before You Begin

• Complete the Kinetix Accelerator Toolkit CD installation. (Refer to Chapter 1.)

• Complete your system hardware selection. (Refer to Chapter 2.)

What You Need

• Kinetix Accelerator Toolkit CD, publication IASIMP-SP004

• System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001

• System Design for Control of Electrical Noise Video, publication GMC-SP004

• Ultra3000 Digital Servo Drive Installation Manual, publication 2098-IN003

• Ultra3000 Digital Servo Drive with DeviceNet Reference Manual, publication 2098-RM004

Publication IASIMP-QS011B-EN-P — January 2009 29

Chapter 3 Plan System Layout

Follow These Steps

Complete the following steps to plan your system layout within the enclosure.

Start

Load Basic System

CAD Drawings

page 31

Verify Your Basic Panel

Layout

page 32

Yes

Use

Basic Motion Control

Panel as is?

Modifying Your

Motion Panel Layout

page 33

Downloading Other

Allen-Bradley CAD

Drawings

page 34

30 Publication IASIMP-QS011B-EN-P — January 2009

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