Rockwell Automation 1788-CN2FF User Manual

Installation Instructions
ControlNet-to-Foundation Fieldbus H1 Linking Device
Catalog 1788-CN2FF

Product Overview

ATTENTION
The ControlNet-to-Foundation Fieldbus H1 linking device (1788-CN2FF) connects a ControlNet™ network with one or two F Each H1 network consists of multiple Fieldbus devices. Each field device has one or more function blocks. Each function block performs an elementary control function such as analog input, analog output, discrete input, or discrete output. The ControlNet network consists of
controllers, such as PLC 1788-CN2FF has three broad functions, supporting the following:
closed-loop control
configuration
a redundant ControlNet network design
The 1788-CN2FF module ships from the factory with configuration switches set to “ON (RESET)”. With switches “ON”, any configuration data would be reset on Power interruption. Set the switches to “OFF (NORMAL)” after initial power-up (to clean any Factory test configurations) but before you configure the module with your application.
Remove power to the module before resetting configuration switches. For more information on configuration to Configuring the 1788-CN2FF Linking Device on page 9.
®
processors, HMIs, drives, I/O devices, and so on. The
refer
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Use this document as a guide when you install the 1788-CN2FF module.
For information about: Refer to page:
Important User Information 4
Handling the 1788-CN2FF Module 6
System Requirements 6
1788-CN2FF Hardware Description 7
Installation Considerations 7
Power Conditioning 8
Configuring the 1788-CN2FF Linking Device 9
Installing the 1788-CN2FF 10
Removing the 1788-CN2FF 11
Connecting Power 12
Connecting to the ControlNet Network 13
Interpreting the LEDs: ControlNet Network Status 15
Interpreting the LEDs: Module Status 16
Connecting to the Fieldbus Network 17
Device vs. Connection Clarifications 18
Specifications 22
Rockwell Automation Support 24
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Additional Information

Refer to the following publications for additional information on the NI-FBUS Configurator, the 1788-CN2FF Linking Device, and general fieldbus solutions information.
Pub Number Publication Title Scope Source
AG-140 Wiring and Installation
AG-163 31.25 kbit/s Intrinsically
AG-165 Fieldbus Installation and
1788-UM052 NI-FBUS Configurator
1788-6.5.1 ControlNet to Foundation
1757­UM006
31.25 kbit/s, Voltage Mode, Wire Medium Application Guide
Safe Systems
Planning Guide
User Manual
Fieldbus User Manual
Fieldbus Solutions for Rockwell Automation’s Integrated Architecture
Overview of what you need to know to wire, power, and layout network components
Complements the previous document, introduces you to the principles of intrinsic safety, and outlines how to apply approved devices in a hazardous area.
Outlines things to consider before installing a Fieldbus network
Provides the information you need to use the NI-FBUS Configurator software.
Provides the information about the 1788-CN2FF module.
Overview of integrating fieldbus into ProcessLogix, ControlLogix and PLC5.
Fieldbus Foundation 9005 Mountain Ridge Dr., Bowie - Suite 190 Austin, TX 78759 USA
512.794.8890
www.fieldbus.org
Rockwell Automation
www.theautomationbookstore .com
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Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.ab.com/manuals/gi) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited.
Throughout this manual we use notes to make you aware of safety considerations.
WARNING
Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
IMPORTANT
ATTENTION
SHOCK HAZARD
BURN HAZARD
Identifies information that is critical for successful application and understanding of the product.
Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you:
identify a hazard
avoid a hazard
recognize the consequence
Labels may be located on or inside the drive to alert people that dangerous voltage may be present.
Labels may be located on or inside the drive to alert people that surfaces may be dangerous temperatures.
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ATTENTION
Environment and Enclosure
This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in IEC publication 60664-1), at altitudes up to 2000 meters without derating.
This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance.
This equipment is supplied as “open type” equipment. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The interior of the enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.
See NEMA Standards publication 250 and IEC publication 60529, as applicable, for explanations of the degrees of protection provided by different types of enclosure. Also, see the appropriate sections in this publication, as well as the Allen-Bradley publication 1770-4.1 (“Industrial Automation Wiring and Grounding Guidelines”), for additional installation requirements pertaining to this equipment.
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Handling the 1788-CN2FF Module

ATTENTION
Preventing Electrostatic Discharge
This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment:
Touch a grounded object to discharge potential static.
Wear an approved grounding wriststrap.
Do not touch connectors or pins on component boards.
Do not touch circuit components inside the equipment.
If available, use a static-safe workstation.
When not in use, store the equipment in appropriate static-safe
packaging.

System Requirements

This section describes the required hardware and software components you need before you can use the 1788-CN2FF. You should also review the README.TXT file on the setup disk for the latest information.

Hardware

ControlNet-to-Foundation Fieldbus H1 linking device, 1788-CN2FF module
PC ControlNet interface: 1784-KTCX15, 1784-PCC, 1784-PCIC
ControlNet and Fieldbus cabling

Software

The following software is necessary to configure the Fieldbus devices and the 1788-CN2FF using ControlNet.
Windows NT 4.0, service pack 6 or Windows 2000, service pack 3 or higher
NI-FBUS Configurator, 1788-FFCT version 2.6.0 or higher
RSLinx OEM 2.40.00 (build 16) or later, RSLinx Lite is not sufficient.

Other Software

To use the 1788-CN2FF module with RSLogix 5000 and a ControlLogix controller you will need:
RSLogix 5000 version 11.11 or later
RSNetWorx for ControlNet version 4.01.00 (build 04) or later
To use the 1788-CN2FF module with ProcessLogix, refer to:
The ProcessLogix Installation and Upgrade Guide.
Knowledge Builder
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1788-CN2FF Hardware Description

Figure 1 ControlNet-to-Foundation Fieldbus Linking Device
1
9
8
7
2
3
10
6
4
1
5
43163
1. ControlNet A and B BNC Connectors, to support single or redundant network topologies.
2. Case/Enclosure
3. ControlNet Network Status LEDs
4. Non-isolated ControlNet Network
Access Port (NAP)
5. Power Supply Connector
6. DIN Rail Clip
7. ControlNet Module STATUS LED
8. Fieldbus Connectors
9. Network Address Switches
(under cover)
10. Not Used

Installation Considerations

The 1788-CN2FF is designed to be mounted on a 35 mm DIN rail. The device dimensions are 4.375 x 4.375 and is 4.5 inches high. ControlNet connectors are on top of the unit, allow
1.5 inches for the connectors.
IMPORTANT
Make sure that the power to the network is off when connecting the module.
The CN2FF supports redundant media and a ControlNet network access port (NAP). There are 2 (A, B) BNC ControlNet connectors. We recommend using the “A” BNC connector when setting up a single network and then using the “B” connector for the second (redundant) network. It does not matter, but when you are working with redundant networks, the industry tends to refer to the primary network as A and the secondary network as B.
The ControlNet status LEDs on the front of the module display the current status of each of the redundant media channels. The rotary switches are used to set the ControlNet network address. You can write the network address in the space provided on front of the device.
The module has two separate Fieldbus ports which supports 2 Fieldbus networks. The power connections are used to supply power to the CN2FF.
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Power Conditioning

You must use a power conditioner between your Fieldbus power supply and the Fieldbus network. You can use a power supply designed for Foundation Fieldbus operation which has the proper power conditioning elements. If you are using an ordinary power supply, a separate power conditioner must also be used. If an ordinary power supply is connected directly to the Fieldbus, the power supply would absorb signals on the cable because it would try to maintain a constant voltage level. The power conditioner puts an inductor between the power supply and the Fieldbus wiring. The inductor connects the DC power to the Fieldbus wiring but prevents signals from going into the power supply.
In practice, a real inductor is not used in the power conditioner but an electronic equivalent. The electronic inductor circuit has the added advantage of limiting the current provided to the network segment if the cable is shorted.
The voltage supplied to the Fieldbus cable can be as high as 32 V. The voltage at any device can be as low as 9 V for the device to operate correctly. A typical Fieldbus device takes about 20 mA of current from the cable. The Fieldbus is configured so that one of the wires has a (+) voltage, the other wire has a (-) voltage and the shield is grounded.
A cable with the orange wire as plus and the blue wire as minus is shown above. This type of cable is available from Fieldbus cable manufacturers. Other cables or existing plant wiring conventions may be different. Regardless of the color convention, keep the sense of Fieldbus
(1)
polarity consistent throughout the plant.
IMPORTANT
We suggest that you not use White/Black or White/Red pairs since they may be mistaken for 115 volt power wiring.
Be sure to follow the wiring and installation requirements in the Foundation Fieldbus publications listed in the section
(1)
RELCOM inc., Fieldbus Wiring Design and Installation Guide (2221 Yew Street, Forest Grove, OR 97116) p. 5. Reprinted by permission.
Additional Information on page 3.
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