Rockwell Automation 1771-QI, D17716.5.126 User Manual
Allen-Bradley
Plastic Molding
Module
(Cat. No. 1771-QI)
Reference
Manual
Important User Information
Solid state equipment has operational characteristics differing from those
of electromechanical equipment. “Safety Guidelines for the Application,
Installation and Maintenance of Solid State Controls” (Publication
SGI-1.1) describes some important differences between solid state
equipment and hard-wired electromechanical devices. Because of this
difference, and also because of the wide variety of uses for solid state
equipment, all persons responsible for applying this equipment must
satisfy themselves that each intended application of this equipment is
acceptable.
In no event will the Allen-Bradley Company be responsible or liable for
indirect or consequential damages resulting from the use or application
of this equipment.
The examples and diagrams in this manual are included solely for
illustrative purposes. Because of the many variables and requirements
associated with any particular installation, the Allen-Bradley Company
cannot assume responsibility or liability for actual use based on the
examples and diagrams.
No patent liability is assumed by Allen-Bradley Company with respect
to use of information, circuits, equipment, or software described in this
manual.
Reproduction of the contents of this manual, in whole or in part, without
written permission of the Allen-Bradley Company is prohibited.
Throughout this manual we use notes to make you aware of safety
considerations.
ATTENTION: Identifies information about practices or
circumstances that can lead to personal injury or death,
!
property damage, or economic loss.
Attentions help you
• identify a hazard
• avoid the hazard
• recognize the consequences
Important: Identifies information that is especially important for
successful application and understanding of the product.
PLC and Pro-Set are trademarks of Allen-Bradley Company, Inc.
Preface
Preface
Read this preface to familiarize yourself with the manual.
This preface covers the following topics:
• the purpose of this manual
• Related Publications
• Terms
• Allen-Bradley support
Purpose of this Manual
Related Publications
This manual provides reference information for the 1771-QI Plastic
Molding Module. It provides lists of words, bits, addresses, and
error codes needed for all applications. It also describes procedures
you use to calibrate the module. The contents include:
Chapter Title Contents
Abbreviated Command
1
and Status Blocks
Word/Bit Descriptions
2
for Command Blocks
Word/Bit Descriptions
3
for Status Blocks
Programming
4
Error Codes
Specifications Provides physical, electrical, environmental, and
5
6 Calibration Instructions Provides procedures for calibrating the QDC module.
A summary list of command and status block words with
Pro-Set addresses used by the QDC module.
A detailed list of command block words with word/bit
descriptions.
A detailed list of status block words with word/bit
descriptions.
A list of all possible error codes that could be presented
when you enter invalid data in command blocks.
functional specifications for the QDC module.
The 1771-QI module is similar the 1771-QDC module configured
for Inject Mode, but with additional co-injection capabilities.
We recommend that you use the following publications:
For Read This Document Pub Number
Installing your QI module to control inject operations
Selecting instructions and organizing memory when writing ladder
logic to run your machine
Installing Pro-Set 700 injection molding software Pro-Set 700 Installation Instructions 6500-5.4
Installing your Pro-Set 700 operator interface Pro-Set 700 Operator Interface Installation Manual 6500-6.2.1
Customizing Pro-Set 700 software for your application
Setting up your molding machine for use with Pro-Set 700 software Pro-Set 700 Software Release 2.1 User Manual 6500-6.5.18
Using co-injection software Pro-Set 700 Co-injection Software User Manual 6500-6.5.19
Inputting injection molding system setpoints and actuals Pro-Set 700 Systems Jobsetting Guide 6500-6.9.3
Installing modules for co–injection applications Installing Co-injection and Plastic Molding Modules 6500-10.1
A complete listing of current Allen-Bradley documentation Allen-Bradley Publication Index SD499
Plastic Molding Module User Manual 1771-QDC
Inject Mode Operation
1785 PLC-5 Programmable Controller
Instruction Set Reference
Pro-Set 700 Software Release 2.1 Reference Mnl
Publication
1771-6.5.85
1785-6.1
6500-6.4.3
1771-6.5.126 – March 1998
PrefaceP–2
Terms
The following terms are specific to this product or commonly used:
Term: Definition:
BTR Block-transfer Read
BTW Block-transfer Write
Command Block
(MCC)
Configuration Blocks Data blocks containing machine-specific setpoints.
Profile Blocks Data blocks with setpoints used to control profiles.
Status Blocks Module status returned by the QI module to the PLC data table.
Direct Acting
and
Reverse Acting Valves
FF Feed Forward
in.(mm)/s inches (millimeters) per second
PID Proportional-Integral-Derivative
Profile A group of mold/part setpoints which define a given machine
RFU Reserved for future use
Selected and
Unselected Valves
Unselected Valves When executing a profile in a multi-valve system, the QI
SWTL Software travel limit
Downloaded from the PLC data table to the QI module to
initiate or change machine operation. It must accompany every
configuration or profile block transferred to the QI module.
An analog control valve that delivers increasing velocity or
pressure with increasing signal input. A reverse acting valve
delivers increasing velocity or pressure with decreasing signal.
operation to the QI module
When executing a profile in a multi-valve system, the QI
module controls one valve and presets the remaining valves.
We call the valve being controlled by the QI module’s
algorithms the selected valve, and the valves that are preset
with an open loop percentage setpoint the unselected valves.
module controls one valve and presets the remaining valves.
Allen-Bradley Support
Publication
1771-6.5.126 – March 1998
Allen-Bradley offers support services worldwide, with over 75
Sales/Support Offices, 512 authorized Distributors and 260 authorized
Systems Integrators located throughout the United States alone, plus
Allen-Bradley representatives in every major country in the world.
Local Product Support
Contact your local Allen-Bradley representative for:
• sales and order support
• product technical training
• warranty support
• support service agreements
Technical Product Assistance
If you need to contact Allen-Bradley for technical assistance, please
review the information in the Troubleshooting chapter of User Manual
1771-6.85 before calling your local Allen-Bradley representative.
Table of Contents
Abbreviated Command and Status Block
Chapter 1
Chapter
DYC – Dynamic Command Block 1–2. . . . . . . . . . . . . . . . . . . . . . . . .
HDC
HPC
INC
IPC
JGC
MCC
PKC
PLC
PPC
PRC
PSC
PTC – Process T
RLC
HPS
IPS
PPS
PTS – Process Trace Status Block 1–19. . . . . . . . . . . . . . . . . . . . . . . .
RLS
SYS – System Status Block 1–21. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents
– Hold Configuration Block
– Pack/Hold Profile Block
– Injection Configuration Block
– Injection Profile Block
– Jog Configuration Block
– Module Configuration Command Block
– Pack Configuration Block
– Plastication Configuration Block
– Plastication Profile Block
– Pre-decompression Configuration Block
– Post-decompression Configuration Block
race Configuration Block
– Inject ERC V
– Pack/Hold Profile Status Block
– Injection Profile Status Block
– Plastication Profile Status Block
– Inject ERC V
alues Block 1–14. . . . . . . . . . . . . . . . . . . . . . . . . .
alues Status Block 1–20. . . . . . . . . . . . . . . . . . . . .
1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1–2. . . . . . . . . . . . . . . . . . . . . . . . .
1–3. . . . . . . . . . . . . . . . . . . . . . . . . .
1–4. . . . . . . . . . . . . . . . . . . . . . .
1–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1–7. . . . . . . . . . . . . . . . . . . . . . . . . .
1–8. . . . . . . . . . . . . . . .
1–19. . . . . . . . . . . . . . . . . . . . . . . . .
1–10. . . . . . . . . . . . . . . . . . . . .
1–11. . . . . . . . . . . . . . . . . . . . . . . . . .
1–12. . . . . . . . . . . . . . .
1–13. . . . . . . . . . . . . .
1–14. . . . . . . . . . . . . . . . . . .
1–15. . . . . . . . . . . . . . . . . . . . .
1–16. . . . . . . . . . . . . . . . . . . . . . . .
1–18. . . . . . . . . . . . . . . . . . . . .
Command Word/Bit Descriptions
Chapter 2
List of Command Blocks and Block ID codes 2–1. . . . . . . . . . . . . . . . .
of Data W
List
Engineering Units 2–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Data
Blocks Require I/O Configuration
Data Blocks for System Control 2–3. . . . . . . . . . . . . . . . . . . . . . . . . .
Data Blocks for Controlling Ram (Screw) Position 2–3. . . . . . . . . . . . . .
DYC – Dynamic Command Block 3–4. . . . . . . . . . . . . . . . . . . . . . . . .
Bit-mapped
Direct
Direct
ords 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control W
Set-output V
Set-output Ramp Rates
ords 2–4. . . . . . . . . . . . . . . . . . . . . . . . . .
alues 2–9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
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2–2. . . . . . . . . . . . . . . . . . . . . .
2–9. . . . . . . . . . . . . . . . . . . . . . .
Table of Contentstoc–ii
HDC
– Hold Configuration Block
Bit-mapped
Control W
ords 2–10. . . . . . . . . . . . . . . . . . . . . . . . . .
2–10. . . . . . . . . . . . . . . . . . . . . . . . .
Expert Response Compensation (ERC) Percentage 2–10. . . . . . . .
Unselected V
alve Set-output V
alues 2–11. . . . . . . . . . . . . . . . . . .
Output Ramp Rates 2–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
End
of Profile Set-output V
alues 2–11. . . . . . . . . . . . . . . . . . . . . .
Ram (Screw) Pressure Control Limits 2–12. . . . . . . . . . . . . . . . . .
Cavity Pressure Control Limits 2–12. . . . . . . . . . . . . . . . . . . . . . .
Profile
T
uning Constants
Profile
Pressure Alarm Setpoint
– Pack/Hold Profile Block
HPC
Bit-mapped
Pack
Pack
Hold
Hold
Control W
Profile Setpoints
Profile Of
Profile Setpoints
Profile Of
ords 2–13. . . . . . . . . . . . . . . . . . . . . . . . . .
fsets 2–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
fsets 2–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–12. . . . . . . . . . . . . . . . . . . . . . . . . . .
2–12. . . . . . . . . . . . . . . . . . . . . .
2–13. . . . . . . . . . . . . . . . . . . . . . . . . .
2–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Critical Process Setpoints 2–15. . . . . . . . . . . . . . . . . . . . . . . . . . .
INC
– Injection Configuration Block
Bit-mapped
Control W
ords 2–16. . . . . . . . . . . . . . . . . . . . . . . . . .
2–16. . . . . . . . . . . . . . . . . . . . . . .
Expert Response Compensation (ERC) Percentage 2–16. . . . . . . .
Unselected V
alve Set-output V
alues 2–16. . . . . . . . . . . . . . . . . . .
Output Ramp Rates 2–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure
Velocity
Profile
Profile
Set-outputs
IPC
– Injection Profile Block
Bit-mapped
Control Limits
Control Limits
T
uning Constants
Pressure Alarm Setpoint
During Suspended Injection
Control W
ords 2–19. . . . . . . . . . . . . . . . . . . . . . . . . .
2–17. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–18. . . . . . . . . . . . . . . . . . . . . . . . . . .
2–18. . . . . . . . . . . . . . . . . . . . . .
2–18. . . . . . . . . . . . . . . .
2–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Co-injection Parameters 2–20. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Injection
Injection
Pressure
Injection
Pressure
JGC
– Jog Configuration Block
Bit-mapped
Jog
Screw
Ram
Profile Setpoints
Profile Of
fsets 2–24. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Limited Injection Parameters
T
ransition Parameters
T
ransition Inhibit
Control W
ords 2–25. . . . . . . . . . . . . . . . . . . . . . . . . .
Alarm Setpoints
Rotate Jog Set-output V
alues 2–26. . . . . . . . . . . . . . . . . . .
(Screw) Forward Jog Set-output V
2–21. . . . . . . . . . . . . . . . . . . . . . . . . . .
2–24. . . . . . . . . . . . . . . . . .
2–25. . . . . . . . . . . . . . . . . . . . . . .
2–25. . . . . . . . . . . . . . . . . . . . . . . . . .
2–25. . . . . . . . . . . . . . . . . . . . . . . . . .
2–25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
alues 2–26. . . . . . . . . . . . .
Ram (Screw) Reverse Jog Set-output Values 2–26. . . . . . . . . . . . .
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Table of Contents toc–iii
MCC
– Module Configuration Command Block
Bit-mapped
Control W
Ram (Screw) Position T
Ram (Screw) Pressure T
Ram (Screw) Position T
Screw RPM T
ransducer Configuration
Cavity Pressure T
ords 2–27. . . . . . . . . . . . . . . . . . . . . . . . . .
ransducer Configuration
ransducer Configuration
ransducer Configuration (other injector)
ransducer Configuration
Other 2–30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PKC
– Pack Configuration Block
Bit-mapped
Control W
ords 2–30. . . . . . . . . . . . . . . . . . . . . . . . . .
Expert Response Compensation (ERC) Percentage 2–30. . . . . . . .
Unselected V
alve Set-output V
alues 2–30. . . . . . . . . . . . . . . . . . .
Output Ramp Rates 2–31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ram (Screw) Pressure Control Limits 2–31. . . . . . . . . . . . . . . . . .
Cavity Pressure Control Limits 2–31. . . . . . . . . . . . . . . . . . . . . . .
Profile
T
uning Constants
Profile
Pressure Alarm Setpoint
PLC
– Plastication Configuration Block
Bit-mapped
Control W
ords 2–32. . . . . . . . . . . . . . . . . . . . . . . . . .
Expert Response Compensation (ERC) Percentage 2–33. . . . . . . .
Watchdog
Unselected V
T
imer 2–33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
alve Set-output V
alues 2–33. . . . . . . . . . . . . . . . . . .
Output Ramp Rates 2–33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
End
of Profile Set-output V
Pressure
RPM
Profile
Profile
PPC
– Plastication Profile Block
Bit-mapped
Plastication
Plastication
Control Limits
Control Limits
T
uning Constants
Pressure Alarm Setpoint
Control W
Profile Setpoints
Profile Of
alues 2–34. . . . . . . . . . . . . . . . . . . . . .
ords 2–35. . . . . . . . . . . . . . . . . . . . . . . . . .
fsets 2–38. . . . . . . . . . . . . . . . . . . . . . . . . .
Critical Process Setpoints 2–38. . . . . . . . . . . . . . . . . . . . . . . . . . .
PRC
– Pre-decompression Configuration Block
Bit-mapped
Movement
Watchdog
Movement
Control W
Length
T
imer 2–38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set-output V
ords 2–38. . . . . . . . . . . . . . . . . . . . . . . . . .
alues 2–39. . . . . . . . . . . . . . . . . . . . . . . .
Output Ramp Rates 2–39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
End
of Movement Set-output V
Movement
Pressure Alarm Setpoint
alues 2–39. . . . . . . . . . . . . . . . . . .
2–27. . . . . . . . . . . . . . .
2–28. . . . . . . . . . .
2–28. . . . . . . . . .
2–29
2–29. . . . . . . . . . . . . . . . . .
2–29. . . . . . . . . . . . . . .
2–30. . . . . . . . . . . . . . . . . . . . . . . . .
2–32. . . . . . . . . . . . . . . . . . . . . . . . . . .
2–32. . . . . . . . . . . . . . . . . . . . . .
2–32. . . . . . . . . . . . . . . . . . . . .
2–34. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–34. . . . . . . . . . . . . . . . . . . . . . . . . . .
2–35. . . . . . . . . . . . . . . . . . . . . .
2–35. . . . . . . . . . . . . . . . . . . . . . . . . .
2–36. . . . . . . . . . . . . . . . . . . . . . . . .
2–38. . . . . . . . . . . . . . .
2–38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–39. . . . . . . . . . . . . . . . . . .
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Table of Contentstoc–iv
PSC
– Post-decompression Configuration Block
Bit-mapped
Movement
Watchdog
Movement
Output Ramp Rates 2–40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
End
Movement
PTC – Process T
Bit-mapped
– Inject ERC V
RLC
Bit-mapped
Injection
Pack
Hold
Plastication
Control W
Length
T
imer 2–40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set-output V
of Movement Set-output V
Pressure Alarm Setpoint
race Configuration Block
Control W
alues Block 2–42. . . . . . . . . . . . . . . . . . . . . . . . . .
Control W
Profile ERC V
Profile ERC V
Profile ERC V
Profile ERC V
ords 2–40. . . . . . . . . . . . . . . . . . . . . . . . . .
alues 2–40. . . . . . . . . . . . . . . . . . . . . . . .
alues 2–41. . . . . . . . . . . . . . . . . . .
ords 2–41. . . . . . . . . . . . . . . . . . . . . . . . . .
ords 2–42. . . . . . . . . . . . . . . . . . . . . . . . . .
alues 2–42. . . . . . . . . . . . . . . . . . . . . . . . .
alues 2–43. . . . . . . . . . . . . . . . . . . . . . . . . . .
alues 2–43. . . . . . . . . . . . . . . . . . . . . . . . . . . .
alues 2–43. . . . . . . . . . . . . . . . . . . . . . .
2–40. . . . . . . . . . . . . .
2–40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–41. . . . . . . . . . . . . . . . . . .
2–41. . . . . . . . . . . . . . . . . . .
Status Word/Bit Descriptions
Chapter 3
List of Status Blocks and Block ID codes 3–1. . . . . . . . . . . . . . . . . . . .
List
of Data W
Blocks Require I/O Configuration
Data
Engineering Units 3–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status Blocks for Reporting System and Ram (Screw) Position 3–2. . . .
HPS
– Pack/Hold Profile Status Block
Bit-mapped
Pack
Hold
Pack Maximum Pressures 3–5. . . . . . . . . . . . . . . . . . . . . . . . . .
Hold Maximum Pressures 3–5. . . . . . . . . . . . . . . . . . . . . . . . . . .
Pre-decompression Maximum Pressure 3–5. . . . . . . . . . . . . . . . .
Execution
Pre-decompression Movement Actuals 3–5. . . . . . . . . . . . . . . . .
End of Hold Ram (Screw) Position 3–5. . . . . . . . . . . . . . . . . . . .
IPS
– Injection Profile Status Block
Bit-mapped
Injection
Injection Maximum Pressures 3–7. . . . . . . . . . . . . . . . . . . . . . . .
Injection
ords 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status W
Profile Actuals
Profile Actuals
T
imes 3–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status W
Profile Actuals
T
ransition Actuals
ords 3–3. . . . . . . . . . . . . . . . . . . . . . . . . . .
ords 3–5. . . . . . . . . . . . . . . . . . . . . . . . . . .
3–2. . . . . . . . . . . . . . . . . . . . . .
3–3. . . . . . . . . . . . . . . . . . . . .
3–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–5. . . . . . . . . . . . . . . . . . . . . . . .
3–6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–7. . . . . . . . . . . . . . . . . . . . . . . . . .
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Table of Contents toc–v
PPS
– Plastication Profile Status Block
Bit-mapped
Plastication
Plastication Maximum Pressure 3–10. . . . . . . . . . . . . . . . . . . . . .
Post-decompression Maximum Pressure 3–10. . . . . . . . . . . . . . . .
Execution
Post-decompression Movement Actuals 3–11. . . . . . . . . . . . . . . .
Shot
PTS – Process Trace Status Block 3–11. . . . . . . . . . . . . . . . . . . . . . . .
Bit-mapped
– Inject ERC V
RLS
Bit-mapped
Injection Profile ERC Actuals 3–13. . . . . . . . . . . . . . . . . . . . . . . .
Pack Profile ERC Actuals 3–13. . . . . . . . . . . . . . . . . . . . . . . . . . .
Hold Profile ERC Actuals 3–13. . . . . . . . . . . . . . . . . . . . . . . . . . .
Plastication Profile ERC Actuals 3–13. . . . . . . . . . . . . . . . . . . . . .
SYS – System Status Block 3–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bit-mapped
Input
Input
Output
Cycle Maximum Pressures 3–25. . . . . . . . . . . . . . . . . . . . . . . . . .
Process
Process
Diagnostics 3–26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
New
Status W
Profile Actuals
T
imes 3–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Size Actual
Status W
Status W
Status W
Level In Engineering Units
Level, Raw Signal
Level in Percentage
T
race Data Collection Status
T
imes 3–26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status Confirmation
ords 3–8. . . . . . . . . . . . . . . . . . . . . . . . . . .
ords 3–11. . . . . . . . . . . . . . . . . . . . . . . . . . .
alues Status Block 3–13. . . . . . . . . . . . . . . . . . . . .
ords 3–13. . . . . . . . . . . . . . . . . . . . . . . . . . .
ords 3–14. . . . . . . . . . . . . . . . . . . . . . . . . . .
3–8. . . . . . . . . . . . . . . . . . . . .
3–9. . . . . . . . . . . . . . . . . . . . . . . . . .
3–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–24. . . . . . . . . . . . . . . . . . . . . .
3–24. . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–24. . . . . . . . . . . . . . . . . . . . . . . . . .
3–25. . . . . . . . . . . . . . . . . .
3–26. . . . . . . . . . . . . . . . . . . . . . . . . . .
Programming Error Codes
Chapter 4
How
to Read Error Codes
= 1 MCC – Module Configuration Command Block
ID
ID
= 2 JGC – Jog Configuration Block
ID
= 8 INC – Injection Configuration Block
= 9 IPC – Injection Profile Block
ID
= 10 PKC – Pack Configuration Block
ID
ID
= 1
1 HDC – Hold Configuration Block
ID = 12 HPC – Pack/Hold Profile Block 4–17. . . . . . . . . . . . . . . . .
ID = 13 PRC – Pre-Decompression Configuration Block
ID
= 14 PLC – Plastication Configuration Block
= 15 PPC – Plastication Profile Block
ID
ID = 16 PSC – Post-Decompression Configuration Block
ID = 25 DYC – Dynamic Command Block 4–29. . . . . . . . . . . . . . .
ID
= 26 RLC – Inject ERC V
ID = 28 PTC – Process T
alues Block 4–29. . . . . . . . . . . . . . . . .
race Configuration Block
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4–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4–3. . . . . .
4–6. . . . . . . . . . . . . . . . . .
4–7. . . . . . . . . . . . . . .
4–9. . . . . . . . . . . . . . . . . . . .
4–15. . . . . . . . . . . . . . . .
4–16. . . . . . . . . . . . . . . .
.
4–20. . . .
4–21. . . . . . . . . . . .
4–22. . . . . . . . . . . . . . . .
.
4–28. . . .
4–30. . . . . . . . .
Table of Contentstoc–vi
Sequencing Co-injection
Module Specifications
Chapter 5
Chapter Objectives 5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A, Only or B, Only 5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A
and B
then B
A
Standard Programming 5–2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Co-injection Programming 5–2. . . . . . . . . . . . . . . . . . . . . . . . . .
Suspended
Suspended Outputs Are Programmed 5–4. . . . . . . . . . . . . . . . . .
During
Flow
Chart for Co-injection Programming
Co-injection Diagram for ABA 5–6. . . . . . . . . . . . . . . . . . . . . . . .
List
of Co-injection Parameters for ABA
Flow
Flow
Outputs Are T
B, A Maintains Low Pressure or Flow (plateau)
Chart for A in Sequence ABA
Chart for Sequence ABA
urned Of
f 5–3. . . . . . . . . . . . . . . . . . . .
Chapter 6
I/O
Specifications
Environmental
Hardware Requirements 6–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Process
Conditions
Control Options
5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5–5. . . . . .
5–6. . . . . . . . . . . . . . . . . . . .
5–6. . . . . . . . . . . . . . . . .
5–7. . . . . . . . . . . . . . . . . . . .
5–8. . . . . . . . . . . . . . . . . . . . . . .
6–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calibration Instructions
Chapter 7
Calibration
Map Your BTW and BTR Data Blocks 7–2. . . . . . . . . . . . . . . . . . . . . .
Write Y
Set
Wire the Wiring Arms 7–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calibration
Calibration
Calibration
Calibration
Equipment Required
our Calibration Logic
Internal Jumpers
Setup Using Optional Equipment
Setup at the Machine Location
Procedure for Inputs
Procedure for Outputs
7–1. . . . . . . . . . . . . . . . . . . . . . . . . .
7–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7–6. . . . . . . . . . . . . . . . .
7–6. . . . . . . . . . . . . . . . . . .
7–7. . . . . . . . . . . . . . . . . . . . . . . . . .
7–8. . . . . . . . . . . . . . . . . . . . . . . . .
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Chapter 1
Abbreviated Command and Status Blocks
Chapter Contents
Use this chapter as a quick reference to word descriptions and
Pro-Set addresses of all data blocks used by the QI module.
For complete word and bit descriptions of these data blocks,
see Chapter 2 (command) and Chapter 3 (status).
The following tables list command and status blocks in this chapter
by page number. Blocks are presented in abbreviated format.
Command
Block:
DYC 25 1-2
HDC 11 1-2
HPC 12 1-3 HPS 12 1-15
INC 8 1-4
IPC 9 1-6 IPS 9 1-16
JGC 2 1-7
MCC 1 1-8 SYS 1 1-21
PKC 10 1-9
PLC 14 1-10
PPC 15 1-11 PPS 15 1-18
PRC 13 1-12
PSC 16 1-13
PTC 28 1-14 PTS 28 1-19
RLC 26 1-14 RLS 26 1-20
Block
ID: Page:
Status
Block:
Block
ID:
Page:
Important: Addresses are identical for both Pro-Set 600
(1771-QDC) and Pro-Set 700 except where noted for the following:
MCC05-08 and SYS23, 24
Important: In the listings that follow, we use the term RFU for
reserved for future use. Do not program the use of these words.
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1–2 Abbreviated Command and Status Blocks
DYC – Dynamic
Command Block
Word Pro-Set Address Description
Bit-mapped Control Words
DYC01 B34:24 Block ID 00011001 and jog commands
DYC02 B34:25 Action-execution commands
DYC03 B34:26 Miscellaneous commands
DYC04 B34:27 Status request and status clear commands
DYC05-06 B34:28-29 RFU
DYC07 B34:30 Process trace commands
DYC08 B34:31 Process trace data block request
Direct Set-output Values
DYC09 N40:121 Output #1
DYC10 N40:122 Output #2
DYC11 N40:123 Output #3
DYC12 N40:124 Output #4
DYC131-16 N40:125-128 RFU
Acceleration Ramp Rates
DYC17 N40:129 Output #1
DYC18 N40:130 Output #2
DYC19 N40:131 Output #3
DYC20 N40:132 Output #4
DYC21-24 N40:133-136 RFU
Deceleration Ramp Rates
DYC25 N40:137 Output #1
DYC26 N40:138 Output #2
DYC27 N40:139 Output #3
DYC28 N40:140 Output #4
DYC29-32 N40:141-144 RFU
DYC33-60 N40:145-172 RFU
Request for Programming Error
DYC61 N40:173 Fetch SYS61 and SYS62
DYC62-64 N40:174-176 RFU
(Series D and newer only)
(Series D and newer only)
HDC – Hold
Configuration Block
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Word Pro-Set Address Description
Bit-mapped Control Words
HDC01 B38:12 Block ID 00000000 00001011
HDC02 B38:13 Selected valve configurations
HDC03-04 B38:14-15 RFU
Expert Response Compensation Percentage
HDC05 N44:181 ERC % minimum cavity pressure
HDC06 N44:182 ERC % minimum ram pressure
HDC07-08 N44:183-184 RFU
Set-output Values for Unselected Valves (During Profile)
HDC09 N44:185 Output #1
HDC10 N44:186 Output #2
HDC11 N44:187 Output #3
HDC12 N44:188 Output #4
HDC13-16 N44:189-192 RFU
1–3Abbreviated Command and Status Blocks
Acceleration Ramp Rates
HDC17
HDC18 N44:194 Output #2
HDC19 N44:195 Output #3
HDC20 N44:196 Output #4
HDC21-24 N44:197-200 RFU
Deceleration Ramp Rates
HDC25 N44:201 Output #1
HDC26 N44:202 Output #2
HDC27 N44:203 Output #3
HDC28 N44:204 Output #4
HDC29-32 N44:205-208 RFU
End of Profile Set-output Values
HDC33 N44:209 Output #1
HDC34 N44:210 Output #2
HDC35 N44:211 Output #3
HDC36 N44:212 Output #4
HDC37-40 N44:213-216 RFU
Ram (Screw) Pressure Control Limits
HDC41 N44:217 Minimum limit
HDC42 N44:218 Maximum limit
HDC43 N44:219 % output for minimum
HDC44 N44:220 % output for maximum
Cavity Pressure Control Limits
HDC45 N44:221 Minimum limit
HDC46 N44:222 Maximum limit
HDC47 N44:223 % output for minimum
HDC48 N44:224 % output for maximum
Profile Tuning Constants
HDC49 N44:225 Proportional gain, ram (screw) pressure control
HDC50 N44:226 Integral gain, ram (screw) pressure control
HDC51 N44:227 Derivative gain, ram (screw) pressure control
HDC52 N44:228 Proportional gain, cavity pressure control
HDC53 N44:229 Integral gain, cavity pressure control
HDC54 N44:230 Derivative gain, cavity pressure control
HDC55-56 N44:231-232 RFU
Setpoints for Profile Pressure Alarms
HDC57 N44:233 High ram (screw) pressure alarm
HDC58 N44:234 High cavity pressure alarm
HDC59-64 N44:235-240 RFU
N44:193 Output #1
HPC – Pack/Hold
Profile Block
Word Pro-Set Address Description
Bit-mapped Control Words
HPC01 B38:16 Block ID 00000000 00001100
HPC02 B38:17 RFU
HPC03 B38:18 Algorithm and logical bridging selections
HPC04 B38:19 Open/closed loop and ERC selections
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1–4 Abbreviated Command and Status Blocks
Setpoints for Pack Profile
HPC05-08
HPC09 N44:245 Segment 1 cavity pressure
HPC10 N44:246 Segment 1 ram (screw) pressure
HPC11 N44:247 Segment 1 time
HPC12 N44:248 Segment 2 cavity pressure
HPC13 N44:249 Segment 2 ram (screw) pressure
HPC14 N44:250 Segment 2 time
HPC15 N44:251 Segment 3 cavity pressure
HPC16 N44:252 Segment 3 ram (screw) pressure
HPC17 N44:253 Segment 3 time
HPC18 N44:254 Segment 4 cavity pressure
HPC19 N44:255 Segment 4 ram (screw) pressure
HPC20 N44:256 Segment 4 time
HPC21 N44:257 Segment 5 cavity pressure
HPC22 N44:258 Segment 5 ram (screw) pressure
HPC23 N44:259 Segment 5 time
Pack Profile Offsets
HPC24 N44:260 Cavity pressure
HPC25 N44:261 Ram (screw) pressure
Setpoints for Hold Profile
HPC26 N44:262 Segment 1 cavity pressure
HPC27 N44:263 Segment 1 ram (screw) pressure
HPC28 N44:264 Segment 1 time
HPC29 N44:265 Segment 2 cavity pressure
HPC30 N44:266 Segment 2 ram (screw) pressure
HPC31 N44:267 Segment 2 time
HPC32 N44:268 Segment 3 cavity pressure
HPC33 N44:269 Segment 3 ram (screw) pressure
HPC34 N44:270 Segment 3 time
HPC35 N44:271 Segment 4 cavity pressure
HPC36 N44:272 Segment 4 ram (screw) pressure
HPC37 N44:273 Segment 4 time
HPC38 N44:274 Segment 5 cavity pressure
HPC39 N44:275 Segment 5 ram (screw) pressure
HPC40 N44:276 Segment 5 time
Hold Profile Offsets
HPC41 N44:277 Cavity pressure
HPC42 N44:278 Ram (screw) pressure
HPC43-60 N44:279-296 RFU
Critical Process Setpoints
HPC61 N44:297 Cure timer preset
HPC62-64 N44:298-300 RFU
N44:241-244 RFU
INC – Injection
Configuration Block
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Word Pro-Set Address Description
Bit-mapped Control Words
INC01 B38:0 Block ID 00000000 00001000
INC02 B38:1 Selected valve configurations
INC03-04 B38:2-3 RFU
Expert Response Compensation Percentage
INC05
N44:1 ERC % minimum velocity
INC06 N44:2 ERC % minimum pressure
INC07, 08 N44:3, 4 RFU
Set-output Values for Unselected Valves (During Profile)
INC09 N44:5 Output #1
INC10 N44:6 Output #2
INC11 N44:7 Output #3
INC12 N44:8 Output #4
INC13-16 N44:9-12 RFU
Acceleration Ramp Rates
INC17 N44:13 Output #1
INC18 N44:14 Output #2
INC19 N44:15 Output #3
INC20 N44:16 Output #4
INC21-24 N44:17-20 RFU
Deceleration Ramp Rates
INC25 N44:21 Output #1
INC26 N44:22 Output #2
INC27 N44:23 Output #3
INC28 N44:24 Output #4
INC29-32 N44:25-28 RFU
End of Profile Set-output Values
INC33 N44:29 Output #1
INC34 N44:30 Output #2
INC35 N44:31 Output #3
INC36 N44:32 Output #4
INC37-40 N44:32-36 RFU
Pressure Control Limits
INC41 N44:37 Minimum limit
INC42 N44:38 Maximum limit
INC43 N44:39 % output for minimum
INC44 N44:40 % output for maximum
Velocity Control Limits
INC45 N44:41 Minimum limit
INC46 N44:42 Maximum limit
INC47 N44:43 % output for minimum
INC48 N44:44 % output for maximum
Profile Tuning Constants
INC49 N44:45 Proportional gain, pressure control
INC50 N44:46 Integral gain, pressure control
INC51 N44:47 Derivative gain, pressure control
INC52 N44:48 Proportional gain, velocity control
INC53 N44:49 Feedforward gain, velocity control
INC54-56 N44:50-52 RFU
Setpoints for Profile Pressure Alarms
INC57 N44:53 High ram (screw) pressure alarm
INC58 N44:54 High cavity pressure alarm
INC59-60 N44:55-56 RFU
1–5Abbreviated Command and Status Blocks
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1–6 Abbreviated Command and Status Blocks
Set-outputs During Suspended Injection
INC:61
INC:62 N44:58 Output #2
INC:63 N44:59 Output #3
INC:64 N44:60 Output #4
IPC – Injection
Profile Block
Word Pro-Set Addr Description
Bit-mapped Control Words
IPC01 B38:4 Block ID 00000000 00001001
Bit-mapped Control Words
IPC02 B38:5 RFU
IPC03 B38:6 Algorithm and offset polarity selections
IPC04 B38:7 Open/closed loop and ERC selections
Co-injection Parameters
IPC05-06 N44:61-62 RFU
IPC07 N44:63 Time delay after reaching opposite screw position, co-inject
IPC08 N44:64 Screw position to exit injection suspension, co-injection
Injection Profile Setpoints
IPC09 N44:65 Segment 1 velocity
IPC10 N44:66 Segment 1 pressure
IPC11 N44:67 End of Segment 1 position
IPC12 N44:68 Segment 1 time
IPC13 N44:69 Segment 2 velocity
IPC14 N44:70 Segment 2 pressure
IPC15 N44:71 End of Segment 2 position
IPC16 N44:72 Segment 2 time
IPC17 N44:73 Segment 3 velocity
IPC18 N44:74 Segment 3 pressure
IPC19 N44:75 End of Segment 3 position
IPC20 N44:76 Segment 3 time
IPC21 N44:77 Segment 4 velocity
IPC22 N44:78 Segment 4 pressure
IPC23 N44:79 End of Segment 4 position
IPC24 N44:80 Segment 4 time
IPC25 N44:81 Segment 5 velocity
IPC26 N44:82 Segment 5 pressure
IPC27 N44:83 End of Segment 5 position
IPC28 N44:84 Segment 5 time
IPC29 N44:85 Segment 6 velocity
IPC30 N44:86 Segment 6 pressure
IPC31 N44:87 End of Segment 6 position
IPC32 N44:88 Segment 6 time
IPC33 N44:89 Segment 7 velocity
IPC34 N44:90 Segment 7 pressure
IPC35 N44:91 End of Segment 7 position
IPC36 N44:92 Segment 7 time
IPC37 N44:93 Segment 8 velocity
IPC38 N44:94 Segment 8 pressure
IPC39 N44:95 End of Segment 8 position
IPC40 N44:96 Segment 8 time
N44:57 Output #1
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1–7Abbreviated Command and Status Blocks
Setpoints for Injection Profile (continued)
IPC41
IPC42 N44:98 Segment 9 pressure
IPC43 N44:99 End of Segment 9 position
IPC44 N44:100 Segment 9 time
IPC45 N44:101 Segment 10 velocity
IPC46 N44:102 Segment 10 pressure
IPC47 N44:103 End of Segment 10 position
IPC48 N44:104 Segment 10 time
IPC49 N44:105 Segment 11 velocity
IPC50 N44:106 Segment 11 pressure
Profile Offsets
IPC51 N44:107 Velocity Profile
IPC52 N44:108 Pressure Profile
IPC53 N44:109 RFU
Setpoints for Suspended Injection
IPC54 N44:110 Closed-loop velocity setpoint during suspended injection
IPC55 N44:111 Closed-loop pressure setpoint during suspended injection
IPC56 N44:112 Screw position (of own) to start suspension
Pressure Limiting Values
IPC57 N44:113 Ram (Screw) pressure, LimVel/Pos profile
IPC58 N44:114 Ram (Screw) position to begin pressure limiting
IPC59 N44:115 Time delay for change in algorithm
Transition (Transfer) Values
IPC60 N44:116 Time
IPC61 N44:117 Ram (Screw) position
IPC62 N44:118 Ram (Screw) pressure
IPC63 N44:119 Cavity pressure
Transition (Transfer) Pressure Inhibit
IPC64 N44:120 Ram (Screw) position
N44:97 Segment 9 velocity
JGC – Jog
Configuration Block
Word Pro-Set Address Description
Bit-mapped Control Words
JGC01 B34:36 Block ID 00000000 00000010
JGC02-04 B34:37-39 RFU
Jog Alarm Setpoints
JGC05 N40:61 Screw jog RPM alarm
JGC06 N40:62 Ram jog pressure alarm
JGC07 N40:63 RFU
JGC08 N40:64 RFU
Screw-rotate Jog Set-output Values
JGC09 N40:65 Output #1
JGC10 N40:66 Output #2
JGC11 N40:67 Output #3
JGC12 N40:68 Output #4
JGC13-16 N40:69-72 RFU
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1–8 Abbreviated Command and Status Blocks
Ram(Screw) Forward-jog Set-output Values
JGC17
JGC18 N40:74 Output #2
JGC19 N40:75 Output #3
JGC20 N40:76 Output #4
JGC21-24 N40:77-80 RFU
Ram(Screw) Reverse-jog Set-output Values
JGC25 N40:81 Output #1
JGC26 N40:82 Output #2
JGC27 N40:83 Output #3
JGC28 N40:84 Output #4
JGC29-64 N40:85-120 RFU
MCC – Module
Configuration Command
Block
Word Pro-Set Address Description
Bit-mapped Control Words
MCC01 B34:32 Block ID 00000000 00000001
MCC02 B34:33 Module density and operating modes
MCC03 B34:34 Input range selection
MCC04 B34:35 Output range selection
Output Stop-position Adjustment
MCC05*_0** N40:1* N24:72** Output #1 stop position adjustment
MCC06*_0** N40:2 N24:73** Output #2 stop position adjustment
MCC07*_0** N40:3 N24:74** Output #3 stop position adjustment
MCC08*_0** N40:4 N24:75** Output #4 stop position adjustment
*Pro-set
600 **Pro-Set 700
Ram (Screw) Position Sensor Configuration
MCC09 N40:5 Minimum position
MCC10 N40:6 Maximum position
MCC11 N40:7 Analog signal @ min position
MCC12 N40:8 Analog signal @ max position
MCC13 N40:9 Minimum SWTL (software travel limit)
MCC14 N40:10 Maximum SWTL
MCC15 N40:11 SWTL alarm deadband
MCC16 N40:12 Digital filter
MCC17 N40:13 Minimum pressure
MCC18 N40:14 Maximum pressure
MCC19 N40:15 Analog signal @ min pressure
MCC20 N40:16 Analog signal @ max pressure
MCC21 N40:17 High pressure alarm setpoint
MCC22 N40:18 Time delay for pressure alarms
MCC43 N40:39 SWTL alarm deadband
MCC44 N40:40 Digital filter
MCC50 N40:46 Time delay for pressure alarms
Screw RPM Sensor Configuration
MCC51 N40:47 Minimum RPM
MCC52 N40:48 Maximum RPM
MCC53 N40:49 Analog signal @ min RPM
MCC54 N40:50 Analog signal @ max RPM
MCC55 N40:51 High RPM alarm setpoint
MCC56 N40:52 Time delay for RPM alarms
N40:73 Output #1
For example, MCC05_0 is correct for Pro-Set 700.
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PKC – Pack
Configuration Block
1–9Abbreviated Command and Status Blocks
Cavity Pressure Sensor Configuration
MCC57
MCC58 N40:54 Maximum pressure
MCC59 N40:55 Analog signal @ min pressure
MCC60 N40:56 Analog signal @ max pressure
MCC61 N40:57 High pressure alarm setpoint
MCC62 N40:58 Time delay for pressure alarms
MCC63 N40:59 Switchover time delay, input 3: cavity pressure/RPM
MCC64 N40:60 Number of input samples for loss-of-sensor alarms
Word Pro-Set Address Description
Bit-mapped Control Words
PKC01 B38:8 Block ID 00000000 00001010
PKC02 B38:9 Selected valve configurations
PKC03-04 B38:10-11 RFU
Expert Response Compensation Percentage
PKC05 N44:121 ERC % minimum cavity pressure
PKC06 N44:122 ERC % minimum ram pressure
PKC07-08 N44:123-124 RFU
Set-output Values for Unselected Valves (During Profile)
PKC09 N44:125 Output #1
PKC10 N44:126 Output #2
PKC11 N44:127 Output #3
PKC12 N44:128 Output #4
PKC13-16 N44:129-132 RFU
Acceleration Ramp Rates
PKC17 N44:133 Output #1
PKC18 N44:134 Output #2
PKC19 N44:135 Output #3
PKC20 N44:136 Output #4
PKC21-24 N44:137-140 RFU
Deceleration Ramp Rates
PKC25 N44:141 Output #1
PKC26 N44:142 Output #2
PKC27 N44:143 Output #3
PKC28 N44:144 Output #4
PKC29-40 N44:145-156 RFU
Ram (Screw) Pressure Control Limits
PKC41 N44:157 Minimum limit
PKC42 N44:158 Maximum limit
PKC43 N44:159 % output for minimum
PKC44 N44:160 % output for maximum
Cavity Pressure Control Limits
PKC45 N44:161 Minimum limit
PKC46 N44:162 Maximum limit
PKC47 N44:163 % output for minimum
PKC48 N44:164 % output for maximum
N40:53 Minimum pressure
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1–10 Abbreviated Command and Status Blocks
Profile Tuning Constants
PKC49
PKC50 N44:166 Integral gain, ram (screw) pressure control
PKC51 N44:167 Derivative gain, ram (screw) pressure control
PKC52 N44:168 Proportional gain, cavity pressure control
PKC53 N44:169 Integral gain, cavity pressure control
PKC54 N44:170 Derivative gain, cavity pressure control
Setpoints for Profile Pressure Alarms
PKC55-56 N44:171-172 RFU
PKC57 N44:173 High ram (screw) pressure alarm
PKC58 N44:174 High cavity pressure alarm
PKC59-64 N44:175-180 RFU
PLC – Plastication
Configuration Block
Word Pro-Set Address Description
Bit-mapped Control Words
PLC01 B38:24 Block ID 00000000 00001110
PLC02 B38:25 Selected valve configurations
PLC03-04 B38:26-27 RFU
Expert Response Compensation Percentage
PLC05 N44:361 ERC % minimum RPM
PLC06 N44:362 ERC % minimum pressure
PLC07 N44:363 RFU
Watchdog Timer
PLC08 N44:364 Profile timer preset
Set-output Values for Unselected Valves (During Profile)
PLC09 N44:365 Output #1
PLC10 N44:366 Output #2
PLC11 N44:367 Output #3
PLC12 N44:368 Output #4
PLC13-16 N44:369-372 RFU
Acceleration Ramp Rates
PLC17 N44:373 Output #1
PLC18 N44:374 Output #2
PLC19 N44:375 Output #3
PLC20 N44:376 Output #4
PLC21-24 N44:377-380 RFU
Deceleration Ramp Rates
PLC25 N44:381 Output #1
PLC26 N44:382 Output #2
PLC27 N44:383 Output #3
PLC28 N44:384 Output #4
PLC29-32 N44:385-388 RFU
End of Profile Set-output Values
PLC33 N44:389 Output #1
PLC34 N44:390 Output #2
PLC35 N44:391 Output #3
PLC36 N44:392 Output #4
PLC37-40 N44:393-396 RFU
N44:165 Proportional gain, ram (screw) pressure control
Publication
1771-6.5.126 – March 1998
PPC – Plastication
Profile Block
Pressure Control Limits
PLC41
PLC42 N44:398 Maximum limit
PLC43 N44:399 % output for minimum
PLC44 N44:400 % output for maximum
RPM Control Limits
PLC45 N44:401 Minimum limit
PLC46 N44:402 Maximum limit
PLC47 N44:403 % output for minimum
PLC48 N44:404 % output for maximum
Profile Tuning Constants
PLC49 N44:405 Proportional gain, pressure control
PLC50 N44:406 Integral gain, pressure control
PLC51 N44:407 Derivative gain, pressure control
PLC52 N44:408 Proportional gain, RPM control
PLC53 N44:409 Integral gain, RPM control
PLC54 N44:410 Derivative gain, RPM control
PLC55-56 N44:411-412 Open
Setpoint for Profile Pressure Alarm
PLC57 N44:413 High pressure alarm
PLC58-64 N44:414-420 RFU
Word Pro-Set Address Description
Bit-mapped Control Words
PPC01 B38:28 Block ID 00000000 00001111
PPC02 B38:29 RFU
PPC03 B38:30 Algorithm and logical bridging selections
PPC04 B38:31 Open/closed loop and ERC selections
Setpoints for Plastication Profile
PPC05-08 N44:421-424 RFU
PPC09 N44:425 Segment 1 RPM
PPC10 N44:426 Segment 1 pressure
PPC11 N44:427 End of Segment 1 position
PPC12 N44:428 Segment 1 time
PPC13 N44:429 Segment 2 RPM
PPC14 N44:430 Segment 2 pressure
PPC15 N44:431 End of Segment 2 position
PPC16 N44:432 Segment 2 time
PPC17 N44:433 Segment 3 RPM
PPC18 N44:434 Segment 3 pressure
PPC19 N44:435 End of Segment 3 position
PPC20 N44:436 Segment 3 time
PPC21 N44:437 Segment 4 RPM
PPC22 N44:438 Segment 4 pressure
PPC23 N44:439 End of Segment 4 position
PPC24 N44:440 Segment 4 time
PPC25 N44:441 Segment 5 RPM
PPC26 N44:442 Segment 5 pressure
PPC27 N44:443 End of Segment 5 position
PPC28 N44:444 Segment 5 time
N44:397 Minimum limit
1–11Abbreviated Command and Status Blocks
Publication
1771-6.5.126 – March 1998
1–12 Abbreviated Command and Status Blocks
Setpoints for Plastication Profile (continued)
PPC29
PPC30 N44:446 Segment 6 pressure
PPC31 N44:447 End of Segment 6 position
PPC32 N44:448 Segment 6 time
PPC33 N44:449 Segment 7 RPM
PPC34 N44:450 Segment 7 pressure
PPC35 N44:451 End of Segment 7 position
PPC36 N44:452 Segment 7 time
PPC37 N44:453 Segment 8 RPM
PPC38 N44:454 Segment 8 pressure
PPC39 N44:455 End of Segment 8 position
PPC40 N44:456 Segment 8 time
PPC41 N44:457 Segment 9 RPM
PPC42 N44:458 Segment 9 pressure
PPC43 N44:459 End of Segment 9 position
PPC44 N44:460 Segment 9 time
PPC45 N44:461 Segment 10 RPM
PPC46 N44:462 Segment 10 pressure
PPC47 N44:463 End of Segment 10 position
PPC48 N44:464 Segment 10 time
PPC49 N44:465 Segment 11 RPM
PPC50 N44:466 Segment 11 pressure
Profile Offsets
PPC51 N44:467 RPM
PPC52 N44:468 Pressure
PPC53-60 N44:469-476 RFU
Critical Process Setpoints
PPC61 N44:477 Cushion
PPC62 N44:478 Shot size
PPC63-64 N44:479-480 RFU
N044:445 Segment 6 RPM
PRC – Pre-decompression
Configuration Block
Publication
1771-6.5.126 – March 1998
Word Pro-Set Address Description
Bit-mapped Control Words
PRC01 B38:20 Block ID 00000000 00001101
PRC02-04 B38:21-23 RFU
Movement Length
PRC05 N44:301 Length of pre-decompress movement
PRC06-07 N44:302-303 RFU
Watchdog Timer
PRC08 N44:304 Movement timer preset
Set-output Values During Movement
PRC09 N44:305 Output #1
PRC10 N44:306 Output #2
PRC11 N44:307 Output #3
PRC12 N44:308 Output #4
PRC13-16 N44:309-312 RFU
Acceleration Ramp Rates
PRC17
PRC18 N44:314 Output #2
PRC19 N44:315 Output #3
PRC20 N44:316 Output #4
Deceleration Ramp Rates
PRC25 N44:321 Output #1
PRC26 N44:322 Output #2
PRC27 N44:323 Output #3
PRC28 N44:324 Output #4
PRC29-32 N44:325-328 RFU
End of Movement Set-output Values
PRC33 N44:329 Output #1
PRC34 N44:330 Output #2
PRC35 N44:331 Output #3
PRC36 N44:332 Output #4
PRC37-56 N44:333-352 RFU
Setpoint for Movement Pressure Alarm
PRC57 N44:353 High pressure alarm
PRC58-64 N44:354-360 RFU
N44:313 Output #1
1–13Abbreviated Command and Status Blocks
PSC –
Post-decompression
Configuration Block
Word Pro-Set Address Description
Bit-mapped Control Words
PSC01 B38:32 Block ID 00000000 00010000
PSC02-04 B38:33-35 RFU
Movement Length
PSC05 N44:481 Length of post-decompress movement
PSC06-07 N44:482-483 RFU
Watchdog Timer
PSC08 N44:484 Movement timer preset
Set-output Values During Movement
PSC09 N44:485 Output #1
PSC10 N44:486 Output #2
PSC11 N44:487 Output #3
PSC12 N44:488 Output #4
PSC13-16 N44:489-492 RFU
Acceleration Ramp Rates
PSC17 N44:493 Output #1
PSC18 N44:494 Output #2
PSC19 N44:495 Output #3
PSC20 N44:496 Output #4
PSC21-24 N44:497-500 RFU
Deceleration Ramp Rates
PSC25 N44:501 Output #1
PSC26 N44:502 Output #2
PSC27 N44:503 Output #3
PSC28 N44:504 Output #4
PSC29-32 N44:505-508 RFU
Publication
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1–14 Abbreviated Command and Status Blocks
End of Movement Set-output Values
PSC33
PSC34 N44:510 Output #2
PSC35 N44:511 Output #3
PSC36 N44:512 Output #4
PSC37-56 N44:513-532 RFU
Setpoint for Movement Pressure Alarm
PSC57 N44:533 High pressure alarm
PSC58-64 N44:534-40 RFU
PTC – Process Trace
Configuration Block
Word Pro-Set Address Description
Bit-mapped Control Words
PTC01 B131:9 Block ID 00000000 00011100
PTC02 B131:10 Process trace and trigger control
PTC03-04 B131:11-12 Open
PTC05 N132:0 Trigger delay
PTC06 N132:1 Trigger position
PTC07 N132:2 Trace data collection sample rate
PTC08 N132:3 Trace 1 selection
PTC09 N132:4 Trace 2 selection
PTC10 N132:5 Trace 3 selection
PTC11 N132:6 Trace 4 selection
PTC12-64 N132:7-59 RFU
N44:509 Output #1
RLC – Inject ERC Values
Block
Word Pro-Set Address Description
Bit-mapped Control Words
RLC01 B38:36 Block ID 00000000 00011010
RLC02-04 B38:37-39 RFU
ERC Values for Injection Profile
RLC05-08 N44:541-544 RFU
RLC09 N44:545 Injection segment 1
RLC10 N44:546 Injection segment 2
RLC11 N44:547 Injection segment 3
RLC12 N44:548 Injection segment 4
RLC13 N44:549 Injection segment 5
RLC14 N44:550 Injection segment 6
RLC15 N44:551 Injection segment 7
RLC16 N44:552 Injection segment 8
RLC17 N44:553 Injection segment 9
RLC18 N44:554 Injection segment 10
RLC19 N44:555 Injection segment 11
ERC Values for Pack Profile
RLC20 N44:556 Pack segment 1
RLC21 N44:557 Pack segment 2
RLC22 N44:558 Pack segment 3
RLC23 N44:559 Pack segment 4
RLC24 N44:560 Pack segment 5
Publication
1771-6.5.126 – March 1998
ERC Values for Hold Profile
RLC25
RLC26 N44:562 Hold segment 2
RLC27 N44:563 Hold segment 3
RLC28 N44:564 Hold segment 4
RLC29 N44:565 Hold segment 5
ERC Values for Plastication Profile
RLC30 N44:566 Plastication segment 1
RLC31 N44:567 Plastication segment 2
RLC32 N44:568 Plastication segment 3
RLC33 N44:569 Plastication segment 4
RLC34 N44:570 Plastication segment 5
RLC35 N44:571 Plastication segment 6
RLC36 N44:572 Plastication segment 7
RLC37 N44:573 Plastication segment 8
RLC38 N44:574 Plastication segment 9
RLC39 N44:575 Plastication segment 10
RLC40 N44:576 Plastication segment 11
RLC41-64 N44:577-600 RFU
N44:561 Hold segment 1
1–15Abbreviated Command and Status Blocks
HPS – Pack/Hold Profile
Status Block
Word Pro-Set Address Description
Bit-mapped Status Words
HPS01 B34:0 Block ID 00000100 (lower byte)
HPS01 B34:0 Jog status (upper byte)
HPS02 B34:1 Status of profile execution
HPS03 B34:2 Miscellaneous status
HPS04 B34:3 Status of watchdog timers
HPS05-06 B38:44-45 RFU
HPS07 B38:46 CV high limit alarms
HPS08 B38:47 CV low limit alarms
Actuals from Pack Profile
HPS09 N44:657 Segment 1 cavity pressure
HPS10 N44:658 Segment 1 ram (screw) pressure
HPS11 N44:659 End of Segment 1 position
HPS12 N44:660 Segment 2 cavity pressure
HPS13 N44:661 Segment 2 ram (screw) pressure
HPS14 N44:662 End of Segment 2 position
HPS15 N44:663 Segment 3 cavity pressure
HPS16 N44:664 Segment 3 ram (screw) pressure
HPS17 N44:665 End of Segment 3 position
HPS18 N44:666 Segment 4 cavity pressure
HPS19 N44:667 Segment 4 ram (screw) pressure
HPS20 N44:668 End of Segment 4 position
HPS21 N44:669 Segment 5 cavity pressure
HPS22 N44:670 Segment 5 ram (screw) pressure
HPS23 N44:671 End of Segment 5 position
HPS24-25 N44:672 RFU
Publication
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1–16 Abbreviated Command and Status Blocks
Actuals from Hold Profile
HPS26
HPS27 N44:675 Segment 1 ram (screw) pressure
HPS28 N44:676 End of Segment 1 position
HPS29 N44:677 Segment 2 cavity pressure
HPS30 N44:678 Segment 2 ram (screw) pressure
HPS31 N44:679 End of Segment 2 position
HPS32 N44:680 Segment 3 cavity pressure
HPS33 N44:681 Segment 3 ram (screw) pressure
HPS34 N44:682 End of Segment 3 position
HPS35 N44:6834 Segment 4 cavity pressure
HPS36 N44:684 Segment 4 ram (screw) pressure
HPS37 N44:685 End of Segment 4 position
HPS38 N44:686 Segment 5 cavity pressure
HPS39 N44:687 Segment 5 ram (screw) pressure
HPS40 N44:688 End of Segment 5 position
HPS41-50 N44:689-698 RFU
Maximum Pressures During Pack
HPS51 N44:699 Ram (screw)
HPS52 N44:700 Cavity
Maximum Pressures During Hold
HPS53 N44:701 Ram (screw)
HPS54 N44:702 Cavity
Maximum Pressure During Pre-decompression
HPS55 N44:703 Ram (screw)
HPS56 N44:704 RFU
Profile Execution Times
HPS57 N44:705 During pack
HPS58 N44:706 During hold
HPS59 N44:707 During pre-decompression
HPS60 N44:708 RFU
Actuals from Pre-decompression Movement
HPS61 N44:709 Velocity
HPS62 N44:710 Pressure
End of Hold Ram (Screw) Position
HPS63 N44:711 Position at End of-hold
HPS64 N44:712 RFU
N44:674 Segment 1 cavity pressure
IPS – Injection Profile
Status Block
Publication
1771-6.5.126 – March 1998
Word Pro-Set Address Description
Bit-mapped Status Words
IPS01 B34:0 Block ID 00000011 (lower byte)
IPS01 B34:0 Jog status (upper byte)
IPS02 B34:1 Status of profile execution
IPS03 B34:2 Miscellaneous status
IPS04 B34:3 Status of watchdog timers
IPS05 B38:40 Status of pressure limit alarms
IPS06 B38:41 Status of injection transitions
IPS07 B38:42 CV high limit alarms
IPS08 B38:43 CV low limit alarms
Injection Profile Actuals
IPS09
N44:601 Segment 1 velocity
IPS10 N44:602 Segment 1 pressure
IPS11 N44:603 Segment 1 execution time
IPS12 N44:604 End of Segment 1 position
IPS13 N44:605 Segment 2 velocity
IPS14 N44:606 Segment 2 pressure
IPS15 N44:607 Segment 2 execution time
IPS16 N44:608 End of Segment 2 position
IPS17 N44:609 Segment 3 velocity
IPS18 N44:610 Segment 3 pressure
IPS19 N44:611 Segment 3 execution time
IPS20 N44:612 End of Segment 3 position
IPS21 N44:613 Segment 4 velocity
IPS22 N44:614 Segment 4 pressure
IPS23 N44:615 Segment 4 execution time
IPS24 N44:616 End of Segment 4 position
IPS25 N44:617 Segment 5 velocity
IPS26 N44:618 Segment 5 pressure
IPS27 N44:619 Segment 5 execution time
IPS28 N44:620 End of Segment 5 position
IPS29 N44:621 Segment 6 velocity
IPS30 N44:622 Segment 6 pressure
IPS31 N44:623 Segment 6 execution time
IPS32 N44:624 End of Segment 6 position
IPS33 N44:625 Segment 7 velocity
IPS34 N44:626 Segment 7 pressure
IPS35 N44:627 Segment 7 execution time
IPS36 N44:628 End of Segment 7 position
IPS37 N44:629 Segment 8 velocity
IPS38 N44:630 Segment 8 pressure
IPS39 N44:631 Segment 8 execution time
IPS40 N44:632 End of Segment 8 position
IPS41 N44:633 Segment 9 velocity
IPS42 N44:634 Segment 9 pressure
IPS43 N44:635 Segment 9 execution time
IPS44 N44:636 End of Segment 9 position
IPS45 N44:637 Segment 10 velocity
IPS46 N44:638 Segment 10 pressure
IPS47 N44:639 Segment 10 execution time
IPS48 N44:640 End of Segment 10 position
IPS49 N44:641 Segment 11 velocity
IPS50 N44:642 Segment 11 pressure
IPS51 N44:643 Segment 11 execution time
IPS52 N44:644 RFU
Maximum Pressures During Injection
IPS53 N44:645 Ram (screw)
IPS54 N44:646 Cavity
IPS55-60 N44:647-652 RFU
1–17Abbreviated Command and Status Blocks
Publication
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1–18 Abbreviated Command and Status Blocks
Transition (Transfer) Actuals
IPS61
IPS62 N44:654 Position
IPS63 N44:655 Ram (screw) pressure
IPS64 N44:656 Cavity pressure
PPS – Plastication Profile
Status Block
Word Pro-Set Address Description
Bit-mapped Status Words
PPS01 B34:0 Block ID 00000101 (lower byte)
PPS01 B34:0 Jog status (upper byte)
PPS02 B34:1 Status of profile execution
PPS03 B34:2 Miscellaneous status
PPS04 B34:3 Status of watchdog timers
PPS05-06 B38:48-49 RFU
PPS07 B38:50 CV high limit alarms
PPS08 B38:51 CV low limit alarms
Plastication Profile Actuals
PPS09 N44:713 Segment 1 RPM
PPS10 N44:714 Segment 1 pressure
PPS11 N44:715 Segment 1 execution time
PPS12 N44:716 End of Segment 1 position
PPS13 N44:717 Segment 2 RPM
PPS14 N44:718 Segment 2 pressure
PPS15 N44:719 Segment 2 execution time
PPS16 N44:720 End of Segment 2 position
PPS17 N44:721 Segment 3 RPM
PPS18 N44:722 Segment 3 pressure
PPS19 N44:723 Segment 3 execution time
PPS20 N44:724 End of Segment 3 position
PPS21 N44:725 Segment 4 RPM
PPS22 N44:726 Segment 4 pressure
PPS23 N44:727 Segment 4 execution time
PPS24 N44:728 End of Segment 4 position
PPS25 N44:729 Segment 5 RPM
PPS26 N44:730 Segment 5 pressure
PPS27 N44:731 Segment 5 execution time
PPS28 N44:732 End of Segment 5 position
PPS29 N44:733 Segment 6 RPM
PPS30 N44:734 Segment 6 pressure
PPS31 N44:735 Segment 6 execution time
PPS32 N44:736 End of Segment 6 position
PPS33 N44:737 Segment 7 RPM
PPS34 N44:738 Segment 7 pressure
PPS35 N44:739 Segment 7 execution time
PPS36 N44:740 End of Segment 7 position
PPS37 N44:741 Segment 8 RPM
PPS38 N44:742 Segment 8 pressure
PPS39 N44:743 Segment 8 execution time
PPS40 N44:744 End of Segment 8 position
N44:653 Time
Publication
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Plastication Profile Actuals (continued)
PPS41
PPS42 N44:746 Segment 9 pressure
PPS43 N44:747 Segment 9 execution time
PPS44 N44:748 End of Segment 9 position
PPS45 N44:749 Segment 10 RPM
PPS46 N44:750 Segment 10 pressure
PPS47 N44:751 Segment 10 execution time
PPS48 N44:752 End of Segment 10 position
PPS49 N44:753 Segment 11 RPM
PPS50 N44:754 Segment 11 pressure
PPS51 N44:755 Segment 11 execution time
PPS52 N44:756 RFU
Maximum Plastication Pressure
PPS53 N44:757 Ram (screw)
Maximum Post-decompression Pressure
PPS54 N44:758 Ram (screw)
PPS55-56 N44:759-760 RFU
Profile Execution Times
PPS57 N44:761 During plastication
PPS58 N44:762 During post-decompression
PPS59-60 N44:763-764 RFU
Actuals from Post-decompression Movement
PPS61 N44:765 Velocity
PPS62 N44:766 Pressure
Actual Shot Size
PPS63 N44:767 Total length
PPS64 N44:768 RFU
N44:745 Segment 9 RPM
1–19Abbreviated Command and Status Blocks
PTS – Process Trace
Status Block
Word Pro-Set Address Description
Bit-mapped Status Words
PTS01 B131:0 Block ID 00001010 (lower byte)
PTS01 B131:1 Power up, jog execution status (hi byte)
PTS02 B131:2 Status of profile execution
PTS03 B131:3 Miscellaneous status
PTS04 B131:4 Status of watchdog timers
PTS05 B131:5 Trace selection
PTS06 B131:6 Trace data block number
PTS07-08 B131:7-8 RFU
Data Point Time/Count
PTS09 N132:60 Time to first trace data point
PTS10 N132:61 Trace data point count
PTS11-14 N132:62-65 RFU
Starting Data Points from Injection Profile
PTS15 N132:66 Inject segment 1 start data point
PTS16 N132:67 Inject segment 2 start data point
PTS17 N132:68 Inject segment 3 start data point
PTS18 N132:69 Inject segment 4 start data point
PTS19 N132:70 Inject segment 5 start data point
Publication
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1–20 Abbreviated Command and Status Blocks
Starting Data Points from Injection Profile (continued)
PTS20
PTS21 N132:72 Inject segment 7 start data point
PTS22 N132:73 Inject segment 8 start data point
PTS23 N132:74 Inject segment 9 start data point
PTS24 N132:75 Inject segment 10 start data point
PTS25 N132:76 Inject segment 11 start data point
Starting Data Points from Pack/Hold Profiles
PTS26 N132:77 Pack segment 1 start data point
PTS27 N132:78 Pack segment 2 start data point
PTS28 N132:79 Pack segment 3 start data point
PTS29 N132:80 Pack segment 4 start data point
PTS30 N132:81 Pack segment 5 start data point
PTS31 N132:82 Hold segment 1 start data point
PTS32 N132:83 Hold segment 2 start data point
PTS33 N132:84 Hold segment 3 start data point
PTS34 N132:85 Hold segment 4 start data point
PTS35 N132:86 Hold segment 5 start data point
PTS36 N132:87 Pre-decompress start data point
Starting Data Points from Plastication Profile
PTS37 N132:88 Plastication segment 1 start data point
PTS38 N132:89 Plastication segment 2 start data point
PTS39 N132:90 Plastication segment 3 start data point
PTS40 N132:91 Plastication segment 4 start data point
PTS41 N132:92 Plastication segment 5 start data point
PTS42 N132:93 Plastication segment 6 start data point
PTS43 N132:94 Plastication segment 7 start data point
PTS44 N132:95 Plastication segment 8 start data point
PTS45 N132:96 Plastication segment 9 start data point
PTS46 N132:97 Plastication segment 10 start data point
PTS47 N132:98 Plastication segment 11 start data point
PTS48 N132:99 Post-decompress start data point
PTS49 - 64 N132:100-115 RFU
N132:71 Inject segment 6 start data point
RLS – Inject ERC Values
Status Block
Publication
1771-6.5.126 – March 1998
Word Pro-Set Address Description
Bit-mapped Status Words
RLS01 B34:0 Block ID 00001000 (lower byte)
RLS01 B34:0 Jog status (upper byte)
RLS02 B34:1 Status of profile execution
RLS03 B34:2 Miscellaneous status
RLS04 B34:3 Status of watchdog timers
ERC Actuals from Injection Profile
RLS05-08 N44:541-544 RFU
RLS09 N44:545 Injection segment 1
RLS10 N44:546 Injection segment 2
RLS11 N44:547 Injection segment 3
RLS12 N44:548 Injection segment 4
RLS13 N44:549 Injection segment 5
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