Rockwell Automation 1771-IBN User Manual

DC (10...30V) Input Module
Catalog Number 1771-IBN Series C
Top ic Pa ge

Important User Information 2 Environment and Enclosure 3 Prevent Electrostatic Discharge 3 European Hazardous Location Approval 4 North American Hazardous Location Approval 5 Before You Begin 6

Installation Instructions
Calculate Power Supply Requirements 6 Key the Backplane Connector 7 Install the Module and Field Wiring Arm 8 Connecting Wiring to the Field Wiring Arm 10 Status Indicators 15 Specifications 16
2 DC (10...30V) Input Module

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls
Publication SGI-IN001 http://literature.rockwellautomation.com
equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
available from your local Rockwell Automation sales office or online at
) describes some important differences between solid state
WARNING
IMPORTANT
ATTENTION
SHOCK HAZARD
BURN HAZARD
Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
Identifies information that is critical for successful application and understanding of the product.
Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard and recognize the consequences.
Labels may be on or inside the equipment (for example, drive or motor) to alert people that dangerous voltage may be present.
Labels may be on or inside the equipment (for example, drive or motor) to alert people that surfaces may reach dangerous temperatures.
Publication 1771-IN028D-EN-P - October 2008

Environment and Enclosure

DC (10...30V) Input Module 3
ATTENTION
This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in IEC publication 60664-1), at altitudes up to 2000 m (6562 ft) without derating.
This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance.
This equipment is supplied as open-type equipment. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The enclosure must have suitable flame-retardant properties to prevent or minimize the spread of flame, complying with a flame spread rating of 5VA, V2, V1, V0 (or equivalent) if non-metallic. The interior of the enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.
In addition to this publication, see:
Industrial Automation Wiring and Grounding Guidelines, for additional installation requirements, Allen-Bradley publication 1770-4.1.
NEMA Standards publication 250 and IEC publication 60529, as applicable, for explanations of the degrees of protection provided by different types of enclosure.

Prevent Electrostatic Discharge

ATTENTION
This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment:
Touch a grounded object to discharge potential static.
Wear an approved grounding wriststrap.
Do not touch connectors or pins on component boards.
Do not touch circuit components inside the equipment.
Use a static-safe workstation, if available.
Store the equipment in appropriate static-safe packaging when not in use.
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4 DC (10...30V) Input Module

European Hazardous Location Approval

ATTENTION
WARNING
This equipment is intended for use in potentially explosive atmospheres as defined by European Union Directive 94/9/EC and has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of Category 3 equipment intended for use in potentially explosive atmospheres, given in Annex II to this Directive.
Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 60079-15 and EN 60079-0.
Observe the following additional Zone 2 certification requirements:
This equipment is not resistant to sunlight or other sources of UV radiation.
This equipment must be installed in an enclosure providing at least IP54 protection
when applied in Zone 2 environments.
This equipment shall be used within its specified ratings defined by Allen-Bradley.
Provision shall be made to prevent the rated voltage from being exceeded by
transient disturbances of more than 40% when applied in Zone 2 environments.
This equipment must be used only with ATEX certified backplanes.
Secure any external connections that mate to this equipment by using screws, sliding
latches, threaded connectors, or other means provided with this product.
Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous.
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DC (10...30V) Input Module 5

North American Hazardous Location Approval

The following information applies when operating this equipment in hazardous locations.
Products marked "CL I, DIV 2, GP A, B, C, D" are suitable for use in Class I Division 2 Groups A, B, C, D, Hazardous Locations an d nonhazardous locations only. Each product is su pplied with markings on the rating nameplate indicatin g the hazardous location temperature code. When combining p roducts within a system, the most adverse temperature code (lowest "T" number) may be used to help determine the overa ll temperature code of the system. Combinations of equipment in your system are subject to investigation by the local Author ity Having Jurisdiction at the time of installation.
WARNING
EXPLOSION HAZARD -
• Do not disconnect equipment
unless power has been removed or the area is known to be nonhazardous.
• Do not disconnect connections to
this equipment unless power has been removed or the area is known to be nonhazardous. Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this product.
• Substitution of components may
impair suitability for Class I, Division 2.
• If this product contains batteries,
they must only be changed in an area known to be nonhazardous.
Informations sur l’utilisation de cet équipement en environnements dangereux.
Les produits marqués "CL I, DIV 2, GP A, B, C, D" ne conviennent qu'à une utilisation en environnem ents de Classe I Division 2 Groupes A, B, C, D dangereux et non danger eux. Chaque produit est livré avec des marquages sur sa plaque d'identificatio n qui indiquent le code de température pour les en vironnements dangereux. Lorsque plusieurs produits sont combi nés dans un système, le code de température le plus défavorable (code de température le plus faible) peut être utilisé pour déterminer le code de température global du système. Les combinaisons d'équipements dans le système sont sujettes à inspection par les autorités locales qualifiées au moment de l'instal lation.
AVERTISSEMENT
RISQUE D’EXPLOSION –
• Couper le courant ou s'assurer que l'environnement est classé non dangereux avant de débrancher l'équipement.
• Couper le courant ou s'assurer que l'environnement est classé non dangereux avant de débrancher les connecteurs. Fixer tous les connecteurs externes reliés à cet équipement à l'aide de vis, loquets coulissants, connecteurs filetés ou autres moyens fournis avec ce produit.
• La substitution de composants peut rendre cet équipement inadapté à une utilisation en environnement de Classe I, Division 2.
• S'assurer que l'environne ment est classé non dangereux avant de changer les piles.
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6 DC (10...30V) Input Module

Before You Begin

The 1771-IBN series C DC input module is a sink input and requires a source output. A sink input provides a path to ground and a source output provides a positive voltage path.
You must use this module in a 1771-A1B through 1771-A4B or later 1771 I/O chassis. Refer to the table for processor compatibility.
Processor Capability
System Type Use with Processors Cat. No.
Local Mini-PLC-2/02
Remote with a 1771-ASB remote I/O adapter
Mini-PLC-2/16 Mini-PLC-2/17 PLC-5/15, series B and later
PLC2/20 PLC-2/30 PLC-3 PLC-3/10 PLC-5/15, series B and later
Do not place this module in the same I/O chassis as the 1771-IX thermocouple module. You can use this module in the same chassis as the 1771-IXE thermocouple module.
1772-LZ, 1772-LZP 1772-LX, 1772-LXP 1772-LW, 1772-LWP 1785-LT
1772-LP2 1772-LP3 1775-L1, 1775-L2, 1775-L3, 1775-L4 1775-LP4, LP8 1785-LT
This module has input filtering to limit the effect of voltage transients caused by contact bounce and/or electrical noise. Specifications for input filtering are listed in the specifications section of this document.

Calculate Power Supply Requirements

Your module receives its power for internal logic circuitry through the 1771 I/O chassis backplane from the chassis power supply. The module requires 280 mA from the output of this supply.
To calculate the requirements for the backplane power supply, add 280 mA to the power requirements of all other modules in the I/O chassis. Calculating the requirements prevents an overload to the chassis backplane and/or backplane power supply.
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DC (10...30V) Input Module 7

Key the Backplane Connector

Place your module in any slot in the chassis except the leftmost slot that is reserved for processors or adapters, noting that you:
should position the keying bands in the backplane connectors to correspond to key slots on the module so that you place the keying bands between 14…16 and 18…20.
can change the position of these bands if subsequent system design and rewiring makes insertion of a different type of module necessary.
ATTENTION
Observe the following precautions when inserting or removing keys:
• Insert or remove keys with your fingers.
• Make sure that key placement is correct. Incorrect keying or the use of a tool can result in damage to the backplane connector and
possible system faults.
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8 DC (10...30V) Input Module

Install the Module and Field Wiring Arm

The 1771–IBN module is a modular component of the 1771 I/O system requiring a properly installed system chassis. Refer to Universal I/O Chassis Installation Instructions publication
1771-IN075
grounding requirements. Limit the adjacent slot-power dissipation to 10 W maximum.
for detailed information on acceptable chassis and proper installation and
WARNING
ATTENTION
IMPORTANT
If you insert or remove the module with power applied, or connect or disconnect the field wiring arm with field-side power applied, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.
Remove power from the 1771 I/O chassis backplane before you install the module. Failure to remove power from the backplane could cause:
• module damage.
• degradation of performance.
• injury or equipment damage due to possible unexpected operation.
Apply firm and even pressure on the module to seat it into its backplane connector.
To install the module and field wiring arm, follow this procedure.
1. Place the module in the card guides on the top and bottom of the chassis that guide the module into position, noting the following:
For a 1771-A1B, 1771-A2B, 1771-A3B, and 1771-A4B I/O chassis, snap the chassis latch over the top of the module to secure it.
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DC (10...30V) Input Module 9
For a 1771-A1B, 1771-A2B, 1771-A4B I/O chassis, swing the chassis locking bar down into place to secure the modules, making sure the locking pins engage.
2. Attach the 1771-WN wiring arm to the horizontal bar at the bottom of the I/O chassis noting the wiring arm pivots upward and connects with the module so you can install or remove the module without disconnecting the wires.
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10 DC (10...30V) Input Module

Connecting Wiring to the Field Wiring Arm

You make connections to the module through the 1771-WN field wiring arm. The arm pivots on the I/O chassis to connect with terminals on the front of the module and acts as a terminal strip. The wiring arm allows the module to be removed from the chassis without
disconnecting wiring.
WARNING
WARNING
ATTENTION
The optional 1771-WHF and 1771-WHFB fused field-wiring arms are not certified for use in hazardous location applications. Use these optional accessories only in nonhazardous applications.
If you connect or disconnect wiring while the field-side power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.
Remove power from the 1771 I/O chassis backplane and field wiring arm before removing or installing an I/O module.
• Failure to remove power from the backplane or wiring arm could cause module damage, degradation of performance, or injury.
• Failure to remove power from the backplane could cause injury or equipment damage due to possible unexpected operation.
1. Be sure all power is removed from the module before making wiring connections.
2. Swing the wiring arm up into position on the front of the module, noting that the locking tab on the module secures it into place.
3. Make your connections to the field wiring arm as shown in the connection diagram, using the label on the front of the wiring arm to identify your wiring.
IMPORTANT
The field-wiring arm terminal identification number is not the same as the number of the bit that controls that output.
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DC (10...30V) Input Module 11
I/O Module Groups
Each module condenses two full-module groups (32 inputs) into each I/O chassis slot. For example:
module group 1 = inputs 00…17.
module group 2 = inputs 00…17 (module group 2 represents the second set of
inputs).
ATTENTION
Observe proper polarity with DC power connections. Reverse polarity or application of AC voltage could damage the module.
In the graphic on the following page, note the following:
Terminals 1…20 represent module group 1, with terminals 9, 10, 19, and 20 DC common.
Terminals 21…40 represent module group 2, with terminals 29, 30, 39, and 40 DC common.
Terminals on the left are even numbered 2…40 and terminals on the right are odd numbered 1…39.
If multiple power sources are used, do not exceed the specified isolation voltage.
The arrow in the figure shows that actual wiring runs in this direction.
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12 DC (10...30V) Input Module
Connection Diagram for the 1771-IBN DC Input Module
Two -w ir e Devices
Input 1 Input 3
DC Supply
-
Input 5 Input 7
DC Common (-)
Input 11 Input 13 Input 15 Input 17
DC Common (-)
Input 1 Input 3 Input 5
DC Supply
-
Input 7
DC Common (-)
Input 11 Input 13 Input 15
Three-wire Devices
Input 17
DC Common (-)
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
Input 0 Input 2 Input 4 Input 6
DC Common (-)
Input 10 Input 12 Input 14 Input 16
DC Common (-)
Input 0 Input 2 Input 4 Input 6
DC Common (-)
Input 10 Input 12 Input 14 Input 16
DC Common (-)
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DC (10...30V) Input Module 13
Module Input Terminal Assignments
Terminal Number Input Assignment I/O Program Address
01 Input 00 1RG00 02 Input 01 1RG01 03 Input 02 1RG02 04 Input 03 1RG03 05 Input 04 1RG04 06 Input 05 1RG05 07 Input 06 1RG06 08 Input 07 1RG07 09
DC common 0 (-)
(1)
10 DC common 0 (-) ­11 Input 10 1RG10 12 Input 11 1RG11 13 Input 12 1RG12 14 Input 13 1RG13 15 Input 14 1RG14 16 Input 15 1RG15 17 Input 16 1RG16 18 Input 17 1RG17 19
20
DC common 1 (-)
DC common 1 (-)
(1)
(1)
21 Input 00 1RG00 22 Input 01 1RG01 23 Input 02 1RG02 24 Input 03 1RG03 25 Input 04 1RG04 26 Input 05 1RG05 27 Input 06 1RG06 28 Input 07 1RG07 29
DC common 2 (-)
(1
-
-
-
-
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14 DC (10...30V) Input Module
Module Input Terminal Assignments
Terminal Number Input Assignment I/O Program Address
30
DC common 2 (-) 31 Input 10 1RG10 32 Input 11 1RG11 33 Input 12 1RG12 34 Input 13 1RG13 35 Input 14 1RG14 36 Input 15 1RG15 37 Input 16 1RG16 38 Input 17 1RG17 39
40
DC common 3 (-)
DC common 3 (-) Where: R = rack number (such as 1, 2, 3) and G = I/O group (0…7)
(1)
You can connect a different power supply to each DC common (0, 1, and 3). Terminals 09/10 are common for terminals 01…08, 19/20 for 11…18, 29/30 for 21…28, 39/40 for 31…38.
(1
(1
(1
-
-
-
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DC (10...30V) Input Module 15

Status Indicators

The module has 32 status indicators on the front plate.
These represent the control status of the input. Each indicator is lit when voltage is present at the corresponding input.
These indicators can flicker (momentarily light up) when the chassis in which the module resides is first powered up. This flicker is normal and in no way affects the control parameters of the system.
Red Status Indicators
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16 DC (10...30V) Input Module

Specifications

DC (10…30V) Input Module
Attribute Value
Inputs per module 32 Module location 1771-A1B through 1771-A4B or later I/O chassis Input voltage range 10…30V DC Input range, nom 4.7 mA @ 10V; 15.6 mA @ 30V Off-state current, min 1.7 mA @ 5V DC Off-state voltage, max 5V DC On-state voltage, min 10V DC Input signal delay Low to high propagation: 6 ms +
Power dissipation 16.4 W max; 1.5 W min Thermal dissipation 53.3 BTU/hr max; 5.1 BTU/hr min Backplane current 280 mA @ 5V DC max Isolation voltage 60V (continuous), basic insulation type
Wire size
Field wiring arm 1771-WN Wiring arm screw torque 1.0 N•m (9 lb•in)
Wire category North American temp code T3C IEC temp code T3 Enclosure type rating None (open style) Keying 14…16
(1)
† Use this conductor category information for planning conductor routing as described in the appropriate system-level installation manual.
(1)
High to low propagation: 6 ms +
Type tested at 500V AC for 60 s, I/O to system
2
0.25... 2.5 mm copper wire rated at 75 °C (167 °F) or greater,
1.2 mm (3/64 in.) insulation max
2 - on signal ports
18…20
(22...14 AWG) solid or stranded
2 ms 2 ms
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DC (10...30V) Input Module 17
Environmental Specifications
Attribute Value
Temperature, operating IEC 60068-2-1 (Test Ad, Operating Cold),
IEC 60068-2-2 (Test Bd, Operating Dry Heat), IEC 60068-2-14 (Test Nb, Operating Thermal Shock): 0…60 °C (32…140 °F)
Temperature, nonoperating IEC 60068-2-1 (Test Ad, Operating Cold),
IEC 60068-2-2 (Test Bd, Operating Dry Heat), IEC 60068-2-14 (Test Nb, Operating Thermal Shock):
-40…85 °C (-40…185 °F)
Vibration IEC 60068-2-6 (Test Fc, Operating):
2 g @ 10…500 Hz
Relative humidity IEC 60068-2-30 (Test Db, Unpackaged Damp Heat):
5…95% noncondensing Shock, operating IEC 60068-2-27 (Test Ea, Unpackaged Shock): 30 g Shock, nonoperating IEC 60068-2-27 (Test Ea, Unpackaged Shock): 50 g ESD immunity IEC 61000-4-2:
Radiated RF immunity IEC 61000-4-3:
EFT/B immunity IEC 61000-4-4:
Surge transient immunity IEC 61000-4-5:
Conducted RF immunity IEC 61000-4-6:
Emissions CISPR 11:
4 kV indirect contact discharges
10V/m with 1 kHz sine-wave 80% AM from
80…2000 MHz
1V/m with 1 kHz sine-wave 80% AM from
2000…2700 MHz
±1 kV at 5 kHz on signal ports
±1 kV line-line (DM) and ±2 kV line-earth (CM) on
signal ports
10V rms with 1 kHz sine-wave 80% AM
from 150 kHz…80 MHz
Group 1, Class A (with appropriate enclosure)
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18 DC (10...30V) Input Module
Certifications
Certification
(1)
(2)
Valu e
CSA CSA Certified Process Control Equipment. See CSA File LR54689C.
CSA Certified Process Control Equipment for Class I, Division 2 Group A,B,C,D Hazardous Locations. See CSA File LR69960C.
Ex European Union 94/9/EC ATEX Directive, compliant with:
EN 60079-15; Potentially Explosive Atmospheres, Protection "n" (II 3 G Ex nA IIC T3 X) EN 60079-0; General Requirements (Zone 2).
CE European Union 2004/108/EC EMC Directive, compliant with:
EN 61326-1; Meas./Control/Lab., Industrial Requirements. EN 61000-6-2; Industrial Immunity.. EN 61000-6-4; Industrial Emissions EN 61131-2; Programmable Controllers (Clause 8, Zone A & B.
C-Tick Australian Radiocommunications Act, compliant with:
AS/NZS CISPR 11; Industrial Emissions.
UL UL Listed Industrial Control Equipment. See UL File E65584.
(1)
See the product certification link at http://ww.ab.com for Declarations of Conformity, Certificates, and other certification details.
(2)
When product is marked.
Publication 1771-IN028D-EN-P - October 2008
Notes:
DC (10...30V) Input Module 19
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Rockwell Automation Support
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For an additional level of technical phone support for installation, configuration and troubleshooting, we offer TechConnect support programs. For more information, contact your local distributor or Rockwell Automation representative, or visit
ttp://support.rockwellautomation.com.
h
Installation Assistance
If you experience a problem within the first 24 hours of installation, please review the information that's contained in this manual. You can also contact a special Customer Support number for initial help in getting your product up and running.
, you can find technical manuals, a
United States 1.440.646.3434
Outside United States
Monday – Friday, 8 a.m. – 5 p.m. EST Please contact your local Rockwell Automation representative for any
technical support issues.
New Product Satisfaction Return
Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.
United States Contact your distributor. You must provide a Customer Support case number
Outside United States
Allen-Bradley, PLC, PLC-2, PLC-3, PLC-5, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
(call the phone number above to obtain one) to your distributor in order to complete the return process.
Please contact your local Rockwell Automation representative for the return procedure.
Publication 1771-IN028D-EN-P - October 2008 PN-31486
Supersedes Publication 1771-IN028C-EN-P - August 2002 Copyright © 2008 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
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