Rockwell Automation 160 RSI User Manual
160-RS1
Serial
Communication
Module
FRN 1.xx
User Manual
R
S232
Serial C
om
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READ
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FAULT
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CAT
160-RS1
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Important User Information
Solid state equipment has operational characteristics differing from
those of electromechanical equipment. “Safety Guidelines for the
Application, Installation and Maintenance of Solid State Controls”
(Publication SGI-1.1) describes some important differences between
solid state equipment and hard-wired electromechanical devices.
Because of this difference, and also because of the wide variety of
uses for solid state equipment, all persons responsible for applying
this equipment must satisfy themselves that each intended application
of this equipment is acceptable.
In no event will the Allen-Bradley Company be responsible or liable
for indirect or consequential damages resulting from the use or
application of this equipment.
The examples and diagrams in this manual are included solely for
illustrative purposes. Because of the many variables and requirements
associated with any particular installation, the Allen-Bradley
Company cannot assume responsibility or liability for actual use
based on the examples and diagrams.
No patent liability is assumed by Allen-Bradley Company with
respect to use of information, circuits, equipment, or software
described in this manual.
Reproduction of the contents of this manual, in whole or in part,
without written permission of the Allen-Bradley Company is
prohibited.
Throughout this manual we use notes to make you aware of safety
considerations.
ATTENTION: Identifies information about practices or
!
circumstances that can lead to personal injury or death,
property damage, or economic loss.
Attentions help you:
• identify a hazard
• avoid the hazard
• recognize the consequences
Important:
Identifies information that is especially important for
successful application and understanding of the product.
Shock Hazard labels may be located on or inside the drive
to alert people that dangerous voltage may be present.
DriveExplorer, DriveTools, DriveTools32, MicroLogix and SLC are trademarks of Rockwell Automation.
PLC and PLC-5 are registered trademarks of Rockwell Automation.
RSLinx and RSLogix 500 are trademarks of Rockwell Software, Inc.
Windows and Windows NT are registered trademarks of Microsoft Corporation
Using This Manual
Product Overview
Quick Start for Experienced
Users
Installation and Wiring
Table of Contents
Preface
Who Should Use This Manual? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p–i
Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p–i
RS1 Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p–i
Reference Manuals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p–ii
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p–ii
Chapter 1
Module Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
Configuration DIP Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2
Chapter 2
Required Tools and Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2
Chapter 3
EMC Directive 89/336/EEC Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
Low Voltage Directive 73/23/EEC Compliance . . . . . . . . . . . . . . . . . . . . . 3–1
Module Configuration Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2
Setting the Baud Rate – SW1 & SW2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2
Setting the Protocol – SW3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3
Selecting the Checksum Mode – SW4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3
Module Installation/Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–4
Keypad or Ready/Fault Panel Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–4
Installing the RS1 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–4
Removing the RS1 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–5
Wiring the Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–6
Connecting the Communication Cable to the Module. . . . . . . . . . . . . . . . 3–8
Modes of Operation
RS1 Data Table Interface
Parameter Descriptions
Chapter 4
Powering Up the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
Modes of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2
Power-up Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2
Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2
Error Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2
Chapter 5
Supported PCCC Command List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
Data Table Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
Chapter 6
RS1 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1
toc–ii Table of Contents
Using the RS1 Module with
DriveExplorer™ Software
Using the RS1 Module with a
Programmable Controller
Chapter 7
Required Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1
Example Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1
Setting Baud Rates and Configuring the Communications Port . . . . . . . 7–2
Monitoring and Editing Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–2
Monitoring Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–2
Editing Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–2
Uploading Editable Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–3
Downloading Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–3
Chapter 8
Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–1
Example Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–1
Setting the Drive to Enable Network Control . . . . . . . . . . . . . . . . . . . . . . 8–2
Setting the Baud Rate and Checksum Mode . . . . . . . . . . . . . . . . . . . . . . 8–2
Connecting the Drive to the Programmable Controller. . . . . . . . . . . . . . . 8–2
Controlling the Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–2
Program the Ladder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–3
Reading and Writing Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–4
Program the Ladder for Parameter Reads and Writes. . . . . . . . . . . . . . . 8–5
Troubleshooting
Specifications
RS1 Module Compatibility
Chapter 9
LED Indicators and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–1
READY LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–2
COMM LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–2
FAULT LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–2
RS1/DF1 Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–3
Appendix A
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–1
Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–1
Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–1
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–1
Appendix B
Preface
Using This Manual
The purpose of this manual is to provide you with the necessary
information to apply the Bulletin 160-RS1 Communication Module.
Described in this manual are methods for installing, configuring, and
troubleshooting the RS1 Communication Module.
For information on specific drive features, refer to the Bulletin 160
User Manual.
Who Should Use This Manual?
Conventions
Important:
This manual is intended for qualified personnel. To make efficient use
of the Communication Module, you must be able to program and
operate serial communications devices, as well as have an
understanding of the parameter settings and functions of the 160
Drive.
In this manual we refer to the:
• 160 RS1 Communication Module as Communication Module,
RS1 Module or Module.
• 160 SSC Adjustable Frequency AC Drive as the 160 Drive or
drive.
In addition, parameter numbers and names (both 160 Drive and RS1
Module) are shown in bold typeface and follow the format PXX - [*]
where P denotes parameter, XX denotes the two digit parameter
number, and * represents the parameter name.
For example, P01 - [Output Frequency].
Read this manualin its entiretybefore installing, operating,
servicing, or initializing the RS1 Module.
RS1 Compatibility
The RS1 Module is compatible with all series of 160 Drives. When
properly connected, the module communicates via RS-232 using the
Allen-Bradley DF1 protocol.
p–ii Preface
Reference Manuals
For Read This Document
Information about the DF1 protocol DF1 Protocol and Command Set Reference Manual 1770-6.5.16
Additional information about networking and the SLC™ 500 SLC 500 Modular Hardware Style Manual 1747-6.2
Information about the AIC+ AIC+ Advanced Interface Converter User Manual 1761-6.4
Instruction set information for the SLC 500 and MicroLogix™
1000
For general MicroLogix 1000 information MicroLogix 1000 User Manual 1761-6.3
For DriveExplorer™ information DriveExplorer User Manual 9306-5.0
For 160 SSC Drive Information: 160 SSC User Manual Series A
A complete listing of current Allen-Bradley documentation,
including ordering instructions. Also indicates whether the
documents are available on CD-ROM or in multi-languages.
A glossary of industrial automation terms and abbreviations Allen-Bradley Industrial Automation Glossary AG-7.1
Safety Precautions
The following documents contain additional information concerning
Allen-Bradley products. To obtain a copy, contact your local AllenBradley Sales Office or visit the “On-Line Publications” area of the
Allen-Bradley home page on the World Wide Web at:
SLC 500 and MicroLogix 1000 Instruction Set
Reference Manual
160 SSC User Manual Series B
160 SSC User Manual Series C
Allen-Bradley Publication Index SD499
www.ab.com
Publication
Number
1747-6.15
0160-5.0
0160-5.9
0160-5.15
ATTENTION: Only personnel familiar with 160 Drives,
!
Communication Modules andassociated machinery should
plan or implement the installation, start-up, configuration
and subsequent maintenanceof this module.Failure to comply may result in personal injury and/or equipment damage.
.
ATTENTION: This module contains ESD (Electrostatic
!
Discharge) sensitive parts and assemblies. Static control
precautions are required when installing, testing, servicing,
or repairing this assembly. Component damage may result
if ESD control procedures are not followed. If you are not
familiar with static control procedures, reference AllenBradley Publication 8000-4.5.2, Guarding Against Electro-
static Damage or any other applicable ESD protection
handbook.
ATTENTION: The drive contains high voltage capacitors
!
which take time to discharge after removalofACline power.
Before installing or removing the CommunicationModule,
ensure isolation of mains supply from line inputs L1, L2,
L3 (R, S, T). Wait the recommended amount of time for the
capacitors to discharge to safe voltage levels (refer to the
160 User Manual for recommended time). Failure to do so
may result in personal injury or death.
ATTENTION: When a system is configured for the first
!
time, the motor must be disconnected from the machine or
process during initial system testing. Hazard of injury or
equipment damage may occur due to unintended or incorrect machine motion.
Product Overview
This chapter contains the following information:
• The physical layout of the module.
• Location of configuration switches.
• Overview and components.
Chapter
1
Module Description
The RS1 Module is an optional interface device designed to provide a
direct, digital link between RS-232 devices and the 160 Drive. The
module connects to the drive through the expansion/keypad port on
the front of the drive. Refer to the figures 1.1 and 1.2 for general
layout of the module and Chapters 4 or 9 for details on the LED
indicators.
Figure 1.1
Module Front View
Module Installation Latch
Status LEDs
Refer to Chapters 4 & 9
for Further Information
COMM
FAULT
READY
RS232
Serial Comm
SER
MADE IN U.S.A.
9 Pin, Female D-Shell Connector
Refer to Chapter 3 for Details
CAT
160-RS1
Nameplate
Provides Firmware Version
and Series Letter
1–2 Product Overview
Configuration DIP Switches
The Communication Module has one four position DIP switch for
setting the baud rate, protocol and checksum type. DIP switches are
located on the rear of the module (see below) and are only accessible
when the module is removed from the 160 Drive. Refer to Chapter 3
for switch configuration information.
Figure 1.2
Module Rear View
Module Latch
Expansion/Keypad Port
Connector
ON
1234
SW1 - SW4
DIP Switches
D-Shell Connector
Chapter
2
Quick Start for Experienced Users
This chapter can help you start using the RS1 Communication
Module. If you have installed or configured a network previously and
are familiar with Allen-Bradley communication modules and drives,
this information can help reduce the time of installation. If you are
uncertain, use the full installation/configuration information
beginning in Chapter 3.
We base the procedures here on the assumption that you understand
the basic concepts and know how to program the 160 Drive. In
addition, you should understand electronic process control and be
able to interpret the ladder logic instructions required to generate the
electronic signals that control your application.
Because it is a start-up guide for experienced users, this chapter does
not contain detailed explanations about the procedures listed. It does,
however, reference other chapters in this book where you can get
more information.
Required Tools and Equipment
If you have any questions or are unfamiliar with the terms used or
concepts presented in the procedural steps, always read the
referenced chapters and other recommended documentation before
trying to apply the information.
This chapter contains the following information:
• What tools and equipment you need.
• When to address, configure and program the module.
• How to install and wire the Communication Module.
• System power-up procedures.
Have the following tools and equipment ready:
• 1/8 in. (3.2 mm) flat blade screwdriver.
• Blunt, pointed instrument (not pen or pencil) for setting the DIP
switches.
2–2 Quick Start for Experienced Users
Procedures
Step Action
10.
11. Check for proper operation.
For Further Information
Refer to . . .
1. Review Attention statements in the Preface.
Ensure that power has been removed to the 160 Drive. 160 Drive
2.
Verify that the 160 Drive is correctly installed and
3.
wired. Stop Input (TB3-7, TB3-8) must be jumpered
together to start drive.
Remove Program Keypad Module or Ready/Fault
4.
Indicating Panel from the drive.
Set the RS1 Module’s baud rate, protocol and check-
5.
sum type DIP switches.
6. Install the RS1 Module.
7. Connect communication cable.
8. Power up the drive and the network.
Configure the 160 Drive for the RS1 Module so the
9.
drive can accept control logic and speed reference via
the network.
Set P46 - [Input Mode] to a value of “2.” This will configure
the drive to accept the logic commands from the network.
Set P59 - [Frequency Select] to “1.” This will configure the
drive to accept speed commands from the network.
Configure the RS1 Module parameters for your
application.
P114 - [Application Timeout], etc.
For Example:
P103 - [Fault Mode],
User Manual
User Manual
(Installation)
(Installation)
(Installation)
(Installation)
(Installation)
(Using the RS1 Module
with a Programmable
Controller)
(Using the RS1 Module
with DriveExplorer
(Parameter Descriptions)
160 Drive
Chapter 3
Chapter 3
Chapter 3
Chapter 3
Chapter 3
Chapter 8
or
Chapter 7
Software)
Chapter 6
Chapter
3
Installation and Wiring
This chapter contains information needed to:
• Meet the requirements of the EMC and Low Voltage directives
for CE compliance.
• Remove a pre-installed Program Keypad Module or Ready/Fault
Indicating Panel.
• Configure and install the RS1 Module.
• Wire the communication cables.
• Remove the RS1 Module from the drive.
Read this chapter completely before you attempt to install or
configure your module. Before applying power, review the Attention
statements presented throughout this manual. Verify that all
connections are secure and that all selections are correct.
ATTENTION: Unpredictable operation may occur if you
!
fail to check connections and DIP switch settings for compatibility with your application. Unpredictable operation
may result inpersonal injury, death, and equipment damage.
EMC Directive 89/336/EEC
Compliance
Low Voltage Directive 73/23/
EEC Compliance
This product complies with Electromagnetic Compatibility (EMC)
Directive 89/336/EEC when conforming with the following
installation requirements:
• The essential requirements for a conforming EMC installation for
the Bulletin 160 SSC are employed. Refer to the Bulletin 160 SSC
User Manual.
This product complies with Low Voltage Directive 73/23/EEC when
conforming with the following installation requirements:
• The essential requirements for a conforming Low Voltage
Directive installation for the Bulletin 160 SSC are employed.
Refer to the Bulletin 160 SSC User Manual.
• Review the Attention statements in the Preface, and other areas
throughout this manual prior to installation of the module.
3–2 Installation and Wiring
Module Configuration Switches
The RS1 Module utilizes a four position DIP switch (see figure
below) to configure the baud rate, protocol and checksum. These
switches must be set to match the application settings. Refer to the
paragraphs that follow for details.
Important:
When you makechanges to theswitch settings, use a blunt,
pointed instrument (not a pen or pencil).
Figure 3.1
DIP Switch Location (Back of Module)
Module Latch
Expansion/Keypad
Port Connector
SW1 - SW4 DIP Switches
ON
1234
ON
Off / 0 =
1
3
2
On / 1 =
4
D-Shell Connector
Setting the Baud Rate – SW1 & SW2
DIP switches SW1 and SW2 set the baud rate. Using the table below,
configure the module for your application. Selection of the “EPROM
Mode” (SW1 & SW2 are On) will cause the baud rate, protocol and
checksum settings to be read from the RS1 parameters listed below.
Note that these parameters must be programmed for correct
operation.
ON
Switch Setting
Baud Rate
9600 (Default) Off Off
2400 On Off
1200 Off On
EPROM Mode On On Baud Rate will be read from P110 - [EPROM Baud]
4
3
2
1
Switches SW1 & SW2
Special NotesSW1 SW2
Checksum will be read from P109 - [EPROM Checksum]
Protocol will be read from P108 - [EPROM Protocol]
Important: If an “AIC+” is being used and “EPROM
Mode” is selected, SW3 must be set to “On” to enable
software handshaking.
Installation and Wiring 3–3
Setting the Protocol – SW3
As shown in the table below, SW3 sets the protocol being used (pointto-point or multi-drop). If EPROM Mode is active (SW1 & SW2 are
On), the protocol will be read from P108 - [EPROM Protocol].
Important:
If an “AIC+” is being used and “EPROM Mode” is
selected, SW3 must be set to “On.”
4
ON
2
1
Options
DF1 Point-to-Point
(Default)
DF1 Multi-Drop On Used for RS-232 applications between a number of
3
Switch SW3
Switch Setting
Special NotesSW3
Off Typically used for RS-232 applications between two
devices.
devices. Additional module (i.e. AIC+) is required
for RS-485 applications/networking.
Selecting the Checksum Mode – SW4
Switch SW4 sets the checksum mode. Configure this mode to be
consistent with your communications and application. If EPROM
Mode is active (SW1 & SW2 are On), the checksum mode will be
read from P109 - [EPROM Checksum] (SW4 will have no effect).
Switch SW4
ON
Options
BCC (Default) Off Block checksum.
CRC On 16 bit algorithm.
4
3
2
1
Switch Setting
Special NotesSW4
3–4 Installation and Wiring
Module Installation/Removal
ATTENTION: The drive contains high voltage capacitors
!
which take time to discharge after removalof mains supply.
Before installing or removing a keypad/module, ensure isolation of mains supply from line inputs L1, L2, L3 (R, S,
T). Waitthe recommended amount of time forthe capacitors
to discharge to safe voltage levels (refer to the 160 User
Manual for recommended time). Failure to do so mayresult
in personal injury or death.
Keypad or Ready/Fault Panel Removal
Before installing the RS1 Module, it may be necessary to remove a
previously installed Program Keypad Module or Ready/Fault panel.
1. Verify that all power to the drive is removed.
2. Insert a small screwdriver into slot, pry back and pivot module
out. Avoid bending or twisting the contact pins located under the
module.
Figure 3.2
Removing Program Keypad Module
Program Keypad Module
(or Ready/Fault Panel)
50 | 60
1 2 3 4 5 6 7 8 9 10 11
+
–
DC
T3
W
T2
V
T1
U
DC
SEL
ESC
1 2 3 4 5 6 7 8 9 10 11
T2
T1
U
SEL
ESC
+
DC
–
DC
T3
W
V
Installing the RS1 Module
After setting the DIP switches, install the RS1 Module in the drive by
following these steps:
1. Verify that all power to the drive is removed.
2. Verify that the latch is up (see Figure 3.3). Insert the module,
ensuring that the pins on the back of the module line up with the
drive connector/expansion port.
3. Press the module down until it is fully seated (sides are flush with
the top surface of the drive).
4. Press the latch down until it snaps into place.
Installation and Wiring 3–5
Figure 3.3
Communication Module Installation
RS232
Serial Comm
READY
FAULT
COMM
Latch must be in this position
before installation. Once installed,
push the latch down until it locks
into place.
1 2 3 4 5 6 7 8 9 10 11
+
–
DC
T3
W
T2
V
T1
U
DC
Module should be flush
with top surface of drive
Removing the RS1 Module
If you need to reconfigure the RS1 Module DIP switches, you must
remove the module from the drive.
1. Verify that all power to the drive is removed. Review Attention
statement on page 3–4.
2. Disconnect the cable/connector from the module (if present).
3. Press in on the module’s latch and then push away and up.
4. Grasp the module and pull straight up. Avoid bending or twisting
the contact pins located underneath the center portion of the
module.
Figure 3.4
Removing the Communication Module
RS232
Serial Comm
READY
FAULT
COMM
1 2 3 4 5 6 7 8 9 10 11
T1
+
DC
–
DC
T3
W
T2
V
U
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