Solid state equipment has operational characteristics differing from those of
electromechanical equipment. “Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls” (Publication SGI-1.1
available from your local Rockwell Automation Sales Office or online at
http://www.ab.com/manuals/gi) describes some important differences
between solid state equipment and hard-wired electromechanical devices.
Because of this difference, and also because of the wide variety of uses for
solid state equipment, all persons responsible for applying this equipment
must satisfy themselves that each intended application of this equipment is
acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for
indirect or consequential damages resulting from the use or application of
this equipment.
The examples and diagrams in this manual are included solely for
illustrative purposes. Because of the many variables and requirements
associated with any particular installation, Rockwell Automation, Inc.
cannot assume responsibility or liability for actual use based on the
examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to
use of information, circuits, equipment, or software described in this
manual.
Reproduction of the contents of this manual, in whole or in part, without
written permission of Rockwell Automation, Inc. is prohibited.
Throughout this manual we use notes to make you aware of safety
considerations.
ATTENTION: Identifies information about practices or
circumstances that can lead to personal injury or death, property
!
damage, or economic loss.
Attentions help you:
• identify a hazard
• avoid the hazard
• recognize the consequences
Important: Identifies information that is especially important for successful
application and understanding of the product.
Shock Hazard labels may be located on or inside the drive to
alert people that dangerous voltage may be present.
DeviceNet is a trademark of the Open DeviceNet Vendor Association.
SSC is a registered trademark of Rockwell Automation, Inc.
Allen-Bradley, ControlLogix, PLC-5, and SLC are trademarks of Rockwell Automation, Inc.
RSLinx, RSLogix, and RSNetWorx for DeviceNet are trademarks of Rockwell Software.
Summary of Changes
The information below summarizes the changes made to this manual
since its last release (March, 1999):
LocationDescription of Changes
Chapter 3Added three new sections — Surge-Suppression, Common Mode Noise,
and Output Disconnect — after the Low Voltage Directive 73/23/EEC
Compliance section.
Chapter 5Added EDS file search screen and removed obsolete Table 6 (EDS files for
Bulletin 160 using a 160-DN2 version 3.000 or later).
Chapter 6Replaced DeviceNet Manager software references and screens with those
of RSNetWorx for DeviceNet. Added I/O and explicit messaging information
and ladder logic examples for ControlLogix, PLC-5, and SLC controllers.
Chapter 7In the “Understanding the FAULT LED” section, added Bulletin 160 Fault
Codes 11, 20, 36, and 46 to the table on pages 7-3
Appendix BIn section “Class Code 0xB3 — 160 Parameter Table Object” in the
“Instance 1 Attributes” chart on pages B-18
Types for these Attribute IDs:
Attribute ID Parameter NameData Type
9Drive StatusWORD (was USINT)
10Drive TypeUSINT (was UINT)
12Input StatusWORD (was USINT)
15Preset StatusWORD (was USINT)
33Maximum FreqUINT (was USINT)
35Base FrequencyUINT (was USINT)
39Skip FrequencyUINT (was USINT)
and 7-4.
and B-19, corrected the Data
In section “Class Code 0x04 — Assembly Objects,” subsection “Instance
Data Format: Output Assemblies” on page B-24
Instance 21 in bit 5 and bit 6 columns. Re-arranged numerical order of all
footnotes on this page.
In section “Class Code 0x04 — Assembly Objects,” subsection “Instance
Data Format: Output Assemblies” on page B-25
Instance 101 in bit 0, bit 1, and bit 2 columns. Re-arranged numerical order
of all footnotes on this page.
In section “Class Code 0x04 — Assembly Objects,” subsection
“Configuration Assembly Data Formats,” deleted unnecessary Instance 190
table (pages B-29 through B-34).
, added new footnotes for
, added a new footnote for
Publication 0160-5.18 - June 2003
S-2Summary of Changes
The March 1999 release of the Bulletin 160-DN2 DeviceNet
Communication Module User Manual covers the software
enhancements of Firmware Version 3.xxx and contains new and
updated information.
Bulletin 160-DN2 version 3.xxx
Software Enhancements
Compatibility with Bulletin 160 drives
(Series A, B, and C)
Features and enhancements in the 160-DN2 module that are different
than those in the 160-DN1 module include:
Bulletin 160 (Series A, B, and C) drives can be connected to a
DeviceNet network.
Ability to Create Electronic Data SheetsConfiguration tools, such as DeviceNet Manager, can create an
Electronic Data Sheet (EDS file) for the 160 SSC drive and 160-DN2
module.
Added Parameter ObjectThis object describes the parameters in the 160 SSC drive and
160-DN2 module.
Added Parameter Group ObjectThis object describes the parameter groups associated with the
160 SSC drive and 160-DN2 module.
New and Revised Chapters to
this Manual
The bulletin 160-DN2 DeviceNet Communication Module User
Manual, Publication 0160-5.18, is a new manual. It is, however,
similar to the 160 DeviceNet Communication Module User Manual,
Publication 0160-5.5. The main differences can be found in the
following chapters:
Manual ObjectivesThe purpose of this manual is to provide you with the necessary
information to apply the Bulletin 160 SSC DeviceNet
Communication Module. This manual describes methods to install,
configure, and troubleshoot the Bulletin 160 SSC DeviceNet
Communication Module.
For information on specific features of the Bulletin 160 SSC drive,
refer to the Bulletin 160 SSC User Manual.
Important: Read this manual in its entirety before installing,
operating, servicing, or initializing the Bulletin 160 DeviceNet
Communication Module.
Who Should Use This Manual?This manual is intended for qualified personnel. To make efficient use
of the Communication Module, you must be able to program and
operate serial communications devices, as well as have an
understanding of the parameter settings and functions of the Bulletin
160 SSC drive.
You should understand DeviceNet network operations, including how
slave devices operate on the network and communicate with a
DeviceNet master.
Product ReferencesIn this manual we refer to the:
• Bulletin 160-DN2 DeviceNet Communication Module as
Communication Module and Module.
• Bulletin 160 SSC Variable Frequency AC Drive as the Drive.
ConventionsParameter names are shown in the format PXX - [*] where P denotes
parameter, XX represents the parameter number, and * represents the
parameter name. For example, P01 - [Output Frequency].
Firmware VersionThe firmware release is displayed as FRN X.xxx, where:
FRN = Firmware Release Number
X = Firmware (whole) Number
(.) = Decimal point separator
xxx = Place holders representing minor updates
Places to the right of the decimal do not affect content of this manual.
Important: Read the DeviceNet Cable System Planning and
Installation Manual, Publication DN-6.7.2, in its entirety before
planning and installing a DeviceNet system. If the network is not
installed according to this document, unexpected operation and
intermittent failures can occur.
Documentation can be obtained online at http://www.ab.com/manuals.
Manual OrganizationThis 160-DN2 Module user manual contains the following sections:
ChapterTitleContents
PrefaceUsing This ManualManual objectives, audience, vocabulary, manual
conventions and organization, safety precautions,
and DeviceNet compatibility.
1Product OverviewModule description, LEDs, DIP switches, and
DeviceNet compatibility.
2Quick Start for
Experienced Users
3Installation and WiringInstallation, switch configuration, cabling, and
4Modes of OperationPower-up and modes of operation.
5DeviceNet Parameter
Descriptions
6Using 160-DN2 with
DeviceNet Scanner
7TroubleshootingLED indications and fault descriptions.
Appendix ASpecificationsEnvironmental, electrical, and communication
Appendix BDeviceNet InformationDeviceNet message types and object classes.
Safety PrecautionsPlease read the following safety precautions carefully:
ATTENTION: Risk of injury or death exists. The
drive contains high voltage capacitors which take time
!
!
to discharge after removal of mains supply. Before
installing or removing the DeviceNet Communication
Module, make sure to isolate the mains supply from line
inputs [L1, L2, L3 (R, S, T)]. Wait three minutes for
capacitors to discharge to safe voltage levels. Failure to
do so may result in injury or death.
ATTENTION: Risk of injury or equipment damage
exists. Only personnel familiar with DeviceNet devices,
Bulletin 160 SSC drives, and associated machinery
should plan or implement the installation, start-up,
configuration, and subsequent maintenance of the
Communication Module. Failure to comply may result
in injury and/or equipment damage.
ATTENTION: Risk of equipment damage exists. This
module contains ESD (Electrostatic Discharge)
!
!
!
sensitive parts that can be damaged if you do not follow
ESD control procedures. Static control precautions are
required when handling this Communication Module.
If you are unfamiliar with static control procedures,
refer to Guarding Against Electrostatic Damage,
Publication 8000-4.5.2.
ATTENTION: Risk of injury or equipment damage
exists. When a system is configured for the first time,
there may be unintended or incorrect machine motion.
Disconnect the motor from the machine or process
during initial system testing.
ATTENTION: Hazard of equipment damage exists. If
explicit messages are programmed to frequently change
parameter data in the drive, the EEPROM will quickly
exceed its life cycle and cause the drive to malfunction.
Do not create a program that frequently uses explicit
messages to change a parameter in the drive.
Publication 0160-5.18 - June 2003
P-4Using This Manual
DeviceNet CompatibilityThe 160-DN2 Communication Module is intended for use only with
Bulletin 160 SSC Series A, Bulletin 160 SSC Series B, and Bulletin
160 SSC Series C (FRN 7.03 and later) devices. Bulletin 160 SSC
(Series C) devices must use a 160-DN2 Communication Module to
connect to a DeviceNet network. Bulletin 160 SSC (Series A and B)
devices can use either a 160-DN2 or 160-DN1 Communication
Module to connect to a DeviceNet network.
When properly connected, the Communication Module
communicates via the DeviceNet Protocol. The Communication
Module/Bulletin 160 SSC combination comprise a Group 2 Slave
Only device. This device supports DeviceNet slave Polled, Change of
State/Cyclic messaging, and DeviceNet slave Explicit messaging. It
does not support the Explicit Unconnected Message Manager
(UCMM).
Replacing a 160-DN1 with a
160-DN2
You can replace a 160-DN1 Communication Module with a 160-DN2
Communication Module on any 160 SSC (Series A and Series B)
drive. To do so, you will need to create an EDS file for the new 160DN2 Communication Module and map the module to the network.
Chapter 6
, Using 160-DN2 with DeviceNet Scanner, provides
detailed instructions on how to perform these tasks.
Rockwell Automation SupportRockwell Automation, Inc. offers support services worldwide, with
over 75 sales/support offices, over 500 authorized distributors, and
over 250 authorized systems integrators located through the United
States alone. In addition, Rockwell Automation, Inc. representatives
are in every major country in the world.
Local Product Support — Contact your local Rockwell
Automation, Inc. representative for sales and order support, product
technical training, warranty support, and support service agreements.
Technical Product Assistance — If you need to contact Rockwell
Automation, Inc. for technical assistance, please review the
information in Chapter 7
problems, then call your local Rockwell Automation, Inc.
representative.
Module DescriptionThe Bulletin 160 SSC DeviceNet Communication Module is an
optional interface device designed to provide a direct, digital link
between DeviceNet devices and the Bulletin 160 SSC drive. The
module connects to the Bulletin 160 SSC through the expansion/
keypad port on the front of the drive.
LEDs and DeviceNet ConnectionFigure 1.1
Module Front View
TM
CONFORMANCE TESTED
DeviceNet Terminal Block Plug - The Communication Module
receives power and communications through this connector.
Module Installation Latch
Ready LED - GREEN when drive is powered up ➀
Fault LED - RED when drive is faulted
OFF when drive not faulted ➀
COMM - This bi-colored LED (red/green) provides status
information on DeviceNet communications ➀
➀See Chapter 4, Modes of Operation, and Chapter 7, Troubleshooting, for detailed operation.
Publication 0160-5.18 - June 2003
1-2Product Overview
DIP SwitchesFigure 1.2
Module Rear View
The Communication Module has one eight position DIP switch for setting the
DeviceNet Node Address and Baud Rate. DIP switches are located on the
rear of the module and are only accessible when the module is removed
from the Bulletin 160 SSC drive.
Expansion/Keypad Port Connector
SW.7 - SW.8 = Baud Rate Selection
(see page 3-7
Label with DeviceNet Serial Number
)
SW.1 - SW.6 = Node Address Selection
(see page 3-6
)
Publication 0160-5.18 - June 2003
Chapter 2
Quick Start for Experienced Users
IntroductionThis chapter can help you start using the Bulletin 160 DeviceNet
Communication module. If you have previously installed or
configured a DeviceNet network and are familiar with Rockwell
Automation DeviceNet modules and drives, this information can help
reduce installation and startup time. If you are uncertain, use the full
installation/configuring information beginning in Chapter 3
We base the procedures listed in this chapter on the assumption that
you understand DeviceNet concepts and know how to program the
Bulletin 160 SSC drive. You should also be able to understand
electronic process control and interpret the ladder logic instructions
required to generate the electronic signals that control your
application.
Because it is a start-up guide for experienced users, this chapter does not contain detailed explanations about the procedures listed. It does,
however, reference other chapters in this book where you can get
more information.
.
If you have any questions or are unfamiliar with the terms used or
concepts presented in the procedural steps, always read the referenced chapters and other recommended documentation before
trying to apply the information.
The information contained in this chapter includes:
• What tools and equipment you will need.
• When to address, configure, and program the module.
• How to install and wire the Communication Module.
• System power-up procedures.
Required Tools and EquipmentHave the following tools and equipment ready:
• small blade screwdriver
• DeviceNet configuration software or hardware device
Publication 0160-5.18 - June 2003
2-2Quick Start for Experienced Users
Procedures
StepRefer to . . .
1Review Attention statements in the Preface.Preface
2Check the contents of the shipping box.
Unpack the shipping box, making sure that it contains:
• Bulletin 160 DeviceNet module (Catalog Number 160-DN2)
• 10-pin linear plug with probe holes and jack screws
• DeviceNet Communication Module 160-DN2 User Manual
If the contents are incomplete, call your local Allen-Bradley
representative for assistance.
3Ensure that the drive is correctly installed and wired. (The
Stop Input, TB3-7 and TB3-8, must be jumpered together
to start the drive.)
4Ensure that the DeviceNet master and network are
installed and functioning by DeviceNet standards.
5Remove the Program Keypad Module or
Ready/Fault Indicating Panel from the drive.
6Set the DeviceNet Module’s node address and baud rate.
Set the DIP Switches at the back of the module. Switches 1
through 6 set the node address; switches 7 and 8 set baud
rate.
7Install the DeviceNet module on the drive.Chapter 3,
8Wire the DeviceNet connector and plug it into the drive.Chapter 3,
9Power up the drive and the network.
Important: When power-up occurs, the COMM
(communication status) LED flashes green for 1/4 second, red
for 1/4 second, and then goes blank while the Communication
Module finishes its initialization. If the COMM LED goes red,
there is a problem.
10Select the appropriate Electronic Data Sheet (EDS) file.
Select the EDS file with the DeviceNet software or hardware
configurator that you are using to configure the Communication
Module (see Chapter 5
11Configure the Bulletin 160 SSC drive for DeviceNet so that
the drive can accept speed reference and control logic via
the network.
Use configuration software such as RSNetWorx for DeviceNet
or hardware such as DeviceView Hand Held DeviceNet
Configurator.
12Configure the DeviceNet Scanner to recognize the Bulletin
160 SSC drive.
Use RSNetWorx for DeviceNet to configure the DeviceNet
Scanner’s “Scan List” to recognize the Bulletin 160 SSC drive.
for EDS file descriptions).
—
Publication 160-SSC
User Manual
DeviceNet Cable
System Planning and
Installation Manual
(Publication DN-6.7.2)
Chapter 3
Installation and Wiring
Chapter 3,
Installation and Wiring
Installation and Wiring
Installation and Wiring
Chapter 3
Installation and Wiring,
Chapter 4
Modes of Operation,
and
Chapter 7
Troubleshooting
Chapter 6
Using 160-DN2 with
DeviceNet Scanner,
and DeviceNet
Software or Hardware
Configurator Manual
Chapter 6
Using 160-DN2 with
DeviceNet Scanner
Chapter 6,
Using 160-DN2 with
DeviceNet Scanner
,
,
,
,
,
,
Publication 0160-5.18 - June 2003
Chapter 3
Installation and Wiring
This chapter contains information necessary to:
• Meet requirements for CE compliance (EMC / Low Voltage directives).
• Suppress transient EMI from “hard contact” load switching.
• Reduce high frequency common mode noise current.
• Properly connect/disconnect power to the motor.
• Remove a preinstalled Program Keypad Module or Ready/Fault
Indicating Panel.
• Configure and install the Communication Module.
• Wire the DeviceNet communication cables.
• Remove an installed Communication Module from the drive.
Read this chapter completely before you attempt to install or
configure the Communication Module. Before you apply power,
review the Safety Precautions
all connections are secure and all selections are correct.
on Preface page P-3, making sure that
ATTENTION: When you make changes to the
switch settings, use a blunt pointed instrument. Do not
!
!
use a pencil or pen because damage may occur.
ATTENTION: Unpredictable operation may occur if
you fail to check connections and DIP switch settings
for compatibility with your application. Unpredictable
operation may result in personal injury, death, and
equipment damage.
Required Tools and Equipment Before installing and configuring the 160-DN2 Communication
Module, make sure that the contents of the shipping box include:
• Bulletin 160-DN2 module (Catalog Number 160-DN2)
• 10 pin linear Plug (Part Number 1787-PLUG10R)
• this manual
In addition, you will need to supply:
• a small blade screwdriver
• DeviceNet configuration software or hardware device
• DeviceNet thick cable or thin cable. For details and part numbers,
refer to the DeviceNet Product Overview, Publication DN-2.5.
Publication 0160-5.18 - June 2003
3-2Installation and Wiring
EMC Directive 89/336/EEC
Compliance
Low Voltage Directive 73/23/EEC
Compliance
The 160-DN2 Communication Module complies with
Electromagnetic Compatibility (EMC) Directive 89/336/EEC when
conforming to these installation requirements:
• Applying the essential requirements for a conforming EMC
installation for the Bulletin 160 SSC drive. Refer to the Bulletin 160 SSC User Manual.
• Connecting the DeviceNet cable shield to the SSC drive’s
protective earth terminal, PE, with a low impedance connection.
• Installing a clamp-on ferrite cable clamp (see Figure 3.9
DeviceNet communication cable within 10 cm (4 in.) of the SSC
drive. When multiple SSC drives are contained in one control
cabinet, it is sufficient to install one clamp-on ferrite cable clamp
where the DeviceNet communication cable enters the control
cabinet.
The 160-DN2 Communication Module complies with Low Voltage
Directive 73/23/EEC when conforming to these installation
requirements:
• Applying the essential requirements for a conforming Low Voltage
Directive installation for the Bulletin 160 SSC drive. Refer to the
Bulletin 160 SSC User Manual.
) on the
• Observing the Safety Precautions
Attention statements throughout this manual when installing the
module.
on Preface page P-3, and other
Surge Suppression Transient EMI can be generated whenever inductive loads such as
relays, solenoids, electro-mechanical brakes, motor starters, or motors
are operated by “hard contacts.” The wiring guidelines contained
herein are based on the assumption that you safeguard your system
against the effects of transient EMI by using surge suppressors to
suppress transient EMI at its source. Inductive loads switched by only
solid-state output devices do not require surge suppression. However,
inductive loads that are in series or parallel with hard contacts require
surge suppression to protect control circuits as well as to suppress
transient EMI.
Even if regularly cycled inductive loads have no interaction with
the control system, these loads need suppression if their
conductors are:
• Connected to the same separately derived system as that of the
control system.
• Routed in proximity with conductors of the control system (per
routing guidelines).
Publication 0160-5.18 - June 2003
The application (voltage and load of the inductive circuit) dictates the
specific suppressor needed at the source of the inductive load. Testing
has determined that the best overall RC surge suppressor combination
Installation and Wiring3-3
is 220 ohms and 0.50 microfarads. Select the voltage rating for the
normal AC voltages. A typical surge suppressor that can be used for
most transient EMI problems is Electrocube part number RG1676-16
(rated 480V ac).
Surge suppressors are usually most effective when connected at the
inductive loads. However, you can also connect surge suppressors at
the switching devices, but they may be less effective because the
wires connecting the switching devices to the inductive loads act as
antennas that radiate EMI. You can evaluate the effectiveness of a
particular suppressor by using an oscilloscope to observe the voltage
waveform on the line.
Figure 3.1
Surge Suppressor Connection for 3-Phase Apparatus
230/460VAC
For 3-phase apparatus, a suppressor is needed across each phase
Surge Suppressor
3-Phase
Motor
Figure 3.2
Surge Suppressor Connection for Large Apparatus
115/230/460VAC
Surge Suppressor
For large apparatus (electro-mechanical brakes, contacts up to size 5)
Figure 3.3
Surge Suppressor Connection for Small Apparatus
115VAC
Surge Suppressor
For small apparatus (relays, solenoids, and motor starters up to size 1)
Publication 0160-5.18 - June 2003
3-4Installation and Wiring
Common Mode Noise To greatly reduce high frequency common mode noise current
coupled to ground in high capacitance connections, connect a
common mode choke at the drive end of the motor cable. The
common mode choke reduces the rise time of the high frequency
noise by a factor of 10-20, and the amplitude by a factor of 5. For
multiple 460 volt drive installations with sensitive equipment (e.g.
PLC’s, temperature sensors, sonar detectors, strain gauges, etc.)
sharing a common ground separated by more than 30 feet, you must
install common mode chokes at the outputs of each drive.
In addition to greatly reducing high frequency common mode noise
induced by the drive, a common mode choke also effectively reduces
high frequency common mode noise that is induced by regularly
cycled inductive loads. In installations where inductively-coupled
common mode noise causes system problems, connect a common
mode choke at the source of the inductively-switched load.
For drives on a DeviceNet network, we highly recommend connecting
a common mode choke at the drive end of the motor cable.
Drive Output Disconnect The drive is intended to be commanded by control signals that will
start and stop the motor. Do not use a device that routinely connects
or disconnects output power to the motor with the drive outputting
power (for the purpose of starting and stopping the motor, or for
machine positioning). Connecting or disconnecting power to the
motor with the drive outputting power can produce transient EMI
which can cause network problems to occur.
For emergency stop conditions, make sure that terminal 7 and 8 on
TB2 is broken (opened) using an auxiliary contact of a motor output
contactor. Also, remember to set the Stop Select parameter to “Coast
to Stop.”
Publication 0160-5.18 - June 2003
Installation and Wiring3-5
P
Removing Program Keypad Module
or Ready/Fault Panel
Insert a small screw driver into the slot, pry
back, and pivot module out. Avoid bending
or twisting the contact pins located
underneath the center portion of the
module.
Before installing the Communication Module, it may be necessary to
remove a previously installed module such as a Program Keypad
Module or Ready/Fault Indicating panel.
ATTENTION: Risk of injury or death exists. The
drive contains high voltage capacitors which take time
!
to discharge after removal of mains supply. Before
installing or removing the DeviceNet Communication
Module, make sure to isolate the mains supply from
line inputs [L1, L2, L3 (R, S, T)]. Wait three minutes
for capacitors to discharge to safe voltage levels.
Failure to do this may result in injury or death.
Figure 3.4
Removing Program Keypad Module
rogram Keypad Module
SEL
ESC
SEL
ESC
1 2 3 4 5 6 7 8 9 10 11
T1
+
DC
–
DC
T3
W
T2
V
U
50 | 60
1 2 3 4 5 6 7 8 9 10 11
T3
T2
V
T1
U
+
DC
–
DC
W
Understanding Module
Configuration Switches
The Communication Module’s DIP switch settings determine:
• DeviceNet node address
• DeviceNet baud rate
The location of the DIP switch and the factory defaults are shown
below.
Figure 3.5
DIP Switches on Rear of Module
DIP Switch
Factory Settings
ON = 1
OFF = 0
123 4567 8
1234 567 8
ON
ON
Important: When setting the Communication Module’s addressing
DIP Switches, make sure that each serial device on the network has a
unique address. Also, all devices connected to the network must be
set at the same baud rate.
Publication 0160-5.18 - June 2003
3-6Installation and Wiring
Setting the DeviceNet Node
Address
DIP switches 6 through 1 set the module’s node address using binary
addressing. The factory default setting is DeviceNet address 63.
Figure 3.6
Setting the Node Address
DeviceNet Address
12345 67 8
ON
000000 - 111111
ON = 1
OFF = 0
(0 to 63)
To set the DeviceNet node address:
1. Refer to Tab le 3. A
below for the switch settings of a specific
address.
2. Using a pointed tool, slide switches 6 through 1 to the appropriate
ON/OFF positions.
Important: When switches 7 and 8 are ON, the DeviceNet address is
set to the value in parameter P103 - [NV MAC ID].
Table 3.A Switch Settings for DeviceNet Node Addressing
DeviceNet
Address
0000000160100003210000048110000
1000001170100013310000149110001
2000010180100103410001050110010
3000011190100113510001151110011
4000100200101003610010052110100
5000101210101013710010153110101
6000110220101103810011054110110
7000111230101113910011155110111
8001000240110004010100056111000
9001001250110014110100157111001
10001010260110104210101058111010
11001011270110114310101159111011
12001100280111004410110060111100
13001101290111014510110161111101
Switch Settings
6 <---- 1
DeviceNet
Address
Switch Settings
6 <---- 1
DeviceNet
Address
Switch Settings
6 <---- 1
DeviceNet
Address
Switch Settings
6 <---- 1
14001110300111104610111062111110
15001111310111114710111163111111
Publication 0160-5.18 - June 2003
Installation and Wiring3-7
Setting the Baud RateDip switches 7 and 8 set the baud rate at which the Communication
Module communicates on the network. The factory default setting for
baud rate is 125 kbps.
Figure 3.7
Setting the Baud Rate
Use DIP Switch 8 and 7 for
12345 67 8
ON
To set the DeviceNet Baud Rate:
setting the DeviceNet Baud
Rate.
ON = 1
OFF = 0
1. Refer to Tab le 3. B
for the switch setting of a specific Baud Rate.
2. Slide switches 7 and 8 to the appropriate positions using a pointed
tool.
Important: When switches 7 and 8 are ON, the DeviceNet Baud
Rate is set to the value in parameter P104 - [NV Baud Rate].
Table 3.B Switch Settings for DeviceNet Module Baud Rate
Baud Rate
125 kbps00
250 kbps01
500 kbps10
Set by module parameter P10411
Switch Setting8 Switch Setting
7
Cable Lengths and Baud Rates
The baud rate determines the maximum length of the DeviceNet
cable. Refer to Tabl e 3.C
to determine cable lengths and baud rates.
Table 3.C Baud Rate vs. Cable Length
Baud Rate
125 kbps500 meters (1640 feet)
250 kbps250 meters (820 feet)
500 kbps100 meters (328 feet)
Maximum Cable Length
(Trunk Line)
Publication 0160-5.18 - June 2003
3-8Installation and Wiring
Installing the Communication
Module
After setting the DIP switches, secure the Communication Module to
the drive by following these steps:
1. Insert the module, ensuring that the pins on the back of the
module line up with the drive’s expansion port.
2. Press down on the module until it is fully seated. The module is
fully seated when its sides are resting on the drive’s face.
3. Press down on the latch until it snaps into place.
Figure 3.8
Installing the Communication Module
Expansion
Port
1 2 3 4
5 6 7
1
T
U
8 9 10 11
2
T
–
D
3
T
W
V
Drive’s
Face
+
C
D
C
Publication 0160-5.18 - June 2003
Installation and Wiring3-9
Wiring the DeviceNet ConnectorFollow these recommendations for communications wiring:
•See DeviceNet Cable System Planning and Installation Manual,
Publication DN-6.7.2, for planning and installing DeviceNet
networks.
• Keep communication wiring away from high noise sources such as
motor cables.
• Increase noise immunity by:
– Using a trunk line in place of a drop line.
– Using a ferrite cable clamp around the communication line
(see Figure 3.9
).
1 2 3 4 5
Red
White
Bare
Blue
Black
– Grounding the cable shield as shown in Figure 3.9
.
Figure 3.9
Wiring the DeviceNet 10-Pin Linear Plug
The Communication Module receives power and communications through the DeviceNet connector.
DeviceNet cable wires connect to the DeviceNet plug as shown below:
ColorTerminalSignalFunction
Black1COMMCommon
Blue2CAN_LSignal Low
Bare3SHIELDShield
White4CAN_HSignal High
Red5VDC+Power Supply
DeviceNet Trunk Line
or Drop Line
Trunk line is recommended for
greatest noise immunity.
Grounding Recommendations
Attach bare wire to earth GND as close to the drive as
possible. For greatest noise immunity, drive should be
single point ground.
Important: For each DeviceNet Network with multiple
devices, only one device must be grounded.
Optional Clamp-On Ferrite Cable Clamp
Install core within 10 cm (4") of Communication
Module. Use Ferrishield (part #HI28B2039) or
Fair-Rite (part #0443164151 – quantity of 2 required).
Publication 0160-5.18 - June 2003
3-10Installation and Wiring
Connecting the DeviceNet Drop
Line to the Module
To connect your module DeviceNet drop line:
1. Turn off the network power supply.
ATTENTION: Do not wire the Communication
Module with the network power supply on. Wiring the
!
module with the network power supply on may short
your network or disrupt communication.
2. Make sure that the DeviceNet 10-pin Linear Plug is correctly
wired (see Figure 3.9
).
3. Locate the DeviceNet connector on the bottom of the module.
4. Insert the plug into the DeviceNet connector.
Figure 3.10
Installing the Drop Line
COMM
FAULT
READY
Removing Communication Module
From a Drive
CONFORMANCE TESTED
TM
If you need to reconfigure the Communication Module DIP switches,
you must remove the Communication Module from the drive.
1. Remove the DeviceNet plug from the Communication Module.
2. Press in on the module’s latch and then push away and up.
3. Grasp the module and pull straight up. Avoid bending or twisting
the contact pins located underneath the center portion of the
module.
Figure 3.11
Removing the Communication Module
Publication 0160-5.18 - June 2003
1 2 3 4 5 6 7 8 9 10 11
T2
T1
U
+
DC
–
DC
T3
W
V
Chapter 4
Modes of Operation
This chapter contains information about:
• Powering up the drive with an installed 160-DN2 DeviceNet
communication module.
• Understanding the module’s modes of operation.
Before you apply power, review the Safety Precautions
page P-3
.
on Preface
Powering Up the DriveAfter you have installed the 160-DN2 module, apply power to the
drive and to the Network. The COMM LED should flash green or turn
solid green. If it does not, refer to Chapter 7
, Troubleshooting.
Modes of OperationThe 160-DN2 module operating modes are:
• Power-up reset mode
• Run mode
• Error mode
Power-up Reset Mode
During power-up or reset, the COMM LED is off.
The 160-DN2 module follows this sequence of operation:
1. When power-up occurs, the COMM LED flashes green for 1/4
second, red for 1/4 second, and then goes blank while the 160DN2 module finishes its initialization.
2. Performs power-up initialization.
3. Reads and stores the DIP switch settings.
4. Performs a duplicate node address check to verify that another
node is not assigned the same DeviceNet address as the 160-DN2
module.
If the power-up or reset is successful, the 160-DN2 module enters the
Run mode and the COMM LED flashes green or turns solid green.
Publication 0160-5.18 - June 2003
4-2Modes of Operation
Modes of Operation (Continued)Power-up Reset Mode (Continued)
If the power up or reset sequence fails, the COMM LED will turn
solid red and the 160-DN2 module will enter the Error mode (see
heading below for more information).
Table 4.A COMM LED State During Power-up Reset Mode
COMM LED StateDescription
Flashes Green 1/4 second,
Red 1/4 second,
then goes blank
BlankPower-up initialization is taking place.
Solid Red160-DN2 module is in Error mode. Indicates failed
Solid Green160-DN2 module is in the Run mode.
Occurs when power is applied to module.
initialization, duplicate node address or incorrect baud rate.
Run Mode
After a successful power-up or reset, the 160-DN2 module enters the
run mode and operates as a slave device to a master device. In run
mode, the module:
• Accepts messages from the master on the DeviceNet network.
• Monitors DeviceNet incoming power.
If an error is detected, the 160-DN2 module will enter the Error mode
(see heading below for more information).
Error Mode
Publication 0160-5.18 - June 2003
If the 160-DN2 module detects an error, the COMM LED is affected.
Errors are critical or noncritical, and are summarized below.
Table 4.B COMM LED State During Error Mode
COMM LED StateError TypeDescription
Power-up initialization failure.
Solid Red
Flashing Red
Off
See Chapter 7
, Troubleshooting for details in the troubleshooting
Critical
(not recoverable)
Non-Critical
(recoverable)
Non-Critical
(recoverable)
Duplicate node address detected.
Incorrect baud rate.
I/O connection timed out.
DeviceNet power lost.
chart on how to recover from an error.
Chapter 5
DeviceNet Parameter Descriptions
This chapter contains:
• a description of DeviceNet parameters
• the definition of Electronic Data Sheet (EDS) files
• Bulletin 160 SSC Interface parameters
• brief description of Bulletin 160 parameters
Important: This chapter describes the parameter set for a Series C
Bulletin 160. If you are using a Series A or Series B Bulletin 160, not
all the parameters listed in this manual may apply to that drive. When
using a Series A Bulletin 160, please refer to the Bulletin 160 SSC User Manual, Publication 0160-5.0. When using a Series B Bulletin
160, please refer to the Bulletin 160 SSC User Manual, Publication
0160-5.9.
DeviceNet Parameters The 160-DN2 communication module contains a set of parameters
that define how the module will interact with the Bulletin 160 SSC
drive and the DeviceNet network. These parameters may be used to
set the module’s address, baud rate, and I/O data format. Parameters
may also be read to attain status from the module.
Electronic Data Sheet (EDS) FilesEDS files are specially formatted ASCII files that provide all of the
information necessary for a configuration tool such as RSNetWorx
for DeviceNet to access and alter the parameters of a device. The EDS
file contains information on the number of parameters in a device and
how those parameters are grouped. Additionally, the EDS file
contains information about each parameter such as parameter min,
max, and default values, parameter data format and scaling, and the
parameter name and units.
Parameters and EDS FileYou select an EDS file for the Bulletin 160 drive using a software
application such as RSNetWorx for DeviceNet. (See Chapter 6
160-DN2 with DeviceNet Scanner, for instructions to select an
appropriate EDS file.) An EDS file defines all the parameters in the
Bulletin 160 drive and the 160-DN2 module, and creates a public
interface to the drive on the DeviceNet network. Configuration tools
such as RSNetWorx for DeviceNet use EDS files to present you with
parameters that enable you to configure the 160 SSC drive via
DeviceNet by changing values associated with individual parameters.
, Using
Publication 0160-5.18 - June 2003
5-2DeviceNet Parameter Descriptions
Parameters and EDS File
(Continued)
Parameter values may be read or written via DeviceNet. Writing a
value to a parameter may configure drive operations such as
acceleration or deceleration rates. Writing a value to a parameter may
also configure DeviceNet operations such as which input or output
assemblies are to be used for polled I/O communications with a
master. Reading a parameter value gives you status information.
Bulletin 160 SSC InterfaceThis parameter set contains all of the parameters described in the
Bulletin 160 SSC User Manual, plus a few extra parameters to configure
the operation of the 160-DN2 module on the DeviceNet network.
Locating EDS Files on the InternetBulletin 160 SSC drives are available in Analog Signal Follower and
Preset Speed models. Each model supports a slightly different set of
parameters. (In general, the Preset Speed model contains extra
parameters for setting up preset speeds.) Accordingly, each drive
model uses an EDS file specific to that model.
You can find the EDS file for your drive at http://www.ab.com/
networks/eds. Select the search criteria for the EDS file to be the
same as that shown in the screen below.
Publication 0160-5.18 - June 2003
After the EDS file list appears, find your specific drive in the Product
Name column. Then, in the Brand column of that row click on the
Allen-Bradley Company link to access the EDS file for downloading.
Important: Use the correct EDS file for your specific drive model,
horsepower, and voltage. If an incorrect EDS file is used, you may not
be able to set up the drive with the configuration tool.
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