Rockwell Automation 1606-XLP60EQ User Manual

Reference Manual

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Intended Use .......................................................3

2. Installation Requirements...................................3

3. AC-Input...............................................................4

4. Input Inrush Current ...........................................5

5. Output .................................................................6

6. Hold-up Time.......................................................7

7. DC-Input...............................................................7

8. Efciency and Power Losses................................8

9. Functional Diagram.............................................9

10. Front Side and User Elements.............................9

11. Terminals and Wiring........................................10

12. Lifetime Expectancy and MTBF.........................10

13. EMC ....................................................................11

14. Environment ......................................................12

15. Protection Features ...........................................13

16. Safety Features ..................................................13

17. Dielectric Strength ............................................14

18. Certications

...................................................15

19. Environmental Compliance

..............................15

20. Physical Dimensions and Weight ......................16

21. Accessory ........................................................... 17

21.1. 1606-XLSBUFFER24 Module ........ ..............17

22. Application Notes ............................................. 18

22.1. Peak Current Capability ...........................18

22.2. Back-feeding Loads ..................................18

22.3. Charging Batteries ...............................19

22.4. External Input Protection .........................19

22.5. Parallel Use to Increase Output Power ....19

22.6. Parallel Use for Redundancy ....................20

22.7. Daisy Chaining of Outputs .......................20

22.8. Inductive and Capacitive Loads ................ 20

22.9. Series Operation .......................................21

22.10. Operation on Two Phases ........................21

22.11. Use Without PE on the Input ...................21

22.12. Use in a Tightly Sealed Enclosure ............22

22.13. Mounting Orientations ............................23

Bulletin 1606 Switched Mode Power Supplies

Catalog Number:

Index

1606-XLP60EQ

Terminology and Abbreviations

•PE and symbol—PE is the abbreviation for Protective Earth and has the same meaning as the symbol .

•Earth, Ground—This document uses the term “earth” which is the same as the U.S. term “ground”.

• T.b.d.—To be defined, value or description will follow later.

• AC 230VA—A figure displayed with the AC or DC before the value represents a nominal voltage with standard tolerances (usually ±15%)

included. E.g.: DC 12V describes a 12V battery disregarding whether it is full (13.7V) or flat (10V)

• 230Vac—A figure with the unit (Vac) at the end is a momentary figure without any additional tolerances included.

• 50Hz vs. 60Hz—As long as not otherwise stated, AC100V and AC230V parameters are valid at 50Hz and AC120V parameters are valid at 60Hz

mains frequency.

•may—A key word indicating flexibility of choice with no implied preference.

•shall—A key word indicating a mandatory requirement.

•should—A key word indicating flexibility of choice with a strongly preferred implementation.

Bulletin 1606 Switched Mode Power Supplies

Power Supply

100-240V Wide Range Input NEC Class 2 Compliant Adjustable Output Voltage Efciency up to 89.7% Low No-load Losses and Excellent Partial-load Efciency Compact Design, Width only 45mm Full Power between -10°C and +60°C Large International Approval Package 3 Year Warranty

Description

Compact size, light weight, easy installation onto the DIN rail and the utilization of only quality components are what makes the XLP power supplies so easy to deploy and use withion seconds.

A rugged electrical and mechanical design as well as a high immunity against electrical disturbances on the mains provide reliable output power. This ensures superior protection for equipment connected to the public mains network or exposed to a critical industrial environment.

The XLP family offers output voltages from 5 to 56Vdc and a power rating from 15W to 120W.

Specication Quick Reference

Output voltage DC 24V Adjustment range 24 - 28V Output current 2.5A at 24V

2.1A at 28V Output power 60W Output ripple < 50mVpp 20Hz to 20MHz Input voltage AC 100-240V -15% / +10% Mains frequency 50-60Hz ±6% AC Input current 0.98 / 0.58A at 120 / 230Vac Power factor 0.58 / 0.5 at 120 / 230Vac AC Inrush current typ. 16 / 32A peak value at 120

/ 230Vac 40°C and cold start

DC Input 88-375Vdc below 110Vdc

derating required Efciency 87.8 / 89.7% at 120 / 230Vac Losses 8.3 / 6.7W at 120 / 230Vac Temperature range -10°C to +70°C operational Derating 1.5W/°C +60 to +70°C Hold-up time typ. 24 / 107ms at 120 / 230Vac Dimensions 45x75x91mm WxHxD Weight 250g / 0.55lb

Catalog Numbers

Power Supply 1606-XLP60EQ 24-28V Standard unit

Accessories

1606-XLSBUFFER24

Buffer Module

Certication Marks

Ind. Cont. Eq. UL 508

UL 60950-1

Marine

EMC, LVD

Marine RINA

C-Tick

GOST R

2 Rockwell Automation Publication 1606-RM007A-EN-P - February 2014

Bulletin 1606 Switched Mode Power Supplies

1. Intended Use

• This device is designed for installation in an enclosure and is intended for the general professional use such as in industrial control, office, communication, and instrumentation equipment.

• Do not use this power supply in aircraft, trains, nuclear equipment or similar systems where malfunction may cause severe personal injury or threaten human life.

• This device is designed for use in non-hazardous, ordinary or unclassified locations.

2. Installation Requirements

• This device may only be installed and put into operation by qualified personnel.

• This device does not contain serviceable parts. The tripping of an internal fuse is caused by an internal defect.

• If damage or malfunction should occur during installation or operation, immediately turn power off and send unit to the factory for inspection.

• Mount the unit on a DIN-rail so that the terminals are located on the bottom of the unit. For other mounting orientations, see de-rating

requirements in this document.

• This device is designed for convection cooling and does not require an external fan. Do not obstruct airflow and do not cover ventilation grid (e.g. cable conduits) by more than 30%!

• Keep the following installation clearances: 40mm on top, 20mm on the bottom, 5mm on the left and right sides are recommended when the device is loaded permanently with more than 50% of the rated power. Increase this clearance to 15mm in case the adjacent device is a heat source (e.g. another power supply).

SHOCK HAZARD: Do not use the power supply without proper grounding (Protective Earth). Use the terminal on the input

block for earth connection and not one of the screws on the housing.

- Turn power off before working on the device. Protect against inadvertent re-powering

- Make sure that the wiring is correct by following all local and national codes

- Do not modify or repair the unit

- Do not open the unit as high voltages are present inside

- Use caution to prevent any foreign objects from entering the housing

- Do not use in wet locations or in areas where moisture or condensation can be expected

- Do not touch during power-on, and immediately after power-off. Hot surfaces may cause burns.

WARNING: EXPLOSION HAZARDS!

Substitution of components may impair suitability for this environment. Do not disconnect the unit or operate the voltage adjustment or S/P jumper unless power has been switched off or the area is known to be non-hazardous.

All parameters are specified at 24V, 2.5A, 230Vac input, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise .

Rockwell Automation Publication 1606-RM007A-EN-P - February 2014 3

Bulletin 1606 Switched Mode Power Supplies

3. AC-Input

AC input nom. AC 100-240V -15% / +10%, TN/TT/IT-mains AC input range

85-264Vac continuous operation, reduce output power linearly

to 50W between 90Vac and 85Vac at ambient

temperatures above +45°C, see Fig. 3-5 264–300Vac < 0.5s Allowed voltage L or N to earth max. 264Vac or 375Vdc Input frequency nom. 50–60Hz ±6% Turn-on voltage typ. 65Vac Shut-down voltage typ. see Fig. 3-1

AC 100V AC 120V AC 230V Input current (rms) typ. 1.14A 0.98A 0.58A at 24V, 2.5A see Fig. 3-3 Power factor *) typ. 0.61 0.58 0.50 at 24V, 2.5A see Fig. 3-4 Crest factor **) typ. 3.2 3.3 3.7 at 24V, 2.5A Start-up delay typ. 170ms ***) 110ms ***) 90ms see Fig. 3-2 Rise time typ. 50ms 50ms 60ms at 24V, 2.5A, 0mF, see Fig. 3-2 120ms 110ms 140ms at 24V, 2.5A, 2.5mF Turn-on overshoot max. 200mV 200mV 200mV see Fig. 3-2

*) The power factor is the ratio of the true (or real) power to the apparent power in an AC circuit. **) The crest factor is the mathematical ratio of the peak value to RMS value of the input current waveform. ***) At low temperatures, start-up attempts may occur which extends the start-up delay.

Fig. 3-1 Input voltage range Fig. 3-2 Turn-on behavior, denitions

Rated

input range

max.

500ms

OUT

300Vac26465

Start-up

delay

Rise

Time

Overshoot

- 5%

Output Voltage

Input Voltage

Fig. 3-3 Input current vs. output load at 24V Fig. 3-4 Power factor vs. output load at 24V

2.5A

0.5 1.50

0.4

1.2A

Input Current, typ.

2.0

0.8

1.0

0.6

0.2

a) 100Vac b) 120Vac c) 230Vac

Output Current

2.5A

0 0.5 1.0 2.0

0.40

0.45

0.50

0.55

0.60

0.65

Power Factor, typ.

a) 100Vac b) 120Vac c) 230Vac

1.5

Output Current

All parameters are specified at 24V, 2.5A, 230Vac input, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.

4 Rockwell Automation Publication 1606-RM007A-EN-P - February 2014

Bulletin 1606 Switched Mode Power Supplies

Fig. 3-5 De-rating requirements for

low input voltages

0 85Vac

60W

Input Voltage

90Vac

Allowable Output Power

4. Input Inrush Current

A NTC limits the input inrush current after turn-on of the input voltage. The inrush current is input voltage and ambient temperature dependent.

The charging current into EMI suppression capacitors is disregarded in the rst microseconds after switch-on.

AC 100V AC 120V AC 230V

Inrush current max. 17A

peak

21A

peak

40A

peak

40°C ambient, cold start

typ. 14A

peak

16A

peak

32A

peak

40°C ambient, cold start

Inrush energy typ. 0.15A

s 0.2A2s 1.0A2s 40°C ambient, cold start

Fig. 4-1 Input inrush current, typical behavior

Fig. 4-2 Input inrush current, zoom into rst peak

Input Voltage

Input Current

Output Voltage

Input Current

Input: 230Vac Output: 24V, 2.5A Ambient: 25°C Input current 2A/DIV Time basis: 0.5ms / DIV

Input: 230Vac Output: 24V, 2.5A Ambient: 25°C

Upper curve: Input current 5A/DIV Middle curve: Input voltage 100V/DIV Lower curve: Output voltage 5V/DIV Time basis: 20ms / DIV

All parameters are specified at 24V, 2.5A, 230Vac input, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise .

Rockwell Automation Publication 1606-RM007A-EN-P - February 2014 5

Bulletin 1606 Switched Mode Power Supplies

5. Output

Output voltage nom. 24V Adjustment range min. 24-28V guaranteed max. 30V *) at clockwise end position of potentiometer Factory setting 24.5V ±0.2%, at full load, cold unit Line regulation max. 10mV 85-264Vac Load regulation max. 100mV static value, 0A 2.5A Ripple and noise voltage max. 50mVpp 20Hz to 20MHz, 50Ohm Output capacitance typ. 1 600μF Output current nom. 2.5A at 24V, see Fig. 5-1 nom. 2.1A at 28V, see Fig. 5-1 Output power nom. 60W Short-circuit current min. 3.6A load impedance 400mOhm, see Fig. 5-1 max. 6.2A load impedance 400mOhm, see Fig. 5-1

*) This is the maximum output voltage which can occur at the clockwise end position of the potentiometer due to tolerances. There is no

guarantee this value will be achieved. The typical value is about 28.6V.

Fig. 5-1 Output voltage vs. output current,

typ.

Output Voltage

28V

6A54

Adjustment

Range

Output Current

a) 100Vac b) 120Vac c) 230Vac

Peak current capability (up to several milliseconds)

The power supply can deliver a peak current which is higher than the specied short term current. This helps to start current demanding loads or to safely operate subsequent circuit breakers.

The extra current is supplied by the output capacitors inside the power supply. During this event, the capacitors will be discharged and causes a voltage dip on the output. Detailed curves can be found in section 22-1.

Peak current voltage dips typ. from 24V to 16V at 5A for 50ms, resistive load typ. from 24V to 15V at 12.5A for 2ms, resistive load typ. from 24V to 10.5V at 12.5A for 5ms, resistive load

12 3

All parameters are specified at 24V, 2.5A, 230Vac input, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.

6 Rockwell Automation Publication 1606-RM007A-EN-P - February 2014

Bulletin 1606 Switched Mode Power Supplies

6. Hold-up Time

AC 100V AC 120V AC 230V Hold-up Time typ. 36ms 54ms 218ms at 24V, 1.25A, see Fig. 6-1 typ. 15ms 24ms 107ms at 24V, 2.5A, see Fig. 6-1

Note: At no load, the hold-up time can be up to several seconds. The green DC-ok lamp is also on at this time.

Fig. 6-1 Hold-up time vs. input voltage Fig. 6-2 Shut-down behavior, denitions

100

120ms

85 120 155 190 230Vac

Input Voltage

Hold-up Time

a) 24V 1.25A typ. b) 24V 1.25Amin. c) 24V 2.5A typ. d) 24V 2.5A min.

a b c

- 5%

Hold-up Time

Zero Transition

Output Voltage

Input Voltage

7. DC Input

The power supply can also be supplied from a DC source. Use a battery or similar DC source. For other sources, contact RA. Connect the + pole to L and the – pole to N. Connect the PE terminal to an earth wire or to the machine ground.

DC input nom. DC 110-300V -20%/+25% DC input range min. 88-375Vdc continuous operation, reduce output power according

Fig. 7-2 at voltages below 110Vdc Allowed Voltage L/N to Earth max. 375Vdc IEC 62103 DC input current typ. 0.62A / 0.22A 110Vdc / 300Vdc, at 24V, 2.5A Turn-on voltage typ. 80Vdc steady state value Shut-down voltage typ. 30-70Vdc depending on output load

Fig. 7-1 Wiring for DC Input

Fig. 7-2 Allowable output current below

110Vdc input voltage

Load

Power Supply

Battery

internal

fused

60W

80 90 100 110 130Vdc

Input Voltage Vdc

Output Power

120

(

)

(

)

(a) Continuous (b) Short-term

All parameters are specified at 24V, 2.5A, 230Vac input, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise .

Rockwell Automation Publication 1606-RM007A-EN-P - February 2014 7

Bulletin 1606 Switched Mode Power Supplies

8. Efciency and Power Losses

AC 100V AC 120V AC 230V Efciency typ. 86.5% 87.8% 89.7% at 24V, 2.5A (full load) Power losses typ. 0.45W 0.5W 0.85W at 0A typ. 4.0W 3.8W 4.0W at 24V, 1.25A (half load) typ. 9.4W 8.3W 6.9W at 24V, 2.5A (full load)

Fig. 8-1 Efciency vs. output current at 24V,

typ.

Fig. 8-2 Losses vs. output current at 24V,

typ.

Efciency

92%

2.5A0.5 1.5 2.0

Output Current

1.0

a) 230Vac b) 120Vac c) 100Vac

b c

Power Losses

2.5A0.5 1.5 2.0

Output Current

1.0

a) 230Vac b) 120Vac c) 100Vac

Fig. 8-3 Efciency vs. input voltage at 24V,

2.5A, typ.

Fig. 8-4 Losses vs. input voltage at 24V, 2.5A,

typ.

Efciency

85 120

155

190 225 260Vac

Input Voltage

91%

Power Losses

12W

85 120

155

190 225 260Vac

Input Voltage

8 Rockwell Automation Publication 1606-RM007A-EN-P - February 2014

All parameters are specified at 24V, 2.5A, 230Vac input, 25°C ambient and after a 5 minutes run-in time, unless noted otherwise.

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