Rockwell Automation 1606-XLP60BQ User Manual

Download

Reference Manual

Bulletin 1606 Switched Mode Power Supplies

Catalog Number: 1606-XLP60BQ

Index

Intended Use .......................................................3

2. Installation Requirements...................................3

3. AC-Input...............................................................4

4. Input Inrush Current ...........................................5

5. Output .................................................................6

6. Hold-up Time.......................................................7

7. DC-Input...............................................................7

8. Efciency and Power Losses................................8

9. Functional Diagram.............................................9

10. Front Side and User Elements.............................9

11. Terminals and Wiring........................................10

12. Lifetime Expectancy and MTBF.........................10

13. EMC....................................................................11

14. Environment......................................................12

15. Protection Features...........................................13

16. Safety Features..................................................13

17. Dielectric Strength ............................................14

18. Certications ....................................................15

19. Physical Dimensions and Weight..................... 16

20. Application Notes............................................. 17

20.1. Peak Current Capability ...........................17

20.2. Back-feeding Loads ..................................17

20.3. Charging Batteries ...............................18

20.4. External Input Protection .........................18

20.5. Parallel Use to Increase Output Power ....18

20.6. Daisy Chaining of Outputs .......................19

20.7. Inductive and Capacitive Loads ................ 19

20.8. Series Operation ....................................... 20

20.9. Operation on Two Phases ........................20

20.10. Use Without PE on the Input ...................20

20.11. Use in a Tightly Sealed Enclosure ............21

20.12. Mounting Orientations ............................22

egaP egaP

Terminology and Abbreviations

•PE and symbol—PE is the abbreviation for Protective Earth and has the same meaning as the symbol .

•Earth, Ground—This document uses the term “earth” which is the same as the U.S. term “ground”.

• T.b.d.—To be defined, value or description will follow later.

• AC 230V—A figure displayed with the AC or DC before the value represents a nominal voltage with standard tolerances (usually ±15%)

included. E.g.: DC 12V describes a 12V battery disregarding whether it is full (13.7V) or flat (10V)

• 230Vac—A figure with the unit (Vac) at the end is a momentary figure without any additional tolerances included.

• 50Hz vs. 60Hz—As long as not otherwise stated, AC 230V parameters are valid at 50Hz mains frequency.

•may—A key word indicating flexibility of choice with no implied preference.

•shall—A key word indicating a mandatory requirement.

•should—A key word indicating flexibility of choice with a strongly preferred implementation.

Bulletin 1606 Switched Mode Power Supplies

Power Supply

100-240V Wide Range Input NEC Class 2 Compliant Adjustable Output Voltage Efciency up to 87.2% Low No-load Losses and Excellent Partial-load Efciency Compact Design, Width only 45mm Full Power between -10°C and +60°C Large International Approval Package

3 Year Warranty

Description

Compact size, light weight, simple installation onto the DIN rail and the integration of only the highest quality components are the factors that make this power supply so easy to deploy and use within seconds.

A rugged electrical and mechanical design as well as a high immunity against electrical disturbances on the mains ensure reliable output power. This power supply offers superior protection for equipment connected to the public mains network or exposed to a critical industrial environment.

The XLP family of power supplies offers output voltages from 5 to 56Vdc and power ratings from 15 to 120W.

Specication Quick Reference

Output voltage DC 12V Adjustment range 12 - 15V Output current 4.5A at 12V

3.6A at 15V Output power 54W Output ripple < 50mVpp 20Hz to 20MHz Input voltage AC 100-240V -15% / +10%

AC 100V mains

requires derating Mains frequency 50-60Hz ±6% AC Input current 0.91 / 0.54A at 120 / 230Vac Power factor 0.58 / 0.5 at 120 / 230Vac AC Inrush current typ. 16 / 32A peak value at 120

/ 230Vac 40°C

and cold start DC Input 88-375Vdc below 130Vdc

derating required Efciency 85.3 / 87.2% at 120 / 230Vac Losses 9.3 / 7.9W at 120 / 230Vac Temperature range -10°C to +70°C operational Derating 1.4W/°C +60 to +70°C Hold-up time typ. 25 / 113ms at 120 / 230Vac Dimensions 45x75x91mm WxHxD Weight 250g / 0.55lb

Catalog Numbers

Power Supply 1606-XLP60BQ 12-15V Standard unit

Certication Marks

Ind. Cont. Eq. UL 508

UL 60950-1

Marine

NEC

Class 2

EMC, LVD

Marine RINA

GOST R

C-Tick

2 Rockwell Automation Publication 1606-RM015A-EN-P — March 2014

Bulletin 1606 Switched Mode Power Supplies

1. Intended Use

• This device is designed for installation in an enclosure and is intended for the general professional use such as in industrial control, office, communication, and instrumentation equipment.

• Do not use this power supply in equipment where malfunction may cause severe personal injury or threaten human life.

2. Installation Requirements

• This device may only be installed and put into operation by qualified personnel.

• This device does not contain serviceable parts. The tripping of an internal fuse is caused by an internal defect.

• Should damage or malfunction occur during installation or operation, immediately turn power off and send unit to the factory for inspection.

• Mount the unit on a DIN rail so that the terminals are located on the bottom of the unit. For other mounting orientations, refer to derating

requirements in this document.

• This device is designed for convection cooling and does not require an external fan. Do not obstruct airflow and do not cover ventilation grid (e.g. cable conduits) by more than 30%!

• Keep the following installation clearances: 40mm on top, 20mm on the bottom, 5mm on the left and right sides are recommended when the device is loaded permanently with more than 50% of the rated power. Increase this clearance to 15mm in case the adjacent device is a heat source (e.g. another power supply).

SHOCK HAZARD: Do not use the power supply without proper grounding (Protective Earth). Use the terminal on the input

block for earth connection and not one of the screws on the housing.

- Turn power off before working on the device. Protect against inadvertent re-powering

- Make sure that the wiring is correct by following all local and national codes

- Do not modify or repair the unit

- Do not open the unit as high voltages are present inside

- Use caution to prevent any foreign objects from entering the housing

- Do not use in wet locations or in areas where moisture or condensation can be expected

- Do not touch during power-on, and immediately after power-off. Hot surfaces may cause burns.

WARNING: EXPLOSION HAZARDS!

Substitution of components may impair suitability for this environment. Do not disconnect the unit or operate the voltage adjustment or S/P jumper unless power has been switched off or the area is known to be non-hazardous.

All parameters are specified at 12V, 4.5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless noted otherwise.

Rockwell Automation Publication 1606-RM015A-EN-P — March 2014 3

Bulletin 1606 Switched Mode Power Supplies

3. AC Input

AC input nom. AC 100-240V -15% / +10%, TN/TT/IT-mains AC input range

85-264Vac continuous operation,

see Fig. 3-3 for de-rating requirements for AC 100V

mains. 264–300Vac < 0.5s Allowed voltage L or N to earth max. 264Vac or 375Vdc Input frequency nom. 50–60Hz ±6% Turn-on voltage typ. 65Vac Shut-down voltage typ. see Fig. 3-1

AC 100V AC 120V AC 230V Input current (rms) typ. 1.06A 0.91A 0.54A at 12V, 4.5A see Fig. 3-3 Power factor *) typ. 0.61 0.58 0.50 at 12V, 4.5A see Fig. 3-4 Crest factor **) typ. 3.2 3.3 3.7 at 12V, 4.5A Start-up delay typ. 120ms ***) 100ms ***) 90ms see Fig. 3-2 Rise time typ. 40ms 40ms 50ms at 12V, 4.5A, 0mF, see Fig. 3-2 100ms 90ms 110ms at 12V, 4.5A, 4.5mF Turn-on overshoot max. 200mV 200mV 200mV see Fig. 3-2

*) The power factor is the ratio of the true (or real) power to the apparent power in an AC circuit. **) The crest factor is the mathematical ratio of the peak value to RMS value of the input current waveform. ***) At low temperatures, start-up attempts may occur which extends the start-up delay time.

Fig. 3-1 Input voltage range Fig. 3-2 Turn-on behavior, denitions

Rated

input range

max.

500ms

OUT

300Vac26465

Start-up

delay

Rise

Time

Overshoot

- 5%

Output Voltage

Input Voltage

Fig. 3-3 Input current vs. output load at 12V Fig. 3-4 Power factor vs. output load at 12V

4.5A

130

0.4

1.2A

Input Current, typ.

0.8

1.0

0.6

0.2

Output Current

1.5 2.5 3.50.5

a) 100Vac b) 120Vac c) 230Vac

4.5A

012 4

0.40

0.45

0.50

0.55

0.60

0.65

Power Factor, typ.

a) 100Vac b) 120Vac c) 230Vac

Output Current

3.55.05.15.2

4 Rockwell Automation Publication 1606-RM015A-EN-P — March 2014

All parameters are specified at 12V, 4.5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless noted otherwise.

Fig. 3-5 De-rating requirements for

low input voltages

0 85Vac

60W

Input Voltage

90Vac 108Vac

Allowable Output Power

4. Input Inrush Current

A NTC limits the input inrush current after turn-on of the input voltage. The inrush current is input voltage and ambient temperature dependent.

The charging current into EMI suppression capacitors is disregarded in the rst microseconds after switch-on.

AC 100V AC 120V AC 230V

Inrush current max. 17A

peak

21A

peak

40A

peak

40°C ambient, cold start

typ. 14A

peak

16A

peak

32A

peak

40°C ambient, cold start

Inrush energy typ. 0.15A

s 0.2A2s 1.0A2s 40°C ambient, cold start

Fig. 4-1 Input inrush current, typical behavior

Fig. 4-2 Input inrush current, zoom into rst peak

Input Voltage

Input Current

Output Voltage

Input Current

Input: 230Vac Output: 12V, 4.5A Ambient: 25°C

Input current 2A/DIV Time basis: 0.5ms / DIV

Input: 230Vac Output: 12V, 4.5A Ambient: 25°C

Upper curve: Input current 5A/DIV Middle curve: Input voltage 100V/DIV Lower curve: Output voltage 2.5V/DIV Time basis: 20ms / DIV

Bulletin 1606 Switched Mode Power Supplies

All parameters are specified at 12V, 4.5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless noted otherwise.

Rockwell Automation Publication 1606-RM015A-EN-P — March 2014 5

Bulletin 1606 Switched Mode Power Supplies

5. Output

Output voltage nom. 12V Adjustment range min. 12-15V guaranteed max. 16.2V *) at clockwise end position of potentiometer Factory setting 12.0V ±0.2%, at full load, cold unit Line regulation max. 10mV 85-264Vac Load regulation max. 100mV static value, 0A 4.5A Ripple and noise voltage max. 50mVpp 20Hz to 20MHz, 50Ohm Output capacitance typ. 3 000μF Output current nom. 4.5A at 12V, see Fig. 5-1 nom. 3.6A at 15V, see Fig. 5-1 Output power nom. 54W Short-circuit current min. 6.0A load impedance 250mOhm, see Fig. 5-1 max. 8.0A load impedance 250mOhm, see Fig. 5-1

*) This is the maximum output voltage which can occur at the clockwise end position of the potentiometer due to tolerances. There is no

guarantee this value can be achieved. The typical value is about 15.8V.

Fig. 5-1 Output voltage vs. output current,

typ.

Output Voltage

16V

9A32154

678

Adjustment

Range

Output Current

a) 100Vac b) 120Vac c) 230Vac

Peak current capability (up to several milliseconds)

The power supply can deliver a peak current which is higher than the specied short term current. This helps to start current demanding loads or to safely operate subsequent circuit breakers.

The extra current is supplied by the output capacitors inside the power supply. During this event, the capacitors will be discharged and causes a voltage dip on the output. Detailed curves can be found in section 22.1.

Peak current voltage dips typ. from 12V to 7V at 9A for 50ms, resistive load typ. from 12V to 5V at 22.5A for 2ms, resistive load typ. from 12V to 3.2V at 22.5A for 5ms, resistive load

6 Rockwell Automation Publication 1606-RM015A-EN-P — March 2014

All parameters are specified at 12V, 4.5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless noted otherwise.

Bulletin 1606 Switched Mode Power Supplies

6. Hold-up Time

AC 100V AC 120V AC 230V Hold-up Time typ. 37ms 56ms 229ms at 12V, 2.25A, see Fig. 6-1 typ. 16ms 25ms 113ms at 12V, 4.5A, see Fig. 6-1

Note: At no load, the hold-up time can be up to several seconds. The green DC-ok lamp is also on at this time.

Fig. 6-1 Hold-up time vs. input voltage Fig. 6-2 Shut-down behavior, denitions

100

120ms

85 120 155 190 230Vac

Input Voltage

Hold-up Time

a) 12V 2.25A typ. b) 12V 2.25Amin. c) 12V 4.5A typ. d) 12V 4.5A min.

a b c

- 5%

Hold-up Time

Zero Transition

Output Voltage

Input Voltage

7. DC Input

The power supply can also be supplied from a DC source. Use a battery or similar DC source. For other sources, contact RA. Connect the + pole to L and the – pole to N. Connect

the PE terminal to an earth wire or to the machine ground.

DC input nom. DC 110-300V -20%/+25% DC input range min. 88-375Vdc continuous operation, reduce output power according

Fig. 7-2 at voltages below 130Vdc Allowed Voltage L/N to Earth max. 375Vdc IEC 62103 DC input current typ. 0.57A / 0.2A 110Vdc / 300Vdc, at 12V, 4.5A Turn-on voltage typ. 80Vdc steady state value Shut-down voltage typ. 30-70Vdc depending on output load

Fig. 7-1 Wiring for DC Input

Fig. 7-2 Allowable output current below

110Vdc input voltage

Load

Power Supply

Battery

internal

fused

60W

80 90 100 110 130Vdc

Input Voltage Vdc

Output Power

120

(

)

(

)

(a) Continuous (b) Short-term

All parameters are specified at 12V, 4.5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless noted otherwise.

Rockwell Automation Publication 1606-RM015A-EN-P — March 2014 7

Bulletin 1606 Switched Mode Power Supplies

8. Efciency and Power Losses

AC 100V AC 120V AC 230V Efciency typ. 83.5% 85.3% 87.2% at 12V, 4.5A (full load) Power losses typ. 0.45W 0.5W 0.85W at 0A typ. 4.2W 3.9W 4.2W at 12V, 2.25A (half load) typ. 10.6W 9.3W 7.9W at 12V, 4.5A (full load)

Fig. 8-1 Efciency vs. output current at 12V,

typ.

Fig. 8-2 Losses vs. output current at 12V,

typ.

Efciency

90%

4.5

0.5 2.521.5

a) 230Vac b) 120Vac c) 100Vac

13.534

Output Current

Power Losses

12W

4.5A0.5 2.5 3.51

1.5 234

a) 230Vac b) 120Vac c) 100Vac

Output Current

Fig. 8-3 Efciency vs. input voltage at 12V,

4.5A, typ.

Fig. 8-4 Losses vs. input voltage at 12V, 4.5A,

typ.

Efciency

85 120

155

190 225 260Vac

Input Voltage

89%

Power Losses

12W

85 120

155

190 225 260Vac

Input Voltage

8 Rockwell Automation Publication 1606-RM015A-EN-P — March 2014

All parameters are specified at 12V, 4.5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless noted otherwise.

9. Functional Diagram

Fig. 9-1 Functional diagram

Input Fuse & Input Filter

L N

Output Over-

Voltage

Protection

Input Rectier & NTC Inrush Limiter

Power

Converter

Output

Voltage

Regulator

Output

Filter

OUT

DC on

10. Front Side and User Elements

Fig. 10-1 Front side

Output Terminals Screw terminals, Dual terminals for the negative and positive pole. Both poles are equal + Positive output

- Negative (return) output

Input Terminals Screw terminals L Phase (Line) input N Neutral conductor input

PE (Protective Earth) input

DC-on LED (green) On, when the voltage on the output terminals is > 9V

Output voltage potentiometer

(single turn potentiometer) Turn to set the output voltage. Factory set: 12.0V

C D

Bulletin 1606 Switched Mode Power Supplies

All parameters are specified at 12V, 4.5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless noted otherwise.

Rockwell Automation Publication 1606-RM015A-EN-P — March 2014 9

Bulletin 1606 Switched Mode Power Supplies

11. Terminals and Wiring

All terminals are easy to access when mounted on the panel. Input and output terminals are separated from each other (input below, output above) to help in error-free wiring.

Input Output

Type

screw terminals screw terminals Solid wire 0.5-6mm2 0.5-6mm2 Stranded wire 0.5-4mm2 0.5-4mm2 American Wire Gauge 20-10 AWG 20-10 AWG Wire stripping length 7mm / 0.275inch 7mm / 0.275inch Screwdriver 3.5mm slotted or

Pozidrive No 2

3.5mm slotted or Pozidrive No 2

Recommended tightening torque 1Nm, 9lb.in 1Nm, 9lb.in

Instructions:

a) Use appropriate copper cables that are designed for an operating temperature of:

60°C for ambient up to 45°C and 75°C for ambient up to 60°C minimum.

b) Follow

national installation codes and installation regulations! c) Ensure that all strands of a stranded wire enter the terminal connection! d) Up to two stranded wires with the same cross section are permitted in one connection point (except PE wire). e) Do not use the unit without PE connection. f) Screws of unused terminal compartments should be securely tightened. g) Ferrules are allowed.

12. Lifetime Expectancy and MTBF

These units are extremely reliable and use only the highest quality materials. The number of critical components such as electrolytic capacitors has been reduced.

AC 100V AC 120V AC 230V Lifetime expectancy

34 000h 41 000h 56 000h at 12V, 4.5A and 40°C 180 000h *) 181 000h *) 128 000h *) at 12V, 2.25A and 40°C 95 000h *) 115 000h *) 158 000h *) at 12V, 4.5A and 25°C MTBF

**)

SN 29500, IEC 61709 1 327 000h

1 458 000h 1 690 000h

at 12V, 4.5A and 40°C 2 437 000h 2 639 000h 3 007 000h at 12V, 4.5A and 25°C MTBF

**)

MIL HDBK 217F 1 085 000h 1 126 000h 1 067 000h at 12V, 4.5A and 40°C; Ground Benign GB40

1 464 000h 1 520 000h 1 445 000h at 12V, 4.5A and 25°C; Ground Benign GB25

*) The Lifetime expectancy shown in the table indicates the minimum operating hours (service life) and is determined by the lifetime

expectancy of the built-in electrolytic capacitors. Lifetime expectancy is specied in operational hours and is calculated according to the capacitor’s manufacturer specication. The manufacturer of the electrolytic capacitors only guarantees a maximum life of up to 15 years (131 400h). Any number exceeding this value is a calculated theoretical lifetime which can be used to compare devices.

**) MTBF stands for Mean Time Between Failure, which is calculated according to statistical device failures, and indicates reliability of a

device. It is the statistical representation of the likelihood of a unit to fail and does not necessarily represent the life of a product.

The MTBF gure is a statistical representation of the likelihood of a device to fail. A MTBF gure of e.g. 1 000 000h means that

statistically one unit will fail every 100 hours if 10 000 units are installed in the eld. However, it can not be determined if the failed unit has been running for 50 000h or only for 100h.

10 Rockwell Automation Publication 1606-RM015A-EN-P — March 2014

All parameters are specified at 12V, 4.5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless noted otherwise.

Bulletin 1606 Switched Mode Power Supplies

13. EMC

The power supply is suitable for applications in industrial environment as well as in residential, commercial and light industry environment without any restriction. A detailed EMC report is available upon request.

EMC Immunity

Generic standards: EN 61000-6-1 and EN 61000-6-2

Electrostatic discharge EN 61000-4-2 Contact discharge

Air discharge

8kV 8kV

Criterion A

Criterion A Electromagnetic RF eld EN 61000-4-3 80MHz-2.7GHz 10V/m Criterion A Fast transients (Burst) EN 61000-4-4 Input lines

Output lines

4kV 2kV

Criterion A

Criterion A Surge voltage on input EN 61000-4-5

N PE, L PE

2kV 4kV

Criterion A

Surge voltage on output EN 61000-4-5 + -

PE, - PE

1kV 2kV

Criterion A

Criterion A Conducted disturbance EN 61000-4-6 0.15-80MHz 10V Criterion A Mains voltage dips EN 61000-4-11 0% of 100Vac

40% of 100Vac 70% of 100Vac 0% of 200Vac 40% of 200Vac 70% of 200Vac

0Vac, 20ms 40Vac, 200ms 70Vac, 500ms 0Vac, 20ms 80Vac, 200ms 140Vac, 500ms

Criterion A *)

Criterion C

Criterion A

Criterion A Voltage interruptions EN 61000-4-11 0Vac, 5000ms Criterion C Input voltage swells RA internal standard 300Vac, 500ms Criterion A Powerful transients VDE 0160 over entire load range 750V, 1.3ms Criterion A

Criteria: A: Power supply shows normal operation behavior within the dened limits.

B: The power supply operates continuously during and after the test. During the test, minor temporary impairments may occur; they will be

corrected by the power supply itself.

C: Temporary loss of function is possible. Power supply may shut-down and restarts by itself. The power supply will incur no damage

or hazard.

*) Up to 3A output current criterion A, above 3A output current criterion B.

EMC Emission

Generic standards: EN 61000-6-3 and EN 61000-6-4 Conducted emission EN 55011, EN 55022, FCC Part 15, CISPR 11, CISPR 22 Class B, input lines Radiated emission EN 55011, EN 55022, CISPR 11, CISPR 22 Class B Harmonic input current EN 61000-3-2 Not applicable below 75W

input power

Voltage uctuations, icker *)

EN 61000-3-3 Fullled

This device complies with FCC Part 15 rules. Operation is subjected to following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesirable operation.

*) tested with constant current loads, non pulsing

Switching frequency

Converter frequency variable, typ. 100kHz, min. 45kHz, max. 160kHz Input voltage and output

load dependent

All parameters are specified at 12V, 4.5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless noted otherwise.

Rockwell Automation Publication 1606-RM015A-EN-P — March 2014 11

Bulletin 1606 Switched Mode Power Supplies

14. Environment

Operational temperature

*) -10°C to +70°C (14°F to 158°F) reduce output power according Fig. 14-1

Storage temperature -40°C to +85°C (-40°F to 185°F) for storage and transportation Output de-rating 1.4W/°C 60-70°C (140°F to 158°F) Humidity

**) 5 to 95% r.H. IEC 60068-2-30

Vibration, sinusoidal 2-17.8Hz: ±1.6mm; 17.8-500Hz: 2g

2 hours / axis

IEC 60068-2-6

Shock 15g 6ms, 10g 11ms

3 bumps / direction, 18 bumps in total

IEC 60068-2-27

Altitude 0 to 2000m (0 to 6 560ft) without any restrictions 2000 to 6000m (6 560 to 20 000ft) reduce output power or ambient temperature

see Fig. 14-2

IEC 62103, EN 50178, overvoltage category II Altitude de-rating 4W/1000m or 5°C/1000m > 2000m (6500ft), see Fig. 14-2 Over-voltage category III IEC 62103, EN 50178, altitudes up to 2000m II altitudes from 2000m to 6000m Degree of pollution 2 IEC 62103, EN 50178, not conductive LABS compatibility The unit does not release any silicone or other LABS-critical substances and is suitable for

use in paint shops.

*) Operational temperature is the same as the ambient temperature and is dened as the air temperature 2cm below the unit. **) Do not energize in the presence of condensation.

Fig. 14-1 Output power vs. ambient temp. Fig. 14-2 Output power vs. altitude

-10 0 40

70°C

60W

Ambient Temperature

Allowable Output Power

0 2000 4000

6000m

60W

Altitude

A... Tamb < 60°C B... Tamb < 50°C C... Tamb < 40°C

Allowable Output Power

12 Rockwell Automation Publication 1606-RM015A-EN-P — March 2014

All parameters are specified at 12V, 4.5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless noted otherwise.

Bulletin 1606 Switched Mode Power Supplies

15. Protection Features

Output protection Electronically protected against overload, no-load and short-circuits *) Output over-voltage protection typ. 18Vdc

max. 19Vdc

In case of an internal power supply fault, a redundant circuit limits the maximum output voltage. In such a case, the output shuts down and stays down until the

input voltage is turned off and on again. Output over-current protection electronically limited see Fig. 5-1 Degree of protection IP 20 EN/IEC 60529 Penetration protection > 2.5mm in diameter e.g. screws, small parts Over-temperature protection not included Input transient protection MOV Metal Oxide Varistor Internal input fuse T3.15A H.B.C. not user replaceable

*) In case of a protection event, audible noise may occur.

16. Safety Features

Input / output separation

*) SELV IEC/EN 60950-1

PELV IEC/EN 60204-1, EN 50178, IEC 62103, IEC 60364-4-41 Class of protection I PE (Protective Earth) connection required II (with restrictions) for use without PE connection contact RA. Isolation resistance > 5MOhm Input to output, 500Vdc Touch current (leakage current) typ. 0.13mA / 0.29mA 100Vac, 50Hz, TN-,TT-mains / IT-mains typ. 0.19mA / 0.40mA 120Vac, 60Hz, TN-,TT-mains / IT-mains typ. 0.30mA / 0.63mA 230Vac, 50Hz, TN-,TT-mains / IT-mains < 0.17mA / 0.38mA 110Vac, 50Hz, TN-,TT-mains / IT-mains < 0.25mA / 0.53mA 132Vac, 60Hz, TN-,TT-mains / IT-mains < 0.41mA / 0.85mA 264Vac, 50Hz, TN-,TT-mains / IT-mains

*) Double or reinforced insulation

All parameters are specified at 12V, 4.5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless noted otherwise.

Rockwell Automation Publication 1606-RM015A-EN-P — March 2014 13

Bulletin 1606 Switched Mode Power Supplies

17. Dielectric Strength

The output voltage is oating and has no ohmic connection to the ground. Type and factory tests are conducted by the manufacturer. Field tests may be conducted in the eld using the appropriate test equipment which applies the voltage with a slow ramp (2s up and 2s down). Connect all phase-terminals together as well as all output poles before conducting the test. When testing, set the cut-off current settings to the value in the table below.

Fig. 17-1 Dielectric strength

A B C

Type test 60s 2500Vac 4000Vac 2000Vac

Factory test 5s 2500Vac 2500Vac 500Vac

Field test 5s 2000Vac 2000Vac 500Vac

Cut-off current setting > 4mA > 4mA > 1mA

Input

Earth, PE

Output

To fulll the PELV requirements according to EN 60204-1 § 6.4.1, we recommend that either the + pole, the – pole or any other part of the output circuit shall be connected to the protective earth system. This helps to avoid situations in which a load starts unexpectedly or can not be switched off when unnoticed earth faults occur.

14 Rockwell Automation Publication 1606-RM015A-EN-P — March 2014

All parameters are specified at 12V, 4.5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless noted otherwise.

Bulletin 1606 Switched Mode Power Supplies

18. Certications

EN 60950-2, EN 61204-3

Complies with CE EMC and CE Low Voltage Directives.

UL 508

IND. CONT. EQ.

LISTED E56639 for use in the U.S.A. (UL 508) and Canada (C22.2 No. 14-95). Industrial Control Equipment.

UL 60950-1

RECOGNIZED E168663 for use in the U.S.A. (UL 60950-1) and Canada (C22.2 No. 60950) Information Technology Equipment, Level 3.

NEC Class 2

NEC

CLASS 2

Listed as Limited Power Source (LPS) in the UL 60950-1 UL report. According to NEC (National Electrical Code) Article 725-41 (4).

GL (Germanischer Lloyd) classied for marine and offshore applications. Environmental category: C, EMC2

See below for link to Certicate.

Marine

GOST R

GOST R certication is applicable for products for sale and use within Russia. See below for link to Certicate.

Marine RINA

RINA (Registro Italiano Navale) certied. See below for link to certicate.

C-TICK

C-tick compliance is for products intended for sale within the Australian market. See below for link to the C-tick Declarations of Conformity.

Product certification information (including Certificates and Declarations of Conformity) can be found at www.ab.com/certifications.

All parameters are specified at 12V, 4.5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless noted otherwise.

Rockwell Automation Publication 1606-RM015A-EN-P — March 2014 15

Bulletin 1606 Switched Mode Power Supplies

19. Physical Dimensions and Weigth

Weight 250g / 0.55lb DIN Rail Use 35mm DIN rails according to EN 60715 or EN 50022 with a height of 7.5 or 15mm.

The DIN rail height must be added to the unit depth (91mm) to calculate the total required installation depth.

Installation Clearances See section 2.

Fig. 19-1 Front view Fig. 19-2 Side view

All parameters are specified at 12V, 4.5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless noted otherwise.

16 Rockwell Automation Publication 1606-RM015A-EN-P — March 2014

20. Application Notes

20.1. Peak Current Capability

Solenoids, contactors and pneumatic modules often have a steady state coil and a pick-up coil. The inrush current demand of the pick-up coil is several times higher than the steady-state current and usually exceeds the nominal output current. The same situation applies when starting a motor or switching-on a capacitive load.

In many cases, the peak current capability also ensures a safe operation of subsequent circuit breakers. Branch circuits are often protected with circuit breakers or fuses. In case of a short or an overload in a branch circuit, the fuse needs a certain amount of over-current to trip or to blow.

Assuming the input voltage is turned on before such an event, the built-in large sized output capacitors inside the power supply can deliver extra current. Discharging this capacitor causes a voltage dip on the output. The following two examples show typical voltage dips:

Fig. 20-1 Peak loading with 2x the nominal

current for 50ms, typ.

Fig. 20-2 Peak loading with 5x the nominal

current for 5ms, typ.

10ms/DIV

Output Voltage

Output Current

12V

1ms/DIV

Output

Voltage

Output Current

12V

22.5A

3.2V

Peak load 9A (resistive load) for 50ms Output voltage dips from 12V to 7V.

Peak load 22.5A (resistive load) for 5ms Output voltage dips from 12V to 3.2V.

20.2. Back-feeding Loads

Loads such as decelerating motors and inductors can feed voltage back to the power supply. This feature is also called

return voltage immunity or resistance against Back- E.M.F. (Electro Magnetic Force).

This power supply is resistant and does not show malfunctioning when a load feeds back voltage to the power supply.

It does not matter whether the power supply is on or off.

The maximum allowed feed-back-voltage is 25Vdc. The absorbing energy can be calculated according to the built-in

large sized output capacitor which is specied in section 5.

Bulletin 1606 Switched Mode Power Supplies

All parameters are specified at 12V, 4.5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless noted otherwise.

Rockwell Automation Publication 1606-RM015A-EN-P — March 2014 17

Bulletin 1606 Switched Mode Power Supplies

20.3. Charging Batteries

The power supply can be used to charge 12V lead-acid or maintenance free batteries.

Instructions for charging batteries (oat charging):

a) Ensure that the ambient temperature of the power supply is below 45°C b) Set output voltage (measured at no load and at the battery end of the cable) very precisely to the end-of-charge

voltage.

End-of-charge voltage 13.9V 13.75V 13.6V 13.4V

Battery temperature 10°C 20°C 30°C 40°C

c) Use a 6A circuit breaker (or blocking diode) between the power supply and the battery. d) Ensure that the output current of the power supply is below the allowed charging current of the battery. e) The return current to the power supply (battery discharge current) is typical 6mA when the power supply is

switched off (except if using a blocking diode).

20.4. External Input Protection

The unit is tested and approved for branch circuits up to 20A. An external protection is only required, if the supplying branch has an ampacity greater than this. Check also local codes and local requirements. In some countries local regulations might apply.

If an external fuse is necessary or utilized, minimum requirements need to be considered to avoid nuisance tripping of the circuit breaker. A minimum value of 10A B- or 6A C-Characteristic breaker should be used.

20.5. Parallel Use to Increase Output Power

1606-XLP60BQ power supplies can be paralleled to increase the output power. This power supply does not offer the capacity to balance the load current between the power supplies. Usually the power supply with the higher adjusted output voltage draws current until it goes into current limitation. This causes no harm to this power supply as long as the ambient temperature stays below 45°C. The 1606-XLP60BQ can also be paralleled with other XLP power supplies with 12V output voltage. The output voltages of all power supplies must be adjusted to the same value (±100mV). A fuse or diode on the output of each unit is required only if more than three units are connected in parallel. If using a fuse or circuit breaker, choose one with approximately 150% of the rated output current of one power supply. Keep an installation clearance of 15mm (left / right) between two power supplies and avoid installing the power supplies on top of each other. Do not use power supplies in parallel in mounting orientations other than the standard mounting orientation (input terminals on the bottom and output terminals on top of the unit). Be aware that leakage current, EMI, inrush current and harmonics will increase when using multiple power supplies in parallel.

Unit A

Unit B

Load

All parameters are specified at 12V, 4.5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless noted otherwise.

18 Rockwell Automation Publication 1606-RM015A-EN-P — March 2014

Bulletin 1606 Switched Mode Power Supplies

20.6. Daisy Chaining of Outputs

Daisy chaining (jumping from one power supply output to the next) is allowed as long as the average output current through one terminal pin does not exceed 25A. If the current is higher, use a separate distribution terminal block.

Fig. 20-3 Daisy chaining of outputs Fig. 20-4 Using distribution terminals

Power Supply

+ +

- -

Input

Output

Load

max 25A!

Power

Supply

+ +

- -

Input

Output

Load

Distribution Terminals

Power

Supply

+ +

- -

Input

Output

Power Supply

+ +

- -

Input

Output

20.7. Inductive and Capacitive Loads

The unit is designed to supply any type of load, including unlimited capacitive and inductive loads.

Rockwell Automation Publication 1606-RM015A-EN-P — March 2014 19

All parameters are specified at 12V, 4.5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless noted otherwise.

Bulletin 1606 Switched Mode Power Supplies

20.8. Series Operation

Power supplies of the exact same type can be connected in series for higher output voltages. It is possible to connect as many units in series as needed, providing the sum of the output voltage does not exceed 150Vdc. Voltages with a potential above 60Vdc are no longer SELV and can be dangerous. Such voltages must be installed with a protection against touching. Grounding the output is required when the sum of the output voltage is above 60Vdc. Avoid return voltage (e.g. from a decelerating motor or battery) which is applied to the output terminals. Keep an installation clearance of 15mm (left / right) between two power supplies and avoid installing the power supplies on top of each other. Do not use power supplies in series in mounting orientations other than the standard mounting orientation (input terminals on the bottom and output terminals on top of the unit). Remember that leakag

e current, EMI, inrush current and harmonics all increase when using multiple

power supplies.

Earth

Unit A

Unit B

Load

20.9. Operation on Two Phases

240V

+10%

max.

Fuse

Power Supply

internal

fuse

The power supply can also be used on two phases of a three-phase-system. A phase-to-phase connection is allowed as long as the supplying voltage is below 240V

+10%

. Use a fuse or a circuit breaker to protect the N input. The N input is not internally protected and is in this case connected to a hot wire. Appropriate fuses or circuit breakers are specied in section 20.4, “External Input Protection”.

20.10. Use Without PE on the Input

From a safety standpoint, the unit is internally designed according to the requirements for Protection Class 1 and 2. Please contact RA if you do not use the PE terminal. A different marking of the front foil is then required.

Grounding of the input is benecial for a high EMI immunity: symmetrical spikes or fast transients on the input side can be conducted directly to earth by the built-in lter capacitors. The magnitude of such spikes or fast transients on the output side caused by the input is much smaller compared to not connecting this terminal to ground.

Fig. 20-5 Grounded input Fig. 20-6 Ungrounded input

Surge

Ground

Power Supply

Surge

Power Supply

24V

Spike

All parameters are specified at 12V, 4.5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless noted otherwise.

20 Rockwell Automation Publication 1606-RM015A-EN-P — March 2014

Bulletin 1606 Switched Mode Power Supplies

20.11. Use in a Tightly Sealed Enclosure

When the power supply is installed in a tightly sealed enclosure, the temperature inside the enclosure will be higher than outside. In such situations, the inside temperature denes the ambient temperature for the power supply.

The following measurement results can be used as a reference to estimate the temperature rise inside the enclosure. The power supply is placed in the middle of the box; no other heat producing items are inside the box. Enclosure: Rittal Type IP66 Box PK 9510 100, plastic, 130x130x75mm

Input: 230Vac

Case A: Load: 12V, 4.5A; load is placed outside the box Temperature inside the box: 42.8°C (in the middle of the right side of the power supply with a distance of 1cm) Temperature outside the box: 21.7°C Temperature rise: 21.1K

Case B: Load: 12V, 3.6A; (=80%) load is placed outside the box Temperature inside the box: 41.1°C (in the middle of the right side of the power supply with a distance of 1cm) Temperature outside the box: 21.9°C Temperature rise: 19.2K

All parameters are specified at 12V, 4.5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless noted otherwise.

Rockwell Automation Publication 1606-RM015A-EN-P — March 2014 21

Bulletin 1606 Switched Mode Power Supplies

20.12. Mounting Orientations

Mounting orientations other than input terminals on the bottom and output on the top require a reduction in continuous output power or a limitation in the maximum allowed ambient temperature. The amount of reduction inuences the lifetime expectancy of the power supply. Therefore, two different derating curves for continuous operation can be found below:

Curve A1 Recommended output current. Curve A2 Max allowed output current (results in approximately half the lifetime expectancy of A1).

Fig. 20-7 Mounting Orientation A

(Standard orientation)

Fig. 20-8

Mounting Orientation B

(Upside down)

OUTPUT

Power Supply

INPUT

Supply Power

OUTPUT

Fig. 20-9

Mounting Orientation C

(Table-top mounting)

Fig. 20-10

Mounting Orientation D

(Horizontal cw)

INPUT

Supply

Power

OUTPUT

Fig. 20-11

Mounting Orientation E

(Horizontal ccw)

OUTPUT

Power

Supply

INPUT

Output Power

60W

48 36 24 12

Ambient Temperature

10 20 30 40

Output Power

60W

48 36 24 12

Ambient Temperature

10 20 30 40

Output Power

60W

48 36 24 12

Ambient Temperature

10 20 30 40

Output Power

60W

48 36 24 12

Ambient Temperature

10 20 30 40

Output Power

60W

48 36 24 12

Ambient Temperature

10 20 30 40

60°C

All parameters are specified at 12V, 4.5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless noted otherwise.

22 Rockwell Automation Publication 1606-RM015A-EN-P — March 2014

Rockwell Automation Support

Rockwell Automation provides technical information on the Web to assist you in using its products. At http://www.rockwellautomation.com/support notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools. You can also visit our Knowledgebase at http://

www.rockwellautomation.com/knowledgebase for FAQs, technical information, support chat and forums,

software updates, and to sign up for product notification updates.

, you can find technical manuals, technical and application

For an additional level of technical phone support for installation, configuration, and troubleshooting, we offer TechConnec t representative, or visit http://www.rockwellautomation.com/support/

support programs. For more information, contact your local distributor or Rockwell Automation

Installation Assistance

If you experience a problem within the first 24 hours of installation, review the information that is contained in this manual. You can contact Customer Support for initial help in getting your product up and running.

United States or Canada 1.440.646.3434

Outside United States or Canada Use the Wor ldwi de Lo cato r at http://www.rockwellautomation.com/rockwellautomation/support/overview.page, or contact your local

Rockwell Automation representative.

New Product Satisfaction Return

Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.

United States Contact your distributor. You must provide a Customer Suppor t case number (call the phone number above to obtain one) to your

Outside United States Please contact your local Rockwell Automation representative for the return procedure.

distributor to complete the return process.

Documentation Feedback

Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete this form, publication RA-DU002

literature.rockwellautomation.com/idc/groups/literature/documents/du/ra-du002_-en-e.pdf.

Publication 1606-RM015A-EN-P — March 2014

, available at http://

Rockwell Automation 1606-XLP60BQ User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual