Rockwell Automation 13DJ3 User Manual

Installation Instructions

IMPORTANT: SAVE THESE INSTRUCTIONS FOR FUTURE USE.

PHOTOSWITCH® Liquid Level and Resistance Sensing Control

Bulletin 13DJ3-3000

low

Product Data

conductivity such

moisture content as In

addition can be wired a

llowing the

A so simu electronic counting, da computer.

The control transients, power up. These features a in solving

to

for use

lid-state output signal

ltaneous

ly

has protection against false operation due

line

the more

as antibio

low

as

high sens

voltage dropouts

itiv

electronic control

of

both sets

with

a relay output. This signal

ta

difficult industrial level applications

tics, refrigerants,

5%.

ity,

the control

of

relay contacts

can be obtained

logging,

of

llow

the 13DJ3 Series 3000 Control to

has a fast

latching on certain applications,

from

or feeding information to

1/2 second

or

sand

with

response time and

for external loads.

the control

can be used

or

less,

for

to

line voltage

or

during in

.

a

be used

itia

l

Descripti

The Liquid or so

Feature

on

PHOTOSWITCH

Level Control

lids with

Bulletin

a moisture content as

13DJ3 Series 3000 is a high sensitivi

designed

to

detect the level

low

as

5%.

s

•Very

high sens

•

Compact, all solid state, plug-in, modular design with fl

•

DPDT state logic outputs

•Low

probe voltage isolated

•

Fast response

•

Wide selection

•All

molded parts

(PPO) and polystyrene (PS)

•

Heavy-duty easy

•High

•

Ambient temperature range: -40 to 135°F (-40 to 57°C

itiv

ity—up

to

60 megohms cm

exibili

ty

EM

relay and 12V DC solid state outputs.

from

line voltage

tim

e

of

probe assemblie

of

rugged, im

to wire terminals

voltage connections isolated

s

pact resist

from low voltage

General

The

Bulletin

13DJ3 Series 3000 Conductive designed solids. placed c rods (fiberglass, cemen probe cause the output relay pump, valve,

The controls MegOhmscm. This permits the sensing

to

provide a reliable level detection

No

moving parts

in the

conductive

onductive material

to

the metal material container.

to

complete the electrical circuit. Completion

or

will

or floats are required. Metal probe rods are

liquid

at the desired levels. The

completes the

t,

etc.), an add

to

motor

operate over a resis

itional

operate. The relay contacts may be used

control;

audible and/or visual level indicatio

Liquid

circuit

between the probe rod

If

the container probe rod

tivity range

of

liquids or

ty

of

conductive

liquid resis

for re

Optional solid

ant polyphenylene oxide

Level Control is

of

conductive

is

non-conductive

is

used as a grounding

of

of 0 to

solids

liquids

tivity

liability

)

liquids or

liquid or so

the

circuit will

60

with

for

very

or

lid

n.

Resistance Sensing Contro

PHOTOSWITCH sensing control. s

witch mechanisms or capable sensitiv megohms

Bulletin

In

which converts the minute current

extremely

of handling rela

ity

of

the

control

.

l

13DJ3

is

also designed

this application the control

flow

light

contacts

into a s

tively heavy electrical

when used

for

resistance sensing

to

be used as a resistance

operates as an electronic

through delicate

witching

loads. The maximum

output

is

15

Figure 1: Probes for Level Controls Series 61, 63,

Type 61LF1

probe tting

with Type

64MR1 suspension

wire and tip

Type 61LJ2

probe tting

with

Type 64CR1

probe rods

and tips

Type 63GH1

and 63GH2 sanitary probe tting and rod

assemblies

Type 61BD1

probe tting

with

Type 64CR1

probe rod

and tip

Type 61LF1

probe tting

with

Type 64CR1

probe rod

and tip

64

Probe Assemblies

A

selection applications. The probe assembly consists convenient insta steel probe rod desired length provide the required surface Figure 1 shows typical probe assemblies.

2

of

probe assemblies

lla

tion into

or

insulated suspension wire

for

the particular insta

a tank, vat,

is

available

or

lla

tion;

area at a point

for

a wide variety

of

a probe

fitting

of

threaded

other container; a stainless

which may be cut

and a probe

of

contact

with

tip

designed

the

to

the

liquid.

for

to

Series 61 probe fittings are ceramic insulated which

may be used either alone

Sing

le

and double probe fittings are available. Series 63 sanitary probe

f

ittings are

Sanitary probes Series 64 probe

suspension wire of

available

for

do not require probe tips

tip

assemblies are combinations

the desired length

or in

dairy and other food processing installations.

used with all Series 61 probe fittings

one

of

a variety

for sa

with

a suitable probe

.

with

stainless steel

of metal enclosures.

tisfactory opera

of

a probe rod

tip

trim

tio

n.

or

and are

Tab le 1:

Level and Resistance Control

Output Characteristics

Bulletin Number Control Base Output Voltage Supply

13DJ3-3000 — — —

Response Time Resistivity RangeType Rati ng Leak age

60-1600B

60-1601B

8-670 supplied with control base

8-651

8-652

63-116

63-115

Specifications

Power Consumption: Resistivity Range:

Resistance Sensing Sensitivity:0--15 MegOhms Maximum Probe Voltage Maximum Probe Curren

:

t: Solid State Output Signal: Speed

of Response

P

ermissible

Ambient

Temperature

:

Lead Len

gth

:

3

watts (includes control base

Typical liquid resis (See Table

22.5 65 12 0

.003 sec.

Up to

-- 4 0

5)

V A C

(Ranges

mA to 0

.001

V DC

open

circuit limited to

to 0

.20 sec. (See Table

2,000 ft (609.6 m) (See Table

to

135°F (--40

120V AC

50/60 Hz

240V AC

50/60 Hz

———

DPDT

EM

Relay

SPNO

TRIAC AC

SPNO

FET AC/DC

Volt age

DC Output

NPN Open

Collec tor

)

tivity 0--60 MegOhms • cen

in six ranges. (See Table

1, 2, &

3), 29

VA C

(Ranges

mA.

(See Table

6) 30mA short

7)

8)

Use #16

to 57°C)

5A, 120V AC

2.5A, 240V AC 1A, 120V DC

1A, 265V AC

20mA min.

30mA,

120V AC/DC

30mA, 24V DC

250mA,

24V DC

timete

r

6,

Consult factory for

4, 5, & 6)

(See Table

circuit.

Terminals #5 and #2 on Control Base

AW G wire minimum

—

1mA

10μA

—

1mA

higher ranges.

6)

Refer to Table 7 Refer to Table 6

)

.

3

Tab le 2:

Probe Fittings

Bulletin Number Description Rods or Wires Used Housing Material Fitting Pipe Thread

Maximum

Temp era tur e

Maximum Pressure

psi

61BD1-1000 Probe fitting with rubber cap 1 None 1/2 in.

61LF1-1000

61LF1-1000M 316 Stainless Steel

61LJ2-1000

61LJ2-1000 316 Stainless Steel 200 (1,378 kPa)

63GH1-1000

63GH2-1000 2

63GJ1-1000 1

63GJ2-1000 2

Tab le 3:

Probe Rod Assemblies

Bulletin Number Description

64CR164CR164CR164CR164CR164CR164CR1-

Probe fitting in cast enclosure

Two probe fittings in cast enclosure

Special sanitary probe with 3 ft (0.91m) probe rod(s) supplied with 10ft (3 m) cable and separable connector

1000 1001 1002 1003 1004 1005 1006

316 Stainless Steel Probe Tip and 1/ 316 Stainless Steel Probe Tip and 1/ 316 Stainless Steel Probe Tip and 1/ 316 Stainless Steel Probe Tip and 1/ 316 Stainless Steel Probe Tip and 1/ 316 Stainless Steel Probe Tip and 1/ 316 Stainless Steel Probe Tip and 1/

4 in.

dia. x 4 in. dia. x 4 in. dia. x 4 in. dia. x 4 in. dia. x 4 in. dia. x 4 in. dia. x

2Bronze

Bronze 2 in. 250 (1,724 kPa)

1

None

12 in. (0.3 m) Probe 24 in. (0.61 m) Probe 36 in. (0.91m) Probe 48 in. 72 in. (1.83 m) Probe 96 in. (2.44 m) Probe 120 in. (3 m) Probe

(1.22 m) Probe

Rod

Rod Rod

Rod Rod Rod

Rod

1 in. 200 (1,378 kPa)

Fits 1 1/2 in. LAMD 13H nut for

#15 Union Ferrule

Fits 2 in. LAMD 13H nut for

#15 Union Ferrule

300°F 149°C

212°F 100°C

250 (1,724 kPa)

—

Tab le 4:

Spare Parts

Part Nu mber Descrip tion Applic ation

3-

170

- 49-

1

21

- 50

- 224 1 1/2 in. diameter Teflon

31

33-

287

- 66

58

61-

3284

61-

3285

61

- 3288

61-

3519

Rubber

Cap

Connector and

10 ft (3 m) Cable

1/4-- 20 UNC Hex NutUsed with 64CR1 probe Insulation Suspension Wir 316 SS 5/8?

diameter Suspension Wire Probe Ti

316 SS

Adap

tor Connects suspension wire to 61 Series pr

316 SS 9/1

6 in. diameter Probe Ti

Resistor

Packa ge

Assembly

Space

r Separates double probes when the long pr

e

p

For

61BD1 For 63GH2 -- 63G For 63GH1 -- 63G

Used when the required probe length exceeds Used when the required probe length exceeds

Required on all probe rods for rated For

J2 J1

13DJ3--3000

assemblies

obes

sensitivi

obe

ty

exceeds

10 ft (3 m) 10 ft (3 m)

30 in. (76.2 cm)

4

61BD1 Model 1000 also used in 61LF1- 61LJ2 all models

PROBE ROD

*PART NO.

31-- 224

1/2 in. NPT

PART NO. 33--287

NO. 3--170

RUBBER CAP

Suspension wire

adaptor and probe tip

assembly

SUSPENSION WIRE

ADAPTOR

NO. 61--3285

SUSPENSION WIRE

NO. 58--66

ORDER SEPARATELY

AND SPECIFY

REQUIRED LENGTH

Figure 2

*AVAILABLE AS OPTIONAL EXTRA WITH

DOUBLE PROBE ASSEMBLIES, WHEN EITHER ROD EXCEEDS 30 INCHES IN LENGTH.

PROBE TIP

NO. 61--3288

PROBE TIP ASSEMBLY

See Table 4 for further description.

NO. 61--3284

5

Tab le 5:

Typical Control Ranges and Probe Materials

Typic al Liqui d

Acetate Aci

d5 Ammonia6 Ammonium Chlori Ammonium Iodi Ammonium Nitrat Ammonium Sulfate Antibiotics Barium Chlori Barium Nitrat Bee Butyric Aci Cadium Bromi Cadium Chlori Cadium Iodi Cadium Nitrat Cadium Sulfat Calci um Chlori Calci um Nitrat Copper Chlori Cupric Nitrat Cupric Sulfat Distilled Water Formic Aci Hydrobromic Aci Hydrochloric Aci Hydrofluoric Aci Hydroiodic Aci Lead Nitrat Lithium Car Lithium Chlori Lithium Lithium Iodi Lithium Sulfat Magnesium Chlori Magnesium Nitrate Magnesium Sulfate Mercuric Bromi Mil Nitric Aci Oxalic Aci Phosphoric Potassium Potassium Bromi Potassium Car Potassium Chlori Potassium Potassium Fluori Potassium Potassium Iodi Potassium Nitrat Potassium Oxalat Potassium Sulfat

de 5--25 2--10

de 10--50 2--12

e5

de 10--25 5--15 e4

r

d1

de 5--30 35--100

de 5--50 30--60

de 5--45 30--160

e5 e5

de 5--35 5--15 e6

de 10--35 10--15

e10

e

d5

d5 d5

d5

d

e20

bona

te

de 5--40 5--15

Hydroxide 1.25--7

de 10--25 5--20

e

de 5--28 10--20

de 0.223--0.422 40,000--60,000

k 200--2,000

d5

d3

Acid 10--87 5--20

Acetate10

de 10--36 2--10

bona

te

de 5--20 4--18

Cyanide 3--61

de 5--40 5--15

Hydroxide 5--40 2--5

de 10--55 5--18

e10

e

Concentration

(% by weight)

--

50 600--1,300

.4--

15 1,000--2,000

--

50 3--20

5--30 5--20

.2--8.4

--

20 1,000--2,000

--

48 10--20

--

36 20--70

--

50 10--20

--

35 10--15

2.5--17.5

--

60 100--200

--

15 2--5

--

40 1--5

--

30 3--20

58 1 SS

--

30 15--20

0

.2

.5

525 1 SS

10--17 10--12

5--25 20--40

--

60 1--5

.5--

712

--

30 4--18

5--50 5--20

--

20 5--12 10 11 1 SS 10 12 1 M

Resistivity Range



(ohms cm

)

200,000-- 2 M

Ω

30--50

200--2,000

20--100

20,000--200,000

300 1 SS

4--12

--

20

--

20

Control Range

2HC 2SS 1 1SS 1SS 1HC 5SS 1SS 1SS

1 or 2 SS

2SS 1SS 1SS 1SS 1SS 1SS 1SS 1SS 1 1SS 1SS 3SS 1SS 1HB 1HB 1

1SS

1SS 1SS 1SS

1M 1SS 1SS 3SS

1 or 2 SS

1SS 1SS 1HC 1SS 1SS 1SS 1SS 1SS 1SS 1M 1SS 1SS

Suitable Probe



Material

HB,

HC

HB,

HC

M,

HC

6

Table 5: Typical Control Ranges and Probe Materials (continued

)

Typic al Liqui d

Potassium Sulfi Propionic Re Silver Nitrat Sodium Sodium Car Sodium Chlori Sodium Sodium Iodi Sodium Nitrat Sodium Sulfate Sodium Sulfi Strontium Chlori Strontium Nitrat Sulfuric Aci Synthetic Late Ta p w ate Zinc Chlori Zinc Sulfate





de 5--50 2--10

Acid 5--30 900--1,200

frigerant

s2

e10

Acetate20

bona

te

de 5--25 5--15

Hydroxide 20--50 5--20

de 10--40 5--20

e10

de 2--18 5--20

de 10--20 5--12 e10

d5

x2

r

de 10--40 10--15

Measured at normal room temperatur Suitable probe materials

SS = 316 stainless steel (standard) M = Monel HB = Hastelloy B2 HC = Hastelloy C

Concentration

(% by weight)

--

60 5--20

--

30 15--18

5--15 10--20

--

30 7--12

10--15 8--12

--

40 10--15

--

50 1--10

5--30 20--100

e

Resistivity Range



(ohms cm

)

MΩ--20M

Ω

MΩ--20M

Ω

2,000--20,000

Control Range

1SS 2M

5 or 6 SS

1SS 1SS 1SS 1SS 1M 1SS 1SS 1SS 1SS 1SS 1SS 1HC 6SS 3SS 1M 1SS

Suitable Probe

Material



Tab le 6:

Level and Resistance Sensing Ranges

Liquid Resistivity

Range

1

2

3

4

5

6

0 --

600

600 -- 6,0

6,000 -- 60,0

60,000 --

.6MΩ -- 6M

6MΩ -- 60M

ohms

00

0.6M

Resistance

/cm

00

Ω

Sensing

0 --

150

Ω

150 -- 1,500Ω

1,500 -- 15,000Ω

15,000 --

150,000

150,000 -- 1.5M

1.5 -- 15M

Ω

 Or

ange

 Or

ange

 Brown

330

Ω

 Red  Viole  Red

2,700

Ω

 Red  Viole  Or

ange

,000Ω

27

 Red  Viole  Yellow

270

,000Ω

 Red  Viole  Gr

een

2

.7M

Ω

 Red  Viole  Blue

M

Ω

27

Range

Resistor

t

22.5

29

V AC

V DC

Maximum

Volts

Maximum

Current

65 m

AAc

8.33 m

ABee

0.83 m

A

0.1 mA

0.01 m

A

0.001 m

A

Typic al

Solutions

i

ds Bases Salts

r Milk Wat e r

Water Al

cohols

Wat e r

Alcohols Ammonia Wat e r

tibioti

cs

An Re

frigerant

Re

frigerants

Synthetic

Distilled

s

Latex

Note:

All range resistors are 1/2 W ±

10% except Range

1, which is

2 W.

7

Tab le 7:

Speed of Response (sec

Range

1 2 3 4 5 6

Ordering Instruct

onds)

Solid-State Outputs

O

N

0.0

03

0.0

035

0.0

04

0.0

06

0.0

23

0.1

90

ions

O

FF

0.0

60

0.0

60

0.0

60

0.0

60

0.0

60

0.1

90

1. Select 13DJ3--3000

2. Select Control Base

Bulletin Numbers Voltage Supply Description

60-

1600

B

60

- 1610

B

60

- 1601

B

60

- 1611

B

For NEMA 3, 4, 12, and 13; order open type

3.

Select Probe Fittin

Bulletin Number

61BD1-

1000

61LF1-

1000

LF1- 1000

61

61LJ2-

1000

61LJ2-

1000

Note

: 61 Series probe fittings require suitable Series

63GH1-

1000

63GH2-

1000 63GJ1- 1000 63GJ2- 1000

4.

Select Probe

Bulletin Number

64CR1-

1000

64CR1-

1001

64CR1-

1002

64CR1-

1003

64CR1-

1004

64CR1-

1005

64CR1-

1006

50/60

M

Rod Assemblies

Probe Tip and 1/ Probe Tip and 1/ Probe Tip and 1/ Probe Tip and 1/ Probe Tip and 1/ Probe Tip and 1/ Probe Tip and 1/

120

VA C

230

VA C

g

Probe fitti ng with rubber

Probe fitti ng in

Two probe fittings in cast

Special sanitary pr probe cable

Open

Ty p e

Hz

NEMA 1

Enclosure

Open

Ty p e

Hz

NEMA 1

Enclosure

base

and 61--4090

enclosure

.

Description

cap

cast enclosure

enclosure

64

probe tips and probe rod or suspension wires shown below.

obe

with rod(s) supplied with 10 ft and

separable

4 in. dia. x 4 in. dia. x 4 in. dia. x 4 in. dia. x 4 in. dia. x 4 in. dia. x 4 in. dia. x

3 ft (0.91 m)

(3 m)

connecto

r

for

61 Series Probe Fittin

Description

12 in. (0.3 m) Probe 24 in. (0.61 m) Probe 36 in. (0.91 m) Probe 48 in. (1.22 m) Probe 72 in. (1.83 m) Probe 96 in. (2.44 m) Probe 120 in. (3 m) Probe

Rod

Rod Rod Rod Rod Rod

O

N

0.0

0.2

Relay Output

12 13 14 18 33 00

Rods or

Wires Used

1

2

1 2 1 2

gs

Installati

The control

O

FF

0.0

70

0.0

70

0.0

70

0.0

70

0.0

70

0.2

00

or the probe rod. Rods may be ordered than required and cut threaded should be inserted in

For deep well suspension 613288, insulating

The probe rod probe

61 Series fittings have a 1/4--20 female thread

When the long probe (0.76m), a Teflon rod For tip to

Series 63 sanitary probes made for special sanitary fittings. union ferrule nut secured before f

it Series the

on

point

for liquid level

breaks contact

with

the probe

to

for

connection

the probe

and other long probe applications over 10 ft (3 m),

wires and tips should be installed. Standard probe

is

used

with all probe rods. Special probe

sleeve,

is used with s

or

suspension wire

fitting

as fo

llows

:

of

the probe rod

or

of

any multiple probe assembly

insulating

immediately above the probe

suspension wire

prevent

are

supplied

1--1/2 in. ferrule,

63

probe rods are

assemblies, an insulating

it from

touching other surfaces

and

to

be secured

by

the customer and are soldered, brazed,

insertion

of

while

3 ft (0.91 m) long and are

job.

is

the point at which the

tip

and

is

to

size, the desired length. One end to

the probe

tip

fitting.

and held

uspension wir

adaptor 61--3285

thread

suspension wire adaptor

spacer 31--224,

tip to

prevent the rods

for

dairy and food

The probe insulator

with

a #13H union nut. The ferrule

the probe assembly. Probes 63GH1 and 63GH2 probes 63GJ1 and 63GJ2

liquid

determined

or

may be supplied longer

by

of

the rod

the length

is

The unthreaded (cut) end

by

means

of

a set screw.

tip

61--3284

with

e.

is

connected

to

receive the 1/4--20 ma

to the

.

is

over

30 in.

is fitted

over the short probe

from

touching.

sleeve

fits

over the probe

.

indus

try

applications are

is

made

to fit

or

otherwise

fit a 2 in. ferrule.

to

be cut

to

length on

makes

of

le

a #15

and

All

Mounting

The 13DJ3 controls may be mounted par

titio

n, panel board, bracket, enclosure place

is

being mounted, the control base should be stored

to avoid

moisture and mechanical damage

The enclosure mounting hole dimensions are shown on sheet metal, wood use

d.

When the housing has been securely fastened,

conduits

to

or

machine screws, bolts,

the housing

in

the knock out holes provided and replace the

control base. The

wiring

between the control

lengths listed below.

Tab le 8:

Maximum Recommended Cable Lengt

Range

1

2

3

4

5

6

Cable Length

2000 ft ( 1000 ft (

500 ft ( 2000 ft ( 2000 ft (

150 ft (45.7 m)

in

any position

or similar support.

on a sturdy wa

While

the

NEMA

in a safe

.

page 12

or similar fasteners

may be

connect the cables

and the probes should not exceed the

h

609

.6 m)

304

.8 m)

152

.4 m)

609

.6 m)

609

.6 m)

and

ll,

or

8

Resistor Selecti

ATTENTION

Do not

run probe

or

reset leads

in

same

conduit with

power lines

or high

current

carrying c

onductors.

.188 (4.8)

NEMA 1 #61- 3322- 3

3.938 (100)

.875 (22.2)

5.25

(133.4)

5.938

(150.8)

7.25

(184.1)

4.875

(123.8)

.375 (9.5)

.688

(17.5)

5.938

(150.8)

.812

(20.6)

3.875

(98.4)

.375

(9.5)

.875 DIA. ( 22.2) 8 K.0.’S TOTAL

*

TYP.

1.188 (30.2)

1.063 (27)

*

NEMA 3, 4, 5, 12 & 13 #61- 4090

4

(101.6)

8.75

(222.2)

9.5

(241.3)

.375

(9.5)

6.25

(158.7)

4.875

(123.8)

.625 (15.9)

.312 (7.9) HOLE (4)

8.25

(209.5)

When the resis select

the range resistor that corresponds

tivity

on

of

the

liquid is

known, convert

to

the resis

5. When the resis

probe For operation

connect s

hou

ld

until the relay energizes.

tivity

of

the

tip

1/16 in. (1.5 mm)

with

the relay energized

the

Range 1 resistor (330 ohms)

energize.

If it

does not, use successively higher range resistors

If

liquid is

not known, immerse the high level

into

the

liquid.

relay action

with

the probe immersed,

to

Ter m i n a l s 1 and

is

sluggish, use the next higher

range resistor. For operation

c

onnect the Range 1 resistor (330 ohms)

s

hou

ld until the range res

Note:

with

the relay de-energized

de-energize.

If it

relay de-energizes.

does not, use successively higher range resistors

If

relay action

with

to

Ter m i n a l s 1 and

is

sluggish, use the next higher

istor.

For resistance sensing applications, use the values of resistance sensing sensitivity listed in Table probe circuit resistivity for selection resistor.

Note:

Wiring for

Ranges 1--2--3 differs from

wiring instructions in Wiring Diagrams

to

ohms • cm and

tivity range

2.

The relay

in

the probe immersed,

3.

The relay

6 in place of

of

the proper r

Ranges

ange

4--5--6. Follow

in Figures 6--11.

Ta b l e

Outline and Mounting Dimension

Unless otherwise indicated, dimensions shown are parentheses are

in millimeters

.

s

in

inches. Those

in

Wiring

All external wiring applicable local Wire

no smaller than 16

Since the 13DJ3 control operates resistance, the insulation

the probe must be extremely high.

to plas

tic

insulated wire to moisture with probes are furnished cable assembly

or crack and permit leakage paths

paper,

should conform

codes. See

wiring

AWG is recommende

resistance

to

diagrams

with

liquids

of

the

It is

the Na

tional

for external

d.

having high electrica

wiring

important, therefore,

insure that the insulation will

to

develop. Wires insulated

cotton,

asbestos, etc. must not be used. Series 63 sanitary with

a molded separable connector and

.

Electric Code and

connections.

l

connecting the control

to

use

not absorb

10 ft (3 m)

Figure 3

Figure 4

9

Figure 5

Open Type

5.25

(133.3)

4.781

(121.4)

.25

.031

(.8)

1.25

(31.7)

2.5

(63.4)

3.125 (79.4)

.531

(13.5)

EITHER MAY BE USED FOR

THIRD MOUNTING HOLE

#8 SCREW

TERMINALS

(16)

4 MTG. HOLES

.185 DIA.

(2.54)

2.375 (60.3)

2.25

(57.1)

3.625 (92.1)

WITH INSTALLED PLUG-IN MODULE

.375 (9.5)

Low Level Alarm

INC IN0 IC L1

2NC

2N0

2C

L2

13DJ3-- MODEL 3000

PLUG-IN

CONTROL MODULE

1 2 3 4

8 7 0 5

LINE VOLTAGE

ALARM

RANGE

RESISTOR

Single probe low level alarm. The relay is de-energized with probe immersed and energized with probe out of liquid. Connections are shown for operation on ranges 1, 2 & 3. For operation on ranges 4, 5 & 6, connect range resistor to terminal “4” instead of terminal “3.”

Tank must be grounded

Low Level Alarm Self-Latching with Push Button Reset

Tank must be grounded

INC IN0 IC L1

2NC

2N0

2C

L2

13DJ3-- MODEL 3000

PLUG-IN

CONTROL MODULE

1 2 3 4

8 7 0 5

LINE VOLTAGE

ALARM

RANGE

RESISTOR

Single probe low level alarm with electronic latching & push button reset. The relay is de-energized with probe immersed and energized with probe out of liquid. Connections are shown for ranges 1, 2 & 3. For operaion on ranges 4, 5 & 6, connect range resistor to terminal “4” instead of terminal “3.”

N.C. RESET

SWITCH

Typical Series 13DJ3 Wiring Diagrams

Figure 6

10

Figure 7

Figure 8

High Level Alarm

INC IN0 IC L1

2NC

2N0

2C

L2

13DJ3-- MODEL 3000

PLUG-IN

CONTROL MODULE

1 2 3 4

8 7 0 5

LINE VOLTAGE

ALARM

RANGE

RESISTOR

Single probe high level alarm. The relay is de-energized with probe immersed and energized with probe out of liquid. Connections are shown for operation on ranges 1, 2 & 3. For operation on ranges 4, 5 & 6, connect range resistor to terminal “4” instead of terminal “3.”

Tank must be grounded

+

--

SOLID

STATE OUTPUT 12 V MIN

High Level Alarm Self-Latching with Push Button Reset

Tank must be grounded

INC IN0 IC L1

2NC

2N0

2C

L2

13DJ3-- MODEL 3000

PLUG-IN

CONTROL MODULE

1 2 3 4

8 7 0 5

LINE VOLTAGE

ALARM

RANGE

RESISTOR

Single probe high level alarm with electronic latching & push and energized with probe out of liquid. Connections are shown for ranges 1, 2 & 3. For operation on ranges 4, 5 & 6 connect range resistor to terminal “4” instead of terminal “3.”

N.C. RESET

SWITCH

Pump Up Constant Level Control

INC IN0 IC L1

2NC

2N0

2C

L2

13DJ3-- MODEL 3000

PLUG-IN

CONTROL MODULE

1 2 3 4

8 7 0 5

LINE VOLTAGE

PUMP

RANGE

RESISTOR

A double probe installation, used for pump-up constant level control. The relay is de-energized when the upper probe is immersed and does not energize until the liquid drops below the lower proble. Connections are shown for ranges 1, 2 & 3. For operation on ranges 4, 5 & 6 connect range resistor to terminal “4” instead of terminal “3.”

Tank must be grounded

+

--

SOLID

STAT E OUTPUT 12 V MIN

Figure 10

Pump Down Constant Level Control

LINE VOLTAGE

Figure 9

PUMP

INC IN0 IC L1

2NC

2N0

2C L2

13DJ3-- MODEL 3000

PLUG-IN

CONTROL MODULE

RANGE

RESISTOR

1 2 3 4

8 7 0 5

A double probe installation, used for pump-down constant level control. The relay is energized when the upper probe is immersed and de-energized when the liquid drops below the lower proble. Connections are shown for ranges 1, 2 & 3. For operation on ranges 4, 5 & 6, connect ground to terminal “4” instead of terminal “3.”

For insulated tanks, a grounded third probe must must be added as shown. If an additional wire is run between the control ground and the third probe, it should be grounded at the control.

Figure 11

11

61 Series Probe Assemblies

Pump Down Constant Level Control

INC IN0 IC L1

2NC

2N0

2C

L2

13DJ3-- MODEL 3000

PLUG-IN

CONTROL MODULE

1 2 3 4

8 7 0 5

LINE VOLTAGE

PUMP

RANGE

RESISTOR

A double probe installation, used for pump-down constant level control. The relay is energized when the upper probe is immersed and de-energized when the liquid drops below the lower probe. Connections are shown for ranges 1, 2 & 3. For operation on ranges 4, 5 & 6, connect range resistor to terminal “4” instead of terminal “3.”

For insulated tanks, a grounded third probe must be added as shown. If an additional wire is run between the control ground and the third probe, it should be grounded at the control.

1.812 (46)

3.5

(88.9)

.5 (12.7)

1

(25.4)

1/2--14 NPT

1/4--20 NC2

.375 (9.5)

1/2--14

NPSC

WEEP HOLES

(3)

VIEW WITH

COVER REMOVED

2.125 DIA. (54)

1.812 (46)

2.437 (61.9)

2.438 (61.9)

LH

VIEW WITH

COVER REMOVED

3.125 DIA. (76.2)

1/2--14

NPSC

2.875 DIA. (73)

.812 (20.6)

61BD1

Figure 12

Figure 11

A

12

1--11 1/2

NPT

.625 (15.9)

61LF1

63 Series Probe Assemblies

#13--H UNIONNUT

(SUPPLIED BY CUSTOMER)

POLARIZED CONNECTOR (TO PREVENT

INTERCHANGING

OF PROBE WIRES)

PROBE

INSULATOR

#15 UNION FERRULE

(SUPPLIED BY CUSTOMER)

SOLDER FERRULE

TO TANK FOR

MOUNTING

FITTING

INSULATOR

(TO PREVENT

PROBE RODS

FROM TOUCHING)

Type 63GJ1

63GH1

Figure 13

.625 (15.9)

Type 63GJ2

63GH2

61LJ2

PROBE WIRE TO CONTROL

*NOTE:

FOR TYPES 63GJ1

AND 63GJ2

USE 2 FITTINGS

FOR TYPES 63GH1

AND 63GH2

USE 1 1/2 FITTINGS

PROBE

(CUT TO LENGTH

ON INSTALLATION)

2--11 1/2

NPT

Figure 14

2

(50.8)

1.125

(28.6)

.562 DIA.

(14.3)

.25 DIA.

(6.35)

1/4--20 UNC

.75

(19)

“A” DIM.

6

(152.4)

61--3284

.875 DIA. (22.2)

PROBE TIP

NO. 316 S.S.

INSULATED

1.25

(31.8)

.312 (7.9)

61--3285

ADAPTER

NO. 316 S.S.

7/16 HEX (11.1)

58--66

.281 DIA. (7.1)

NO. 16 S.S. WIRE,

INSULATED WITH GEON

LENGTH TO BE

SPECIFIED BY

CUSTOMER

64CR1

1/4-- 20 NC2

HEX NUT,

NO. 316 S.S.

64 Series Probe Assemblies

13

14

15

13DJ-2.0 Ver 02

February 2013 Printed in USA

Rockwell Automation 13DJ3 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual