REMKO RVD 351 DC User Manual

REMKO RVD
RVD 351DC, RVD 521DC
Inverter ceiling-mounted air conditioner in split design
Operation · Technology · Spare parts
Issue D – V03
Contents
Safety notes
Environmental protection and recycling
warranty
Transport and packaging
Description of the equipment
Operation
Shutdown
Care and maintenance
Troubleshooting and customer service
Installation instructions for qualified personnel
Installation
Tightness check
Condensate drain
4
4
4
5
5
6-12
13
13-14
15-16
16-19
19-21
21
21
Electrical connection
Before start up
Add refrigerant
Commissioning
Electrical connection diagram
Electrical circuit diagram
Unit dimensions
Exploded view
Spare parts list
Technical data
22
22
23
23-24
25
25-26
27
28-29
28-29
30
Made by REMKO
These operating instructions should be read carefully prior to commissioning / operation of the equipment!
Subject to modifications; No liability accepted for errors or misprints!
3
REMKO RVD...DC
Safety notes
Carefully read this manual before starting the unit for the first time. It contains useful tips, information as well as hazard warnings to prevent injury or material damage. Non­observance of this manual may endanger persons, the environment as well as the equipment itself and will void any claims for liability.
Store this manual as well as
the refrigerant datasheet in the vicinity of the unit.
The unit should only be set up
and installed by qualified per­sonnel.
The setup, connection and
operation of the unit and its components must be in accord­ance with the operating condi­tions stipulated in this manual and comply with all applicable local regulations.
Units designed for mobile use
should be safely set up on a suitable floor and in a verti­cal position. Units designed for stationary use should only be operated in their permanently installed state.
It is prohibited to make modi-
fications or changes to equip­ment or components supplied by REMKO as this may cause malfunctions.
Equipment and components
should not be operated in areas where there is a heightened damage risk. Observe the mini­mum clearances.
The electrical supply should be
adapted to fulfil the require­ments of the unit.
The operational safety of equip-
ment and components is only assured providing they are used as intended and in a fully assem­bled state. Safety devices should not be modified or bypassed.
Do not operate equipment or
components with obvious de­fects or signs of damage.
All housing parts and openings,
e.g. air inlets and outlets, must not be blocked by foreign items, fluids or gases.
The equipment and components
must be kept in a safe distance from inflammable, explosive, combustible, aggressive and dirty areas or atmospheres.
Persons coming into contact
with equipment parts may suffer burns or injury.
Installation, repair and mainte-
nance work should only be car­ried out by authorised special­ists. Inspection and cleaning can be performed by the operator providing the equipment is not under voltage.
Take appropriate hazard preven-
tion measures when performing installation, repair or mainte­nance work or cleaning the equipment.
The equipment or components
should not be exposed to any mechanical stresses, extreme levels of humidity or direct ex­posure to sunlight.
Environmental protection and recycling
Disposal of packaging
All products are packed for trans­port in environmentally friendly materials. Make a valuable con­tribution to reducing waste and sustaining raw materials. Only dispose of packaging at approved collection points.
Disposal of units and components
For the manufacture of the units and components, only recyclable materials have been used. Help protect the environment by ensuring that the units or compo­nents (for example batteries) are not disposed in household waste, but only in accordance with local regulations and in an environmen­tally safe manner, e.g. through authorised disposal and recycling specialists or at collection points.
Warranty
Prerequisite for any warranty claims is that the purchaser or his client has completely filled out the "war­ranty registration card" included with any unit within the relevant time period of sale and initial op­eration and returned it to REMKO GmbH & Co. KG. The warranty conditions are listed in the "General business and deliv­ery conditions. The contractual par­ties can also agree additional terms beyond the scope of the above. For this reason please contact your direct contracting partner first.
4
Transport and Packaging
The equipment is shipped in sturdy transport packaging. Immediately check the equipment on delivery and make a note of any damage or miss­ing parts on the delivery note. Inform the forwarding agent and contractual partner. Warranty claims at a later date will not be accepted.
Description of the equipment
The RVD 351-521DC room air conditioning units have a REMKO RVD...AT outdoor component as well as an indoor unit RVD...IT.
The outdoor unit serves to output the heat extracted by the indoor unit from the room being cooled. In heating operation, the heat absorbed by the outdoor compo­nent can be discharged through the indoor unit into the room being heated.SFlbIn both operating modes, the performance of the compressor precisely adjusts itself to the de­mand, thereby regulating the target temperature with minimal tempera­ture variations. This "inverter-tech­nology" enables power saving over conventional split systems and also reduces noise emissions to a particu­larly low level. The outdoor component is mounted outdoors or under the observa­tion of certain requirements it may be installed indoors. The outdoor component consists of a refrigerant circuit with compressor, fin liquefier, liquefier fan, reverse flow valve and flow regulator. The outdoor unit is controlled via the regulation of the indoor unit.
Schematic of outdoor refrigerant circuit
Liquefier fan
Liquefier
Schematic of refrigerant circuit in indoor unit - cooling
Vaporiser
System layout
Indoor area
Interior unit
M
Condensation line
Reverse flow valve
M
Filter dryer Restrictor element exp. or capillary tube
Vaporiser fan
Compressor
Connection Manometer
Connection valve Suction pipe
Connection valve Injection pipe
Connection to suction pipe
Connection to injection line
The indoor unit is designed for indoor installation in suspended ceilings with Euroraster dimensions. The cassette is hidden behind the suspended ceiling, only its cover is visible. Operation is undertaken via an infrared remote control unit. The indoor unit consists of a fin vapor­iser, vaporiser fan, regulation system and condensation pan.
Floor consoles, wall consoles, re­frigerant pipes and a winter control program are available as accessories.
Outdoor area
Exterior unit
Condensation line
Control line
Mains cable
Injection pipe
Stop valve
Liquefier fan
Suction pipe
The connection between the indoor unit and the outdoor component is made with refrigerant pipes.
5
REMKO RVD...DC
Operation
The indoor unit is easy to operate using an infrared remote control. This is supplied as standard. The indoor unit beeps to acknowledge the correct transmission of data. If it is not possible to program the indoor unit using the remote control, it can also be manually operated.
Manual operation
The indoor units can be started manually. Press the RESET button on the receiver unit of the cover to activate automatic mode. In manual operation, the following settings apply:
Cooling mode: 24 °C, Fan speed AUTO Heating mode: 26 °C, Fan speed AUTO
Pressing any button on the infra­red remote control interrupts manual operation
Display on indoor unit
The lit display LEDs indicate the settings.
LED H red = high fan speed LED M yellow = medium fan speed LED L green = low fan speed
Display on indoor unit
Unit for receiving signals from the remote control
Operation-
screen
Timer­screen
fan
Defrost
Alarm display
infrared remote control
The infrared remote control sends the programmed settings over a distance of up to 6 m to the re­ceiver of the indoor unit. Data will only be received correctly if the remote control is pointed at the re­ceiver and no objects are obstruct­ing the transmission path.
First insert the supplied batteries (2 x type AAA) into the remote control. To do so, pull off the flap of the battery compartment and insert the batteries according to their polarization (see marks).
Maximum distance
max. 6 m
CAUTION
Problems are shown in code (see chapter Troubleshooting and Customer service).
NOTE
Immediately replace flat batter­ies with a new set, otherwise there is a risk of leakage. It is recommended that the batteries are removed if the equipment is shut down for long periods.
6
Buttons on the remote control
Buttons on the remote control
"ON/OFF" Button
Press this button to start the unit.
"MODE" button
Press this button to select the operating mode. The indoor unit has 5 modes:
1. Automatic mode In this mode, the unit works in cooling or in heating mode.
2. Cooling mode In this mode, the warm room air is cooled to the desired temperature.
3. Dehumidification mode In this mode the room is mainly dehumidi­fied, the adjusted temperature is retained.
4. Heating mode In this mode, the warm air in the room is warmed up to the desired temperature.
5. Circulation mode In this mode, the air in the room is recirculated. Temperature selection is not possible.
Button "Temp ▲ ▼ "
This button is used to
select the desired temperature between 17 - 30°C.
"FAN SPEED" button
Press this button to set the
required fan speed. 4 settings are available: automatic, high, medium and low fan speed.
"ECONOMIC RUNNING" button
Pressing this button will auto-
matically increase or decrease the target temperature by 1 °C within an hour in cooling and heating mode respective­ly.
"AIR DIRECTION" Button
With this button, the desired
fin position can be set. There are 5 positions and an oscillat­ing function available.
"SWING" Button
This button directly activates
the oscillating function of the fins for better air distribution in the room.
"TIMER ON/OFF" button
This button serves to program
the automatic activation time for the device within the next 24 hours.
"CLOCK" button
This button opens the time
program.
"OK" button
This button transfers the pro-
grammed data to the indoor unit.
"CANCEL" button This button stops the set timer
program.
"LOCK / RESET" button (flush buttons The left LOCK button pre-
vents subsequent operation, the right RESET button resets the display.
7
REMKO RVD...DC
Button functions
A symbol is shown on the display to indicate that the settings are being transferred.
ON/OFF Button
COOL
TEMP
20
C
°
SPEED
pq
Buttons
COOL
TEMP
20
C
°
SPEED
CLOCK
LOW
CLOCK
LOW
10:49
10:49
By pressing the ON / OFF button, you can activate or deactivate your unit. The programmed settings and adjustment values before the unit was turned off will appear on the display.
The
TEMP
20
SPEED
p/q
COOL
C
°
ON/OFF ON/OFF
CLOCK
10:49
LOW
buttons can be used to reduce and increase the desired nominal
COOL
TEMP
CLOCK
10:49
20
C
°
LOW
SPEED
temperature.
10:49
p
COOL
TEMP
CLOCK
2i
C
°
LOW
SPEED
COOL
TEMP
CLOCK
20
C
°
LOW
SPEED
10:49
q
COOL
TEMP
CLOCK
10:49
20
C
°
LOW
SPEED
MODE Button
COOL
TEMP
20
SPEED
CLOCK
C
°
LOW
AUTOMATIC MODE
AUTO
TEMP
20
SPEED
CLOCK
C
°
AUTO
10:49
10:49
Use the MODE button to select between the individual operating modes. A total of 5 modes are available:
1. Automatic automatic selection of cooling or heating operation
2. Cooling predominantly summer operating mode
3. Dehumidification Summer or winter operating mode
4. Heating predominantly winter operating mode
5. Air circulation only for circulation of air SFlb
Automatic Cooling Dehumidification Heating
AUTO
TEMP
2i
°
SPEED
MODE
CLOCK
10:49
C
LOW
COOL
TEMP
2i
°
SPEED
MODE MODE MODE MODE
CLOCK
10:49
C
LOW
DRY
TEMP
CLOCK
10:49
2i
C
°
LOW
SPEED
TEMP
CLOCK
2i
C
°
LOW
SPEED
HEAT
10:49
Air circulation
TEMP
2i
FAN
CLOCK
10:49
C
°
LOW
SPEED
In automatic mode, the control system autonomously selects between heating, cooling and circulating modes. The nominal temperature can be preselected and is then applied in automatic mode. The fan speed is automatically adapted to the given circumstances.
The nominal temperature is below the room temperature
The nominal temperature is above the room temperature
AUTO AUTO
TEMP TEMP
CLOCK CLOCK
2i 23
C
°
AUTO AUTO
SPEED SPEED
10:49 10:49
OR
COOLING
or
C
°
HEATING
or
AIR CIRCULATION
8
COOLING mode
COOL
TEMP
20
C
°
SPEED
CLOCK
LOW
10:49
In cooling mode, the air in the room is cooled down to the set target temperature. The desired room temperature is set with the /buttons in 1 °C increments. If the room temperature is 1 °C above the selected nominal temperature, the indoor unit starts to cool the air in the room. The inverter controller checks the difference between the adjusted target temperature and the actual room temperature. If there is a large differ­ence, the cooling output is very high. If the difference is smaller, a lower cooling output is produced. This serves to maintain extremely even air discharge temperature and room temperature.If the adjusted room tem­perature is lower than approx. 2 °C, then the control system turns the cooling function off. To protect the compressor, the regulation only turns the cooling on again after a waiting period of 3 minutes.
DEHUMIDIFICATION MODE
DRY
TEMP
20
CLOCK
10:49
C
°
AUTO
TEMP
CLOCK
10:49
2i
C
°
SPEED
MODE
LOW
COOL
TEMP
CLOCK
2i
C
°
LOW
SPEED
10:49
and
FAN
TEMP
CLOCK
2i
C
°
LOW
SPEED
10:49
TEMP
22
FAN
CLOCK
C
°
LOW
SPEED
COOLING
10:49
OPERATION
Functional diagram
Nominal temperature
Nominal temperature -2°C
Compressor operation AT
Fan operation AT
Fan operation IT
Actual temperature
> 6 Min.
30 sec. 30 sec.
> 6 Min.> 3 Min.
Start cooling mode
Cooling mode
Stop cooling mode
Operation
Stop
In dehumidification mode, the room temperature is set to 24 °C. Due to the low temperature of the refrigerant, the dew point of the air on the vaporiser is lower. The excess moisture in the air is condensed by the vaporiser, the room is dehumidified. The fan speed should be set to auto­matic in order to achieve a maximum level of dehumidification. The fan speed is automatically adapted to the given circumstances.
SPEED
AUTO
COOL
TEMP
CLOCK
MODE
10:49
2i
C
°
LOW
SPEED
2i
Functional diagram
Nominal temperature
Nominal temperature -2°C
Compressor operation AT
Fan operation AT
Fan operation IT
DRY
TEMP
CLOCK
10:49
C
°
AUTO
SPEED
Actual temperature
AND
DRY
TEMP
CLOCK
24
C
°
AUTO
SPEED
Low fan speed
10:49
ON/OFF
DRY
TEMP
CLOCK
24
C
°
AUTO
SPEED
DE-
10:49
HUMIDIFICA­TION­MODE
Start Dehumidifying mode
Dehumidifying mode
Stop Dehumidifying mode
30 sec.
Operation
Stop
9
REMKO RVD...DC
HEATING Mode
TEMP
20
C
°
SPEED
CLOCK
LOW
HEAT
10:49
In the heating mode, you can heat the room in spring or fall. The desired room temperature is set with the / buttons in 1 °C increments. If the room temperature is 1 °C below the selected target temperature, the in­door unit starts to heat the air in the room. The inverter controller checks the difference between the adjusted target temperature and the actual room temperature. In the event of a greater difference, a higher cooling performance is created. In the event of a smaller difference, a lower cooling performance is created. This serves to maintain the air discharge temperature and the room tempera­ture. If the adjusted room temperature is still exceeded by approx. 2 °C, then the control system turns the heating function off. To protect the com­pressor, the regulation only turns the heater on again after a waiting period of 3 minutes. In heating mode, the indoor unit fan motor is switched on after a delay, in order to prevent the discharge of cold air. The fins on the outdoor unit could crack at low outdoor temperatures. Regular reversal of the cooling circuit results in a defrosting action. The display shows "H1" during the defrosting period.
Heating mode operational sequence
DRY
TEMP
CLOCK
10:49
2i
°
AUTO
SPEED
MODE
C
HEAT
TEMP
CLOCK
10:49
2i
C
°
SPEED
AND
LOW
HEAT
TEMP
CLOCK
10:49
23
°
SPEED
FAN
C
LOW
HEAT
TEMP
CLOCK
10:49
23
C
°
MED
SPEED
HEATING­MODE
Functional diagram
Stop heating operation
Heating mode
Start heating mode
Operation
Stop
Nominal temperature +5 ℃
Nominal temperature +2 ℃
Compressor operation AT
Fan operation AT
Fan operation IT
Reverse flow valve
Actual temperature
> 6 Min.
30 sec. 30 sec.
> 6 Min.> 3 Min.
30 sec. 30 sec.
During the defrosting cycle, the indoor unit vaporiser fan and the out­door unit liquefier fan are switched off. After the cycle is concluded, the fans are switched to their previous settings.
Reverse flow valve
Compressor operation AT
Fan operation AT
Fan operation IT
Defrost period
30 sec.
< 7 Min.
15 sec.
30 sec.
60 sec.
30 sec.
3 Min.
Operation
Stop
10
AIR CIRCULATION Mode
TEMP
20
SPEED
CLOCK
C
°
LOW
FAN
10:49
In ventilation mode, the air in the room is only circulated. The room temperature cannot be changed in this mode. The cooling or heating operation is not activated.
HEAT
TEMP
CLOCK
10:49
2i
C
°
LOW
SPEED
MODE
TEMP
2i
C
°
SPEED
FAN
FAN
CLOCK
10:49
SPEED
LOW
2i
FAN
TEMP
CLOCK
10:49
C
°
MED
SPEED
AIR CIRCULATION
FAN SPEED button
FAN
TEMP
20
SPEED
CLOCK
10:49
C
°
LOW
ECONOMIC RUNNING button
FAN
TEMP
20
SPEED
CLOCK
10:49
C
°
LOW
The fan speed can be adjusted with this button. A selection can be made between low, medium, high and automatic fan speed.
TEMP
CLOCK
10:49
2i
C
°
AUTO
SPEED
SPEED
TEMP
CLOCK
2i
C
°
LOW
SPEED
FAN
HEAT
FAN
HEAT
10:49
SPEED
TEMP
2i
C
°
SPEED
FAN
HEAT
CLOCK
10:49
MED
SPEED
TEMP
2i
C
°
SPEED
FAN
HEAT
CLOCK
10:49
SPEED
HIGH
This button activates a programming function, which causes the target temperature in cooling mode to increase after one hour by 1°C and after two hours by 2 °C. In heating mode, the target temperature is decreased after one hour by 1 °C and after 2 hours by 2 °C. The display on the indoor unit goes out. The TURBO function is used to activate the maximum fan speed
TEMP
CLOCK
10:49
2i
C
°
AUTO
SPEED
RUNNING
TEMP
2i
°
AUTO
SPEED
ECONOMIC
HEAT
C
HEAT
CLOCK
ECONOMIC
10:49
RUNNING
HEAT
C
°
AUTO
CLOCK
deactivated
10:49
TEMP
2i
SPEED
SWING and AIR DIRECTION Buttons
FAN
TEMP
20
SPEED
CLOCK
10:49
C
°
LOW
The oscillating function of the air discharge fins can be adjusted with this button. The air distribution in the room is improved with the swing function. In order to adjust the aim of the air discharge fins to a particular direction, the AIR DIRECTION button must be pressed briefly. In order to activate the automatic swing function, the AIR DIRECTION button must be pressed for longer than 2 seconds.
deactivated
HEAT
TEMP
2i
C
°
AUTO
SPEED
SWING
CLOCK
10:49
HEAT
TEMP
2i
C
°
AUTO
SPEED
SWING
CLOCK
10:49
11
REMKO RVD...DC
TIMER button TIMER ON / OFF
FAN
TEMP
20
SPEED
C
°
CLOCK
TIMER ON
TIMER OFF
LOW
10:49 18:45 22:30
The activation and switch-off time can be programmed with this but­ton. The timer is activated/deactivated by means of pressing the timer on and the timer off button. The timer symbol ON TIMER or OFF TIMER appears. The desired turn on or turn off time is set by pressing the TIME ADJUST button. Pressing a TIME ADJUST arrow button serves to adjust the time in 10 min. intervals. Pressing both TIME ADJUST arrow buttons enables the time to be set more quickly.
When the programmed time has been reached, the device is automatical­ly turned on or off. If the indoor unit is automatically switched on, then the mode, temperature and fan speed for the last setting is reactivated.
Pressing the OK button serves to store the selected TIMER setting.
The prior deletion of the on and off time can be achieved by pressing the CANCEL button. The timer display on the indoor unit goes out.
TIMER ON button - activation delay
HEAT
TEMP
2i
°
SPEED
TIMER
CLOCK
10:49
C
ON
LOW
HEAT
CLOCK
TIMER ON
LOW
10:49
18:45
TIMER
ADJUST
TEMP
2i
C
°
SPEED
HEAT
TEMP
CLOCK
10:49
TIMER ON
06:30
2i
C
°
LOW
SPEED
Activation­delay
TIMER OFF button - switch-off delay
TEMP
2i
C
°
SPEED
CLOCK
TIMER ON
LOW
10:49
06:30
OFF
TIMER
HEAT
HEAT
TEMP
2i
C
°
SPEED
TIMER
CLOCK
10:49
ADJUST
TIMER ON TIMER ON
06:30 06:30
TIMER OFF TIMER OFF
12:30 17:30
LOW
HEAT
TEMP
CLOCK
10:49
2i
C
°
LOW
SPEED
Switch-off delay
CLOCK button
TEMP
20
SPEED
C
°
CLOCK
TIMER ON
TIMER OFF
LOW
FAN
10:49 18:45 22:30
CANCEL - delete timer program
HEAT
TEMP
CLOCK
10:49
CANCEL
TIMER ON
06:30
2i
C
°
TIMER OFF
17:30
LOW
SPEED
HEAT
TEMP
CLOCK
10:49
2i
C
°
LOW
SPEED
The current time can be adjusted with this button. If the clock button is pressed for longer than 3s, the time can be set with the TIME ADJUST button. Store
HEAT
TEMP
CLOCK
i0:49
2i
C
°
SPEED
CLOCK
LOW
HEAT
TEMP
2i
C
°
SPEED
TIMER
CLOCK
i0:49
ADJUST
LOW
HEAT
TEMP
CLOCK
i5:50
2i
C
°
LOW
SPEED
OK
HEAT
TEMP
CLOCK
i5:50
2i
C
°
LOW
SPEED
Time stored
12
Shutdown
Care and maintenance
Temporary shutdown
1. Allow the indoor unit to run for 2 to 3 hours in air circulation mode or in cooling mode at the maximum temperature setting in order to remove any residual moisture from the unit.
2. Shut down the unit using the remote control.
3. Switch off the voltage supply to the unit.
4. Cover the unit as far as pos­sible with plastic foil in order to protect it from the influences of weather.
Permanent Shutdown
Ensure that equipment and com­ponents are disposed of in accord­ance with local regulations, e.g. through authorised disposal and recycling specialists or at col­lection points.
Contact REMKO GmbH & Co. KG or your contract partner for a list of specialist companies near you.
Regular care and maintenance serves to ensure trouble-free op­eration and long service life of the unit.
CAUTION
Prior to performing any work, ensure the equipment is iso­lated from the voltage supply and secured to prevent acci­dental switch-on!
NOTE
The statutory regulations require an annual sealing test for the refrigerant circuit in relation to the refrigerant filling level. The inspection and documentation is to be carried out by corresponding specialist engineers.
Care
Ensure the indoor unit and out­door component are protected against dirt, mould and other deposits.
Type of task
Checks/Maintenance/Inspections
Clean the equipment using a damp cloth. Do not use any caustic, abrasive or solvent­based cleaning products. Do not use a jet of water.
Clean the fins on the indoor unit and outdoor component prior to long shutdown periods.
Maintenance
It is recommended that you take out a maintenance contract with an annual service from an appropriate specialist firm.
TIP
This ensures the operational reliability of your equipment!
Commissioning
Monthly
Six-monthly
Yearly
General
Measure voltage and current Check compressor/fans are functioning cor­rectly Check fan is functioning correctly
Dirt on liquefier/vaporiser
Check refrigerant fill quantity
Check condensation drain
Test insulation
Check moving parts
Sealing test for refrigerant circuit
1) see note
1)
13
REMKO RVD...DC
Cleaning the cover of the indoor unit
1. Disconnect the supply voltage to the equipment.
2. Open and fold down the air inlet guard on the cover. The filter is held in place by the flaps screwed in at the side of the guard (Fig. 1).
3. Clean the guard using a soft, damp cloth.
4. Switch the supply voltage back on.
Air filter for indoor unit
Clean the air filter at intervals of no more than 2 weeks. Reduce this interval in case of heavily soiled air.
5. Any dirt can be cleaned off us­ing lukewarm water and mild cleaning agents. To do so, turn the dirty side downward (Fig. 3).
6. When using water, allow the filter dry out properly in air before replacing it in the unit.
7. Carefully insert the filter. Make sure it is seated correctly.
8. Close the cover as described above but in reverse order.
9. Switch the supply voltage back on.
10.
Switch the unit back on.
Cleaning the condensation pump
The indoor unit includes a built-in condensation pump, for pumping the condensation to a drain at a higher level.
1 Guard on cover
2 Clean with a vacuum cleaner
3
Cleaning with lukewarm water
Cleaning the filter
1. Disconnect the supply voltage to the equipment.
2. Open and fold down the air inlet guard on the cover. The filter is held in place by the flaps screwed in at the side of the guard (Fig. 1).
3. Tilt the filter and lift it out.
4. Clean the filter using a normal vacuum cleaner (Fig. 2). Turn the dirty side until it faces up.
The pump is more or less main­tenance free. The condensation pipes should be checked for dirt at regular intervals. Clean them as required.
If an external pump is also used, observe the maintenance and care instructions given in the separate operating manual.
14
Troubleshooting and customer service
The equipment and components are manufactured using state-of-the-art production methods and tested several times to verify their correct function. If malfunctions should occur, please check the functions as detailed in the list below. Please inform your dealer if the unit is still not working correctly after all the functional checks have been performed!
Malfunction
Fault Possible cause Checks Remedial measures
The unit does not start or switches itself off
The unit does not respond to the remote control
The unit is running with reduced or without reduced cooling / heating performance
Condensation discharge on unit
Power outage, undervoltage, defective mains fuse / main circuit breaker switched off
Damaged mains cable
Waiting time after switch-on too short
Temperature outside operating range.
Overvoltages caused by thunder storms
Fault in external condensation pump
High-pressure / low-pressure monitors have triggered
Transmission distance too far / receiver affected by interference
Defective remote control
Receiver or transmitter unit ex­posed to excessive solar radiation
Electromagnetic fields are interfer­ing with transmission
Button in remote control jammed / two buttons pressed at same time
Batteries in remote control are flat
Filter is unclean / air inlet / outlet blocked by foreign items
Windows and doors open. Heat­ing/cooling output increases
Neither cooling nor heating mode has been set
Fins on outdoor component blocked by foreign items
Leaking refrigerant circuit
Outdoor component iced up
Drainage pipe on collection con­tainer clogged / damaged
Faulty external condensation pump or float
Condensation has not drained away and has collected in the condensation line
Condensation does not drain off
Float is stuck or jammed due to excessive dirt.
Are all other electrical installations functioning correctly?
Are all other electrical installations functioning correctly?
Have approx. 5 minutes elapsed since the restart?
Are the fans in the indoor unit and outdoor component working correctly?
Has there recently been lightning?
Did the pump shut down due to a fault?
Check refrigerant pressure and look for leaks if necessary
Does the indoor unit beep when pressing a button?
Is the unit running in manual mode?
Does it function correctly in the shade?
Does it function when switching off possible sources of interference?
Does the “Send” symbol appear on the display?
Have new batteries been inserted? Is the display incomplete?
Have the filters been cleaned? Clean the filters
Have there been any construc­tional / application-related changes?
Does the cooling symbol appear on the display?
Is the fan on the outdoor com­ponent running? Are the fins unobstructed?
Are there signs of frost on the fins of the indoor unit?
Check outdoor component. Has the cassette sensor on the outdoor component been correctly posi­tioned?
Can the condensation drain off without any obstruction?
Is the collection tray full of water and the pump not running?
Is there a steady fall on the con­densation pipe? Check there is no blockage in the pipe.
Are the condensation lines un­blocked and is there a steady fall? Are the condensation pump and float switch functioning correctly?
Are the LEDs on the receiver unit of the indoor unit flashing?
Check voltage possible wait until turned on again.
Repair by a specialist
Schedule longer waiting periods
Take into account the tempera­ture range for the indoor unit and outdoor component
Switch off the mains breaker and switch it back on. Have it checked by a specialist
Check and if necessary clean the pump
Rectify leakage and re-start
Reduce the distance to less than 6 m or change position
Replace the remote control
Place the receiver&transmitter unit in the shade
Signal is not transmitted when in­terference sources are operational
Release the button / only press one button
Insert new batteries
Close windows and doors / install additional units
Correct the settings for the unit
Check the fan or winter controller, reduce the air resistance
Repair by specialist
De-ice and fit the sensor at the point where the most ice forms
Clean the drainage pipe and col­lection container
Call out a specialist to replace the pump
Ensure there is a fall when laying the condensation pipe and clean the pipe.
The condensation line must have a fall. If necessary, clean the pipe. A faulty condensation pump and float switch should be replaced.
Should be cleaned by specialist firm
15
REMKO RVD...DC
Problem display by blinker code
LED
Operation
flashes rapidly
flashes
slowly
LED
Timer
flashes rapidly
flashes slowly
LED
Defrost
flashes rapidly
flashes
slowly
LED
Alarm
flashes
slowly
flashes rapidly
Display
outdoor
unit
E0 EEPROM error Check EEPROM
E2
E3
E4
E5 Overvoltage compressor Check compressor voltage
P0 Excessive temperature compressor Allow compressor to cool
P1 High pressure sensor has triggered Check refrigerant pressure
P2 Low pressure sensor has responded Check refrigerant pressure
P3
P4 Compressor discharge gas over 105°C
P5 Liquefier temperature over 65°C
P6
Cause Required action
Communication error between PCBs outdoor unit & indoor unit Communication error between out­door unit main board & outdoor unit inverter board Outdoor temp sensor on outdoor com­ponent tripped
Compressor power consumption too high
Voltage protection main board outdoor unit Sensor air circulation / sensor liquefier tripped Communication error between outdoor unit & indoor unit
Mode malfunction
Sensor liquefier / outdoor temp faulty or not correctly connected
Condensate pump float switch faulty
Check electrical connection leads
Check wiring
Check resistance and tem­perature on sensor
Check compressor power consumption Clean liquefier, check refrig­erant circuit Clean liquefier, check refrig­erant circuit
Check voltage
Check resistance
Check electrical connection leads
Switch system off
Read off error code on outdoor unit Check sensors Check condensate pump and float switch
Installation instructions for qualified personnel
Important points prior to in­stallation
Transport the unit in its original packaging as close as possible to the installation location to avoid transport damage.
Check the contents of the
packaging for completeness and check the unit for visible transport damage. Report any damage immediately to your contracting party and the ship­ping company.
Lift the unit at the corners and not by the refrigerant or con­densation connections.
16
The refrigerant pipes (injection and suction pipe), valves and connections must be insulated impervious to vapour diffusion. If necessary, also insu­late the condensation pipe.
Select an installation location which allows air to freely flow through the inlet and outlet. (See section "Minimum clear­ances").
Do not install the unit in the immediate vicinity of devices with intensive thermal radia­tion. Installation near sources of thermal radiation reduces the output of the unit.
Open the blocking valves of the refrigerant pipes only after the installation is complete.
Seal off open refrigerant pipes with suitable caps or adhesive strips to avoid infiltration of moisture and never kink or compress the refrigerant pipes.
Avoid unnecessary bends. This minimises the pres­sure loss in the refrigerant pipes and ensures that the compres­sor oil can flow back without obstruction.
Make special preparations regarding the oil return if the outdoor component is located above the indoor unit. (See sec­tion "Oil return flow measures").
Add refrigerant if the basic length of the refrigerant pipe exceeds 5 metres. The quantity of additional refrig­erant is given in chapter "Add refrigerant".
Only use the union nuts for the refrigerant pipes included in the delivery, and remove them shortly before connecting the refrigerant pipes.
Establish all electrical connections in accordance with the relevant DIN- and VDE standards.
See electrical connection diagram Always properly insert electrical cables into the electrical ter­minals. Otherwise a fire could result.
Wall openings
A wall opening of at least 70 mm diameter and 10 mm slope from the inside to the outside must be made for each indoor unit.
We recommend that the inside of the hole is padded or lined, e.g. using a PVC tube, to pre­vent the pipes being damaged.
After installation, the wall opening should be closed off on the building side with a suitable sealant. Do not use materials containing cement or lime!
Pipes and cables in wall breakthrough
Control line
PVC tube
Suction pipe
Condensation line
Injection pipe
Installation material
The indoor unit is fastened using a wall bracket and 4 threaded screws (provided by the customer).
The outdoor component is at­tached with 4 screws and a wall bracket to the wall or fixed by a floor bracket to the ground.
Selection of the installation location
Interior unit
The indoor unit is designed for horizontal wall installation above doors. However, it can also be used on the upper wall area (min. 1.75 m from upper edge of floor).
Exterior unit
The outdoor component is de­signed for horizontal base instal­lation in outdoor areas. It should be placed on level, flat and firm ground. The unit should also be secured to prevent toppling. The outdoor component can be set up outside as well as inside a building. For external installation, please observe the following notes to protect the unit from weather conditions.
Rain
The unit should be at least 10 cm off the ground when mounted on the roof or ground. A floor bracket is optionally available.
Sun
The liquefier on the outdoor unit radiates heat. Exposure to direct sunlight will further increase the temperature of the fins and reduce the heat out­put of the finned heat exchanger. The outdoor unit should therefore be installed as near as possible to the north side of the building. If necessary, take measures to pro­vide sufficient shade (responsibility of customer). One possible solu­tion is to build a small roof. These measures should not affect the flow of warm outlet air.
Wind
If the unit is being installed in windy areas, ensure that the warm outlet air discharges in the main wind direction. If this is not the case it may be necessary to install a windbreak (provided by the cus­tomer). Ensure that the windbreak does not adversely affect the air intake to the unit.
Windbreak
Wind
17
REMKO RVD...DC
Snow
The unit should be wall-mounted in areas of heavy snowfall.
Installation should be at least 20 cm above the expected level of snow to prevent snow from enter­ing the outdoor component. An optional wall bracket is available as an accessory.
Minimum clearance to snow
Comply with any regulations and conditions affecting the statics of the building. If neces­sary, fit acoustic installation.
5 Installation inside buildings
Warm air
Cold
Fresh air Additional fan
Snow
20 cm
Installation inside buildings
Ensure there is adequate heat dissipation when placing the outdoor component in cellars, attics, adjoining rooms or halls (Fig 5).
Install an additional fan with a rated flow comparative to that of the outdoor unit being in­stalled in the room. This is used in conjunction with ventilation ducts to compensate any pres­sure losses
(Figure 5).
Light well
Warm air
Exterior unit
Light
well
Minimum clearances
Observe the minimum clearances to allow access for maintenance and repair work and facilitate optimum air distribution.
Minimum clearances
1000
1000
Air intake
1000
D
1000
A
500
E
Air outlet
B
All values in mm
C
Ensure a continuous and unob­structed air flow from outside, preferably using sufficiently large air intakes placed opposite each other
(Figure 5).
18
RVD 351DC AT RVD 521DC AT
A 150 mm
B 900 mm
C 500 mm
D 150 mm
E 500 mm
Oil return measures
If the outdoor component is installed at a higher level than the indoor unit, suitable oil return measures must be taken. Usually an oil pump bend is installed for every 2.5 metres of height differ­ence.
Oil return measures
Exterior unit
Oil pump bend
in suction pipe to
outdoor unit
1 x every 5
metres of rising
pipe
Radius: 50 mm
max. 5/10 m
Interior unit
a second room or a fresh air intake.
3. Fit the indoor unit onto the threaded rods and use the lower nuts to level the unit (Fig. 9).This ensures that the condensate drains into the col­lection tray.
4. Make sure that clearance A, (Fig. 10) as specified in the ta­ble below, is provided between the underside of the suspended unit and the underside of the fastening surface.
5. Connect the refrigerant pipes, electrical cables and condensa­tion line to the indoor unit as described below.
6. Check that the unit is level.
7. The final task is to tighten the counternuts and attach the cover.
8 Mounting the unit
400
All dimensions in mm
Dimensions in mm
RVD 351-
521DC
Distance A 35 mm
Distance B 25 mm
Mounting the unit
620 mm
x400- mm
620
Installation
NOTE
Installation should only be performed by authorised spe­cialists.
Unit installation
The indoor unit is mounted face down on four threaded rods. Take into account the ceiling grid and any other installations.
1. Use the dimensions of the ceil­ing cassette (Fig. 8) to mark the fixing points for the threaded rods on structural parts ap­proved to support the static load above the suspended ceil­ing.
2. Fit any connection nozzles before installing the unit if con­nections to a second room or a fresh air intake are required. See section - Connections to
9 Hooking in the unit
Structural component
10 Fastening the unit
Structural component
A
B
19
REMKO RVD...DC
Connection of refrigerant pipes
The on-site connection of the refrigerant pipes is made at the rear of the unit.
It may be necessary to fit a reducer or flared adapter to the indoor unit. These fittings are included as standard with the indoor unit. Once installed, the connections should be made tight against va­pour diffusion.
CAUTION
The units are factory filled with dry nitrogen to check for leaks. The pressurised nitrogen is released when loosening the union nuts.
The following instructions describe the installation of the refriger­ant circuit and the assembly of the indoor unit and the outdoor component.
5. Verify that the shape of the flange is correct(Figure 8).
6. First connect and hand-tighten the refrigerant connections to ensure they are correctly seated.
7. Now fully tighten the fittings using 2 suitably sized open­ended spanners. Use one span­ner to counter the force when tightening the fitting (Figure
9).
8. Use insulation hoses which are designed for this temperature range and diffusion tight.
9. Lay the refrigerant pipes from the indoor unit to the outdoor component. In doing so, ensure
6 Deburring the refrigerant pipe
Refrigerant pipe
that they are sufficiently at-
tached and take measures for the oil return, if necessary!
10.
Observe the permitted bend­ing radius for the refrigerant pipes during installation. Never bend a pipe twice in the same place. Brittle pipes and potential cracking are the consequences.
NOTE
Only employ tools and com­ponents suitable for refrigera­tion applications.
11.
Use the wall or floor brackets to fit the outdoor component against structural parts ap­proved to support the static load (refer to the installation instructions for the brackets).
7 Flanging the refrigerant pipe
Flanging tool
1.
The required pipe diameters are
given in the table "Technical data".
2. Remove the factory-fitted pro­tective caps and union nuts on the connections. These should be used during installation.
3. Before flanging the refrigerant pipes, ensure that the union nut is fitted on the pipe.
4. Prepare the laid refrigerant pipes as shown below
(Fig. 6+7).
Deburrer
8 Correct flange shape
9 Tighten the fitting
Tighten 1. spanner
Counter
2. spanner
Tightening torque:
15-20 Nm
33-40 Nm
50-60 Nm
65-75 Nm
95-105 Nm
20
Tightness check
Condensate drain
Once all the connections have been established, the pressure gauge station is attached as fol­lows to the Schrader valve (if fitted): red = small valve = injection pressure blue = large valve = suction pressure
Once connected, perform a tight­ness test using dried nitrogen.
The tightness test involves spray­ing a leak detection spray onto the connections. If bubbles are visible, the connections have not been properly made. Re-tighten the connection or prepare a new flange.
If the tightness test is success­fully completed, depressurise the refrigerant pipes and start a vacuum pump with an absolute final partial pressure of min. 10 mbar to remove the air in the pipe. Any humidity present in the pipes is also removed.
CAUTION
A vacuum of min. 20 mbar must be created!
If the temperature falls below the dew point, condensation will form on the cooling fins during cooling mode. A collection tray together with a condensation pump and float switch are fitted as standard below the cooling fins. Should the float switch trip a protective shutdown due to inadequate removal of the condensation, the pump will switch on immediately and run on for approx. three minutes.
The condensation pipe should have a fall of min. 2 %. This is the responsibility of the cus­tomer. If necessary, fit vapour diffusion proof insulation.
If the level of the condensation pipe on the unit is above that of the outlet, route the pipe vertically upwards (max. 1000 mm from the lower edge of the unit) and then with a fall to the drain.
The condensation line from the unit should run freely into the drainage pipe. If the condensa­tion runs directly into a sewer pipe, fit a trap to prevent any unpleasant odours.
Condensation connection - Wrong!
Riser pipe too far away
No fall
Condensation pipe too large/small
Cannot freely drain away
Condensation connection - Correct!
min. 2% fall
12-20 mm
A
The time required to generate the vacuum is dependent on the pipe­work volume of the indoor unit and the length of the refrigerant pipes. This always takes at least 60 minutes. Once any foreign gases and humidity have been completely extracted from the system, the valves on the pressure gauge sta­tion are closed and the valves on the outdoor unit are opened as described in the chapter on "Com­missioning".
When operating the unit at outdoor temperatures below 4, ensure the condensation pipe is laid to protect it against frost. If necessary, fit supplementary pipe heating.
Once the pipe has been laid, check the condensation drains off and permanently seal it.
max. 100 mm
RVD 351 IT RVD 521 IT
A 500 mm 750 mm
21
REMKO RVD...DC
Electrical connection
A protected mains supply cable and control cable should be con­nected to the outdoor component RVD 351-521DC and indoor unit respectively.
NOTE
We recommend realising the control lines with shielded cable.
CAUTION
All electrical installation work should be performed by spe­cialist contractors. Isolate the voltage supply when connect­ing the electrical terminals.
We recommend that custom­ers install a main/repair switch in the vicinity of the outdoor component.
The terminal blocks for making the connections are located at the rear of the unit. When the unit is installed, measurements can be made from the front by removing the cover.
If an optional condensation pump is used in conjunction with the unit, it may be neces­sary to install an additional relay with a higher contact rating after the switch-off contact on the pump to switch off the compressor.
Control cables should be screened if laid in areas exposed to strong magnetic fields.
Connecting the indoor unit
Make the connection as follows:
1. Open the air intake grill.
2. Unfasten the cover on the right side and at the bottom right rear side. (Fig. 12).
3. Connect the unit to the control cable on the outdoor compo­nent. See electrical connection diagram.
4. Re-assemble the unit.
12
Connecting the indoor unit
Control line from the out­door unit
Terminal block Control line
Cover
Connecting the outdoor com­ponent
Proceed as follows to connect the cable:
1. Remove the cover from the unit.
according to the relevant stand­ards.
4. Feed both cables through the edge protection rings on the fixed connection panel.
5. Terminate the cables as shown on the electrical connection diagram.
6. Support the cable in the strain relief and re-assemble the unit.
Before Commissioning
After the tightness check has been successfully completed, connect the vacuum pump via the pressure gauge station to the valve connections on the outdoor unit (see chapter "Tightness check") and create a vacuum.
Perform the following checks prior to commissioning the unit for the first time and after any interven­tions affecting the refrigerant circuit. Record the results in the commissioning report:
Check of all refrigerant pipes and valves with leak detection spray or soapy water for leaks and for inad­vertent mix up of suction and injection pipe, with the unit at a standstill.
Check of all refrigerant pipes and insulation for dam­age.
Check of all electrical connections between indoor unit and outdoor unit for correct polarity.
Details concerning the electrical protection of the system are given in the section on technical data.
22
2. Remove the side panel next to the terminals.
3. Select the cable cross-section
Check that all fastenings, mountings etc. are firm and at the correct level.
Add refrigerant
The equipment contains a basic quantity of refrigerant. Beyond these conditions, for refrigerant pipe lengths of more than 5 meters per circuit, an additional amount of refrigerant must be added, accord­ing to the following chart:
CAUTION
Note that the employed refrig­erant is always filled in liquid form!
NOTE
Check the overheating to determine the refrigerant fill quantity
CAUTION
Wear protective clothing when handling refrigerant.
RVD 351DC RVD 521DC
Up to and incl. 5m
5m to max. 15m
5m to max. 20m
0 g/m
25
g/m
- 25 g/m
-
Commissioning
NOTE
Commissioning should only be performed and documented by specially trained personnel.
The system can be commissioned once all the components have been connected and tested. A functional check should be per­formed to verify its correct func­tion and identify any unusual
operational behaviour prior to handing it over to the operator.
NOTE
Check that the stop valves and valve caps are tight after carrying out any work on the refrigerant circuit. If necessary, use appropri­ate sealant products.
Function test and test run
Check the following points:
Leak tightness of refrigerant pipes.
Compressor and fan running smoothly.
In cooling mode, cold air should be output by the indoor unit, and warm air should be output by the outdoor component.
Functional test of the indoor unit and all program sequences.
Check of the surface tempera­ture of the suction pipe and determination of vaporiser overheating. To measure the temperature, hold the ther­mometer to the suction pipe and subtract the boiling point temperature reading on the pressure gauge from the meas­ured temperature.
Record the measured tem­peratures in the commissioning report.
Functional test for cooling and heating modes
1. Remove the caps from the valves.
2. Begin the commissioning process by briefly opening the blocking valves of the external section until the manometer displays a pressure of approx. 2 bar.
3. Use leak detection spray or suit­able devices to check that all the connections are tight.
4. If no leaks are found, fully open the stop valves by turning them anti-clockwise using a spanner. If leaks are found, repair the faulty connection. It is impera­tive that the vacuum creation and drying steps are repeated.
5. Switch off the main circuit breaker or remove the fuse (provided by the customer).
6 Press the test knob on the
outdoor unit and wait until a frequency of min. 50 Hz is established (only RVD521).
6. Use the remote control to switch on the unit and select the cooling mode, maximum fan speed and lowest target temperature.
7. Check the overheating, out­door, indoor, outlet and vapori­sation temperatures and record the measured values in the commissioning report. Check the correct function and set­tings of all regulation, control and safety devices.
8. Check the indoor unit control system using the functions described in the chapter "Oper­ation". Timer, temperature set­ting, fan speeds and switching to ventilation or dehumidifying mode.
9. Check the correct function of the condensation pipe by pouring distilled water into the condensation tray. A bottle with a spout is recom­mended for pouring the water into the condensation tray.
10.
Switch the indoor unit to heat­ing mode.
23
REMKO RVD...DC
1.
Check all the previously described safety devices and functions during the test run.
12.
Enter the measured data in the commissioning report. in the commissioning report and familiarize the operator with the system.
13.
Remove the pressure gauge. Check that seals have been fitted in the sealing caps.
NOTE
Press the TEST knob on the outdoor unit board. This serves to set the inverter to max. refrigerating capacity.
14. Reinstall all parts which were removed.
Functional test and test run for RVD 521 DC
During operation of the plant operating parameters can be called up on the outdoor unit display. The following parameters are dis­played successively:
RVD 521 DC
- Frequency of the compressor
- Operating mode
- Level fan
- Current cooling/heating perforance
- Temperature sensor liquefier
- Temperature sensor hot gas
- Temperature sensor air inlet
- Power consumption outdoor unit
- Degree of opening for electronic Expansion valve only RVD 521 DC
- error code
Proceed as follows to call up the operating parameters:
1. Remove the cover from the outdoor unit.
2. Switch all indoor units on and select cooling mode and the highest fan speed.
Display RVD 521 DC
The display on the outdoor unit PCB can call up the operating pa­rameters of the plant in the above order. In order to do so, press the check button located next to the display on the AT board.
Check button
Frequency gauge
Display Frequency (Hz)
30 30
-- Stand by
60 60
Operating mode
Display Mode AT
0 Off 2 Cooling mode 3 Heating mode 4 Forced cooling
Operating mode fan
Display Mode fan
0 Off 1 Low rotational speed 2 High rotational speed
Cooling - heating output AT / IT
Display Cooling output
1 2.0-2.5 kW 2 2.5-3.0 kW 3 3.0-3.8 kW 4 3.8-5.0 kW 5 5.0-5.5 kW 6 5.5-6.1 kW
Temperature sensor liquefier
Display Temperature
10 35-40 ℃ 11 40-45 °C 12 45-50 ℃ 13 50-55 °C 14 55-60 ℃ 15 60-65 °C 16 65-70 ℃
Temperature sensor hot gas
Display Temperature
10 35-40 ℃ 11 40-45 °C 12 45-50 ℃ 13 50-55 °C 14 55-60 ℃ 15 60-65 °C 16 65-70 ℃
Temperature sensor air inlet
Display Temperature
15 -7.5 ℃ 20 -5.0°C 25 -2.5℃ 30 0°C 35 2.5℃ 40 5.0°C 45 7.5℃ 50 10.0°C 55 12.5℃ 60 15.0°C 65 17.5°C 70 20.0°C 75 22.5°C 80 25.0°C 85 27.5°C 90 30.0°C 95 32.5°C 99 34.5°C
Power consumption outdoor unit
Display
44 6.0 A 46 6.2 A 54 7.4 A 55 7.6 A 58 7.8 A 62 8.0 A 66 8.6 A 67 8.8 A 68 9.0 A 70 9.2 A 72 9.5 A 76 10.0 A 78 10.2 A 80 10.4 A 82 10.6 A 84 11.0 A 88 11.6 A 92 12.0 A 94 12.2 A
Power consump-
tion
24
Electrical connection diagram
GM
P1
Lila
Weiß
Netzzuleitung Innenteil
Rot
Weiß
CN4
CN11 CN5 CN7 CN9
Weiß
C5
Weiß Schwarz
Rot
CN3
CN2
T1 T2
T2 T1
CN14 CN10 CN15
(E)
Y
X
Schwarz
Grau
Gelb
Schwarz
Blau
Weiß
(E)
P
C
YEX
E
F M
CN12
CN1
zum Außengerät Steuerleiter
zum CCN Steuerleiter
DM
Display
Y/G
c
Blau
Y/G
CN5
GM
P1
Lila
Weiß
Netzzuleitung Innenteil
Rot
Weiß
CN4
CN11 CN5 CN7 CN9
Weiß
C5
Weiß Schwarz
Rot
CN3
CN2
T1 T2
T2 T1
CN14 CN10 CN15
(E)
Y
X
Schwarz
Grau
Gelb
Schwarz
Blau
Weiß
(E)
P
C
YEX
E
F M
CN12
CN1
zum Außengerät Steuerleiter
zum CCN Steuerleiter
DM
Display
Y/G
c
Blau
Y/G
CN5
RVD 351-521
Interior unit
L
N
P
Control conductor
Q
Control conductor
E
Control conductor
PE PE
Electrical circuit diagram
RVD 351 DC IT
Exterior unit
Phase conductor
L
N
Neutral conductor
P
Q
E
Earth conductor
Mains cable
L
N
PE
230 V~, 50 Hz, L / N / PE
RVD 521 DC IT
Q
E
Q
EPP
25
Blau
Blau
Blau
Blau
Blau
Blau
Blau
Kompressor
Rot
Schwarz
Gelb
Gelb
Schwarz
Rot
Weiß
Rot
RotRot
Schwarz
Gelb
Grau
Filter
Schwarz
Rot
Rot
Schwarz
Schwarz
Yellow/Green
Yellow/Green
Yellow/Green
Schwarz
Rot
Schwarz
Braun
Braun
Weiß
Weiß Weiß
Weiß
Rot
Rot
Rot
Rot
Rot
Orange
Rot
Schwarz
UWV
U
V
W
P
N
IPM
10PIN
W V
U
L202
IPM
EEW
T5
CN4
CN12
CN5CN5
CN16
CN11
CN1
CN2
Trans. Trans.
CN20
CN27
CN28
CN9
Hochdruckschalter
Niedrigdruckschalter
R2503
P-3
P-4
P-5
P-6
P-2
3
CN3
R1815B
R1325C
CN14
CN15
CN13
CN12
CN7
CN5
CN6
CN4
CN8
CN10
CN9
Blau
Ventilator
CN1 CN2
L
N
L
N
P-1
L
H
Sensor Heißgas
Sensor Außentemperatur
Sensor Austritt Verflüssiger
Elektronisches Expansionsventil
Leistungsplatine
zum Innengerät
Steuerleiter
Hauptplatine
Steckverbinder
Steckverbinder
A
U
V
W
Y/G
U
V
W
RY3
4
CN6
CN7
CN5
CN4
CN2 8
CN26
C
N
1
0
N
-
B
B
C
N
3
C
N
2
C
N
1
CN15
CN14
CN16
N-A
Zum Innengerät
Y/G
WHITE
REACTOR2 R6025C REACTOR1 R1310K
Kurbelwannenhei z ung
Heizung
5
CN31
CN33
CN34
CN32
B
L
A
C
K
Y/G
T3
Sensor Umgebung
T5
Sensor Verflüssiger Sensor Heißgas
Sensor Öl
Kompressor
Ventilatormotor
Umkehrventil
Blau
Schwarz
Rot
Schwarz
Rot
Rot
Hauptplatine
Grau
Optional
Orange
Gelb
Rot
Orange
Gelb
Gelb
Orange
Rot
Blau
Stromüberwachung
Gelb
Blau
Braun
REMKO RVD...DC
RVD 351 DC AT
RVD 521 DC AT
26
Unit dimensions
RVD 351-521 DC IT
650
RVD 351-521 DC AT
650
400
580
610
28
A
We reserve the right to modify the dimensions and constructional design as part of the ongoing technical development process.
B
E
C
D
RVD 351 DC RVD 521 DC
A 760 840
B 270 310 C 590 700 D 530 560
E 290 335
All values in mm
27
REMKO RVD...DC
Device illustration RVD 351DC IT to RVD 521DC IT
5
1
2
14
6
3
9
8
10
7
the dimensions and constructional design as part of the ongoing
11
12
13
We reserve the right to modify
technical development process.
Spare parts list
No. Designation RVD 351DC IT RVD 521DC IT
1 Air inlet guard 1110950 1110950 2 air filter 1110951 1110951 3 Cover 1110952 1110952 4 Fin motor 1110953 1110953 5 Air inlet, condensate pan module 1110954 1110954 6 Outlet fins, set of 4 1110955 1110956 7 Vaporiser 1110957 1110958 8 Condensation pump cpl. 1110959 1110959
9 Fan wheel 1110960 1110961 10 Vaporiser fan motor 1110962 1110963 11 Control PCB 1110964 1110965 12 Transformer 1110966 1110966 13 Condenser, vaporiser fan 1110967 1110968 14 IR remote control 1110969 1110969
Spare parts (not illustrated)
Condensation float switch 1110970 1110970 Display board 1110971 1110971 Air circulation sensor 1110972 1110972 Vaporiser sensor 1110973 1110973
When ordering spare parts, please state the computerised part no., unit number and type (see identification plate)!
28
Device illustration RVD 351-521 DC / AT
5
6
4
8
9
3
2
12
10
1
11
7
We reserve the right to modify the dimensions and constructional design as part of the ongoing technical development process.
Spare parts list
No. Designation RVD 351DC AT RVD 521DC AT
1 Front panel
2 Fan blade, liquefier
3 Fan motor, liquefier
4 Liquefier
5 Cover panel
6 Side part
7 Compressor, cpl.
8 Stop valve, suction pipe
9 Stop valve, injection pipe
10 Reverse flow valve
11 Control PCB
12 Condenser, compressor
Spare parts (not illustrated)
E-Box, complete
Electronic expansion valve
PCB with display
Temperature sensors, set
1110990 1110991
1110992 1110993
1110994 1110995
1110996 1110997
1110998 1110999
1111000 1111001
1111002 1111003
1111004 1111005
1111006 1111007
1111008 1111009
1111010 1111011
1111012 1111013
1111014 1111015
--- 1111016
1111017 1111018
1111019 1111020
When ordering spare parts, please state the computerised part no. and unit number (see identification plate) !
29
REMKO RVD...DC
Technical data
Range RVD 351DC RVD 521DC
Operational mode
Nominal cooling output
Nominal heating output
Energy efficiency class, cooling
Energy efficiency ratio EER
Energy efficiency class, heating
Coefficient of performance COP
1)
2)
1)
1)
2)
2)
kW
kW
3.52 (1.41 to 4.11) 5.27 (1.59 to 5.65)
4.29 (1.43 to 4.83) 5.86 (1.45 to 6.15)
Power consumption, annual, (500h) C/H 410 / 560 810 / 770
Operating range (room volume), approx. 110 160
Coolant 410A
Power supply V / Hz 230/1~/50 Hz
Nom. electrical power consumption, cooling
Nom. electrical power consumption, heating
1)
2)
kW
kW
1,06 (0,41-1,45) 1,62(0,56-2,63)
1,19 (0,38-1,88) 1,54 (0,72-2,65)
Electr. rated power consumption kW
Electr. nominal power consumption cooling
Electr. nominal power consumption heating
1)
2)
A
A
4,34 (2,02-12,24) 7,08 (2,43-12,35)
6,64(2,06-12,03) 6,82 (3,13-12,32)
Electr. starting current, max. A 12,0 12,0
Coolant connection - injection line Inches (mm) 1/4 (6,35) 1/4 (6,35)
Coolant connection - suction line Inches (mm) 1/2 (12,70) 1/2 (12,70)
Max. operating pressure kPa
Corresponding indoor unit
RVD 351DC IT RVD 521DC IT
Adjustment range, room temperature °C +17-+30
Operating range °C +17-+31
Air flow volume per speed setting m³/h 510/530/680 560/710/800
Sound pressure level per speed setting
3)
dB(A) 33/37/40 37/40/42
Protection degree IP X0
Condensate drain mm 25
Condensate pump, flow rate, max. mmWS 500 750
Dimensions - height mm 255
Width mm 580
Depth mm 580
Dimensions Cover length / width mm 650 / 650
Weight kg
Corresponding outdoor component
RVD 351DC AT RVD 521DC AT
Operating range - cooling °C +5 - +43 +5 - +43 Operating range - heating °C -5 - +24 -5 - +24 Air flow rate, max. m³/h 2400 Protection degree IP 24 Noise output max.
3)
dB(A) 48 52 Refrigerant, basic quantity kg 1,40 1,70 Refrigerant, additional quantity > 5 m g/m 30 30
Refrigerant pipe, max. length m 15 20 Refrigerant pipe, height indoor unit and out-
door unit max.
m 10 10
Dimensions - height mm 590 700
Width mm 760 845
Depth mm 280 310 Weight kg 41,0 63,0 Serial number 548... 549... EDP no. 1623160 1623170
1) Air intake temp. TK 27°C / FK 19°C, outdoor temp. TK 35°C / FK 24°C, max. air volume, 5m pipe length in combination with MVT 900 / 950 DC
2) Air intake temperature TK 20°C outdoor temperature TK 7°C, FK 6°C, max. air volume, 5m pipe length in combination with MVT 900 / 950 DC
3) Gap 1 m free space 4) Contains greenhouse gas according to Kyoto protocol
30
Cooling / heating
A A
3,32 3,25
A A
3,61 3,80
4)
1,90 2,60
4200
21,0
Notes
31
REMKO INTERNATIONAL
… and also right in your neighbourhood! Make use of our experience and advice
REMKO GmbH & Co. KG
Air conditioning and heating technology
Im Seelenkamp 12 · 32791 Lage
PO Box 1827 · 32777 Lage
Tel. +49 52 32 6 06-0
Fax +49 52 32 6 06-2 60
E-mail info@remko.de
Website www.remko.de
Hotline
Air conditioning and heating technology
+49 5232 606-0
Export
+49 5232 606-130
Advice
We keep the specialist knowl-
edge of our advisers continu-
ously up-to-date with intensive
training. This has earned us a
reputation as more than just a
good, reliable supplier:
REMKO, a partner
who is here to help solve prob-
lems.
Distribution
REMKO provides not only a
well-developed distribution
network in Germany and abroad,
but also unusually highly skilled
professionals in distribution.
REMKO staff in the field are
more than mere salespeople:
they must primarily act as
advisers in air conditioning and
heating technology for our
customers.
Customer Service
Our units work precisely and
dependably. Should a failure
occur, however, REMKO cus-
tomer service will rapidly be at
your side. Our comprehensive
network of experienced dealers
guarantees quick and
reliable service.
Subject to technical modifications, no responsibility taken for the correctness of information!
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