REMKO ELT 3-2 User Manual

REMKO ELT Electric Heaters
Operation Technology Spare Parts
Edition GB – P11
REMKO - powerful like a bear.
Operating instructions
Make sure to read these instructions carefully before starting/using the unit!
Our guarantee will become void when the unit supplied by us is used and
installed for inadequate purposes, or maintained incorrectly, etc.,
or if it is changed without our prior consent.
Subject to alterations!
Mobile
Electric Heaters
Safety Instructions 4 Description of the unit 4 Starting 4 Unit shut down 5 Maintenance 5 Troubleshooting 6 Service and guarantee 6 Technical data 6
Always keep these operating instructions near or on the unit!
Page
Contents Page
Exploded view ELT 3-2 7 Spare part list ELT 3-2 7 Exploded view ELT 10-6 8 Spare part list ELT 10-6 8 Exploded view ELT 18-9 9 Spare part list ELT 18-9 9 Wiring diagram 10 Maintenance log 11
3
Safety Instructions
REMKO electric heaters will provide you with high utility and long life thanks to our extensive material, function and quality controls. Dangers may arise nevertheless if the unit is used by persons not familiar with its opera­tion or if the unit is not used for its intended purpose.
The persons charged with the operation of the units
have to check these before starting work as to visible defects of the operation and safety devices, as well as to make sure that no protective devices are missing. In the case of faults the supervisor is to be informed.
In the case of faults which endanger the safe opera-
tion of the units, the units are to be stopped!
During the operation of the units the applicable local
regulations are to be observed and the relevant safety measures to be taken.
Make sure that the prescribed safety distances from
combustible objects are observed!
A free air suction and air discharge must be en-
sured.
The blow off opening of the unit may not be narrowed
or equipped with hoses or conduits.
Never place foreign objects into the unit. Do not cover the units during operation. The units may not be operated near bath tubs,
showers, swimming pools, etc.
The units may not be operated directly beneath a wall
socket.
The units may not be exposed to direct water jets.
Application
Drying of new buildings, spot heating of working
places outside or in fire-proof halls and production places.
Permanent or temporary heating of rooms. Defrosting of machines vehicles and fire-proof stor-
ing goods with keeping the prescribed distance of safety.
Working of the unit
All units can be used for heating or ventilation by setting the equivalent mode on the operating switch.
The unit ELT 3-2 has got exclusively on heating stage and has a 2 step operating switch.
The units ELT 10-6 and ELT 18-9 has got three heating stages.
The units can be operated with a room thermostat (accessories) which is ready to be plugged in, to ensure a constant room temperature. When the pre-selected temperature has been reached, the thermostat stops the heating operation to restart it when the temperature has fallen below the set value.
When the units have been switched off by the operating switch or the room thermostat, the supply air fan contin­ues running for a certain time to cool down the heat ex­changer, and then it stops automatically.
The electric connection of the units is to be carried out via a special supply point with fault current
safety switch.
Make sure that no water penetrates inside the units. The units may not be operated in rooms which are
endangered by explosions.
Protect all electric cables outside the units from
damage (e.g. caused by animals).
Connecting cable extensions may be laid exclu­sively by authorised electricians based on the
unit capacity, cable length and taking the local terms of use into account.
Description of the Unit
The units are operating with electric energy and are suitable for a fully automatic, all-purpose and simple ap­plication.
The units are equipped with capsuled electrical heating elements, noiseless maintenance-free axial fans, safety and after-cooling thermostat, thermostat socket and connecting cable with plug.
The units are in accordance with the basic safety and health requirements of the relevant EC – regulation.
The units are handled simply and are safe in operation.
Starting
A well trained person is to be charged with the opera­tion and control of the units.
1. Check the main voltage is in accordance with the unit voltage.
ELT 3-2 230V/1~
ELT 10-6 and ELT 18-9 400V/3~
2. Put operating switch into position "0".
3. Connect the unit-plug to an ade­quate mains socket..
ELT 3-2 ELT 10-6
ELT 18-9
4
Switch settings
Operating switch ELT 3-2
heating off ventilate
Unit Shut Down
1. Put operating switch into position “0” (OFF).
ELT 3-2 ELT 10-6
ELT 18-9
Operating switch ELT 10-6
ELT 18-9
Ventilation In this position only the supply air fan runs. The thermo-
static regulation and the heating operation is not possible.
1. Put the operating switch into the necessary position.
Heating without room thermostat
The unit runs under continuous duty.
1. Connect the supplied bridge circuit plug 2 to the thermostat socket 1 of the unit.
2. Put the operating switch into the desired position.
off ventilate
1. stage heating
2. stage heating
3. stage heating
1
2
Attention, important hints to the
The air supply fan continues running to cool down the unit and then stops later. Fan can start several times before final switching off.
Never interrupt (except in emergency situations) the connection to the mains before the end of the whole after-cooling phase.
Our guarantee does not cover damages caused to the unit by overheating.
Maintenance
Regular maintenance and the observation of some ba­sic principles is important to ensure a long service life and a trouble-free operation of the unit.
Prior to starting any work make sure to pull the mains plug out of the mains socket!
Please pay attention to the following points:
after-cooling phase.
For optimum unit operation, the device should not
be operated at an ambient temperature above 25 °C.
Heating with room thermostat
The unit runs fully automatically and is dependent on set temperatures.
1. Remove the bridge circuit plug 2.
2. Connect thermostat plug 3 of the room thermostat (accessories) to the thermostat socket 1.
3. Put room thermostat 4 in a suitable
place.
The thermostat sensor may not be exposed directly to the hot air cur­rent and not fixed directly on a cold surface.
4. Pre-select desired room tempera­ture on the room thermostat.
5. Put the operating switch into the de­sired position.
1
3
4
The unit is to be maintained and cleaned in regular
intervals.
The unit is to be kept free from dust and other de-
posits and is to be cleaned only with a dry or humid cloth.
Do not use water jet.
Do not use any aggressive cleaning agents or those
which are harmful or environmentally unfriendly.
Do not use cleaning agents which contain solvents. Only use suitable cleaning agents to remove ex-
treme dirt.
Check safety devices regularly.
Check protective suction and blower grids regularly and clean, when necessary.
Do not damage the sensor and capillary tube of the
thermostat when the protective blower grid is in­stalled or removed.
According to the terms of use the units are to be
checked as to their perfect operation by an expert when necessary, but at least once a year.
Please carry out an electrical safety test after hav­ing finished service on the unit.
5
Troubleshooting
Prior to starting any work make sure to pull the mains plug out of the mains socket!
Setting and maintenance is to be carried out only by authorised experts!
Unit (fan) does not start:
1. Check main fuse
2. Check connecting cable with plug
3. Check operating switch
4. Check slight drifting of fan (motor)
Unit does not heat
1. Check operating switch
2. Check auxiliary relay / contactor
3. Check function of temperature limiter resp. check capillary tubing (if damaged)
4. Check if thermostat plug resp. bridge circuit plug is coupled
5. Check thermostat-operation: thermostat must be set higher than the room temperature
Should the unit still not be working despite these checks, please contact an authorised service centre.
(ELT 10-6 / ELT 18-9).
Service and Guarantee
Any claims under guarantee regarding materials can be accepted only when the orderer or his customer has filled in completely the “guarantee certificate” which is enclosed with every REMKO-heater and has returned it to REMKO GmbH & Co. KG in due time after the unit’s sale and commissioning.
The units are factory tested on faultless function. If any failure occurs though which cannot be eliminated by the operating person, please contact your dealer or contact person.
An operation/use other than that indicated in these instructions is prohibited! In the case of non-observation we will not be held
responsible and our guarantee will become void.
Correct usage
The units are to be used only for heating and ventilation purpose in industrial or commercial application because of their construction and equipment.
If specification of the manufacturer or legal regulations, are not followed or if unauthorised changes are made on the unit, the manufacturer is not liable for resulting damages.
Technical Data
Series Nominal heat output kW 3,2 10,5 18
Switchable heat output kW 1 x 3,2 3 x 3,5 3 x 6 Air output m³/h 350 750 1000 Electrical connection V 230/1~ 400/3~ 400/3~ Frequency Hz 50 50 50 Rated current A 13,9 14,9 27,5 Power consumption max. kW 3,25 10,65 18,2 Fuse protection (required) A (inert) 16 16 32 Sound pressure level L Dimensions Length mm 400 675 740 Width mm 200 300 335 Height mm 335 455 500 Weight kg 6,8 20,0 27,4
1) noise measuring DIN 45635 - 01 - KL 3
pA 1m
1)
dB (A) 46 53 57
ELT 3-2 ELT 10-6 ELT 18-9
6
Exploded View ELT 3-2
0
9
/
0
3
19
1817
20
21
23
24
1
2
3
4
6
7
85
16 15 14
1213 11 10
Spare Part List ELT 3-2
No. Description Ref.-No. 1 transport handle 1101142
2 outside casing 1103905 3 recool thermostat 1104065 4 temperature limiter 1101161 5 inside casing 1103907 6 heating element 1103908 7 heating element 1103909 8 front panel 1103910 9 discharge protection grille 1103803 10 base plate 1103911 11 fan blade 1103902 12 clutch plate 1103912 13 fan motor 1103820 14 rear panel 1103913 15 connecting cable with plug 1103901 16 traction relief 1101267 17 bridge circuit plug 1101019 18 thermostat socket, cpl. 1101018 19 operating switch, cpl. 1101188 20
contactor
21 terminal strip, 6 x 1101366 23 angle support 1101067 24 protection socket, small 1101304
not shown thermostat plug 1101020
1108038
9
We reserve the right to make modifications in dimensions and construction in the interests of technical progress.
7
9
23
8
0
9
/
0
3
Exploded View ELT 10-6
17
20
18
24
19
15 16
14
1
2
21
22
3
4
13
12
11
10
9
8
Spare Part List ELT 10-6
No. Description Ref.-No. 1 transport handle 1101142
2 outside casing 1107910 3 inside casing 1103951 4 discharge protection grille 1103952 5 front panel 1103953 6 base plate 1107913 7 support bracket 1107914 8 temperature limiter with sensor 1107960 9 protection hose 1107915 10 fan blade 1103950 11 clutch plate B8 ∅ 1103956 12 fan motor 1101254 13 rear panel 1103954 14 traction relief 1107944 15 bridge circuit plug 1101019 16 thermostat socket, cpl. 1101018 17 operating switch, cpl. 1107993 18 terminal strip, 5 x 1107952 19
contactor
20 protection socket 1101304 21 heating element 1103955 22 temperature limiter 1101161 23 recool thermostat 1104065 24 angle support 1101031
not shown connecting cable with plug 1101026 thermostat plug 1101020
We reserve the right to make modifications in dimensions and construction in the interests of technical progress.
1101025
67 5
8
ELT 18-9
6
7
8
19
9810
24
2
1
25
Exploded View ELT 18-9
20
18
19
21 22
10
23
1617
15
12 1114 13
Spare Part List ELT 18-9
No. Description Ref.-No. 1 transport handle 1101142
2 outside casing 1107920 4 3
cone gasket inside casing with blow-out cone
5 discharge protection grille 1101353 6 front panel 1107921 7 base plate 1107950 8 temperature limiter with sensor 1107960 9 support bracket 1107922 10 protection hose 1107915 11 fan blade 1101153 12 clutch plate B8 ∅ 1103956 13 fan motor 1101254 14 rear panel 1107923 15 traction relief 1107961 16 thermostat socket, cpl. 1101018 17 bridge circuit plug 1101019 18
air suction grille
19 protection socket 1101304 20 operating switch, cpl. 1107993 21
contactor
22 terminal strip, 5 x 1107952 23 temperature limiter 1101161 24 recool thermostat 1104065 25 heating element 1107998
not shown connecting cable with plug 1107962 thermostat plug 1101020
We reserve the right to make modifications in dimensions and construction in the interests of technical progress.
1107954 1107953
1107947
1101021
3 4 5
9
Wiring Diagram
PENL1
1A
2A
3A
4B
5B
6B
14
24
HR
2
3
1
S
RT
HW1
NK
TB
3
NK
TB
STB
S
HW
V3
V5
V1
L1L2L3NPE
KL
L2
V4
L3
L1
V2
V6
L2
L3
1
2
3
4
5
6
C
1
2
L2
V4
L3
L1
V2
V6
V3
V5
V1
4
L1L2L3NPE
STB
ELT 3-2 ELT 10-6
230 V / 1~, N, PE / 50 Hz 400 V / 3~, N, PE / 50 Hz
400 3/N ~ 50Hz
NL1
2
5
1
KL
6 5 6
4 L1 PE
5
4 3N2 1
M
HW2
1 345613
2
b
a
13
23
M
A2
K1
14
2
A1
RT
M H
HR = contactor KL = terminal strip S = operating switch HW = heating element M = fanmotor STB = temperature limiter (with sensor) K1 = contactor 1 NK = recool thermostat TB = temperature limiter K2 = contactor 2 RT = thermostat socket
ELT 18-9
400 V / 3~, N, PE / 50 Hz
1 345613
2
L2 L3
L1
KL
1 2 3
A2
1 3
14
2
A1
HW
N
5
NK
M
A2
13
K1K2
2
4
14
A1
3
RT
TB
M H
S
We reserve the right to make modifications in dimensions and construction in the interests of technical progress.
10
Maintenance Log
Model: ................................ Model No: ......................................
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Clean unit -surface­Clean unit -interior­Clean protection grille Clean fan blade Check safety facility Check protection guards Check unit for damage Check fastening screws Test run Electric safety-inspections
Remarks:.......................................................................................................................................................................
......................................................................................................................................................................................
1. Date:………………. 2. Date: ..................... 3. Date: ..................... 4. Date: ..................... 5. Date:……………….
……………………….. .................................. .................................. .................................. ………………………..
Signature Signature Signature Signature Signature
6. Date:………………. 7. Date: ..................... 8. Date: ..................... 9. Date: ..................... 10. Date:……………..
……………………….. .................................. .................................. .................................. ………………………..
Signature Signature Signature Signature Signature
11. Date:…………….. 12. Date: ................... 13. Date: ................... 14. Date: ................... 15. Date:……………..
……………………….. .................................. .................................. .................................. ………………………..
Signature Signature Signature Signature Signature
16. Date:…………….. 17. Date: ................... 18. Date: ................... 19. Date: ................... 20. Date:……………..
……………………….. .................................. .................................. .................................. ………………………..
Signature Signature Signature Signature Signature
Setting and maintenance work is to be carried out only by authorised specialists!
11
REMKO GmbH & Co. KG
Klima- und Wärmetechnik D-32791 Lage • Im Seelenkamp 12
D-32777 Lage • PO Box 1827 Phone +49 5232 606 - 0 Fax +49 5232 606 260 E-Mail info@remko.de Internet www.remko.de
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