R
MOBILE VIDEO SYSTEM
POWER
PROLOGY
IR
MODEL: DVD-200
Note:
Multi-subtitle Language Function
Multi-audio Language Function
STOP
EJECT
PLAY/PAUSE
Multi-angle Function
Parental Control
Saturn High-Tech, Inc.,
CONTENTS
Page
Disassembly Instructions ..................................................................................................................................3
Disassembly Diagram.......................................................................................................................................4
Block Diagram ..................................................................................................................................................5
Printed Circuit Board.........................................................................................................................................6
Wiring Diagram ............................................................................................................................................... 11
Exploded View ..............................................................................................................................................12
Exploded View Parts List ..............................................................................................................................13
Schematic Diagram ........................................................................................................................................14
Electrical Parts List .........................................................................................................................................19
Specifications.................................................................................................................................................. 23
2
DISASSEMBLY INSTRUCTIONS
1. Remove two screws (A) from each side of the top cabinet and remove three screws (B) located on the rear of
the top cabinet then remove the Top Cabinet.
2. Remove four screws (C) located on the under the bottom cabinet then remove four Rubber Foot.
4. Remove two screws (D) located on the under the bottom cabinet and remove two screws (E) from each side
of the top panel then remove the Top Panel.
5. Remove two screws (F) from the deck front bracket and remove two screws (G) from the deck rear bracket
then remove the Main Board and the Bottom Cabinet.
6. Remove two screws (H) from the deck front bracket then remove the Deck Front Bracket.
7. Remove two screws (I) from the deck rear bracket then remove the Deck and the Deck Rear Bracket.
3
DISASSEMBLY DIAGRAM
4
BLOCK DIAGRAM
5
MAIN BOARD
PRINTED CIRCUIT BOARDS
TOP VIEW
6
MAIN BOARD
BOTTOM VIEW
7
KEY BOARD
8
REMOTE BOARD
TOP VIEW
9
REMOTE BOARD
BOTTOM VIEW
10
WIRING DIAGRAM
11
EXPLODED VIEW
12
EXPLODED VIEW PARTS LIST
Ref. No. Description RS Part No. Mfr’s Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Lens: (Black/PMS877C) RM
Top Panel (Electron-Plated3+4) W/O Brand
Top Cover (S. OPC0201) (New Star)
Bottom Cabinet (S. OPC0201/Black)
Main Fiber Sheet
Main Board
DVD MECH. Slot Type (Hop-1200A Pick Up)
Deck Front Bracket
Deck Rear Bracket
Shade (III)
CD Windows Sheet
Key Board
Remote Sensor NJL61H380AF3
Power Knob (E-Silver) (L-Up)
Stop/RE/FF/EJ Knob (E-Silver) (L-Up)
Back Light Spray Blue
Rubber Foot DVD171
Bracket Screw M2.0
Screw ∅2 X 5 BA/ST Black
Screw ∅2.6 X4 PH/MS
53-B7424-01S
51-B7420-92P
61-17404-80
61-17401-81B
35-17401-00
12-00171-010
94-02680-00
39-D1701-01
39-D1702-01
81-69005-00
43-A3101-00
12-01742-307
29-00380-01
52-B7421-91E
52-B7422-90E
52-B7423-00
81-D1701-00
40-A1516-00
40-12005-06
40-02604-00
21
22
23
Screw ∅2.6 X 4 BH/MS
Screw ∅2.6 X 4 KH/MS
Screw ∅2.6 X 6 BH/MS
40-02604-01
40-02604-02
40-02606-01
13
SCHEMATIC DIAGRAM (POWER)
14
SCHEMATIC DIAGRAM (SERVO)
15
SCHEMATIC DIAGRAM (MPEG)
16
SCHEMATIC DIAGRAM (IN/OUT)
17
SCHEMATIC DIAGRAM (REMOTE BOARD)
18
Ref. No. Parts No. Description Q’ty
Q2,7,24~26
Q3,5
Q13,22
Q1,2
Q4
Q1,QQ4,8
Q6
D2
D4,6,7,DD2,3,6,8
D1,3,5
ZZ1
Z4
Z1,3
UU7
U2
UU2
UU4
U23
UU1
UU9
U1
UU12
U3
U4
U9
U30
UU5
U28
U5,7
U6
Y1
Y3
YY1
CC24,26,73~78
CC46,82,85
C185,190,CC11,21/2,47
B6~9,11/3/5~30/34~38,41/5/6,
57/9,C19,22,128/91,232,246/7,256,
CC3,6,7,9,10/2/9
C184/8
C248/9
ELECTRICAL PARTS LIST
PC BOARD ASS’Y, MAIN BOARD
01-00106-00
01-00106-10
01-00231-00
01-01298-00
01-01385-00
01-03265-00
01-04375-00
02-04001-01
02-04148-02
02-05819-02
02-50047-01
02-50051-03
02-50100-02
03-01616-00
03-02401-00
03-03721-00
03-04558-26
03-04580-00
03-05705-00
03-05954-00
03-06008-00
03-06209-00
03-06416-00
03-07404-01
03-07805-02
03-08728-00
03-29011-00
03-29400-00
03-34063-01
03-78153-00
04-00270-00
04-00400-02
04-03386-00
05-63100-00
05-63101-00
05-63102-01
05-63104-02
05-63151-00
05-63200-00
KRA106S (SOT-23)
KRC106S (SOT-23)
KRC231S (SOT-23)
KTA1298 (SOT-23)
KTA1385D-Y (DPAK)
KTC3265-Y (SOT-23)
TR. KTC4375-Y (SOT-89)
CHIP IN4001 (SOD-106)
DIODE CHIP RLS4148 1206 ROHM
CHIP IN5819 (SOD-106)
CHIP ZENER DIODE 4.7V (LL-34)
CHIP ZENER DIODE 5.1V (LL-34)
CHIP ZENER DIODE 10V (LL-34)
W981616BH-7 (TSOP II-50PIN)
EEPROM (FLAT RACK) 24C01
SP3721A (PQFP-64PIN)
I.C. NJM-4558M
NJM4580M (SOP-8PIN)
M5705 (PQFP-176PIN)
BA5954FP (HSOP-28PIN)
ES6008 (PQFP-208PIN)
BA6209N (SIP-10PIN) ROHM
W986416DH-6 (TSOP II-54PIN)
TC74HCU04AFN (SOL-14PIN)
KIA 78L05F (SOT-89)
WM8728 (SSOP-20PIN)
W29EE011 (PLCC-32PIN)
BM29F400T-90TC (TSOP-48)
MC34063A (SOP-8PIN)
IC EM78P153EP-171A DIP14
CRYSTAL 27M (HC-49/US)
CERAMIC RESONATOP 4MHZ
CERAMIC ZTA33.86MX
CHIP CAP 10PF ±5% NPO 0603 SMT
CHIP CAP 100PF ±5% NPO 0603 SMT
CHIP CAP 1000PF ±10% X7R 0603 SMT
CHIP CAP 0.1µF ±20% X7R 0603 SMT
CHIP CAP 150PF ±5% NPO 0603 SMT
CHIP CAP 20PF ±5% NPO 0603 SMT
5
2
2
2
1
3
1
1
7
3
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
8
3
6
87
2
2
19
ELECTRICAL PARTS LIST - CONTINUED
Ref. No. Parts No. Description Q’ty
C216,223
C20/1
C3,9,CC8,59
C196/7,CC16/7,230
CC86
C8,23,CC2,15,43
C7,CC14,64/7
CC4
CC35,41/2/4/5
CC13
C6,16,180/1,213/5/9,257,CC33,
50,91,B14
C13/5,226/7
C14
C4,5
C1,10~12,17/8,CC1,5,29,55/8,83,
95,116/8,122/3B1,10/2,31~3/9,40
/2/7,56,61
RR21/3,R5V
R19,RR29,37
R11/2/6,RR66/8
RRN6~8,13~16
R29,156
R149,159,185/7/8,RR4,15,26,40/2,
51,73,102,126/7/9,24/8
RRN4,5,9~12
R43,304,RR2,3,27,50
R20/4
RR1,38/9,41
R181
RR49
R186,189,RR9,70/2,95
R184,192,RR19
R22,28
R296
R44,RR18,98
R178
R14,15,21/7,RR12~4,20,101
RR93/4,97
R180,191
R9
05-63222-01
05-63330-00
05-63470-00
05-63471-00
05-63472-00
05-63473-00
05-63474-02
05-63561-00
05-63681-00
05-63682-01
06-16106-02
06-16107-04
06-16108-00
06-06108-02
06-63227-01
07-63000-00
07-63100-00
07-63101-00
07-63101-04
07-63102-00
07-63103-00
07-63103-04
07-63104-00
07-63113-00
07-63122-00
07-63122-01
07-63152-00
07-63203-00
07-63222-01
07-63223-00
07-63271-00
07-63330-00
07-63331-00
07-63332-00
07-63333-00
07-63362-01
07-63471-00
CHIP CAP 2200PF ±10% X7R 0603 SMT
CHIP CAP 33PF ±5% NPO 0603 SMT
CHIP CAP 47PF ±5% NPO 0603 SMT
CHIP CAP 470PF ±5% NPO 0603 SMT
CHIP CAP 4700P ±10% X7R 0603 SMT
CHIP CAP 0.047µF ±10% X7R 0603 SMT
CHIP CAP 0.47µF ±20% X7R 0603 SMT
CHIP CAP 560PF ±5% NPO 0603 SMT
CHIP CAP 680PF ±5% NPO 0603 SMT
CHIP CAP 6800PF ±10% X7R 0603 SMT
E. CAP 10µF 16V (Ø3.5X5MM)
E. CAP 100µF 16V (Ø6X5MM)
E. CAP 1000µF 16V (Ø10X15MM)
E. CAP 1000µF 16V (Ø8MM)
E. CAP 220µF 6.3V (Ø6X5MM)
CHIP RES 0Ω 0603 SMT
CHIP RES 10Ω ±5% 0603 SMT
CHIP RES 100Ω ±5% 0603 SMT
CHIP CN34JT 100Ω (0603X4 SMT)
CHIP RES 1kΩ ±5% 0603 SMT
CHIP RES 10kΩ ±5% 0603 SMT
CHIP CN34JT 10kΩ (0603X4 SMT)
CHIP RES 100kΩ ±5% 0603 SMT
CHIP RES 11kΩ ±5% 0603 SMT
CHIP RES 1.2kΩ ±5% 0603 SMT
CHIP RES 1.2kΩ ±1% 0603 SMT
CHIP RES 1.5kΩ ±5% 0603 SMT
CHIP RES 20kΩ ±5% 0603 SMT
CHIP RES 2.2kΩ ±5% 0603 SMT
CHIP RES 22kΩ ±5% 0603 SMT
CHIP RES 270Ω ±5% 0603 SMT
CHIP RES 33Ω ±5% 0603 SMT
CHIP RES 330Ω ±5% 0603 SMT
CHIP RES 3.3kΩ ±5% 0603 SMT
CHIP RES 33kΩ ±5% 0603 SMT
CHIP RES 3.6kΩ ±1% 0603 SMT
CHIP RES 470Ω ±1% 0603 SMT
2
2
4
5
1
5
4
1
5
1
12
4
1
2
29
3
3
5
7
2
18
6
6
2
4
1
1
6
3
2
1
3
1
9
3
2
1
20
ELECTRICAL PARTS LIST - CONTINUED
Ref. No. Parts No. Description Q’ty
R1,3~7,179,299,10,RR7,11/6,
22,67
RR17,96,100
RR54
R165,RR5,25,32
RR10
R64
R167
RR31,53
RR104/5/7/8
L12
FB1,3,5~9
L184/5/7
L1,180~2
L183/6
JS4
JS6
07-63472-00
07-63473-00
07-63474-00
07-63512-00
07-63513-00
07-63750-00
07-63821-00
07-63822-01
07-85010-00
09-00270-00
09-00601-00
09-03315-00
09-10190-00
09-22113-00
12-00171-010
16-00035-04
16-00030-10
CHIP RES 4.7kΩ ±5% 0603 SMT
CHIP RES 47kΩ ±5% 0603 SMT
CHIP RES 470kΩ ±5% 0603 SMT
CHIP RES 5.1kΩ
CHIP RES 51kΩ ±5% 0603 SMT
CHIP RES 75Ω ±5% 0603 SMT
CHIP RES 820Ω ±5% 0603 SMT
CHIP RES 8.2kΩ ±1% 0603 SMT
CHIP RES 1Ω ±5% 0805 SMT
CHIP SGMI1608M2R7KT
CHIP BGH2012B601LB
SL0805-3R3M1R5
SL0805-101KR90
CDRH125-221M1R3
DVD-171 MB D/S 131.6X156X1.2MM
Ø3.5MM JACK (4PIN) W/SW
Ø3.5MM JACK 4PIN BLACK
14
3
1
4
1
1
1
2
4
1
7
3
4
2
1
1
1
JS5
JS9
JS8
JS7
CN2,JS2
CN1
PL1,2,4,5
PL3,6
UF1
CF3,5
CF6~8
CF4
CF2
CF1
RF2
RF1
RF3,4,12~14
16-00035-20
16-00035-30
25-00171-22
25-00174-03
25-08360-13A
25-08360-24A
PC BOARD ASS’Y, KEY BOARD
02-30553-60T
02-30706-80K
03-06312-00
05-05101-00A
05-05104-00A
05-05470-00A
06-10107-01
06-10476-01
07-05100-00A
07-05100-16A
07-05102-16A
Ø3.5MM JACK 4PIN YELLOW
Ø3.5MM JACK 4PIN ORANGE
2PIN DC IN SOCKET
Ø3.5MM DC OUT SOCKET
CON CHIP 13PIN P=1.0MM FPC TOP
CON CHIP 24PIN P=0.5MM FPC BOT
P. LAMP AA 60MA Ø3X5.5 K.T.
LAMP 6V 80MA “KUANG HUNG”
IC PT6312LQ ANGUS
AXIAL CER CAP 100PF ±10% TP
AXIAL CER CAP 0.1µF +80/-20% TP
AXIAL CER CAP 47PF ±5% TP
E. CAP 100µF 10V (Ø5X7MM MINI)
E. CAP 47µF 10V (Ø4X7 MINI)
RES 10Ω 1/4W (TAPPING)
RES 10Ω 1/16W (TAPPING)
RES 1kΩ 1/16W (TAPPING)
1
1
1
1
2
1
4
2
1
2
3
1
1
1
1
1
5
RF10/1
RF16
RF5
07-05151-16A
07-05220-00A
07-05333-16A
RES 150Ω 1/4W (TAPPING)
RES 22Ω 1/16W (TAPPING)
RES 33kΩ 1/16W (TAPPING)
21
2
1
1
ELECTRICAL PARTS LIST - CONTINUED
Ref. No. Parts No. Description Q’ty
RF6~8,15
IR1
Q1
D4
IC1
C1,2
C3
R1
XT1
07-05472-16A
12-01742-307
16-01140-04
29-00380-01
PC BOARD ASS’Y, REMOTE BOARD
01-01781-18
02-00120-00
02-04148-02
03-02222-00
05-63121-00
06-06476-02
07-05010-54
09-50455-05
12-00172-817
RES 4.7kΩ 1/16W (TAPPING)
DVD-1742 KB D/S 152X23X1.2MM
TACT SW. KPS-1107SW H=2.5 KIE
REMOTE SENSOR NJL61H380AF3
TR. 2SD1781K-R “ROHM”
IR EMITIER DIODE MIE-544A4
DIODE CHIP RLS4148 1206 ROHM
IC PT2222-001 SOP ANGUS
CHIP CAP 120P ±5% NPO 0603 SMT
E. CAP 47µF 6.3V (Ø5X5MM)
CHIP RES 1Ω 1/10W
CER RESONATOR CSB-455E “MURATA”
PCB RC-12 REM 164X47
22
4
1
6
1
1
1
1
1
2
1
1
1
1
SPECIFICATIONS
Current Consumption.................................................................................................................................... Less than 2.0A
Signal System..............................................................................Competitive video 1.0Vp-p 75Ω RCA pin jack
Audio Output level .............................................................................................................600Ω (2CH 2.0Vrms)
Audio signal output
Characteristics:
Frequency response ....................................................................................................................20 Hz - 20 kHz
S/N Radio...........................................................................................................................................90 dB (JIS)
Wow and flutter ..........................................................................................................Below Measurable Limits
Note:
Specifications and design are subject to modification, without notice, due to improvements in technology.
23
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