Prince Castle DHB2PT-27 Service Manual

Page 1
REG
BKFT
MENU
ENTER
TRANSFER
PROD
NAME
REG
BKFT
MENU
ENTER
TRANSFER
Operation
Operation
Product Holding Bin
Product Holding Bin
Manual
Manual
Pan & Pan Cover
Button Bar
Product Identification
PRINCE CASTLE
LOGO Button
LED Timers (tri-color)
(qty. 6)
Pan Buttons
(qty. 6)
Temperature Control
Panel
Transfer Button
UP and DOWN Arrow Buttons
Upper Pan Displays
(qty. 3)
Lower Pan Displays
DHB2PT
DHB2PT
MENU/ENTER
Button
REG (Regular Menu)
(qty. 3)
-27 Series
-27 Series
BKFT (Breakfast)
LED
LED
Power On/Off Switch
LIMITED WARRANTY
This product is warranted to be free from defects in material and/or workmanship for a period of 1 year from date of original installation, not to exceed 18 months from the date of manufacture.
Any component which proves to be faulty in material and/or workmanship will be replaced or repaired (at the option of Prince Castle, Inc.) without cost to the customer for parts and labor. This warranty covers on-location service (i.e. trip charges and/or mileage). Travel mileage is limited to 100 miles (200 Kilometers) round trip (one trip warranty) from an authorized service agency or its sub-service agency.
This warranty is subject to the following exceptions/conditions:
• Use of any non-genuine Prince Castle par ts voids this warranty.
• All labor to be performed during regular work hours. Overtime premium (the incremental amount) will be charged to the customer.
• Damage caused by carelessness, neglect and/or abuse (e.g., dropping, tampering or altering parts, equipment damaged in shipment, by fire, flood or an act of God) is not covered under this warranty.
• All problems due to operation at voltages other than that specified on equipment nameplates are not covered by this warranty. Conversion to correct voltage is the customer’s responsibility.
• This equipment must be serviced by Prince Castle Authorized Service Agency or a Prince Castle Service Technician during the warranty period.
TABLE OF CONTENTS
Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Electrical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4–9
CastleNet Communications Network . . . . . . . . . . . . . . .10
Factory Presets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Parts List & Exploded View . . . . . . . . . . . . . . . . . . . . . . .13
541-536RevB
355 East Kehoe Blvd. • Carol Stream, IL 60188
Phone: 630-462-8800 • Toll Free: 1-800-PCASTLE
Fax: 630-462-1460 • www.princecastle.com
Printed in USA 8/06 © 2006
Page 2
Safety Information
Product Holding Bin
DHB2PT-27 Series
WARNING Indicates information important to the proper opera­tion of the unit. Failure to observe may result in dam­age to the equipment and/or severe bodily injury or
Indicates information important to the operation of the unit. Failure to observe may result in damage to the equipment.
CAUTION
death.
Electrical Information
Model Volts Hz Watts Amps Plug Number Agency Approval
DHB2PT-27 120 60 1650 Max 13.8 Max NEMA 5-20P UL / cUL / UL Sanitation
DHB2PT-27CE 220-240 50 1880 Max 7.8 Max CEE 7-7 Schuko CE / UL Sanitation
DHB2PT-27GB 240 50 1880 7.8 BS-1363A UL Sanitation
DHB2PT-27AU 240 50 1880 7.8 AS-3112 UL Sanitation
DHB2PT-27F 220-240 50 1880 Max 7.8 Max None UL Sanitation
DHB2PT-27J 200 50/60 1700 8.6 None UL Sanitation
Installation
A. Remove the unit from the carton and inspect for signs of damage. If
there is damage to the unit:
• notify the carrier within 24 hours of delivery
• save carton and packaging materials for inspection purposes
• contact your local dealer, or if purchased directly, the Prince Castle Sales Department at 800-722-7853 or 1-630-462-8800 to arrange for a replacement unit.
NOTE: When installing this unit, the ambient temperature at the mount­ing site should not exceed 100°F.
B. Place the bin on a counter and seal the base to the counter with
food-approved sealant.
C. Plug the power cord into the bin and connect the plug into the prop-
er electrical outlet (?? amp, ??? Volt). All connections must be in accordance with local electrical codes and any other applicable codes.
NOTE: The electrical receptacle should be a dedicated outlet. No other equipment should be operating on the line (refrigerators, fryers, etc.).
D. Install the racks, pans and pan covers into the cavities.
E. Turn the power switch to ON. Allow 30 minutes for warm-up.
White Plug Jack
(in from another unit)
NOTE: If the unit is to networked with other Prince Castle units, a Retro Bun Timer may be connected to any one bin in the chain. Refer to CASTLENET COMMUNICATIONS NETWORK in this manual.
BIN 1 BIN 2 BIN 3
Rear of PHU
IN
Power Cord Inlet
EXTERNAL
OUT
Black Plug Jack
(out to another unit)
RETRO
BUN
TIMER
EXTERNAL
IN
OUT
EXTERNAL
IN
OUT
EXTERNAL
IN
OUT
Prince Castle reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Printed in USA 8/06 © 2006
2
541-536revB
Page 3
REG
BKFT
MENU
ENTER
TRANSFER
Turn power On/Off switch to ON position.
EGGS
EGGS
MENU
ENTER
BKFT
REG
EGGS
EGGS
MENU
ENTER
BKFT
REG
REG
BKFT
MENU
ENTER
TRANSFER
REG
BKFT
MENU
ENTER
TRANSFER
EGGS
BACN
SAUS
BACN
MENU
ENTER
TRANSFER
Y
1
Load pan covers (if used) onto pan racks and insert racks into the unit.
Operation
2
Product Holding Bin
DHB2PT-27 Series
Press all PAN Buttons
LED Timing Status
3
LED Timers
(steady) = Ready for product
REDRED
(flashing) = Discard product
REDRED
(steady) = Oldest product, use first
GREENGREEN
(flashing) = Cook more product
GREENGREEN
YELLOW YELLOW
(steady) = Newer product, use green first (flashing) = Cook more product
Allow 30 minutes
for heaters to reach operating temperature. The Temperature Display will show temperature as unit warms up to the operating temperature.
Power On/Off Switch
The PAN DISPLAYS will show the assigned product name.
If no product is assigned, the display will be dim and show “----”. Pressing the PAN button will not activate the timer if “----” is displayed. Pressing PAN button when product name is displayed will start timing cycle.
When LED is steady
4
RED, load product
and press the PAN Button.
If only one pan is active for a product, the LED will turn from RED to GREEN.
BKFT (Breakfast) or REG (Regular Menu) will be lit depending on pre-programmed menu.
If no other pan is active for a product, the LED for the first pan loaded will turn from RED to GREEN.
The LED for the 2nd pan (3rd pan, etc.) loaded will turn from RED to YELLOW.
An LED timer can be stopped (cancelled) at any time by pressing and releasing the corresponding PAN Button.
When any of the timer LED’s flash, cook more product or
5
remove and discard product as indicated.
GREEN GREEN Flashing
Cook more product
YELLOW
ELLOW Flashing
Cook more product
RED RED Flashing
Discard product
WARNING
Hot surfaces.
Product, along with any remaining time, can be
6
transferred from one cavity to another as follows:
A. Press and release the TRANSFER
Button. Displays for available bins
C. Press and release the
TRANSFER button again. are brightly lit. Displays for bins currently timing, are dimly lit.
B. Press and release the PAN
button of the product to be moved.
D. Move the product. Press and release
the PAN Button for the new location. The new location will finish timing the product. When the transferred pan timing expires, location will revert to original menu setting.
NOTE: If product transfer is not completed within a pre-programmed
transfer time, the transfer will be cancelled. See your Manager.
541-536RevB
3
Printed in USA 8/06 © 2006
Page 4
Operation (continued)
To change a menu selection for a specific pan cavity, use the following steps:
7
A. Press and hold the Prince Castle Logo Button for 6 seconds. All Pan
Displays will show “PROG”. All LED Timers will be red.
Product Holding Bin
D. Press the UP or DOWN Button to
scroll to the desired menu item.
DHB2PT-27 Series
E. Press the MENU/ENTER button
to select the menu item.
PROG
B. Press and hold the MENU/ENTER Button. The display next to the
MENU/ENTER Button will display the menu choices. While holding the DAYPART/ENTER button, press the UP or DOWN Buttons to scroll through the menu choices.
C. Press a PAN Button to change the menu. The LED Timer will change to
yellow and the Display will change from “PROG” to the assigned menu item.
To shut down the unit, turn the power On/Off switch to OFF.
8
TRANSFER
MENU
ENTER
PROG
BKFT
REG
TRANSFER
PROG
F. Repeat steps A - E as required for other Pan Displays. Press
the Prince Castle Logo Button to exit the program mode.
NOTE: Up to six products may be programmed for each Pan Button (1 for each menu). In addition, a pan may be set as “not used” by assigning “----” as its product.
PROG
Cleaning
Before performing any maintenance, turn the power switch to the OFF
position and unplug the power cord from the electrical receptacle.
This unit is not watertight. Do not clean with a water jet/jet spray.
1. Turn the unit off and unplug the power cord from the electrical receptacle.
2. Remove the pan covers and pan racks. Clean all parts using a soapy cloth, then rinse and wipe with a non-soapy, damp cloth.
NOT use a green scotch bright pad cleaner, ice or water.
DO
Do not immerse the unit in water.
WARNING
CAUTION
Setting Temperature
The unit has four shelves, each with an upper and lower heater (eight heaters total). The factory pre-set for the upper heaters is 225°F.
1
The factory pre-set for the lower heaters is 195°F. Each upper heater has a programmable range of 150° - 275°F. Each lower heater has a programmable range of 150° - 225°F. Use the control below and the following steps to set the setpoint temperatures for each heater.
UPPER SHELF LED
This LED will be lit to indicate
upper shelf is selected
PROG LED
This LED will be lit to indicate
unit is in Program Mode
LOWER SHELF & LED
This LED will be lit to indicate
lower shelf is selected
ACTUAL TEMP BUTTON & LED
Press to display actual temperature for the
selected heater. LED will be lit when actual tem-
perature is displayed.
SETPOINT BUTTON & LED
Press to display setpoint temperature of a
selected heater. LED will be lit when setpoint
temperature is displayed.
NOTE: To reset all times and temperatures to the factory settings, turn the unit off, then press and hold the UP and DOWN arrow buttons simultaneously while turning the unit back on. A “P” will appear in the display and all times and temperatures will be reset to original factory settings.
UPPER PROG
LOWER
ACTUAL
TEMP
SET-
POINT
U225
NOTE: The unit is preset to display temperature in Fahrenheit. To display in Celsius, press and hold the DOWN Arrow button immediately after turning on the power switch. To switch back to Fahrenheit, press and hold the UP Arrow button after turning on the power switch.
PRINCE CASTLE LOGO BUTTON
TEMPERATURE DISPLAY
A, b, C or d Shelf
UP/DOWN ARROW BUTTONS
Used with other buttons to scroll
through heater and temperature
selections
Press to enter
temperature selections
Printed in USA 8/06 © 2006
4
541-536revB
Page 5
REG
BKFT
MENU
ENTER
TRANSFER
U220
UPPER
PROG
LOWER
ACTUAL
TEMP
SET-
POINT
U225
UPPER
PROG
LOWER
ACTUAL
TEMP
SET-
POINT
U225
UPPER
PROG
LOWER
ACTUAL
TEMP
SET-
POINT
Setting Temperature (continued)
U2:30
UPPER
PROG
LOWER
ACTUAL
TEMP
SET-
POINT
U225
UPPER
PROG
LOWER
ACTUAL
TEMP
SET-
POINT
U2:20
UPPER
PROG
LOWER
ACTUAL
TEMP
SET-
POINT
U220
UPPER
PROG
LOWER
ACTUAL
TEMP
SET-
POINT
U2:30
UPPER
PROG
LOWER
ACTUAL
TEMP
SET-
POINT
U220
UPPER
PROG
LOWER
ACTUAL
TEMP
SET-
POINT
Product Holding Bin
DHB2PT-27 Series
Press the UP or DOWN Arrow Buttons until the desired shelf
2 3
LED and upper (U) or lower (L) heater is selected.
Press the UP or DOWN Arrow Buttons until the desired
4
setpoint temperature is displayed
Press and hold the SETPOINT Button and the Prince Castle Logo Button for 5 seconds. The Program LED will light.
Press the Prince Castle Logo Button to save the new setpoint
5
value. Repeat steps 2—5 to change the setpoint for any other heater.
1
Use the following steps to calibrate the individual heaters.
NOTE: Allow sufficient amount of time for temperatures to stabilize before starting calibration.
Press the UP or DOWN Arrow Buttons until the desired shelf LED and upper (U) or lower (L) heater is selected.
Press and hold the PRINCE CASTLE LOGO and ACTUAL Buttons for 5
3
seconds. The semi-colon (:) LED indicator will light. The temp dis­played is the actual heater tempera­ture sensed by the controller.
541-536RevB
To clear any offset readings, press the SETPOINT Button.
Calibrating Heaters
Take a temperature reading within the shelf near the center of
2
the heater surface. Use a standalone temperature meter (not supplied).
WARNING
Hot surfaces. Use
caution when taking
temperature readings
within the shelf
Press the UP or DOWN Arrow
4
Buttons until the temperature displayed matches the reading obtained in Step 2.
5
Press the PRINCE CASTLE LOGO Button to save the temperature value and exit the Calibration Mode.
Printed in USA 8/06 © 2006
Page 6
Product Holding Bin
Selecting Breakfast and Regular Menus
DHB2PT-27 Series
There are six menus available: BKFT LED ON = Menu1 or Menu6
1
REG LED ON = Regular2, Regular3, Regular4, or Regular5
Press and hold the MENU/ENTER button, then use the UP or DOWN Arrow button to scroll through the 6 menus.
When scrolling, menu numbers appears in this display.
MNU1
MENU
ENTER
Programming the Menus
Press and hold the PRINCE CASTLE LOGO button
1
(on the button bar) until all the displays show PROG and the BUN TRAY buttons LED’s all glow red.
PROG
PROG
BKFT
REG
When the desired menu is displayed, release the
2
MENU/ENTER button. The food products for the menu will be displayed in the upper and lower BUN TRAY displays.
When timers for a different menu are still active, those BKFT or REG LED’s will flash until they are all cancelled.
MENU
ENTER
MNU1
BKFT
REG
MENU
ENTER
BKF
REG
Press and hold the MENU/ENTER button, the display next to the MENU/ENTER button will show the menu choices. Use
2
the UP or DOWN Arrow button to scroll through the 6 menus. Release the MENU/ENTER button when the desired menu is displayed.
R
PROG
PROG
When the MENU/ENTER button is released, all displays will again show PROG
MNU1
..
A. Press the PAN button next to the display to be changed.
3
ROG
B. Press the UP or DOWN Arrow buttons to scroll to the desired menu
C. Press the MENU/ENTER button to save the selection. All displays
OG
The LED will change from red to yellow and the display will change from PROG to the assigned menu item.
TRANSFER
PROG
item.
will show PROG.
TRANSFER
PROG
WBU
SB
PROG
A. Repeat Steps 2 & 3 as required.
4
B. Press the PRINCE CASTLE LOGO button to exit the
Programming Mode and return to the Run Mode.
NOTE: Up to six items (one for each menu) may be programmed for each tray button. A tray may be set as “not used” by assigning “
----
” as its product.
PROG
PROG
----
Printed in USA 8/06 © 2006
6
541-536revB
Page 7
REG
BKFT
MENU
ENTER
TRANSFER
SET
PROD
TIME
Product Holding Bin
MENU
ENTER
TRANSFER
COOK
EGGS
:07
REG
BKFT
MENU
ENTER
TRANSFER
HOLD
EGGS
2:00
MENU
ENTER
TRANSFER
SET
PROD
TIME
REG
BKFT
MENU
ENTER
TRANSFER
SET
EGGS
TIME
REG
BKFT
MENU
ENTER
TRANSFER
HOLD
EGGS
2:10
MENU
ENTER
TRANSFER
COOK
EGGS
:10
DHB2PT-27 Series
Changing the Hold & Cook-More Times
A. The SET PRODUCT TIME menu is used to change the Hold & Cook-More times.
1
B. Press and hold the PRINCE CASTLE LOGO button, then immediately press and hold the MENU/ENTER button until the display shows one
of three programming menus.
C. Use the UP or DOWN Arrow button to scroll to the SET PROD TIME ⇑ ⇓ menu.
PRINCE CASTLE LOGO Button
A. Press and release the MENU/ENTER button to enter the
2
NOTE: Holding the UP or DOWN Arrow Buttons for longer than 2 seconds will cause the product list to automatically scroll up or down.
4 5
Set Product Time menu. The display will show, for example,
SET EGGS TIME ⇑ ⇓
B. Use the UP or DOWN Arrow button to scroll through the list
of products. When the desired product is displayed, press the MENU/ENTER button to select it.
Refer to the Product Menu Details on page 8 for a list of products and their corresponding display names.
A. The display will now show current Cook-More time
UP or DOWN Arrow button to scroll to the desired cook ­more time.
..
..
Use the
MENU/ENTER Button
A. The display now shows the current hold time.
3
B. Use the UP or DOWN Arrow button to scroll to the desired
hold time. When the desired hold time is displayed, press the MENU/ENTER button to save the desired hold time.
NOTE: Hold time cannot be reduced to less than the Cook-More time plus one minute.
A. The display will show SET PROD TIME ⇑ ⇓
for any other product.
B. Press and release the PRINCE CASTLE LOGO button at any
time to exit the Programming Mode and return to the Run Mode.
..
Repeat Steps 2 – 4
B. When the desired cook-more time is displayed, press the
MENU/ENTER Button to save it.
NOTE: Cook-More time cannot be increased to more than the Hold time minus one minute.
541-536RevB
NOTE: If the MENU/ENTER button has not been pressed to save any changes, the program will revert to the original values.
7
Printed in USA 8/06 © 2006
Page 8
Product Holding Bin
DHB2PT-27 Series
Changing Product Names
A. The EDIT PRODUCT NAME menu is used to change a default product name to one of your own choosing.
1
B. Press and hold the PRINCE CASTLE LOGO button, then immediately press and hold the MENU/ENTER button until the display shows one
of four programming menus.
C. Use the UP or DOWN Arrow button to scroll to the EDIT PROD NAME ⇑ ⇓ Menu.
NOTE: The default names available for editing are listed on page 8.
PRINCE CASTLE LOGO Button
TRANSFER
A. Press and release the MENU/ENTER button to enter the
Edit Product Name menu.
2
The display will read SEL PROD XXXX ⇑ ⇓
B. Use the UP or DOWN Arrow button to scroll through the list of
products.
C. When the desired product is displayed, press the
MENU/ENTER button to select it. The first letter (in this case,
EE
the
) will start blinking.
SEL
PROD
When all four digits have been changed, press the MENU/ENTER button to save the new name.
XXXX
..
MENU
ENTER
EDIT
BKFT
REG
MENU/ENTER Button
MENU
PROD
3
TRANSFER
NAME
A. To change the blinking E, use the UP or DOWN Arrow button
to scroll to the desired letter/number/symbol.
B. When the desired selection is displayed, press the PAN
button (to the left or right of the selected display) to move to the next digit.
C. Repeat for all digits.
SEL
NOTE: Holding the UP or DOWN Arrow Buttons for longer than 2 seconds will cause the selected digit to automatically scroll up or down.
A. The display will show EDIT PROD NAME ⇑ ⇓ . Repeat Steps
54
2–4 for any other product.
B. Press and release the PRINCE CASTLE LOGO button at
any time to exit the Programming Mode and return to the Run Mode.
PROD
ENTER
BKFT
REG
WXP1
ME
EN
SEL
PROD
Printed in USA 8/06 © 2006
FISH
NOTE: If the MENU/ENTER button has not been pressed to save any changes, the program will revert to the original names.
BKFT
REG
8
NSFER
EDIT
PROD
NAME
541-536revB
MENU
ENTER
MENU
ENTER
Page 9
Product Holding Bin
REG
BKFT
MENU
ENTER
MAX
XFR
.20
ME
EN
TRANSFER
MAX
XFR
.25
REG
BKFT
MENU
ENTER
TRANSFER
MAX
XFR
TIME
DHB2PT-27 Series
Set Maximum Transfer Time
A. The SET MAXIMUM TRANSFER TIME menu is used to set the amount of time allowed to make a product transfer from one pan to another.
1
B. Press and hold the PRINCE CASTLE LOGO Button, then immediately press and hold the MENU/ENTER Button until the display shows one
of four programming menus.
C. Use the UP or DOWN Arrow Button to scroll to the MAX XFR TIME ⇑ ⇓ (Set Maximum Transfer Time) Menu.
PRINCE CASTLE LOGO Button
A. Press and release the MENU/ENTER Button to enter the
2 3
Set Maximum Transfer Time menu.
B. The display shows MAX XFR :20 ⇑ ⇓ . This shows a value
of 20 seconds.
MENU/ENTER Button
A. To change the time, use the UP or DOWN Arrow Button to
scroll to the desired time. When the desired selection is dis­played, press the MENU/ENTER Button to enter the selection.
B. Press and release the PRINCE CASTLE LOGO Button at any
time to exit the Programming Mode and return to the Run Mode.
NOTE: If the MENU/ENTER Button has not been pressed to save any changes, the program will revert to the original time.
541-536RevB
9
Printed in USA 8/06 © 2006
Page 10
Product Holding Bin
CastleNet® Communications Network
DHB2PT-27 Series
The Prince Castle DHB-BK Bins and Retro Bun Timer and New Bun Cabinet Timers can be inter-connected to form the CastleNet
®
Communication Network. The network can be used for data transfer between bins and timers for menu updates or to transfer product hold time from bin-to-bin.
Each bin is supplied with a standard 25' cable and allows units to be “daisy-chained” together to form the network. If cable is too short, use Prince Castle Extender Cable Kit, P/N PC-COMEXT.
The factory default address for Main bins and timers is address 1. The factory default address for Specialty bins and timers is address 2. If a third bin is used, the address must be set at 3.
The factory default address for the Retro Bun Timer is bunF.
IMPORTANT: Each timer must have a different address.
2
If a location has three bins, it is recommended that the bins and timers be set consecutively to addresses 1 through 3.
TRANSFER
Bin 3
MENU
BKFT
REG
ENTER
Bin 1
TRANSFER
Bin 2
MENU
BKFT
REG
ENTER
TRANSFER
MENU
BKFT
REG
ENTER
Example
Telephone jack plugs are located on the back of the unit.
1
Connect the units using the cables provided as shown here.
BIN 1 BIN 2 BIN 3
RETRO
BUN
TIMER
EXTERNAL
IN
OUT
EXTERNAL
IN
OUT
EXTERNAL
IN
OUT
Example
A. Turn the power switch off, wait 15 seconds. Turn the switch
3
to ON while pressing and holding the ACTUAL and SET­POINT buttons. The display will show the current bin address.
B. Continue to hold the buttons until PROG LED turns on.
UPPER
PROG
LOWER
ACTUAL
TEMP
SET-
POINT
bar2
UPPER
PROG
LOWER
ACTUAL
TEMP
SET-
POINT
prog
Use the UP or DOWN Arrow buttons to scroll to the desired address. Press the PRINCE CASTLE LOGO Button to store the
4
new address.
Available addresses are: bin1 thru bin 9, binA, binB, binC, binD, binE
and binF.
IMPORTANT: Continue to step 5 to
UPPER
PROG
LOWER
ACTUAL
TEMP
bar3
check the timer address. No two timers can have the same address.
SET-
POINT
To change the timer address, turn the unit power switch off and wait 15 seconds. Turn the power switch back on and immedi-
6
ately press and hold the PRINCE CASTLE LOGO button and the DOWN Arrow button for approximately 6 seconds or until the display shows SET ADDR ⇑ ⇓ BIN2.
The address number will blink on/off.
SET
ADDR
TRANSFER
ET
To check the timer address, press and hold the PRINCE CASTLE LOGO button and the DOWN Arrow button.
5
The current timer address will be displayed in the far right timer display.
To change the timer address, proceed to step 6.
EGGS
EGGS
TRANSFER
Use the UP or DOWN Arrow button to scroll to the desired address. Press the MENU/ENTER button to store the new
7
address and return to normal operating mode.
Available addresses are: bin1 thru bin 9, binA, binB, binC, binD, binE and binF.
TRANSFER
ADDR
Printed in USA 8/06 © 2006
10
541-536revB
Page 11
Product Holding Bin
DHB2PT-27 Series
Factory Presets
PRODUCT MENU DETAILS
Product Display Hold Cook-More
Name Minutes
Burger BUR1 30 3 Burger BUR2 30 3 Chicken Patty CHX1 30 3 Chicken Patty CHX2 30 3 Chicken Patty CHX3 30 3 Chicken Wing WING 30 3 Fish FISH 30 3 Eggs EGGS 30 3 Sausage SAUS 30 3 Bacon BACN 30 3 Ham HAM 30 3 Popper POP 30 3 Mozzarella Stick MOZ 30 3 Onion ONON 30 3 Mozzarella Stick MUSH 30 3 Chicken Nuggets NUGG 30 3 Special #1 SPC1 Special #2 SPC2 Special #3 SPC3 Special #4 SPC4 Special #5 SPC5 Special #6 SPC6 Special #7 SPC7 Special #8 SPC8 Special #9 SPC9
2
2
2
2
2
2
2
2
2
1
Minutes
30 3 30 3 30 3 30 3 30 3 30 3 30 3 30 3 30 3
1
1. Hold and Cook-More times may be re-programmed. See page 7.
2. Product abbreviations BACN thru MUSH may be reprogrammed. See page 8.
Menus
UP DOWN UP DOWN UP DOWN Menu LED
HAM BACN SAUS EGGS EGGS EGGS MNU1 Bkft
BGR1 BUR1 BUR1 BUR2 BUR2 BUR2 MNU2 Reg
CHX1 MUSH MOZ POP WING WING MNU3 Reg
CHX1 CHX2 WING MOZ POP POP MNU4 Reg
CHX1 CHX2 CHX3 POP ONON MUSH MNU5 Reg
EGGS EGGS EGGS HAM BACN SAUS MNU6 Bkft
541-536RevB
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Printed in USA 8/06 © 2006
Page 12
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Display flashes Opn & rEL.
Troubleshooting
Open relay. Circuit inoperable.
Product Holding Bin
DHB2PT-27 Series
Replace power circuit board.
Display flashes SHr & rEL.
Display flashes Opn & rEL.
Display shows HHH for an extend­ed period of time and heater sur­face temperature is hot.
Display shows HHH for an extend­ed period of time and heater sur­face temperature is cool.
Shorted relay. Circuit inoperable.
Open heater.
Unplugged ribbon cable between power and main circuit boards.
Temperature is below 75°F.
Heater inoperable.
Probe inoperable.
Relay inoperable.
Temperature is above 300°F (abnormal operation).
Probe is inoperable.
Wiring Diagram
Replace power circuit board.
Test heater resistance (150 Ohms). Replace heater if necessary.
Verify ribbon cable connection.
Normal display during warmup.
Test heater resistance (150 Ohms).
Check for open thermocouple wires from probe. Replace heater/probe assembly.
Replace power circuit board.
Diagnostic circuit inoperable. Replace power circuit board.
Check for pinched thermocouple wires from probe. Replace heater/probe assembly.
Printed in USA 8/06 © 2006
12
541-536revB
Page 13
Parts List & Exploded View
1
21
18
25
24
20
23
26
19
28
11
8
7
6
2
1
9
10
12
18
17
13
14
4
15
16
15
19
3
Product Holding Bin
DHB2PT-27 Series
Ref. Part No. Description Ref. Part No. Description
1 541-316 Side Panel 2 541-389S Main P. C. Board Kit 3 541-318 P.C. Board Bracket 4 541-317 Right Side Insulation 5 541-326 Wire Chase 6 541-333S Display P.C. Board Kit 7 89-955 Spacer 8 541-353S Overlay and Bracket Kit 9 86-118 Modular Coupling 10 541-320 Hold Down Bracket 11 78-184S Power Switch 12 88-609 Power Inlet 13 72-200-25S Power Cord Kit 14 76-724 Screw, Socket, 8-32 x 3/4 15 541-359S Lower Heater Assy (230 Volt) 16 541-376S Upper Heater Assy (230 Volt) 17 541-489 Chassis, Right 18 541-129 Side Cover Bracket
19 541-369 Insulation 20 541-329 Top Cover 21 541-324 Header 22 541-650 Trim 23 541-383 Shelf Bracket 24 541-488 Chassis, Left 25 541-317 Insulation 26 541-606 Base 27 197-232 Foot 28 541-323 Bottom Cover * 541-479 Black Pan Covers (Not Shown) * PC-COMEXT Cable, Prince Castle (Not Shown) * TBD Cable, K-Mart (Not Shown) * TBD Cable, Target (Not Shown) * TBD Cable, Wal-Mart (Not Shown) * 940-0504 Cable, Radio Shack (Not Shown)
279-423
541-536RevB
13
Printed in USA 8/06 © 2006
Page 14
NOTES
Product Holding Bin
DHB2PT-27 Series
Printed in USA 8/06 © 2006
14
541-536revB
Page 15
NOTES
Product Holding Bin
DHB2PT-27 Series
541-536RevB
15
Printed in USA 8/06 © 2006
Page 16
NOTES
Product Holding Bin
DHB2PT-27 Series
Printed in USA 8/06 © 2006
16
541-536revB
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