Polaris ATV XPLORER 300 User Manual

4 (1)
Polaris ATV XPLORER 300 User Manual

OWNER’S MANUAL SUPPLEMENT 1999 XPLORER 300, XPRESS 300

IMPORTANT: This is a supplement to your owner’s manual. This information should remain with your owner’s manual at all times.

Specifications

 

 

Xpress 300

Xplorer 300

 

Body Style

Gen IV

Gen IV

 

 

 

 

 

Gross Vehicle Weight

1015 Lbs.

1100 Lbs

 

 

 

 

 

Fuel Capacity

4 U.S. Gallons

4 U.S. Gallons

 

 

 

 

 

Gearcase Oil

20 Ozs.

20 Ozs.

 

 

 

 

 

Injector Oil Capacity

2 U.S. Quarts

2 U.S. Quarts

 

 

 

 

 

Front Rack (Maximum - Ca-

90 Lbs.

90 Lbs.

 

pacity)

 

 

C

 

 

 

Rear Rack

180 Lbs.

180 Lbs.

A

 

 

 

Tongue Weight

30 Lbs.

30 Lbs.

P

A

Tow Hitch

Standard

Standard

C

 

 

 

Tow Capacity

850 Lbs.

850 Lbs.

I

 

 

 

T

Turn Radius

60

57

I

 

 

 

Ground Clearance

6.5

6

E

S

 

 

 

Height

45.5

45.5

 

 

 

 

 

Length

79.5

81

 

 

 

 

 

Seat Height

33

34

 

 

 

 

 

Weight

512 Lbs.

567 Lbs.

 

 

 

 

 

Wheel Base

49.75

49.75

 

 

 

 

 

Width

46

46

 

 

 

 

D

Drive System Type

PVT

PVT

 

 

 

Shift Type

Side Lever (Hi/Lo-R-N)

Side Lever (Hi/Lo-R-N)

R

I

Gear Reduction - Low

6.64/1

6.64/1

V

 

 

 

Gear Reduction - Reverse

5.13/1

5.13/1

E

S

Gear Reduction - Foward

3.29/1

3.29/1

 

 

 

Front Drive (ratio)

Not Applicable

12/22 64P

Y

S

Final Drive (ratio)

13/38 - 86 Pitch

13/40 88P

T

 

 

 

Center Drive (ratio)

Not Applicable

11/22 70P

E

M

 

 

 

Drive Chain

520 O-Ring

520 O-Ring

 

 

 

 

T

Front Tire

23 x 7-10

23 x 7-10

I

 

 

 

Rear Tire

24 x 11-10

24 x 11-10

R

E

Tire Pressure (front)

4 PSI

4 PSI

S

 

 

 

Tire Pressure (rear)

3 PSI

3 PSI

 

 

 

 

1

 

 

Xpress 300

Xplorer 300

S

Front Susp. - Mac Strut

6.25 Travel

6.25 Travel

 

 

 

Rear Susp. - Mono

8.5 Travel

8.5 Travel

U

S

 

 

 

Shock Adjustment

CAM

CAM

P

 

 

 

 

B

Front Brake

Hyd. Disc, Floating Caliper

Hyd. Disc, Floating Caliper

 

 

 

Rear Brake

Hyd. Disc., Floating Caliper

Hyd. Disc., Floating Caliper

R

A

 

 

 

Auxiliary Brake

Mechanical, Floating Disc

Mechanical, Floating Disc

K

E

 

 

 

Park Brake

Hydraulic Lock, All Wheel

Hydraulic Lock, All Wheel

S

 

 

 

 

Engine Model Number

EC28PFE-02

EC28PFE-02

 

 

 

 

 

Engine Type

2 Cycle, Single Cyl

2 Cycle, Single Cyl

 

 

 

 

 

Lubrication

Oil Injection

Oil Injection

 

 

 

 

 

Bore x Stroke

74.5 x 65

74.5 x 65

E

 

 

 

Displacement

283

283

N

 

 

 

Compression Ratio

6.1/1 Effective

6.1/1 Effective

G

I

Engine Cooling

Air with Fan Assist

Air with Fan Assist

N

E

Alternator Output (watts)

150

150

 

 

 

 

&

Carburetion

1VM30SS

1VM30SS

 

Main Jet

155

155

C

 

 

 

Pilot Jet

40

40

O

 

 

 

O

Needle Jet

0-4 (169)

0-4 (169)

L

 

 

 

Cut Away

2.0

2.0

I

 

 

 

N

Air Screw

1.5 Turn

1.5 Turn

G

 

 

 

Valve Seat

2.5 (Rubber Tip)

2.5 (Rubber Tip)

 

 

 

 

 

Jet Needle

5DP7-3

5DP7-3

 

 

 

 

 

Ignition

CDI

CDI

 

 

 

 

 

Timing

25 @ 3000 2

25 @ 3000 2

 

 

 

 

 

Spark Plug Gap

.7 mm/.028 in.

.7 mm/.028 in.

 

 

 

 

 

Spark Plug Type

NGKBR8ES

NGKBR8ES

 

 

 

 

 

Exhaust

USFS Appr.

USFS Appr.

 

 

 

 

L

Headlight (watts)

12V 30W/30W

12V 30W/30W

I

 

 

 

G

Taillight (watts)

12V 8.26 W

12V 8.26 W

H

 

 

 

T

 

 

 

Brake Light (watts)

12V 26.9W

12V 26.9W

S

 

 

 

 

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