OWNER’S MANUAL SUPPLEMENT 2002 SCRAMBLER 500 4x4
PN 9917001
IMPORTANT: This is a supplement to your owner’s manual. times.
Capacities
Body Style |
Gen III |
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Gross Vehicle Weight |
845 |
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Fuel Capacity |
3.5 U.S. Gallons |
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Gearcase Oil |
32 Ounces |
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Engine Oil Capacity |
2 Quarts |
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Front Rack (Maximum - |
Accessory (30 Lbs.) |
Capacity) |
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Rear Rack |
Accessory (60 Lbs.) |
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Tongue Weight |
30 Lbs. |
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Tow Hitch |
Accessory |
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Tow Capacity |
850 Lbs. |
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Turn Radius |
60 inches |
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Ground Clearance |
5.5 inches |
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Height |
47 inches |
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Length |
74.5 inches |
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Seat Height |
34 inches |
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Dry Weight |
571 Lbs. |
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Wheel Base |
48.5 inches |
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Width |
45.5 inches |
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Drive System |
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Drive System Type |
PVT |
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Shift Type |
Side Lever (F-N-R) |
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Gear Reduction - Low |
Not Applicable |
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Gear Reduction - Reverse |
4.74 / 1 |
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Gear Reduction - Foward |
3.06 / 1 |
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Front Drive (ratio) |
2:1 |
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Final Drive (ratio) |
13/36 76P |
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Center Drive (ratio) |
Not Applicable |
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Drive Chain |
520 O-ring |
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Front Tire |
23 x 7 - 10 |
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Rear Tire |
22 x 11 - 10 |
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Tire Pressure (front) |
4 PSI |
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Tire Pressure (rear) |
3 PSI |
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This information should remain with your owner’s manual at all
Suspension and Brakes
Front Susp. - Mac Strut |
8.2 inches |
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Rear Susp. - Progresseive |
10.5 inches |
Rate Swing Arm |
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Shock Adjustment |
Thread Adjust |
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Front Brake |
Fixed disc, hydraulic |
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floating caliper |
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Rear Brake |
Hydraulic, opposed |
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piston |
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caliper, rear axle fixed |
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disc |
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Auxiliary Brake |
Hydraulic, opposed pis- |
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ton caliper, rear axle, |
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fixed disc |
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Park Brake |
Hydraulic lock all wheel |
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Engine & |
Cooling |
Engine Model Number |
EH50PLE-12 |
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Engine Type |
4 cycle, single cylinder |
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Lubrication |
Dry Sump |
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Bore x Stroke |
92 x 75 |
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Displacement |
499 |
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Compression Ratio |
10:2 |
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Engine Cooling |
Liquid |
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Alternator Output (watts) |
250 |
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Carburetion |
BST 40 |
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Main Jet |
155 |
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Pilot Jet |
40 |
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Needle Jet |
Y-0 |
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Pilot Screw |
2.0 |
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Jet Needle |
6H25-94-3 |
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Ignition |
CDI |
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Timing |
30 @ 5000 2 |
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Spark Plug Gap |
.036 inches / .9 mm. |
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Spark Plug Type |
NGK BKR6E |
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Exhaust |
USFS Approved |
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