OWNER’S MANUAL SUPPLEMENT 2002 TRAIL BOSS 325
PN 9916980
IMPORTANT: This is a supplement to your owner’s manual. times.
Capacities
Body Style |
Gen IV |
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|
Gross Vehicle Weight |
845 Lbs. |
|
|
Fuel Capacity |
3.7 U.S. Gal |
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Gearcase Oil |
11 Ounces |
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Engine Oil Capacity |
1.9 quarts includes oil |
|
cooler 1.7 quarts engine |
|
oil change only |
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|
Front Rack (Maximum - |
Accessory (75 Lbs.) |
Capacity) |
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|
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Rear Rack |
125 Lbs. |
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Tongue Weight |
30 Lbs. |
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Tow Hitch |
Standard |
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Tow Capacity |
850 Lbs. |
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Turn Radius |
60² |
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Ground Clearance |
5.5² |
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Height |
46 |
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Length |
76.5 |
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Seat Height |
34 |
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Dry Weight |
504 |
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Wheel Base |
49.5² |
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Width |
40 |
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Drive System |
|
Drive System Type |
PVT |
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Shift Type |
Side Lever (F-R-N) |
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Gear Reduction - Low |
Not Applicable |
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Gear Reduction - Reverse |
3.05/1 |
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Gear Reduction - Foward |
2.68/1 |
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Front Drive (ratio) |
Not Applicable |
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Final Drive (ratio) |
11/40 78P |
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|
Center Drive (ratio) |
Not Applicable |
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Drive Chain |
520 O-Ring |
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Front Tire |
23 x 7-10 |
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|
Rear Tire |
22 x 11-10 |
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Tire Pressure (front) |
4 |
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Tire Pressure (rear) |
3 |
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This information should remain with your owner’s manual at all
Suspension and Brakes
Front Susp. - Mac Strut |
6.7² Travel |
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|
Rear Susp. - Progresseive |
9² Travel |
Rate Swing Arm |
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|
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Shock Adjustment |
CAM |
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Front Brake |
Fixed disc, hydraulic |
|
floating caliper |
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Rear Brake |
Hydraulic, opposed |
|
piston caliper, rear axle |
|
fixed disc |
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|
Auxiliary Brake |
Hydraulic, opposed pis- |
|
ton, caliper, rear axle |
|
fixed disc |
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|
Park Brake |
Hydraulic lock, all wheel |
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Engine & |
Cooling |
Engine Model Number |
ES-32PFE-09 |
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Engine Type |
4 Cycle, Single Cylinder |
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Lubrication |
Wet Sump |
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Bore x Stroke |
78 x 68 |
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Displacement |
325 |
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Compression Ratio |
9.0/1 Effective |
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Engine Cooling |
Air with fan assisted oil |
|
cooler |
|
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Alternator Output (watts) |
200 |
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Carburetion |
BST31 |
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Main Jet |
120 |
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Pilot Jet |
50 |
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Needle Jet |
P-2 (829) |
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Pilot Air Jet |
175 |
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Pilot Screw |
2.0 turns |
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Jet Needle |
5F14-2 |
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Ignition |
CDI |
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Timing |
30° @ 5000 ± 2 |
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Spark Plug Gap |
.9 mm/.036 in. |
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Spark Plug Type |
BKR6E |
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Exhaust |
USFS Appr. |
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