PMS 419
Sportsman
570 EFI
Sportsman
570 EPS
Owner's Manual
for Maintenance and Safety
Read this manual carefully. It contains important safety information. This is an adult vehicle only.
Operation is prohibited for those under 16 years of age.
WARNING
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
A card containing important ATV safety information should be attached to the owner's manual on the next page. If you cannot locate this card, or if it has been removed, please call 1-800- 342-3764 for assistance.
WELCOME
Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more.
Here at POLARIS we proudly produce an exciting line of utility and recreational products.
•Snowmobiles
•All-terrain vehicles (ATVs)
•Low emission vehicles (LEVs)
•RANGER® utility vehicles
•RZR® sport vehicles
•VICTORY® motorcycles
•GEM® vehicles
We believe POLARIS sets a standard of excellence for all utility and recreational vehicles manufactured in the world today. Many years of experience have gone into the engineering, design, and development of your POLARIS vehicle.
For safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommendations in this owner’s manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the POLARIS Service Manual and should be performed only by a factory certified Master Service Dealer® (MSD) technician.
Your POLARIS dealer knows your vehicle best and is interested in your total satisfaction. Be sure to return to your dealership for all of your service needs during, and after, the warranty period.
1
POLARIS® and SPORTSMAN® are registered trademarks of POLARIS Industries Inc.
Copyright 2013 POLARIS Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.
The original instructions for this vehicle are in English. Other languages are provided as translations of the original instructions.
Printed in U.S.A.
2014 SPORTSMAN 570 EFI / SPORTSMAN 570 EPS Owner’s Manual P/N 9924113
2
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Features and Controls . . . . . . . . . . . . . . . . . . . 24
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Winch Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Emission Control Systems . . . . . . . . . . . . . . . 75
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . 126
POLARIS Products. . . . . . . . . . . . . . . . . . . . . 130
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . 131
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . 140
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
3
INTRODUCTION
The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.
The safety alert symbol indicates a potential personal injury hazard.
DANGER
A DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
A WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION
A CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
NOTICE
A NOTICE indicates a situation that could result in property damage.
The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.
4
INTRODUCTION
WARNING
Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. A POLARIS ATV is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.
•Read this owner’s manual. Understand all safety warnings, precautions and operating procedures before operating a POLARIS ATV. Keep this manual with the ATV.
•Never operate an ATV without proper instruction. Take a certified ATV safety training course (www.atvsafety.org).
•This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone under 16 years of age.
•Never permit a guest to operate the ATV unless the guest has read this manual and all product labels and has completed a certified safety training course (www.atvsafety.org).
European Vibration and Noise
The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per prEN 15997.
The operating conditions of the machinery during testing:
The vehicles were in like-new condition. The environment was controlled as indicated by the test procedure(s).
The uncertainty of vibration exposure measurement is dependent on many factors, including:
•Instrument and calibration uncertainty
•Variations in the machine such as wear of components
•Variation of machine operators such as experience or physique
•Ability of the worker to reproduce typical work during measurements
•Environmental factors such as ambient noise or temperature
5
INTRODUCTION
Vehicle Identification Numbers
Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.
####
VIN
(front or rear frame)
Key Number |
Engine Serial |
|
Number |
Vehicle Model Number: ___________________________________________________
Frame VIN: ____________________________________________________________
Engine Serial Number: ___________________________________________________
Key Number: ___________________________________________________________
6
SAFETY
Safety Training
ATV safety training is a top priority for POLARIS. POLARIS strongly encourages you and any family members who will be riding the ATV to take a training course.
If you purchased a new POLARIS ATV in the United States, your dealer provided information about the authorized ATV RiderCoursesm that is available to you and your eligible family members. This training is included in the purchase price of your ATV. You were also provided with printed materials that explain safe operating procedures. You should review this information on a regular basis.
If you purchased a used POLARIS ATV in the United States, you can enroll in the ATV RiderCoursesm for a fee. Call ATV Enrollment Express at (800) 887-2887 or visit www.atvsafety.org.
If you purchased a POLARIS ATV outside the United States, please contact your dealer or local law enforcement agencies for information about safety training.
A POLARIS ATV is an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area.
We strongly advise you to strictly follow the recommended maintenance program outlined in your owner's manual. This preventive maintenance program is designed to ensure that all critical components on your vehicle are thoroughly inspected at specific intervals.
FOR MORE INFORMATION ABOUT ATV SAFETY in the United States, call the Consumer Product Safety Commission at 1-800- 638-2772, or visit www.cpsc.gov, visit www.atvsafety.org, or call POLARIS at 1-800-342-3764.
7
SAFETY
Safe Riding Gear
Always wear appropriate clothing when riding an ATV. Wear protective clothing for comfort and to reduce the chance of injury.
Eye Protection |
Helmet |
|
Long Sleeves
Gloves
Long Pants
Boots
Helmet
Wearing a helmet can prevent a severe head injury. Whenever riding a POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards.
Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label.
Approved helmets in Europe, Asia and Oceania bear the ECE 22.05 label. The ECE mark consists of a circle surrounding the letter E, followed by the distinguishing number of the country which has granted approval. The approval number and serial number will also be displayed on the label.
E4
051039
0006.31
8
SAFETY
Safe Riding Gear
Eye Protection
Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding a POLARIS vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. POLARIS recommends wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or CE. Make sure protective eye wear is kept clean.
Gloves
Off-road style gloves with knuckle pads are the best for comfort and protection.
Boots
The best footwear is a pair of sturdy over-the-calf boots with low heels.
Clothing
Always wear long sleeves and long pants to protect arms and legs. Riding pants with kneepads and a jersey with shoulder pads provide the best protection.
Equipment Modifications
We strongly recommend that consumers do not install on a POLARIS ATV any equipment that may increase the speed or power of the vehicle, or make any other modifications to the vehicle for these purposes.
The warranty on your POLARIS ATV is terminated if any equipment has been added to the vehicle, or if any modifications have been made to the vehicle, that increase its speed or power.
The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may change the handling characteristics of the vehicle. Use only POLARIS-approved accessories, and familiarize yourself with their function and effect on the vehicle.
9
SAFETY
Safety Warnings
WARNING
Failure to operate the ATV properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual. See the OPERATION section of the owner’s manual for proper operating procedures.
Operating Without Instruction
Operating this ATV without proper instruction increases the risk of an accident. The operator must understand how to operate the ATV properly in different situations and on different types of terrain.
Beginning and inexperienced operators should complete the recommended safety training before operating this vehicle. See page 7.
Never permit a guest to operate the ATV unless the guest has read this manual and all product labels and has completed a certified safety training course.
Age Restrictions
This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone under 16 years of age.
Even though a child may be within the recommended age group for operating some ATVs, he/she may not have the skills, abilities, or judgment needed to operate an ATV safely and could be susceptible to accident or injury.
10
SAFETY
Safety Warnings
Handling Gasoline
Gasoline is highly flammable and explosive under certain conditions.
•Always exercise extreme caution whenever handling gasoline.
•Always refuel with the engine stopped, and outdoors or in a well ventilated area.
•Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored.
•Do not overfill the tank. Do not fill the tank neck.
•If gasoline spills on your skin or clothing, immediately wash it off with soap and water and change clothing.
Exposure to Exhaust
Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time. Never start the engine or let it run in an enclosed area.
The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. Operate this vehicle only outdoors or in well-ventilated areas.
Failure to Inspect Before Operating
Failure to inspect and verify that the ATV is in safe operating condition before operating increases the risk of an accident.
Always inspect the ATV before each use to make sure it's in safe operating condition.
Always follow all inspection and maintenance procedures and schedules described in the owner's manual.
11
SAFETY
Safety Warnings
Protective Apparel
Riding in this vehicle without wearing an approved helmet and protective eye wear increases the risk of a serious injuries in the event of an accident.
The operator must always wear an approved helmet that fits properly and eye protection (goggles or face shield).
Using Alcohol or Drugs
Operating the ATV after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception.
Never consume alcohol or drugs before or while operating an ATV.
Carrying a Passenger
Carrying a passenger greatly reduces the operator's ability to balance and control the ATV, which may result in an accident or rollover.
Never carry a passenger on this ATV.
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SAFETY
Safety Warnings
Operating on Pavement
Operating an ATV on paved surfaces
(including sidewalks, paths, parking lots and driveways) may adversely affect the
handling of the ATV and could result in loss of control and accident or rollover.
Avoid operating the ATV on pavement. ATV tires are designed for off-road use. If it's
unavoidable, travel slowly and avoid sudden turns or stops.
Operating on Public Roads
Operating this ATV on public streets, roads
or highways could result in a collision with another vehicle.
Never operate the ATV on any public street, road or highway, including dirt and gravel roads. In many states it's unlawful to operate ATVs on public streets, roads and highways.
Operating at Excessive Speeds
Operating the ATV at excessive speeds increases the operator's risk of losing control.
Always operate at a speed that's appropriate for the terrain, the visibility and operating conditions, and your experience.
13
SAFETY
Safety Warnings
Physical Control of the ATV
Removing a hand from the handlebars or feet from the footrests during operation can reduce your ability to control the vehicle or cause loss of balance and ejection from the ATV. If the operator's foot is not firmly planted on the footrest, it could also contact the rear wheels.
Never remove your hands from the handlebars while operating, and always keep both feet on the footrests.
Turning Improperly
Turning improperly could cause loss of traction, loss of control, accident or rollover.
Always follow proper procedures for turning as described in the owner's manual.
Never turn abruptly or at sharp angles. Never turn at high speeds. Practice turning at slow speeds before attempting to turn at faster speeds.
Jumps and Stunts
Attempting wheelies, jumps and other stunts increases the risk of an accident or rollover.
Never attempt wheelies, jumps, or other stunts. Avoid exhibition driving.
Improper Hill Climbing
Improper hill climbing could cause loss of control or rollover. Always follow proper procedures for climbing hills as described in the owner's manual. See page 53.
14
SAFETY
Safety Warnings
Descending Hills Improperly
Improperly descending a hill could cause loss of control or rollover.
• Always follow proper procedures for traveling down hills as described in the
owner's manual. NOTE: A special technique is required when braking while traveling
downhill. See page 55.
• Always descend a hill with the transmission in forward gear. Do not descend a hill with the transmission in neutral.
•Always check the terrain carefully before descending a hill.
•Shift your weight rearward.
•Never travel down a hill at high speed.
•Avoid traveling down a hill at an angle, which would cause the vehicle to lean sharply to one side. Travel straight down the hill when possible.
Crossing Hillsides
Driving on a sidehill is not recommended. Improper procedure could cause loss of control or rollover. Avoid crossing the side of any hill unless absolutely necessary.
If crossing a hillside is unavoidable, always follow proper procedures as described in the owner's manual. See page 54.
Never attempt to turn the ATV around on any hill until you've mastered the turning technique (on level ground) as described in the owner's manual. See page 56.
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SAFETY
Safety Warnings
Stalling While Climbing a Hill
Stalling, rolling backwards or improperly dismounting while climbing a hill could cause vehicle rollover.
•Always maintain a steady speed when climbing a hill.
If all forward speed is lost:
•Keep body weight uphill.
•Apply the brakes.
•Lock the parking brake when fully stopped.
•Dismount on uphill side, or to either side if ATV is pointed straight uphill.
•Turn the ATV around and remount, following the procedure described in the owner's manual. See page 56.
If the ATV begins rolling downhill:
•Keep body weight uphill.
•Never apply engine power.
•Never apply the rear brake while rolling backwards. Apply the single-lever brake gradually.
•When fully stopped, apply the rear brake as well, and then lock the parking brake.
•Dismount on uphill side, or to either side if ATV is pointed straight uphill.
•Turn the ATV around and remount, following the procedure described in the owner's manual. See page 56.
Operating on Steep Hills
Operating on excessively steep hills could cause vehicle rollover.
Never operate on hills too steep for the ATV or for your abilities. Never operate the ATV on hills steeper than 25 degrees.
16
SAFETY
Safety Warnings
Operating on Slippery Terrain
Failure to use extra caution when operating on
excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or
rollover.
Do not operate on excessively rough, slippery or loose terrain. Always use extra caution on rough, slippery or loose terrain.
Operating in Unfamiliar Terrain
Failure to use extra caution when operating on unfamiliar terrain could result in an accident or rollover.
Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause loss of control or rollover.
Travel slowly and use extra caution when operating on unfamiliar terrain. Always be alert to changing terrain conditions.
17
SAFETY
Safety Warnings
Operating Improperly in Reverse
Improperly operating in reverse could result in a collision with an obstacle or person. Always follow proper operating procedures as outlined in this manual. See page 59.
Before shifting into reverse gear, always check for obstacles or people behind the ATV. When it's safe to proceed, back slowly.
Improper Tire Maintenance
Operating this ATV with improper tires or with improper or uneven tire pressure could cause loss of control or accident.
Always use the size and type of tires specified for your ATV.
Always maintain proper tire pressure as described in the owner's manual and on safety labels.
Operating Over Obstacles
Improperly operating over obstacles could cause loss of control or rollover.
Before operating in a new area, check for obstacles. Avoid operating over large obstacles such as rocks and fallen trees. If unavoidable, use extreme caution and always follow proper operating procedures as outlined in this manual. See page 58.
Skidding or Sliding
Skidding or sliding can cause loss of control or rollover (if tires regain traction unexpectedly).
On slippery surfaces such as ice or loose gravel, travel slowly and use extra caution to reduce the chance of skidding or sliding. Do not operate on excessively slippery surfaces.
18
SAFETY
Safety Warnings
Operating Through Deep Water
Operating the ATV through deep or fast-flowing water could cause the tires
to float, causing loss of control or rollover.
Avoid operating the ATV through deep or fast-flowing water. If it's unavoidable to enter water that exceeds the recommended maximum depth (see page 57):
•Travel slowly.
•Balance your weight carefully.
•Avoid sudden movements.
•Maintain a slow and steady forward motion. Do not make sudden turns or stops, and do not make sudden throttle changes.
•Wet brakes may have reduced stopping ability. After leaving water, test the brakes. Apply them lightly several times while driving slowly. The friction will help dry out the pads.
Improper Cargo Loading
Overloading the ATV or carrying/towing cargo improperly may cause changes in handling, which could cause loss of control or an accident.
•Never exceed the stated load capacity for this ATV.
•Cargo should be properly distributed and securely attached.
•Reduce speed when carrying cargo or pulling a trailer. Allow a greater distance for braking.
•NEVER exceed 50 MPH (80 km/h) when rear cargo loads are above 75 lbs. (34 kg) and/or front cargo loads are above 37 lbs. (17 kg).
•Always follow the instructions in the owner's manual for carrying cargo or pulling a trailer. See page 61.
19
SAFETY
Safety Warnings
Operating on Frozen Bodies of Water
Operating on frozen bodies of water may result in serious injury or death if the ATV and/or the operator fall through the ice.
Never operate the ATV on a frozen body of water unless you have independently verified that the ice is sufficiently thick to support the weight and moving force of the ATV, you and your cargo, together with any other vehicles in your party. Variances in snow depth and/or water currents may result in uneven ice thickness. Always check with local authorities and residents to confirm ice conditions and thickness over your entire route. ATV operators assume all risk associated with ice conditions on frozen bodies of water.
Poor Visibility
Operating the ATV in darkness or inclement weather could result in a collision or accident, especially if operating on a road or street. This ATV is not equipped with highway-approved lights. Operate this vehicle off-road only. Use caution and drive at reduced speeds in conditions of reduced visibility such as fog, rain and darkness. Clean headlights frequently and replace burned out headlamps promptly.
Operating a Damaged ATV
Operating a damaged ATV can result in an accident. After any rollover or accident, have a qualified service dealer inspect the entire machine for possible damage, including (but not limited to) brakes, throttle and steering systems.
Physical Skills
Safe operation of this rider-active vehicle requires good judgement and physical skills. Persons with cognitive or physical disabilities who operate this vehicle have an increased risk of rollover and loss of control.
Hot Exhaust Systems
Exhaust system components are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system. Use caution when traveling through tall grass, especially dry grass.
Unauthorized Use of the ATV
Leaving the keys in the ignition can lead to unauthorized use of the vehicle, which could result in an accident or rollover. Always remove the ignition key when the vehicle is not in use.
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SAFETY
Safety Labels and Locations
Warning labels have been placed on the vehicle for your protection. Read and follow the instructions on each label carefully. If any of the labels shown in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle.
If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label.
General Warning
WARNING
Improper ATV use can result in SEVERE INJURY or DEATH
ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PUBLIC ROADS
NEVER CARRY PASSENGERS
NEVER USE WITH DRUGS OR ALCOHOL
NEVER operate: |
General |
• without proper training or instruction |
Warning |
• at speeds too fast for your skills or the |
|
conditions |
|
• on public roads - a collision can occur |
|
with another vehicle |
|
• with a passenger - passengers affect |
|
balance and steering and increase risk of |
|
losing control |
|
ALWAYS: |
|
• use proper riding techniques to avoid |
|
vehicle overturns on hills and rough |
|
terrain and in turns |
|
• avoid paved surfaces - pavement may seriously affect handling and control LOCATE AND READ OWNER’S MANUAL.
FOLLOW ALL INSTRUCTIONS AND WARNINGS.
7175376
21
SAFETY
Safety Labels and Locations
Discretionary Warning
WARNING
•Never operate this ATV on HILLS steeper than 25 degrees. To prevent overturn on hilly terrain, use throttle and brakes gradually, and shift weight uphill.
•REVERSE operation can be dangerous even at low speeds. Steering becomes difficult. To prevent loss of control, avoid sudden braking or sharp turns.
7175511
Tire Pressure/Load Warning
WARNING
Discretionary
Warning
Improper tire pressure or overloading can cause loss of control. Loss of control can result in severe injury or death.
• Cold tire pressure:
Front: 5.0 psi (34.5 kPa) Rear: 5.0 psi (34.5 kPa)
•Maximum weight capacity: 485 lbs. (220 kg)
•NEVER exceed 50 MPH (80 km/h) when rear cargo loads are above 75 lbs. (34 kg) and/or front cargo loads are above 37 lbs. (17 kg).
7177973
Hitch Capacity Label
TRAILER MAX WEIGHT: 1225 LBS. (557 KG) ON LEVEL GROUND HITCH MAX. VERTICAL WEIGHT: 120 LBS. (55 KG)
7174159
“No Passenger” Warning
WARNING
NEVER ride as a passenger.
Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH.
7175378
Age 16 Warning
WARNING
Operating this ATV if you are under the age of 16 increases your chance of severe injury or death.
NEVER operate this ATV if you are under age 16.
7175374
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Safety Labels and Locations |
SAFETY |
||
|
|||
Reverse Override |
4X4 (AWD) |
“No Passenger” |
|
Warning |
Warning |
||
Warning |
Clutch |
Rack |
|
Rack |
|||
Warning |
|||
Warning |
|||
Warning |
|
||
|
|
||
Hitch
Capacity
Label
Age 16 Warning |
Tire Pressure/Load Warning |
Clutch Cover Warning
WARNING
•Moving parts hazard under belt-clutch guard. To prevent serious injury, do not operate vehicle with guard removed.
•Do not modify engine or clutch. Doing so can cause part failure, possible imbalance, and excessive engine RPM, which can result in serious injury or death.
NO STEP
7172563
Rack Warning, Front and Rear
WARNING
•DO NOT TOW FROM RACK OR BUMPER. Vehicle damage or tipover may result causing severe injury or death. Tow only from tow hooks or hitch.
•Max Rack Loads: Front 90 lbs. (41 kg) Rear 180 lbs. (82 kg)
7172572
Reverse Override Warning
WARNING
Improper use of override button can lead to loss of control resulting in serious injury or death. Do not activate override while throttle is engaged. Always apply throttle gradually while in reverse.
7175486
4X4 (AWD) Warning
WARNING
Do not push switch to engage 4X4 (AWD) if the rear wheels are spinning. This may cause severe drive shaft and clutch damage.
7175485
23
FEATURES AND CONTROLS
Switches
Headlight
Switch
Engine |
|
Stop Switch |
4X4 Switch |
Mode/Reverse
Override Switch
Main Key Switch
Mode/Reverse Override Switch
This vehicle is equipped with a reverse speed limiter system. To gain additional wheel speed while backing, release the throttle and depress the override button.
WARNING! Pressing the override button while the throttle is open can cause loss of control, which may result in serious injury or death. Always release the throttle before pressing the override button.
The override switch is also used to toggle through the modes of the rider information center. See page 34.
Tip: The override switch will not function as a MODE switch if the transmission is in reverse.
4X4 Switch
Use the 4X4 switch to engage 4X4 or 2X4. See page 33.
24
FEATURES AND CONTROLS
Switches |
|
Engine Stop Switch |
|
Move the stop switch either left or right to |
|
the OFF position to stop the engine |
|
quickly. The engine will not start or run |
|
when the switch is off. |
OFF RUN OFF |
Both the main switch and the engine stop switch will shut off all electrical power to the vehicle, including lights.
Main Key Switch
Use the main key switch to start the engine. See page 49 for starting procedures.
Headlight Switch
Use the headlight switch to turn the lights on and off and to change the lights from high beam to low beam. The key must be in the ON position and the engine stop switch must be in the RUN position to operate the headlights.
25
FEATURES AND CONTROLS
Throttle Lever
WARNING
Operating an ATV with sticking or improperly operating throttle controls could cause an accident. Never start or operate an ATV that has a sticking or improperly operating throttle. Always contact your dealer for service before operating the vehicle.
Failure to check or maintain proper operation of the throttle system can result in an accident if the throttle lever sticks during operation. Always check the lever for free movement and return before starting the engine. Also check occasionally during operation.
Modifications to the throttle release switch could result in failure to perform as designed, which could result in an accident. Do not attempt to modify the throttle release switch or replace it with any after market throttle mechanisms. Always ensure that the throttle cable is installed and properly routed to the throttle release switch.
Engine speed and vehicle movement are controlled by pressing the throttle lever. The throttle lever is spring loaded. Engine speed returns to idle when the lever is released.
2x4
This ATV is equipped with a throttle release switch, which is designed to reduce the risk of a frozen or stuck throttle. If the
throttle cable should stick in an open position when the operator releases the throttle lever, the engine will stop, and power to the rear wheels will cease.
26
FEATURES AND CONTROLS
Brake Lever
WARNING
Operating the ATV with a spongy brake lever can result in loss of braking, which could cause an accident. Never operate the ATV with a spongy-feeling brake lever. Always contact your dealer for service before operating the vehicle.
Squeeze the brake lever toward the
handlebar to apply the front and rear brakes.
These brakes are hydraulically activated
disc type brakes that are activated by only one lever.
Always test brake
lever travel and master cylinder fluid level before riding. When squeezed, the lever should feel firm. Any sponginess would indicate a possible fluid leak or low master cylinder fluid level, which must be corrected before riding. Contact your dealer for proper diagnosis and repairs.
27
FEATURES AND CONTROLS
Master Cylinder/Brake Fluid
WARNING
An over-full master cylinder may cause brake drag or brake lock-up, which could result in an accident. Maintain brake fluid at the recommended level. Do not overfill.
Never store or use a partial bottle of brake fluid. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air. The moisture causes the boiling temperature of the brake fluid to drop, which can lead to early brake fade and the possibility of brake failure, which could result in an accident. After opening a bottle of brake fluid, always discard any unused portion.
Check the brake fluid in the master cylinder before each ride.
1.Position the ATV on a level surface.
2.Position the handlebars so the master cylinder is level.
Master Indicator
Cylinder Window
3.View the brake fluid level through the indicator window on the top of the master cylinder. The eye will appear dark when the fluid level is full. When fluid is low, the eye will be clear.
4.If the fluid level is low add DOT 4 brake fluid only. Do not overfill.
28
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