Polaris ATV Xpedition 325 User Manual

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Polaris ATV Xpedition 325 User Manual

OWNER’S MANUAL SUPPLEMENT 2000 XPEDITION 325

PN 9915474

IMPORTANT: This is a supplement to your owner’s manual. This information should remain with your owner’s manual at all times.

Starting the Engine

The engine can only be started with the transmission in neutral. Turn the key to “on” and ensure the stop switch is in the run position.

The neutral indicator light should be on. If it is not, shift the foot pedal down ( or up and down, if in Reverse) to find neutral. Refer to the gear shift pedal illustrated on this page.

Once the vehicle is in neutral, start the engine by engaging the start button.

Gear Shift Control

Gear Shift Pedal

The gear shift pedal is above the left floorboard. One full stroke of the pedal shifts the transmission to the next higher or lower gear in the shifting sequence. The pedal automatically returns to the horizontal position when released.

The Xpedition has five forward gears (1, 2, 3, 4, and 5). To upshift to a higher gear, put the toe of your boot under the gear shift pedal and raise the pedal one full stroke. To downshift, step on the gear shift pedal and depress the pedal one full stroke.

Shifting Gears

Start the engine and let it warm up, follow this procedure:

1.With the transmission in neutral, hold the brake lever.

2.With the throttle closed, raise the gear shift pedal one full stroke to shift into first gear.

3.Release the brake lever and increase engine speed by gradually opening the throttle.

4.When speed increases, release the throttle and shift to 2nd gear by raising the gear shift pedal one full stroke.

5.Repeat sequence 4. to progressively upshift to 3rd, 4th and 5th (top) gear.

6.To downshift, reverse sequence 4. Remember to release the throttle each time you shift to the next lower gear.

Gear Shift Pedal

54 321 N

To shift to a higher gear, raise the pedal one full stroke.

To downshift, depress the pedal one full stroke.

5 4 3 21N

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WARNING

POTENTIAL HAZARD

Shifting gears without releasing the throttle.

WHAT CAN HAPPEN

Could cause loss of control or cause the ATV to overturn.

HOW TO AVOID THE HAZARD

Always release the throttle when shifting gears.

Shifting to Reverse

With the ATV running and in neutral, hold the brake lever and push the Reverse/Override button on the LH control. Depress the gear shift pedal one stroke. The reverse indicator light will come on. Slowly release the brake lever and press throttle control lightly. See Owner’s manual page for reverse operation.

Shifting From Reverse to Forward

Be sure machine is completely stopped. Hold the brake lever, raise gear shift pedal one full stroke to engage forward gear. NOTE: neutral is bypassed when shifting from reverse to 1st gear. To engage neutral, depress gear shift pedal one full stroke from the 1st gear position.

To Decelerate

When slowing down or stopping, release the throttle and apply the brakes smoothly and evenly. As you slow down, shift to a lower gear. Be certain the engine has sufficiently slowed before engaging a lower gear. Improper use of the brakes or shifting can cause the tires to lose traction, reducing control and increasing the possibility of an accident.

WARNING

POTENTIAL HAZARD

Engaging a lower gear when the engine speed is too high. WHAT CAN HAPPEN

The wheels could stop rotating. This could cause loss of control, an accident and injury. It could also cause engine or drive train damage.

HOW TO AVOID THE HAZARD

Make certain the engine has sufficiently slowed before shifting to a lower gear.

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Specifications

Xpedition 325

 

Body Style

Gen IV

 

 

 

 

Gross Vehicle Weight

1105 lbs.

 

 

 

 

Fuel Capacity

3.75 gallons

 

 

 

 

Engine Oil

4.5 quarts

 

 

 

C

Front Rack

90 Lbs.

(Maximum - Capacity)

 

A

 

 

Rear Rack

180 Lbs.

P

A

Tongue Weight

30 lbs.

C

 

 

Tow Hitch

Standard

I

T

 

 

Tow Capacity

850 lbs.

I

 

 

Turn Radius

65

E

S

 

 

Ground Clearance

6.75

 

 

 

 

Height

46.5

 

 

 

 

Length

81

 

 

 

 

Seat Height

33.5

 

 

 

 

Weight

635 lbs.

 

 

 

 

Wheel Base

49.75

 

 

 

 

Width

46

 

 

 

D

Drive System Type

Shaft

 

 

R

 

 

Shift Type

Manual 5 Speed / Reverse

I

 

 

V

 

 

Front Drive (ratio)

3.7/1

E

 

 

 

S

Final Drive (ratio)

3.1/1

Y

 

 

S

Center Drive (ratio)

Not Applicable

T

 

 

E

 

 

Drive Chain

Not Applicable

M

 

 

 

T

Front Tire

24 x 8 - 12

I

 

 

Rear Tire

24 x 11.5 - 10

R

E

Tire Pressure (front)

4 psi

S

 

 

Tire Pressure (rear)

3 psi

 

 

 

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