Pit boss PBV2G1 User Manual

MODEL : PBV2G1 PART : 77425

RED ROCK

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SAVE THESE INSTRUCTIONS! MANUAL MUST BE READ BEFORE OPERATING!

CONFORMS TO: ANS Z21.89-2013/ CSA 1.18-2013 OUTDOOR COOKING SPECIALTY GAS APPLIANCES

ASSEMBLY AND OPERATION INSTRUCTIONS

WARNING: Please read the entire manual before installation and use of this electric, pellet fuel burning appliance. Failure to follow these instructions could result in property damage, bodily injury or even death. Contact local building or fire officials about restrictions and installation inspection requirements in your area.

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SAFETY INFORMATION

DANGER

IF YOU SMELL GAS:

1. SHUT OFF GAS TO THE APPLIANCE

2. EXTINGUISH ANY OPEN FLAME

OPEN LID

IF ODOR CONTINUES, KEEP AWAY FROM THE APPLIANCE AND IMMEDIATELY CALL YOUR

4. GAS SUPPLIER OR YOUR FIRE DEPARTMENT.

FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN FIRE OR EXPLOSION

WHICH COULD CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

DANGER

Never operate this appliance unattended.

If the fire should occur, keep away from the appliance and immediately call fire department. Do

2. not attempt to extinguish an oil or grease fire with water.

Failure to follow these instructions could result in fire, explosion or burn hazard which could cause

property damage, personal injury or death.

GAS SMOKER GENERAL WARNINGS

This instruction manual contains important information necessary for the proper assembly and safe use of the appliance. Read and follow all warnings and instructions before assembling and using the appliance. Follow all warnings and instructions when using the appliance.

Never use or store gasoline, lighter fluid, paint thinner, or other flammable vapors and liquids or combustible

materials in or near your smoker.

Never use charcoal, lava rocks or wood briquets in a gas smoker. Flavoring chips must be contained in a metal

smoking box to contain ash and prevent fires.

3 Ensure flames come out of all burner ports at each use. Spiders and insects like to build nests in burner

tubes. Blocked burner tubes can prevent gas flow to the burners and could result in a burner tube fire or fire beneath the smoker. 4

Position your smoker outdoors on a non-combustible level surface in a well ventilated location, a safe distance 10

ft. (3.1 m) from combustible materials, buildings and overhangs. 5 Maintain a minimum clearance of 36 inches (91 cm) between all sides of smoker, deck railings, walls or other

combustible material. Not adhering to these clearances may prevent proper ventilation and can increase the risk

of a fire and/or property damage, which could also result in personal injury. DO NOT use smoker under overhead

unprotected combustible construction.

6 DO NOT leave the smoker unattended while ON or in use. 7 DO NOT use or install this smoker in or on a recreational vehicle and/or boat. 8

DO NOT allow grease or hot drippings to fall on hose and regulator assembly. If this occurs, turn gas supply OFF

at once. Empty grease

FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage, shed or breezeway.

Keep children and pets away from hot smoker. DO NOT allow children to use or play near this smoker.

DO NOT use water on a grease fire. Closing the lid to extinguish a grease fire is not possible.

DO NOT allow the gas hose to come in contact with hot surfaces. Redirect the gas hose if necessary. 16

NOT block ventilation areas in sides, back or cart compartment of smoker.

Never check for leaks using a match or open flame.

14 DO NOT store items in cart that can catch fire or damage your smoker (such as swimming pool supplies/ chemicals, table cloth, wood chips).

tray/cup and clean the hose and regulator assembly and inspect for damage before use.

WARNINGS AND SPECIFICATIONS

LP Gas Cylinder Installation

• Only connect this smoker to a Type 1 cylinder valve. The Type 1 valve can be identied with the large external threads on the valve outlet. Do NOT connect to a propane cylinder other than a 20 lb. (9.1 kg) capacity.

•

• Do NOT connect to a cylinder that uses any other type of valve connection device.

• Inspect the propane tank valve rubber seal for cracks, wear or deterioration prior to use. A damaged rubber seal can cause a gas leak, possibly resulting in an explosion, re or severe bodily harm.

• Turn o the cylinder valve when your smoker is not in use.

• Handle the tank with care.

• Always secure the cylinder in an upright position.

• Never connect an unregulated LP gas cylinder to your smoker.

• DO NOT expose LP gas cylinders to excessive heat or ignition sources.

• DO NOT store a spare LP gas cylinder under or near your smoker.

• Never ll an LP cylinder beyond 80% full.

• If the instructions above are not followed exactly, a re causing death or serious injury may occur.

• Read and follow all warnings and instructions that are on the cylinder and that accompany this product.

DANGER

• DO NOT store a spare LP gas cylinder (full or empty) under or near your smoker. This could cause excess pressure to be expelled through the vapor relief valve resulting in re, explosion, or severe personal injury, including death.

• Propane gas is heavier than air and will collect in low areas. Proper ventilation is extremely important. Keep the ventilation opening(s) of the LP gas cylinder enclosure free and clear from obstructions and debris.

• DO NOT insert any foreign objects into the cylinder valve outlet as this could damage the rubber seal. Do not use propane tank with a damaged rubber seal. A damaged rubber seal can cause a gas leak, possibly resulting in explosion, re, severe bodily harm, or death. Inspect rubber seal for cracks, wear or deterioration prior to use.

• Always keep cylinder (tank) in upright position during use, transit or storage.

Hose & Regulator Installation

WARNINGS AND SPECIFICATIONS

•

DO NOT attempt to connect smoker, as purchased for LP (propane) gas, to any other fuel supply source

such as a natural gas line. Do not use any other pressure regulator/hose assembly other than the one supplied with your smoker.

•

Replacement pressure regulator/hose assembly must be part No 601-B, KR-106, RJ-A3, which can be obtained by contacting Pit Boss customer service at 1-877-303-3134.

• Do not attempt to adjust or repair a regulator. The regulator is designed to operate at a maximum output pressure of 11 inches of water column (2.74 kPa).

• Ensure the tank valve is closed prior to connecting the LP gas cylinder to your smoker. Turn the valve knob clockwise to properly close the valve. Read and follow all instructions and warnings on the supply hose safety tags. Read and follow all warnings in thi hose and regulator before connecting cylinder to smoker. Read and follow all warnings on the LP cylinder.

s m9anual concerning the safe use of LP gas cylinders and the

Dansons Inc.

3411 North 5th Avenue, Suite 500, Phoenix, ,  85013 sales@pitboss-grills.com | service@pitboss-grills.com

www.pitboss-grills.com

Toll-Free: 1-877-303-3134, Fax: 1-877-303-3135

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Safety Information .......................................................... 3

Parts & Specs ...................................................................... 7

Assembly Preparation ...................................................... 9

Assembly Instructions

Mounting The Legs to Lower Cabinet Assembly .................9

Mounting Front Legs To Lower Cabinet With Control

Panel Assembly ................................................................10

Mounting Back Support Tube .................................................10

Mounting Support Panels to Legs ..........................................11

Mounting Burner Chamber Assembly .................................... 11

Mounting Dampers to Upper Cabinet Assembly .................12

Mounting Back Handle ..............................................................12

Mounting Upper Cabinet To Lower Cabinet Assembly ......12

Assembly Cooking Grid Supports ............................................13

Placing Water Pan, Water Pan Support, Cooking Grids ......13

Mounting Door Grease Shield ................................................. 13

Attaching Door Assembly ......................................................... 14

Inserting Heat Indicator Into Door Assembly ......................14

Mounting Door Latch Assembly ............................................. 14

Mounting Door Handle ..............................................................15

Attaching Gas Cylinder Retainer Bracket ...............................15

Inserting Wood Chips Box .........................................................15

Placing Control Knob Onto Valve Stem ................................ 16

Sliding Grease Tray Into The Control Panel ......................... 16

Looping Zip-tie Onto Front Leg 16

Gas Cylinder (Tank) Instructions .................................. 18

Operating Instructions

Quick-Start Lighting .................................................................. 19

Leak Testing ................................................................................. 21

Seasoning Your Smoker ............................................................. 22

How To Use The Wood Chip Tray ............................................22

Adding Water ..............................................................................23

Igniter Lighting Procedure ....................................................... 23

Match Lighting Prodedure .......................................................23

Damper Adjustments ................................................................ 23

Cooking Instructions .................................................................24

Tips & Techniques ........................................................... 25

Care & Maintenance .......................................................26

Cooking Guidelines ......................................................... 27

Troubleshooting .............................................................28

Accessories Sold Separately ..........................................30

Replacement Parts ...........................................................31

Warranty

Conditions .................................................................................... 33

Exceptions ....................................................................................33

Ordering Replacement Parts ...................................................34

Contact Customer Service ........................................................34

Warranty Service .......................................................................34

Recipes .............................................................................. 35

PARTS & SPECS

Service if parts are missing when assembling the unit.

PARTS & SPECS

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NOTE: Due to ongoing product development, parts are subject to change without notice. Contact Customer

PARTS & SPECS

MODEL UNIT ASSEMBLED (WxHxD) UNIT WEIGHT COOKING AREA TEMP. RANGE

PBV2G1

790mm x 1030mm x 540mm / 31” x 40” x 21”

21.kg / 46 lb

Cubic Cooking: 0.06 m

/ 2.1ft

TOTAL

- 3,480cm² / 540sq. in.

38-187°C / 100-370°F

PB – BTU RATING REQUIREMENTS

TOTAL: 12,500BTU

12.1

12.2

12.3

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Parts are located throughout the shipping carton, including inside the gas smoker. Inspect the unit, parts, and hardware blister pack after removing from the protective shipping carton. Before assembly of product, review all parts and reference the parts list. If any part is missing or damaged, do not attempt to assemble. Shipping damage is not covered under warranty. Contact your dealer or Pit Boss Customer Service for parts.

IMPORTANT: To ease installation, must using two people is helpful when assembling this unit.

Tools required for assembly: screwdriver and wrench. Tools is not included.

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IMPORTANT: It is advised to read each step entirely before starting assembly on instructions. Do not tighten screws completely until all screws for that step have been installed, or unless otherwise mentioned.

1. MOUNTING THE LEGS TO LOWER SMOKER CABINET ASSEMBLY

Parts Required:

1 x Lower Smoker Cabinet with Control Panel Assembly (#14) 1 x Right Front Leg (#22) 1 x Left Front Leg (#21) 1 x Right Rear Leg with Wheel Assembly (#18) 1 x Left Rear Leg with Wheel Assembly (#20) 12 x 1/4-20*1/2”Screw (#B)

Installation:

• Place a piece of cardboard on the floor to prevent scratching the unit. Remove the Door Assembly (#10) and set aside. Lay the Lower Smoker Cabinet with Control Panel Assembly on upside-down on the cardboard as Fig.1 shown.

• Mount Right Front Leg (#22),Left Front Leg (#21), Right Rear Leg with Wheel Assembly (#18) and Left Rear Leg with Wheel Assembly (#20) to the Lower Smoker Cabinet with Control Panel Assembly (#14) using 12 x1/4-20*1/2” Screws (#B)as Fig.1 & Fig.1.1 shown, tighten inside screws only, but do not tighten all outside screws yet as Fig.1 shown.

Fig.1

#20 ------

-------

---------

---

Inside

crews

Fig.1.1

#21 --------

------

#18

#22 ----

---

Outside screws

MOUNTING BOTH FRONT LEGS TO

LOWER CABINET WITH CONTROL PANEL ASSEMBLY

Parts Required:

1 x Lower Smoker Cabinet with Control Panel Assembly (#14) 1 x Right Front Leg (#22) 1 x Left Front Leg (#21) 2 x #10-24*1/2”Screw (#C)

Installation:

• Loosen 2~3 turns on 2 screws which were pre-assembled on the Control Panel to Cabinet before, mount Right Front Leg (#22) and Left Front Leg (#21) to the Control Panel Assembly (#14) using 2 x #10-24*1/2”Screws (#C) and re-tighten 2 screws on the Control Panel to the bottom of Cabinet as Fig.2 & Fig.2.1 shown.

Fig.2

Fig.2.1

---

----

---

Loosen 2~3 turns on 2 preassembled screws as Fig. 2

shown

MOUNTING BACK SUPPORT TUBE TO

RIGHT REAR LEG WITH WHEEL ASSEMBLY AND LEFT REAR LEG WITH WHEEL ASSEMBLY

Parts Required:

1 x Back Support Tube (#23) 1 x Right Rear Leg with Wheel Assembly (#18) 1 x Left Rear Leg with Wheel Assembly (#20) 4 x #10-24*1/2”Screw (#C)

Installation:

• Mount Back Support Tube (#23) to the Right Rear Leg with Wheel Assembly (#18) and Left Rear Leg with Wheel Assembly (#20)using 4 x #10-24*1/2”Screws (#C)as Fig.3 shown.

Fig.3

---

#23

MOUNTING SUPPORT PANELS TO

FOUR LEGS

Parts Required:

2 x Support Panel (#19) 1 x Right Front Leg (#22) 1 x Left Front Leg (#21) 1 x Right Rear Leg with Wheel Assembly (#18) 1 x Left Rear Leg with Wheel Assembly (#20) 8 x #10-24*1/2”Screw (#C)

Installation:

• Mount Support Panel (#19)to the Right Front Leg (#22)and Right Rear Leg with Wheel Assembly (#18) using 4 x #10-24*1/2”Screws (#C)as Fig.4 shown.

• Mount Support Panel (#19)to Left Front Leg (#21)and Left Rear Leg with Wheel Assembly (#20)using 4 x #10-24*1/2”Screws (#C)as Fig.4 shown.

MOUNTING BURNER CHAMBER

ASSEMBLY TO THE BOTTOM AREA OF LOWER SMOKER CABINET ASSEMBLY

Parts Required:

1 x Burner Chamber Assembly (#24) 1 x Lower Smoker Cabinet with Control Panel Assembly (#14) 4 x #10-24*1/2”Screw (#C)

Installation:

• Attach ignition wire onto the pin end of the Igniter on Control Panel. Mount Burner Chamber Assembly (#24) to the bottom area of Lower Smoker Cabinet with Control Panel Assembly (#14) using 4 x #10-24*1/2”Screws (#C)as Fig.5.1 & Fig.5.2 shown.

Note: Turn the Lower Smoker Cabinet with Control Panel and Legs Assembly Right Side Up as Fig.5.3 shown and tighten all screws now.

Fig.4

Fig.5.1

Ignition wire

Fig.5.2

Fig.5.3

----

#19

#24

---

Note: MUST make sure t

hat the tip of the valves

re completely INSIDE

he end opening of the

urner Tubes.

MOUNTING DAMPERS TO THE UPPER

6. SMOKER CABINET ASSEMBLY

Parts Required:

1 x Door Assembly (#10) 1 x Upper Smoker Cabinet Assembly (#2) 2 x Damper (#1) 2 x #10-24*1/2”Screw (#C) 2 x #10-24 Lock Nut (#D) 2 x M5 Spring Washer (#E)

Installation:

• Remove the Door Assembly (#10) and set aside. Mount Dampers (#1)to the Upper Smoker Cabinet Assembly (#2) using 2 x #10-24*1/2”Screws (#C), 2 x M5 Spring Washer (#E)and 2 x #10-24 Lock Nut (#D)as Fig.6 shown.

Fig.6

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MOUNTING BACK HANDLE TO THE

7. UPPER SMOKER CABINET ASSEMBLY

Parts Required:

1 x Upper Smoker Cabinet Assembly (#2) 1 x Back Handle (#3) 4 x 1/4-20*5/8”(#A)

Installation:

• Mount Back Handle (#3) to the Upper Smoker Cabinet Assembly (#2) using 4 x 1/4-20*5/8” (#A) as Fig.7 shown.

8. MOUNTING UPPER SMOKER CABINET ASSEMBLY TO THE LOWER SMOKER CABINET ASSEMBLY

Parts Required:

1 x Upper Smoker Cabinet Assembly (#2) 1 x Lower Smoker Cabinet Assembly (#14) 6 x #10-24*1/2”(#C)

Fig.7

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Fig.8.1

Installation:

• Mount Upper Smoker Cabinet Assembly (#2)to the Lower Smoker Cabinet Assembly (#14) using 6 x #10-24*1/2”(#C) as Fig.8.1 & Fig.8.2 shown.

Note: Assemble all (6) screws, align the Upper Cabinet to the Lower Cabinet then tighten all screws as Fig 8.1 and Fig 8.2 shown.

Fig.8.2

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