Pioneer XV-DV282AP, XV-DV181, XV-DV180, XV-DV585K, XV-DV590K Service Manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION

2009

PHONES

For details, refer to "Important Check Points for good servicing".

MAIN

USB

XV-DV282AP

SUBMIC

DVD/CD RECEIVER

XV-DV282AP

XV-DV181
XV-DV180
XV-DV585K
XV-DV590K

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

ORDER NO.

RRV3936

Model Type Power Requirement Region No. Remarks

XV-DV282AP LXJ AC 220 V to 240 V 3

XV-DV181 LXJ AC 220 V to 240 V 3

XV-DV180 LXJ AC 220 V to 240 V 3

XV-DV585K SXJ5 AC 220 V to 240 V 5

XV-DV590K SXJ5 AC 220 V to 240 V 5

T- Z Z K MAY

2009 Printed in Japan

1

LABEL CHECK

Name label

WARNING !

THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1
BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR
CLASS 1.
A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.

LASER DIODE CHARACTERISTICS

FOR DVD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 650 nm
FOR CD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 780 nm

Additional Laser Caution

∗ : See page 28.

1.

• Laser diode is driving with Q307 (650 nm LD) and Q308
(780 nm LD) on the 08 DVDM Assy.
Therefore, when short-circuit between the emitter and
collector of these transistors or the base voltage is supplied
for transistors turn on, the laser oscillates. (failure mode)

• In the test mode ∗ , there is the mode that the laser oscillates
except for the disc judgment and playback. LD ON mode in
the test mode oscillates with the laser forcibly.

2. When the cover is open, close viewing through the objective
lens with the naked eye will cause exposure to the laser beam.

This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely,
you should not risk trying to do so and refer the repair to a qualified service technician.

PRW1608

2 3 4

SAFETY INFORMATION

A

B

C

D

E

F

2

1

XV-DV282AP

2 3 4

5

[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.

1. Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.

a Safe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.

2. Adjustments

To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.

4. Cleaning

For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.

3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.

5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

6 7 8

A

B

C

D

5

XV-DV282AP

6 7 8

E

F

3

1

2 3 4

CONTENTS

SAFETY INFORMATION ..........................................................................................................................................................2

1. SERVICE PRECAUTIONS ....................................................................................................................................................5

A

B

C

D

E

F

1.1 NOTES ON SOLDERING ...............................................................................................................................................5

1.2 CAUTION ........................................................................................................................................................................5

1.3 WHEN REPLACING DVD DECK ....................................................................................................................................6

1.4 DISC REMOVAL METHOD.............................................................................................................................................6

2. SPECIFICATIONS .................................................................................................................................................................7

2.1 SPECIFICATIONS, DISC/CONTENT FORMAT and ACCESORRIES............................................................................7

2.2 PANEL FACILITIES .........................................................................................................................................................8

3. BASIC ITEMS FOR SERVICE.............................................................................................................................................10

3.1 CHECK POINTS AFTER SERVICING..........................................................................................................................10

3.2 PCB LOCATIONS .........................................................................................................................................................11

3.3 JIGS LIST......................................................................................................................................................................12

4. BLOCK DIAGRAM...............................................................................................................................................................14

4.1 OVERALL WIRING CONNECTION DIAGRAM.............................................................................................................14

4.2 OVERALL BLOCK DIAGRAM.......................................................................................................................................16

4.3 DVD LOADER/DECODER BLOCK DIAGRAM .............................................................................................................18

5. DIAGNOSIS.........................................................................................................................................................................19

5.1 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ........................................................19

5.2 DVD TROUBLE SHOOTING.........................................................................................................................................20

5.3 CIRCUIT DESCRIPTION OF DIGITAL AMP SECTION................................................................................................22

5.4 SPECIFICATIONS FOR THE PROTECTION CIRCUITS FOR THE DIGITAL AMPLIFIER ..........................................23

5.5 ERROR AND WARNING MESSAGE............................................................................................................................24

5.6 ADAPTER PORT TROUBLESHOOTING......................................................................................................................25

5.7 POWER ON SEQUENCE .............................................................................................................................................26

6. SERVICE MODE .................................................................................................................................................................28

6.1 TEST MODE .................................................................................................................................................................28

6.2 DISPLAY SPECIFICATION OF THE TEST MODE .......................................................................................................29

6.3 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY........................................................................................30

6.4 SPECIFICATION OF MODEL INFORMATION DISPLAY..............................................................................................31

6.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE ........................................................................................32

6.6 SERVICE TEST MODE.................................................................................................................................................33

7. DISASSEMBLY....................................................................................................................................................................36

8. EACH SETTING AND ADJUSTMENT ................................................................................................................................45

8.1 ID NUMBER AND ID DATA SETTING...........................................................................................................................45

9. EXPLODED VIEWS AND PARTS LIST...............................................................................................................................48

9.1 PACKING SECTION......................................................................................................................................................48

9.2 EXTERIOR SECTION...................................................................................................................................................50

9.3 FRONT PANEL SECTION.............................................................................................................................................52

9.4 DVD MECHA ASSY ......................................................................................................................................................54

10. SCHEMATIC DIAGRAM ....................................................................................................................................................56

10.1 09 DVDM ASSY (1/2)..................................................................................................................................................56

10.2 09 DVDM ASSY (2/2)..................................................................................................................................................58

10.3 RHTS SYSMAIN ASSY (1/3) ......................................................................................................................................60

10.4 RHTS SYSMAIN ASSY (2/3) ......................................................................................................................................62

10.5 RHTS SYSMAIN ASSY (3/3) ......................................................................................................................................64

10.6 RHTS USB ASSY .......................................................................................................................................................66

0.7 RHTS D-AMP ASSY (1/2)...........................................................................................................................................68

1

10.8 RHTS D-AMP ASSY (2/2)...........................................................................................................................................70

10.9 RHTS DISPLAY ASSY ................................................................................................................................................72

10.10 EUROSCART ASSY .................................................................................................................................................74

10.11 POWER SUPPLY UNIT.............................................................................................................................................76

10.12 WAVEFORMS ...........................................................................................................................................................78

11. PCB CONNECTION DIAGRAM ........................................................................................................................................80

11.1 09 DVDM and RHTS USB ASSYS..............................................................................................................................80

11.2 RHTS SYSMAIN ASSY...............................................................................................................................................82

11.3 RHTS D-AMP ASSY ...................................................................................................................................................86

11.4 RHTS DISPLAY ASSY ................................................................................................................................................88

11.5 POWER SUPPLY UNIT...............................................................................................................................................90

11.6 EUROSCART ASSY ...................................................................................................................................................92

12. PCB PARTS LIST ..............................................................................................................................................................93

4

1

XV-DV282AP

2 3 4

5

• For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.

• Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 ºC.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 ºC in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.

Do NOT use a soldering iron whose tip temperature cannot be controlled.

Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).

The following lead-free solders are available as service parts:

• Parts numbers of lead-free solder:
GYP1006 1.0 in dia.
GYP1007 0.6 in dia.
GYP1008 0.3 in dia.

AC IN

HDMI OUT

ANALOG AUDIO IN

SPEAKERS (4 Ω )

LINE 1

L

R

Y

P

B

P

R

LR

FRONT

CENTER

LR

SURROUND

SUB

WOOFER

VIDEO OUT

VIDEO(TV)

COMPONENT
VIDEO

A
N
T
E
N
N
A

FM

UNBAL 75 ΩAM LOOP

NOTES ON BTL DRIVE

As a signal to drive the BTL is output from the negative speaker terminal, DO NOT short-circuit between the negative
speaker terminal and ground, such as the chassis.
Do not short-circuit between the plus speaker terminal and ground, such as the chassis, too.

Negative Speaker Terminal

Ground (Chassis)

Do not short-circuit

6 7 8

1. SERVICE PRECAUTIONS

1.1 NOTES ON SOLDERING

A

B

1.2 CAUTION

C

D

E

5

XV-DV282AP

6 7 8

F

5

1

Fig. 1

Short circuit using a
soldering iron.

Pickup PCB

[ Removing the DVD MECHA Assy ]

Before removing Pickup PCB and DVD PCB connector, short circuit the position shown in Fig. 1 using a soldering iron.
If you remove the DVD MECHA Assy with no soldering, the Laser may be damaged.

[ Installing the DVD MECHA Assy ]

Remove all the soldering on the short circuit position after the connection of Pickup PCB and DVD PCB connector.

NOTE

• Be sure to use lead-free solder and a soldering iron.

• When Soldering/Removing of solder, use the draw in equipment over the Pickup Unit to prevent the Flux smoke from it.

How to open the tray when the power cannot be on

(1) Slide the rack, loading (White) toward the arrow direction by using a minus screwdriver to release the lock.
(2) Manually open the tray.

Note:

Please strongly pushing rack, loading (White) to release the lock because the tray doesn't go out easily.

Rack, loading (White)

Tray open

Minus screwdriver

• Bottom view

2 3 4

1.3 WHEN REPLACING DVD DECK

A

B

C

1.4 DISC REMOVAL METHOD

D

E

F

6

1

XV-DV282AP

2 3 4

5

Accessories

12 3

45 6

78 9

0

1

2

3

Power cord
(LXJ, SXJ5 : ADG1127)

Video cable

(yellow plugs)

(L = 1.5 m) (XDE3046)

FM antenna
(ADH7030)

AM loop antenna
(ATB7013)

Remote control
(

XV-DV282AP, XV-DV585K,

XV-DV590K

: XXD3185)

(

XV-DV181, XV-DV180

: XXD3186)

AA/R6 dry cell
batteries
(to confirm
system operation)

• Amplifier section

RMS Power Output:

Front, Center, Surround . . .60 W per channel

(1 kHz, 10 % T.H.D., 4 Ω)

Subwoofer. . . 60 W (100 Hz, 10 % T.H.D., 4 Ω)

• Disc section

Type. . . . . . . .DVD system, Video CD/Super VCD

system and Compact Disc digital audio system

• FM tuner section

Frequency range . . . . . . . .87.5 MHz to 108 MHz

Antenna . . . . . . . . . . . . . . . . . .75 Ω, unbalanced

• AM tuner section

Frequency range:
Saudi Arabia, Israel, South Africa, other middle
eastern contries and duty free models

. . . . . . . . . . . . . . . . . . . . . . . .531 kHz to 1602 kHz

All other models

With 9 kHz step . . . . . . . .531 kHz to 1602 kHz

With 10 kHz step . . . . . . .530 kHz to 1700 kHz

Antenna . . . . . . . . . . . . . . . . . . . . . Loop antenna

• Miscellaneous

Power requirements:

. . . . . . . . . . . .AC 220 V to 240 V, 50 Hz/60 Hz

Power consumption . . . . . . . . . . . . . . . . . . .55 W

Power consumption in standby:

For HTZ180/181DVD

. . . . . . . . . . . . . . . 0.48 W

Others

KURO LINK ON . . . . . . . . . . . . . . . . . 0.73 W

KURO LINK OFF. . . . . . . . . . . . . . . . . 0.48 W

Dimensions

. . . . . . . .420 mm (W) x 62 mm (H) x 331 mm (D)

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.8 kg

•Accessories (DVD/CD receiver)

Remote control . . . . . . . . . . . . . . . . . . . . . . . . . .1

AA/R6 dry cell batteries

(to confirm system operation) . . . . . . . . . . . . . .. 2

Video cable (yellow plugs) . . . . . . . . . . . . . . . . .1

AM loop antenna. . . . . . . . . . . . . . . . . . . . . . . . .1

FM antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Power cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Setup Guide
Operating instructions

Manufactured under license from Dolby
Laboratories.

“Dolby”, “Pro Logic”, and the

double-D symbol are trademarks of Dolby
Laboratories.

Manufactured under license under U.S. Patent
#’s: 5,451,942; 5,956,674; 5,974,380; 5,978,762;
6,487,535 & other U.S. and worldwide patents
issued & pending. DTS and DTS Digital Surround
are registered trademarks and the DTS logos and
Symbol are trademarks of DTS, Inc. © 1996-2008
DTS, Inc. All Rights Reserved.

Disc/content format playback
compatibility

This player is compatible with a wide range of
disc types (media) and formats. Playable discs
will generally feature one of the following logos
on the disc and/or disc packaging. Note
however that some disc types, such as
recordable CD and DVD, may be in an
unplayable format.

See the Disc compatibility table below for more
information.

• This unit will play DVD+R/+RW discs.

• is a trademark of FUJIFILM Corporation.

• is a trademark of DVD Format/Logo
Licensing Corporation.

• Also compatible with KODAK Picture CD.

This player supports the IEC’s Super VCD
standard for superior picture quality, dual
soundtracks, and widescreen support.

DVD-Video DVD-R DVD-RW

Video CD

Fujicolor CD

CD-RWCD-RAudio CD

Super Video CD (Super VCD)

6 7 8

2. SPECIFICATIONS

2.1 SPECIFICATIONS, DISC/CONTENT FORMAT and ACCESORRIES

A

B

C

D

5

XV-DV282AP

6 7 8

E

F

7

1

Front panel

1 u STANDBY/ON

2 h OPEN/CLOSE

3 Function

4

f

5 g

6 VOLUME +/–

7 Disc tray

8 Remote Sensor

9 Display

10

USB interface

11 MIC input jacks

12 PHONES jack

MAIN

USB

SUBMIC

PHONES

h OPEN/CLOSE

u STANDBY/ON

FUNCTION

VOLUME

f g

MAIN SUBMIC

PHONES

USB

10 12

521

7

8

9

3 4

6

11

Display

1 Decord indicators

DTS lights during playback of a DTS source.

∂PLII lights during ∂Dolby Pro Logic II
decoding and ∂D lights during playback of
Dolby Digital sources.

2 PRGSVE (Except XV-DV585K, XV-DV590K)

Lights when progressive scan video signal is
given from the component video output
terminal.

3 SOUND

Lights when the SFC modes, the tone controls
(treble, bass or bass boost), MP3 Expander
mode, Voice Enhancer mode are active.

4 F.SURR.

Lights when the Extra Power mode/Front
surround mode is selected.

5 RPT and RPT-1

RPT lights during repeat play. RPT-1 lights

during repeat one-track play.

6 PGM

Lights during program or playlist playback.

7 Tuner indicators

Lights when a broadcast is being received,

Lights when a stereo FM broadcast is

being received, Lights when FM mono
reception is selected.

8 RDM

Lights during random play.

PRGSVE SOUND
DTS F.SURR.

∂

PL

∂

D

RPT -1

RECMODE

kHz

PGM

MHz RDM

6

12 89 7

5

11

3

10

21 4

9 kHz/MHz

Indicates the frequency unit shown in the
character display (kHz for AM, MHz for FM).

10 Character display

11

Lights when sleep timer is active.

12 d

Lights during playback.

XV-DV585K, XV-DV590K only

2.2 PANEL FACILITIES

A

2 3 4

B

C

D

E

F

8

1

XV-DV282AP

2 3 4

5

Remote control

The illustration shows the HTZ280/282DVD-AP.

1 u STANDBY/ON

2 Function select buttons

1

3 Number buttons, CLEAR, DISPLAY, SLEEP
and DVD controls

CLEAR

DISPLAY

SHIFT+SLEEP

SHIFT+USB REC

SHIFT+AUDIO

SHIFT+SUBTITLE

Note

1 Only the HTZ280/282DVD-AP models are equipped with the adapter port.

1

USB REC

CLEAR

TOP MENU

TUNE

ECHO

TUNE

KARAOKE

MENU

MIC VOL

PLAYLIST

OPEN/CLOSE

RETURN

SETUP

AUTO/

STEREO

MP3 EXP/

V.ENH

SURROUND

SOUND

CLASS

VOLUMECHANNEL

TV CONTROL

INPUT

SHIFT VOLUME

MUTE

T.EDIT

TESERPTESERP

AUDIO

ANGLE

SLEEP

SUBTITLE

ADAPTER PORT USB LINE

TUNER

(

FM/AM

)

DVD/CD

STANDBY
/ON

ZOOM

DISPLAY

23

456

7 8 9

0

HOME
MENU

1

2

3

ENTER

1

3

4
5

6

7

8

9

10

2

11

12

13

15

16

17

18

14

SHIFT+ANGLE

SHIFT+ZOOM

4 TOP MENU

SHIFT+SETUP

5 SHIFT+KARAOKE

SHIFT+ECHO

SHIFT+A / SHIFT+B

Cursor buttons

ENTER

TUNE

PRESET

6 HOME MENU

7 Sound controls

AUTO/STEREO

SURROUND

SOUND

MP3 EXP/V.ENH

8 Playback controls

9 TV CONTROL buttons

These control Pioneer flat screen TVs.

2

10 SHIFT

11 h OPEN/CLOSE

12 PLAYLIST buttons

13 MIC VOL +/–

14

MENU

15 RETURN

16 Tuner controls

CLASS

SHIFT+T.EDIT

17 MUTE

18 VOLUME +/–

2 Hold down the number button 1 for over three seconds with the CLEAR pressed. If the TV refuses to respond, hold down the
number button 2. After control is properly switched over, the power to the TV can be operated by directing the TVCONTROL u
toward the TV and pressing it.

6 7 8

A

B

C

D

E

F

5

XV-DV282AP

6 7 8

9

1

Item to be checked regarding video Item to be checked regarding audio

Block noise Distortion

Horizontal noise Noise

Dot noise Volume too low

Disturbed image (video jumpiness) Volume too high

Too dark Volume fluctuating

Too bright Sound interrupted

Mottled color

No. Procedures Check points

1

2

3

4

5

6

7

Confirm the firmware version on Test Mode. The version of the firmware must be latest.

Update firmware to the latest one, if it is not the latest.

Confirm whether the customer complain has been solved.
If the customer complain occurs with the specific disc, use it for
the operation check.

The customer complain must not be reappeared.
Video, audio and operations must be normal.

Play back a CD.
(track search)

Audio and operations must be normal.

Check the tuner (AM and FM) operations. Audio and operations must be normal.

Play back a DVD.
(Menu operation, Title/chapter search)

Video, audio and operations must be normal.

Check the sound from headphone output. Sound must be normal, without noise.

Check the appearance of the product. No scratches or dirt on its appearance after receiving it for

service.

Items to be checked after servicing / HTZ(XV)

To keep the product quality after servicing, confirm recommended check points shown below.

See the table below for the items to be checked regarding video and audio.

Cleaning

Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools.

NamePosition to be cleaned Part No. Remarks

Cleaning liquidPickup lenses GEM1004

Cleaning paper GED-008

No. Procedures Check points

1

Confirm playback error rates at the innermost and outermost
tracks by using the following disc.
DVD test disc (GGV1025)

The error rates must be less than 5.0e-4.
(This procedure can determine if the drive is degraded.)

Specific Items to be Checked

2 3 4

3. BASIC ITEMS FOR SERVICE

3.1 CHECK POINTS AFTER SERVICING

A

B

C

D

E

F

10

1

XV-DV282AP

2 3 4

3.2 PCB LOCATIONS

NOTES: - Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List.

-

The > mark found on some component parts indicates the importance of the safety factor of the part.

Therefore, when replacing, be sure to use parts of identical designation.

Mark Symbol and Description

XV-DV282AP

/LXJ

XV-DV181

/LXJ

XV-DV180

/LXJ

XV-DV585K

/SXJ5

XV-DV590K

/SXJ5

1..DVD MECHA ASSY (for service) A2ZX01A650 A2ZX01A650 A2ZX01A650 A2ZX01A650 A2ZX01A650

1..09 DVDM ASSY AWM8134 AWM8134 AWM8134 AWM8134 AWM8134

1..RHTS MAIN ASSY XWM3497 XWM3520 XWM3496 XWM3505 XWM3506

2..RHTS USB ASSY XWZ4414 XWZ4414 XWZ4414 XWZ4414 XWZ4414

2..RHTS SYSMAIN ASSY XWZ4426 XWZ4454 XWZ4425 XWZ4434 XWZ4435

1..RHTS DISPLAY ASSY XWM3485 XWM3485 XWM3485 XWM3486 XWM3486

1..RHTS D-AMP ASSY XWM3490 XWM3490 XWM3490 XWM3489 XWM3489

NSP 1..NHTS JACK ASSY Not used Not used Not used AWM8034 AWM8034

2..EUROSCART ASSY Not used Not used Not used AWU8291 AWU8291

> 1..POWER SUPPLY UNIT XWR3020 XWR3020 XWR3020 XWR3020 XWR3020

1..FM/AM TUNER UNIT XXX3088 XXX3088 XXX3088 XXX3085 XXX3085

LIST OF ASSEMBLIES

FM/AM TUNER

UNIT

F

EUROSCRAT
ASSY

XV-DV585K, XV-DV590K ONLY

A

I

09 DVDM

ASSY

DVD MECHA

ASSY

H

POWER
SUPPLY
UNIT

D

RHTS D-AMP
ASSY

E

RHTS DISPLAY ASSY

C

RHTS USB ASSY

B

RHTS SYSMAIN
ASSY

5

6 7 8

A

B

C

D

5

XV-DV282AP

6 7 8

E

F

11

1

Service Remote Control Unit GGF1381
DVD Test Disc (DVD-Video) GGV1025

Adjustment, diagnosis

Name Jig No. Remarks

Check of DVD-Video
CD Test Disc STD-905 Check of CD
DVD Data Disc GGV1344 ID data setting

Jigs list

Daifree GEM1036 (ZLX-ME413A)

GYA1001 (ZLB-PN397B)

Lubricating oil

Name Lubricants and Glues No. Remarks

Refer to "9.4 DVD MECHA ASSY"

Refer to "9.4 DVD MECHA ASSY"

GEM1018Grease

Refer to "9.4 DVD MECHA ASSY"

Speaker Cable with terminal SDS1174 (FL/WHITE)

SDS1175 (FR/RED), SDS1176 (SL/BLUE)
SDS1177 (SR/GRAY), SDS6050 (C/GREEN)

For checking audio at the SP terminal

Lubricants and Glues list

2 3 4

3.3 JIGS LIST

A

B

C

D

E

F

12

1

XV-DV282AP

2 3 4

5

6 7 8

A

B

C

D

E

5

XV-DV282AP

6 7 8

F

13

1

CN2007

231

1

2

1

2

321645 97 8 10 1311 12

234

5

1

11

10

9

8

141312

7

6

15

20

21

18

19

22

23

16

17

15

13

14

12

14

12

15

13

12 534

24

523164

12 534

12 534

1

2

13246597 8 1210 11 13

4

3107

8

15131411

12

59

616

1917

18

1

1

426108 14

12

35 971113

345

2610

9871411 13

12

1816 2220 24 26

15 17 2119 23 25 27

16

15 17182122192023 252427

2631302928

283130

29

432

1

876

511

12

9

10

42 861210

13

317511

913

11

9

10

10

11

9

7

8

6

7

8

6

3

4

55

3

4

5

10

3

4

7

8

6

11

9

1

22

1

2

1

11

9

10

7

8

6

3

4

5

1

2

341

2

75

6

7614532141210 1198 1513 16 1817

CN3201

CN1

CN2

CN3101

CN966

CN965

CN964

JP1002

CN953

CN5001

JA931

CN2001

CN963

CN4009

CN4006

CN2003

CN1002

JA4003

60W

CN3

KM200NA13

B2P-VH

B3P-VH

B2P-VH

96045-17C

VKN2045-

PF13PG-C10

AKM1276-

AKM1276-

AKP7224-

96045-17C

VKN1435-

VKN1262-

IBD model

EU model

CN1

CN1

96045-15C 9604S-11C

CKS5712-A

RKN1048-

AC POWER CORD

XDX3068

XDX3087-

LIVE

NEUTRAL

NC

+B

GND

GND

+B

EV3V

SW12V

AC_DET

GND

SW5.0V

SW6.8V

SW3.3V(A)

Pwr-ctr

SW3.3V(B)

GND

FL DC-

FL DC+

-25.5V

24P FFC

GNDD

E

VCC

VREF

F

VR780

VRCOM

VR650

A

B

RF

SW

C

D

FOCS DRV

TRKG RTN

TRKG DRV

(NC) VSHF

GNDD

LD(650)

PD

LD(780)

GNDD

3.3V

RDS INT

TEST

RDS DATA

5P FFC

VKN1573-

6P FFC

VKN1574-

LOAD-

LOAD+

OPEN

GND

CLOSE

FOCS RTN

SW (GND)

LIMIT SW

SLD-

SLD+

SPD-

SPD+

V+USB

USBDM2

USBDP2

GNDUSB

GNDUSB

(XDX3068-)

5P shielded cable

V+USB

USBN

USBP

GNDD

GNDD

DATA2+

DATA2 SH

EV3V

SW12V

AC_DET

SW5.0V

GND

SW6.8V

SW3.3V(B)

Pwr-ctr

SW3.3V(A)

FL DC+

GND

FL DC-

-25.5V

HDMI OUTPUT

DATA1+

DATA2-

DATA1 SH

DATA0-

CLOCK+

DATA1-

DATA0+

DATA SH

CLOCK-

CLOCK SH

CEC

HDMISCL

NC

HOT PLUG DET

DDC/CEC GND

+5V

HDMISDA

CEC

V+5V

3R3V

3R3V

6R8V

6R8V

GNDD

GNDD

GNDD

GNDD

HPD

SCL

SDA

V+5V

GNDD

GNDD

ACK

GNDD

DOUT

V+5USB

V+5USB

DVDPOW

XDVDRST

XREADY

SCLK

SDATA

MDATA

(XDD3304)

31P FFC

CEC

SCL

V+5V

SDA

HPD

6R8V

6R8V

3R3V

3R3V

V+5V

GNDD

GNDD

GNDD

GNDD

V+5USB

V+5USB

DOUT

GNDD

SCLK

XDVDRST

XREADY

DVDPOW

GNDD

ACK

MDATA

SDATA

GNDD

VDET

MIC

XAMUTE

SUB_INT

GNDD

SY

P/XI

VSEL1

VSEL2

SQUEEZE

GNDD

GNDD

SC

ASPECT

CY/G

GNDD

VKN1248VKN1577

CN967

V

(XDD3307)

17P FFC

SUB_INT

XAMUTE

MIC

VDET

SQUEEZE

VSEL2

VSEL1

P/XI

ASPECT

SC

GNDD

V

GNDD

CY/G

GNDD

SY

GNDD

3.3V

TEST

RDS INT

RDS DATA

AM

FM

TUNED

GND

VSM

TXL

+9V

TXR

GND

CLK

DO

11P FFC

(XDD3266)

(XDD3306)

15P FFC

DI

CE

RDS

VSM

GND

TXL

TXR

+9V

GND

DO

CLK

DI

CE

GND

V+5

NC(A in L)

GND

A_OUT_R

AGND

A_OUT_L

VCC

GND

u-COM DOWNLOAD

NCNCCTRXTX

DET

TX(P_DTI)

RX(P_DTO)

GND

GND

GND

NC(A in R)

NC(RESERVE)

ID

GND

NC(SPDIF)

BLUE TOOTH

C

H

I

A 1/2,2/2

09 DVDM ASSY (AWM8134)

D

B 1/3,2/3,3/3

RHTS SYSMAIN ASSY
(XV-DV282AP/LXJ:XWZ4426)
(XV-DV181/LXJ:XWZ4454)
(XV-DV180/LXJ:XWZ4425)
(XV-DV585K/SXJ5:XWZ4434)
(XV-DV590K/SXJ5:XWZ4435)

POWER SUPPLY UNIT
(XWR3020)

FM/AM TUNER UNIT
(/LXJ:XXX3088)
(/SXJ5:XXX3085)

/SXJ5

/SXJ5

XV-DV282AP, XV-DV585K, XV-DV590K only

/LXJ

/LXJ

RHTS USB ASSY

(XWZ4414)

JCV9B07

DED012

(SW PCB)

PCB640

M

65432

1

GND(SW)

FEED MOTOR (+)

SPINDLE MOTOR (+)

SPINDLE MOTOR (-)

FEED MOTOR (-)

PICK UP INNER LIMIT SWITCH

SW2

M2601

BCZ3B03

M2602

ESE22MH24

CD2301

2H062102

M

(LOADING MOTOR PCB)

SSS-13-2

SW1

GND(SW)

SW-2(CLOSE)

SW-1(OPEN)

LOADING MOTOR(-)

LOADING MOTOR(+)

DED003

PCB610

BCZ3B52

M2603

CD2302

2H052601

M

54321

TRAVERSE MECHA ASSY

DVD MECHA ASSY (A2ZX01A650)

2 3 4

4. BLOCK DIAGRAM

4.1 OVERALL WIRING CONNECTION DIAGRAM

A

B

C

D

E

F

14

1

2 3 4

XV-DV282AP

5

Vout

GND

Vcc

1

2

1

11 810 912

2

1311 12

432

1

876

511

12

9

10

7213456

13141715

16 432

17

651098

171516131411

12

19

18

1211 13

17 1516131411

12

876

9

10

197

18

13

11

12

6

9

10

7

8

32541

16

19 171815 13

1412109811654372

1

6

13

11

9

10

7

8

12

4

1

5

3

2

432 876

51

1

12

9

10

42 861210

13

1614

14

1715

16

375119131715

3

2

1

4

5

24 8610

12

13 7591311

123

4 876510

913

12

11

14 16 2018 22

1715 19 21 23

14

17151619

2018

21 23

22

23 23

20

21

22

20

21

22

19

17

18

19

17

18

18

17

15

16

21

19

20

14

14

15

16

14

15

16

13

12

11

13

12

11

9

8

10

10

9

8

13

8

7

6

5

12

11

10

9

6

5

77

6

5

4

2

323

4

11

1

4

3

2

187

CN3201

CN2

CN3211

CN3101

CN3102

JA9100

9300

CN2001

CN2002

CN9401 CN4007

CN4005

JA4002

JA4001

CN4002 CN461

JA451

B2P-VH

AKE7121-(5.1CH)

96045-17C

XKB3062

JA3112

MIC (MAIN)

XKN3018

JA9002

96045-19C

AKN3019-

JA9001

MCACC

MIC (SUB)/

HEAD PHONE

XKN3018

GP1UE274XKC1

96045-17C

96045-19C

9607S-23F

XKB3069-

XKB3061

9604S-23C

CKS3388-

XKB3054-

AUDIO IN

XDX3087-

FL-/FR-

FL+/FR+

/XKE30611-(2.1CH)

FR-/NC

FR+/NC

C-/FL-

+B

GND

GND

+B

GND

FL DC-

FL DC+

-25.5V
XHPSEL

PCON

GNDD

3.3V

GNDD

HPR

HPL

XRST

XPDN

XMUTE

GNDD

SDA

SW-/SW-

SW+/SW+

C+/FL+

SL+/NC

SL-/NC

SR-/NC

SR+/NC

LINE_L

LINE_R

SCL

XOTW

XSD

POWER

SDATA1

SDATA3

SDATA2

GNDD

GNDD

LIN1_L

LRCLK

LIN1_R

GNDD

MCLK

GNDD

GNDD

GNDD

SCLK

S_TVOUT_L

S_TVOUT_R

GNDD

SDATA4

V+12V

RECMUTE

FL DC+

GND

FL DC-

-25.5V

(XDD3305)

17P FFC

PCON

XHPSEL

HPL

GNDD

HPR

GNDD

3.3V

SDA

GNDD

XMUTE

XPDN

XRST

HOT PLUG DET

DDC/CEC GND

+5V

GNDD

ASDAT0_ALS

13P FFC

ALRCK_CENTER

GNDD

GNDD

ABCK_ARS

ACLK_LFE

GNDD

XSD

XOTW

SCL

GNDD

POWER

SDATA3

SDATA2

SDATA1

19P FFC

(XDD3303)

GNDD

LRCLK

SCLK

MCLK

GNDD

LIN1_R

GNDD

LIN1_L

GNDD

S_TVOUT_R

S_TVOUT_L

GNDD

GNDD

V+12v

RECMUTE

SDATA4

9604S-23C

(XDD3308-)

ASDAT0_ALS

GNDD
ALRCK_CENTER
GNDD
ABCK_ARS

GNDD

ACLK_LFE

GNDD

GNDD

SY

P/XI

VSEL1

VSEL2

SQUEEZE

GNDD

GNDD

SC

ASPECT

CY/G

GNDD

CR/R

GNDD

GNDD

ASDAT2_AR

CN962

VKN1472

GNDD

GNDD

ASDAT1_AL

CB/B

GNDD

V

(XDD3307)

17P FFC

SQUEEZE

VSEL2

VSEL1

P/XI

ASPECT

SC

GNDD

V

GNDD

CY/G

GNDD

SY

CB/B

GNDD

GNDD

GNDD

CR/R

VKN1244

GNDD
ASDAT2_AR

GNDD

ASDAT1_AL

GNDD

GNDD

VE+3R3

KEY2

HP_DET

GNDD

HP_L

GNDD

HPMUTE

V+12V

KEY1

HP_R

VFDP

FLDATA

FLCS

FLDC+

MIC BIAS

MIC

GNDD

FLCK

FLDC-

GNDD

MIC_DET

23P FFC

(XDD3302-)

KEY1

KEY2

REMOCON

VE+3R3

GNDD

HPMUTE

GNDD

HP_DET

V+12V

HP_R

HP_L

GNDD

FLDC+

FLDATA

VFDP

FLDC-

MIC BIAS

MIC_DET

FLCS

FLCK

GNDD

MIC

GNDD

OUTPUT

VIDEO

COMPOSITE

Cr

OUTPUT

Y

VIDEO

COMPONENT

Cb

23P FFC (XDD3267-)

(VKB1153)

S_Y

GND

V

GND

R

S_C

DVDPOWER

S_Y

GND

V

GND

R

DVDPOWER

S_C

NC

V/Y

GND

GND

GND

GND

BLANK

R/C

GND

SCART_R

GND

B

VSEL2

V+5

SCART_L

GND

G

GND

G

GND

B

VSEL2

V+5

GND

SCART_R

SCART_L

NC

GND

L IN

GND

GND

G

NC

B

SQUEEZE

TVMUTE

GND

TVOUT_L

V+10

TVOUT_R

SQEEZE

VSEL1

TVMUTE

GND

TVOUT_L

TVOUT_R

V+10

SQEEZE

VSEL1

GND

R IN

L OUT

EURO CONNECTOR

R OUT

GND

C(S )

F

D 1/2,2/2

RHTS D-AMP ASSY
(/LXJ:XWM3490)
(/SXJ5:XWM3489)

RHTS DISPLAY ASSY
(/LXJ:XWM3485)
(/SXJ5:XWM3486)

EUROSCART ASSY

(/SXJ5:AWU8291)

/SXJ5 only

/LXJ only

E

5

6 7 8

XV-DV282AP

6 7 8

A

B

C

D

E

F

15

1

HP SEL

SYSCOM

ADMCK1

SDA

SCL

MUTE

+B

VE+3

VFDP

PCON

non DSP model : Master
DSP and DSP KARAOKE model: Slave

V+3R3

VE+3

V+12(1

V+6R8

EV 3.3V

SW 3.3V(A)

SW 12V
(10.5V)

SW 5.0V

SW 6.8V

SW 3.3V(B)

FL DC +/-

PWR
(from

RESET
PDN

SD
OTW

LRC

MC

SC

DAT

DIR

AK4117VF

ASPDIF (except NON­DSP model)

ADDAT

A

24.576M

74HCU04

1.25V

OPT IN

FL

HP

FL DRIVER

KEY

REMOCON SENSOR

V+5USB

USB DP

USB DM

from DVDM

AK5358AET

TUNER

LINE

ADLRCK

ADBCK

ADDATA

12.288M

7WU04

SCART

9V

NON-DSP model only

MCACC

ADMCK0

DSP model : short
NON-DSP model : open

ALRCK

MCDATA

ACLK

MIC
ADC

ADC

AK5358AET

ALRCK

ACLK

ABCK

ASDAT1

ASDAT0

ASDAT2

ASPDIF

MCDAT

Video

AMP

BE

MT1389FE/S

27MHz

•AUDIO PROCESSING

-Audio Decode

-Bass Management

-Virtual Surround

-Preset EQ

etc.

•Build-in HDMI TRANSMITER

Y/G , Cb/B , Cr/R

Y , C

V

FTS & SPDL

DRIVER

64M

16M

64k

EEPROM

FLASH

SDRAM

Y , Cb , Cr

Y , C

V

G , B , R

SysMain

DVDMain

V+3

V+10

V+3

(KARAOKE
model only)

EEPROM

V+5V

V+6R8

SW+5

SW+V+3

SW+

V+3

V+3

VE+3

coil

VU+

V+12(10)

V+3

N

D
D

only NON-DSP
model : short

NON-DS
DSP KA
DSP mo

V+5USB

V+5USB

USB DP

USB DM

to USB Jack assy

CONT from

SYSCOM

Local +5V

SUBCOM

VE+3

SUB_SCL/
SUB_SDA

Pick up
assy

SPINDLE
MOTOR

Stepping
Motor

M

Loading
Motor

M

SUB_DATA/
SUB_CLK

MDATA/
SCLK

MD ATA/
SCLK

SDATA

SD ATA

BT(OPTION)

U-ART

V+5BT

V+5BT

MCACC
(to Audio selector)

AUDIO

selector

CEC / HOT PLUG

CEC/HOTPLUG

CONTROL between
DVD BE and SYSCOM

V+12(10)

R2114

R2131

R2130

ABCK

R2128

R2117

R2118

R2121

R2120

R4203
R4202

Main Mic Sub /MCACC

Mic

USB JACK

USB JACK

TUNER

BT ADAPTOR

(OPTION)

ORION DVD

MECHA

HDMI OUT

SW
POWER
SUPPLY

Hi-side

switch IC

Hi-side

switch IC

DISPLAY

RHTS DISPLAY ASSY

E

RHTS SYSMAIN
ASSY

B

FM/AM TUNER UNIT

I

RHTS USB ASSY

C

09 DVDM ASSY

A

POWER SUPPLY UNIT

H

IC201

IC101

IC401

IC90

IC1102

IC1103

IC601

IC802

IC9000

IC9400

IC1001

IC2201

IC2101

IC2001

IC4001

IC2103

IC2102

IC1003

2 3 4

4.2 OVERALL BLOCK DIAGRAM

A

B

C

D

E

R2129

F

16

1

XV-DV282AP

2 3 4

5

G , B , R

Y , C

V

Y, Cb, Cr

SCART

LINE

Scart

Circuit

LPF

+B

V+3R3

TAS5508B

PWM Modulator

-Volume

-Tone

-DRC

-Andrew

RESET

PWM1(FR)

SD

PWM4

HP SEL

SDA

SCL

MUTE

FL DC +/-

VFDP

PCON

V+3R3

VE+3

V+12(10)

V+6R8

PWR CONT
(from SYSCOM)

RESET
PDN

SD
OTW

DVDPOWER
(from SYSTEM U-COM)

SW

LRCLK

MCLK

SCLK

DATA0

DIR

AK4117VF

DSP

DSPC56371AF180

MCKO

LRCKO

BCKO

FDTI

FTDO

ASDAT2

ASDAT1

ADDAT

A

LCK0

BCKO

MCK0

24.576M

74HCU04

1.25V

OPT IN

ASDAT3

KEY

POWER LED
DSP model only

V+6R8

(DSP model only)

DSP

V+3

V+5V

V+3R3

P.CO
NFIG

from

DVDMAIN

V+3

NON-DSP model : open

DSP KARAOKE model : open
DSP model : short

NON-DSP model : necessary
DSP KARAOKE model : necessary
DSP model : unnecessary

NON-DSP model : short
DSP KARAOKE model : open
DSP model : open

Output Enable
from SYSCOM

IN1

IN2

OUT

SW+5

CONT/XFLAG from SUBCOM

CONT/XFLAG to SYSCOM

CONTROL

between

DSP/DIR and

SYSCOM

PWM5(L)

PWM6

(R)

PWM3
PWM2

(5.1ch model : FL

2.1ch model : FR)

PWM8(SW)

PWM7

(5.1ch model:C

2.1ch model:FL)

60W model :

TAS5122

100W model :

POWER STAGE

HP AMP

TAS5342L

(except

2.1ch model)

except 2.1ch model

FRONT R

D-AMP

MOULATOR

FRONT L

SUBWOOFER

CENTER

LINE IN

SCART
(EU, RUSSIA model only)

Component Video
(LXJ model only)

Composite

( FR for 2.1ch model)

( FL for 2.1ch model)

SURROUND R

SURROUND L

5.1ch only

V+12(10)

R2130

R2128

R2118

R2121

R4203

R4202

AC IN

DIGITAL OPT OUT
(2.1ch model only)

DIGITAL OPT IN1
(DSP model only)

Hi-side

switch IC

5V REG

Hi-side

switch IC

3.3V

PLAY

Blue : Control signal

Green : Analog Audio Signal

Black : Digital Audio Signal

Red : Voltage supply

Orange : Video Signal

Purple : Other signal

XV-DV282AP, DV181, DV585K and
DV590K are non DSP model.

Note:

RHTS D-AMP ASSY

D

EUROSCART ASSY

F

RHTS DSP ASSY

G

IC801

IC901

IC1101

IC1103

IC601

IC4501

NM

NM

IC802

IC2103

IC3201

IC3101

IC3601

IC3901

IC3301

IC3401

6 7 8

A

B

C

D

5

XV-DV282AP

6 7 8

E

F

17

1

2 3 4

4.3 DVD LOADER/DECODER BLOCK DIAGRAM

A

B

C

D

E

F

18

1

XV-DV282AP

2 3 4

5

Q305

0

Case when this diagnosis is required :

When playback of any disc, including a test disc (DVD: GGV1025, CD: STD-905), cannot be performed

How to diagnose

In the case mentioned above, degradation of the laser diodes (LDs) mounted on the Pickup PCB is suspected.
Measure the voltage between the two ends of one of the resistors mentioned below.

How to turn on the LD

Refer to “6.1 TEST MODE”.

Measure the voltage between the two ends of R322 or R325 on the 09DVDM
Assy. If the voltage is 0.4 V or higher, the 650-nm LD is degraded.

No playback of a DVD :

Measure the voltage between the two ends of R321 or R326 on the 09DVDM
Assy. If the voltage is 0.4 V or higher, the 780-nm LD is degraded.

No playback of a CD :

If the measurements show degradation
of an LD, replace the DVD MECHA
Assy.

SIDE A

A

09 DVDM ASSY

6 7 8

5. DIAGNOSIS

5.1 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP

A

B

Q304

R314

E

1

UP SIDE

C

C1

R154

1

1

D

R322

R156

Q307

L308

CONTACT

20151051

SIDE

CN101

15 15

CN102

R153

R157

R313

R152

D

C372

R305

C141

CONTACT

SIDE

R372

R371

R373

C140

CN104

R326

R375

R374

L309

Q308

C

R325

R321

D

E

5

XV-DV282AP

6 7 8

F

19

1

No. Symptoms Diagnosis Contents Possible Defective Points

1 The power is not turned on. Are wires of output connector (POWER SUPPLY Unit) and CN968 (09

DVDM Assy) disconnected or damaged ?

Connector / cable

Check that the following voltage is output :
CN968-pin 24 or pin 25 (09 DVDM Assy): 3.3 V

POWER SUPPLY Unit

2

An opening screen is not
displayed on the monitor
(The FL display lights. The
mechanism does not work.)

Are the signals output from IC201-pin 97 (MDATA) and pin 98 (SCLK)
on the 09 DVDM Assy ? (in the range of 0 to 3 V)

09 DVDM Assy

DVD IC (IC201)

Are the signals input into IC1001-pin 85 (MDATA) and pin 86 (SCLK) on
the SYSMAIN Assy ? (in the range of 0 to 3 V)

SYSMAIN Assy

UCOM (IC1001)

Check that the following voltage are output :
R1108 (V+5 V) on the SYSMAIN Assy: 5 V

POWER SUPPLY Unit /
SYSMAIN Assy R1108

Is a resonator (X201: 27 MHz) on the 09 DVDM Assy oscillating ?

09 DVDM Assy

Crystal resonator (X201)
DVD IC (IC201)

•

Is a signal input into IC203-pin26 (PCE#) on the 09 DVDM Assy ?

(Is a signal "H" for 80 ms and then "L" after the power is turned on ?)

-> Communication with flash ROM.

• Are the signals input into IC202-pin 16 (DWE#), pin 19 (DCS#)
and pin 38 (SDCLK) on the 09 DVDM Assy ?
(Is a signal fluctuating ?)

-> Communication with SDRAM

09 DVDM Assy

DVD IC (IC201)
Flash ROM (IC203)
SDRAM (IC202)

Is a signal output from IC203-pin 28 (PRD#) on the 09 DVDM Assy?
(Is a signal fluctuating for several hundred ms after the power is turned
on ?)

09 DVDM Assy

Flash ROM (IC203)

Is a signal input into IC1001-pin 11 (DVD ACK) on the SYSMAIN
Assy ? (Is a signal fluctuating ?)

-> Communication with FL Control IC

09 DVDM Assy

DVD IC (IC201)

SYSMAIN Assy

UCOM (IC1001)

Is a signal output from IC1001-pin 13 (XREADY) on the SYSMAIN Assy
? (Is a signal fluctuating in the range of 0 to 3.3 V ?)

SYSMAIN Assy

UCOM (IC1001)

Are the signals output from IC1001-pin 84 (SDATA) on the SYSMAIN
Assy ? (in the range of 0 to 3.3 V)

09 DVDM Assy

DVD IC (IC201)

SYSMAIN Assy

UCOM (IC1001)

Are the signals of IC204-pin 5 (SDA) and pin 6 (SCL) on the 09 DVDM
Assy fluctuating for one or two seconds after the power is turned?

09 DVDM Assy

EEPROM (IC204)

3

An opening screen is not
displayed on the monitor
(The FL display lights. The
mechanism works.)

Check the video signal path between DVD IC (09 DVDM Assy IC201)
and video-out terminal (see the block diagram)

09 DVDM Assy

Video circuit after DVD IC
(IC201)

Symptoms that may occur when any of the following ICs is in failure

IC Symptoms

EEP ROM

(09 DVDM Assy : IC204)

User's data cannot be stored in memory.
The ID number is lost.

Flash ROM

(09 DVDM Assy : IC203)

The power cannot be turned on.
Downloading of the firmware cannot be performed.

DVD IC

(09 DVDM Assy : IC201)

Any kind of symptoms (no power, a failure in any of the servo, video and audio systems, USB etc.) may be
generated, because the DVD processing is performed by a single chip.

64M SDRAM

(09 DVDM Assy : IC202)

No power.

Block noise is generated during playback.

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5.2 DVD TROUBLE SHOOTING

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No. Symptoms Diagnosis Contents Possible Defective Points

4 A tray cannot be opened.

(An opening screen is
displayed on the monitor)

Does the voltage of CN965-pin 1 and pin 2 on the 09 DVDM Assy
change normally ?
Pin 1 (CLOSE (TRIN)): Tray is fully closed: "L"
Pin 3 (OPEN (TROUT)): Tray is fully opened: "L"

DVD MECHA Assy

Switch (SW1)

Is the signal input into IC101-pin 1 (TROPEN) on the 09 DVDM Assy?
At open: 3.3 V, At close: 0 V

09 DVDM Assy

DVD IC (IC201)

Are the signals output from CN965-pin 5 and pin 4 on the 09 DVDM Assy ?
Pin 5: Approx. 5 V during opening tray approx. 1 V during closing tray.
Pin 4: Approx. 0 V during opening tray approx. 6 V during closing tray.

09 DVDM Assy

FTS Driver IC (IC101)

Are wires of CN964 and CN965 on the 09 DVDM Assy disconnected or
damaged ?

Connector / cable

Does the voltage of CN964-pin 5 on the 09 DVDM Assy change to 0 V
by pressing the Push switch.

Push switch (SW2)

5 Playback impossible

(no focusing)

Are the signals output from IC101-pin 16 (F+) and pin 15 (F–) on the 09
DVDM Assy ?

09 DVDM Assy

FTS Driver IC (IC101)

Does 650-nm LD emit light ?
Does a pickup lens move up / down ?
Does an actuator spring bend ?

Pickup

Are plastic parts damaged ? Or is a shaft detached ?
Is the turntable detached or tilted ?

Mechanism section (motor)

Is flexible cable of CN965 on the 09 DVDM Assy disconnected or
damaged ?

Flexible cable / connector

Is signal output from IC201-pin 41 (FOSO) on the 09 DVDM Assy ?
(Device control of about 1.4 V is output usually. It is fluctuated by about
250 mV with focus up / down.)

09 DVDM Assy

DVD IC (IC201)

6 Playback impossible

(Spindle does not turn)

Are the signals output from IC101-pin 12 (MOT_SPDL–) and pin 11
(MOT_SPDL+) on the 09 DVDM Assy ?
Is pin 21 (STBY) fixed LOW ? (pin 21 is High at playback: 3 V)

09 DVDM Assy

FTS Driver IC (IC101)

Is there any part detached from the spindle motor ?
Or Is there any foreign object lodged in it ?

Mechanism section
(Spindle motor)

Are wires of CN964 on the 09 DVDM Assy disconnected or damaged ?

Flexible cable / connector

Is signal output from IC201-pin 36 (DMSO) on the 09 DVDM Assy ?

09 DVDM Assy

DVD IC (IC201)

7 Playback impossible

(Playback stops)

Does 650-nm LD deteriorate ?
If the voltage at each both ends of R322 and R325 on the 09 DVDM
Assy is 0.4 V or more, the 650-nm LD is definitely deteriorated.

650-nm LD deteriorated.
(When pla

yback of a DVD is

impossible)

Does 780-nm LD deteriorate ?
If the voltage at each both ends of R321 and R326 on the 09 DVDM
Assy is 0.4 V or more, the 780-nm LD is definitely deteriorated.

780-nm LD deteriorated.
(When playback of a CD is
impossible)

Are there scratches or dirt on the disc ? Disc

8 Picture disturbance during

playback
(block noise, freeze, other)

Are there scratches or dirt on the disc ?
Is there a problem with the format of the disc ?

Check the video signals.
Composite video signal (IC401-pin 23)
S video signal (IC401-pin 21, pin 26)
RGB video signal (IC401-pin 16, pin 18, pin 20)

Disc

9 No sound

(Picture is normal)

Check the waveform (ALCK: IC201-pin 231), (ALRCK: IC201-pin 227),
(ABCK : IC201-pin 230), (ASDATA0/1/2: IC201-pin 226/225/223).
Check the waveform (ASPDIF: IC201-pin 215)

09 DVDM Assy

DVD IC (IC201)

09 DVDM Assy

DVD IC (IC201)
Video IC (IC401)

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Filter

and

Volume

Timing

Control

Gate
Drive

XSD

To UCOM

PCM Signal
From

DVD or ADC

3.3 V

0 V

TAS5508BPAG

PWM Processor section

PWM Processor section

Power Stage section

Power Stage section

Output LPF section

Output LPF section

TAS5122DCA

XOTW

Protection

PCM -> PWM

Gate
Drive

20 V

0 V

0 V

0 V

The PCM signals output from the DVD decoder or AD converter are input to this section, and their volume and sound quality
are digitally adjusted. At the output stage, after conversion from PCM to PWM, the signals are output to the Power stage.

In this section, timing is controlled so that the MOSFETs on the high and low sides will not be turned on simultaneously. The
voltage of the PWM signals are raised to drive the gates of the MOSFET, and the PWM signals to drive the speakers are
output from the MOSFET at the output stage. Detection and protection functions against short-circuiting of the output
signals and temperature exceeding the standard value are also provided.

The carrier elements, high-frequency signals that are unnecessary for these speakers, are eliminated. The signals passed
through the LPF will become sine-wave signals, as shown in the figure above.

Power Stage ICs No. Protection Enable State
IC3201 SD_AB (pin 23) => L
IC3301 SD_CD (pin 24) => L
IC3401 OTW (pin 25) => L

IC3101 IC3201, IC3301, IC3401

*1 XSD : SD_AB (pin 23), SD_CD (pin 24)
*2 XOTW : OTW (pin 25)

*1

*2

If the detection and protection work, the ports of the power stage ICs become the following state.

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5.3 CIRCUIT DESCRIPTION OF DIGITAL AMP SECTION

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The protection circuits for the Digital Amplifier are activated, following the specifications shown below. The error indication on
the FL display shows the reason a protection circuit was activated.
Upon diagnosis of the Digital Amplifier, refer to the specifications for the protection circuits here and the overview of the Digital
Amplifier circuitry.

1. Overview

The system microcomputer monitors the ports for shutdown requests (pin 23: SD_AB and pin 24: SD_CD) and the ports for
abnormal-temperature detection (pin 25: /OTW) of the Power Stage ICs (IC3201, IC3301, and IC3401). As soon as any
abnormality is detected, it shuts the unit down.
To notify the user of the possibility of a too high a volume, when the unit is turned on the next time, the volume level will be set
to 0, and an error message will be displayed on the FL display.

2. Ports on the system microcomputer to be used for detection

Pin 71: SHUTDOWN
Low voltage at this pin means overcurrent or voltage too low (= V+B27) at a Power Stage IC.

Pin 78: XOTW
Low voltage at this pin means the temperature at the Power Stage ICs exceeded 125 °C.

Note: As one Power Stage IC is provided with two channels, three Power Stage ICs (in total 6 channels) are mounted in
this unit. For abnormality detection, the unit implements a logical OR operation regarding these three ICs.
Therefore, which IC is abnormal cannot be known directly. To find which IC is abnormal, it is required to check the
PWM outputs (pins 35, 38, 47, 50) of the each power stage ICs (IC3201, IC3301, IC3401).

3. Detection timing

Start : Detection starts 500 ms after the PWRCONT port (pin 34) of the system microcomputer becomes active by your
pressing the STANDBY/ON key.

Finish : When the STANDBY/ON key is pressed again (when the power-off process starts).

4. Operation of the protection circuits

The following three protection circuits are activated when the conditions shown below are met:

Overcurrent detection 1: Indication on the FL display: OC ERR 1
Conditions: If the SHUTDOWN ports, which are monitored every 10 ms, become low 7 times in succession

Overcurrent detection 2: Indication on the FL display: OC ERR 2
Conditions: The PCONFIG ports (pin 58), which are monitored every 30 ms, become more than 2 Vrms more than 45 %
in one minute.

Abnormal temperature detection 1: Indication on the FL display: OVERTEMP
Conditions: If the XOTW ports, which are monitored every 10 ms, become low in succession for one minute.

Abnormal temperature detection 2: Indication on the FL display: OVERTEMP
(Prerequisite: The XOTW ports, which are monitored every 10 ms, become low three times in succession.)
Conditions: The above prerequisite is upheld, and the conditions for an overcurrent detection are met.

5. Process when the protection circuits are activated

The unit is shut down within 30 ms after abnormality detection then the volume level is set to 0.
The unit can be turned on immediately after the shutdown.

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5.4 SPECIFICATIONS FOR THE PROTECTION CIRCUITS FOR THE DIGITAL
AMPLIFIER

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USB related warning

USB over current detect error (over 500 mA)

HDCP authentication failed after HDMI cable was connected.
If the set has no HDCP key, it causes this error.

HDMI related warning

Power consumption by Bluetooth ADAPTER is too high to supply the power.
Reconnect the Bluetooth ADAPTER.

Source change to BT from source other than BT.

When cannot detect a device at BT function

BT ADAPTER related warning

SBUERR

DM IHERR

TBERR

TBAUDIO

ODN E V ICE

↓

ADAPTER PORT terminal sequence in BT AUDIO function

H

ADP_DE T

L

H

V P+5

L

H

ADP_DT I

indefinite

L

H

ADP_DT O

L

About 1.5 second

DATA

DATA

DATA

ADAPT ER POR T

ADP_ DE T logic

ADP_DE T

In non-connectionHIn connection

L

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5.5 ERROR AND WARNING MESSAGE

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Step 1: Connect AS-BT100 (Bluetooth adapter)

Step 2: Playback check

JA4003

To Step 2

Yes

No

No

Yes

No

Yes

Yes

No

Yes

No

Yes

No

Function switch ⇒ FL display

Are the AS-BT100

(Bluetooth adapter) securely

inserted?

Insert the adapter securely.

Check the P_PORT_DET,
P_PORT_ID.

Check the path. V+5BT

Are the ANALOG

signals output?

JA4003 16, 14PIN

JA4003 17PIN

Is the voltage 5 V ?

(V+5BT input)

Check the P_PORT_DTI, P_PORT_DTO.
Refer to the service manual (AS-BT100).
Check the Step 1.

Refer to the service manual (AS-BT100).

Check the IC1102 5 PIN

Check IC1101 and the power supply circuits
when the voltage of IC1102 1PIN is not 5 V.
The over current protection is operating
when ’BT ERR’ is indicated on FL display.
Check the power supply circuits
or AS-BT100 is abnormal status.
(Refer to the service manual (AS-BT100).)

Does the BT AUDIO

function appear?

Is

'NODEVICE' displayed?

(BT AUDIO indication does not

continue it.), Be done

the pairing?

Refer to the block diagram
and the circuit diagram,
and confirm the signal path.

Note: Outside factors such as setting of the Bluetooth device,
affinity and radio waves environment may be causes.

5.6 ADAPTER PORT TROUBLESHOOTING

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POWER ON SEQUENCE for RegularHTS. (KURO LINK OFF)

Items Signal name on SYSCOM start end
SMPS ON PWRCONT (34pin) 20 6000
Start AC DET Monitoring ACDET (81pin) 20 6000
Start XPROTECT Monitoring XPROTECT (54pin) 1520 6000

DVD Power DVDPOWER (15pin) 450 6000
Cancel DVD Reset XDVDRST (14pin) 600 6000

Start DVD Communication

SDATA /MDATA /SCLK
(84,85,86pin)

1000 6000

Start VDET Monitoring VDET (53pin) 1520 6000

SUB u-com Power ON SUBPOWER (17pin) 20 6000
Cancel SUB u-com Reset SUB_RESET (16pin) 300 6000

Start SUB Communication

SDATA /MDATA /SCLK
(84,85,86pin)

1000 6000

Start FL Control

XFLCS / FLDATA / FLCLK
(38, 39, 40pin)

400 6000

Start TUNER Communication

TXIDATA /TXCLK /TXODATA /TXCE
(3, 5, 6, 19pin)

300 6000

RDS POW ON RDS POW (9pin) 20 6000

Cancel DIR Reset XDIRRST (68pin) 960 6000
Cancel DSP Reset XDSPRST (64pin) 1160 6000

Cancel TAS Reset XDARST (76pin) 3360 6000

Start DAMP initialization

DASCK,DASDA
(1, 2pin)

3560 6000

Start HPDET/MICDETMonitoring

HPDET /MIC DET
(49,60pin)

3760 6000

Start SHUTDOWN Monitoring XSHUTDWN (71pin) 1260 6000
Start PCONFIG Monitoring PCONFIG (58pin) 3560 6000
Start Over Temp Monitoring XOTW (78pin) 1260 6000

Key Mask - 0 2080
SYS Mute ON DMUTECHECK (22pin) 0 2080
AMP Mute ON DSPMUTE (70pin)

0 5860

Power Step

20 20 360 120 1300 120 120 20

STEP0^1 STEP1^2 STEP2^3 STEP3^4 STEP4^5 STEP5^6 STEP6^7 STEP7^8

40 400 520 1820 1940 2060 2080

0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800

SMPS ON

Start AC DET Monitoring

Start XPROTECT Monitoring

DVD Power

Cancel DVD Reset

Start DVD Communication

Start VDET Monitoring

SUB u-com Power ON

Cancel SUB u-com Reset

Start SUB Communication

Start FL Control

Start TUNER Communication

RDS POW ON

Cancel DIR Reset

Cancel DSP Reset

Cancel TAS Reset

Start DAMP initialization

Start HPDET/MICDETMonitoring

Start SHUTDOWN Monitoring

Start PCONFIG Monitoring

Start Over Temp Monitoring

Key Mask

SYS Mute ON

AMP Mute ON

Power Step

this process is performed only
when last function is DVD/CD.

Power ON

(User operation is

admitted)

* I specify the shortest case in power on co

STANDBY/ON key
is pressed.

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5.7 POWER ON SEQUENCE

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2600 2800 3000 3200 3400 3600 3800 4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000

sound is output

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Test Mode Functional Specification

1 Test mode entry

In the power ON state, press the [ESC] key and [TEST] key in order of the Test mode remote control unit.

• OSD displays test mode.

2 LD ON

Enter the test mode.
DVD : Press the [TEST] and [1] keys in order, and turn on the laser diode (650 nm).
CD : Press the [TEST] and [4] keys in order, and turn on the laser diode (780 nm).

3 Release the Test mode

• Turn off the power.

• Press the [ESC] key of the remote control unit and reset it.

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6. SERVICE MODE

6.1 TEST MODE

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Character in bold : Item name

: Information display

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5
6

10
11

8

9

3

2

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15

13

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1 Address indication

The address being traced is displayed in number.
(as for the DVD, indication of decimal number is possible.)
DVD : ID indication (hexadecimal number, 8 digits)

[* * * * * * * *]

CD : ID indication [* * * * * * * *]

2 Code indication of remote control unit [R – * * * *]

In case of double code, display a 2nd code.

3 Main unit keycode indication [K – * *]

5 Tracking status [TRKG – * * *]

Tracking on : [ON]
Tracking off : [OFF]

6 Spindle status [SPDL – * * *]

CLV : [CLV]
Off : [OFF]

7 Mechanism (loading) position value [M – * *]

Unknown : [01] or [41]
Open state : [04]
Close state : [08]
During opening : [12]
During closing : [22]

8 Slider position [S – * * * *]

In Side Switch ON : [01]
In Side Switch OFF : [00]

9 Output video system [V – * * * *]

NTSC system : [NTSC]
PAL system : [PAL]
Automatic setting : [AUTO]

Scart terminal output [SK – * *]

(Display only the WY model which can do the output
setting of scart terminal.)

VIDEO : [00]
S-VIDEO : [01]
RGB : [02]

a Disc sensing [DSC – * * *]

The type of discs loaded is displayed.
[DVD], [CD ]

b Jitter value [J – * * * *]

Note: Don't use it.

c Version of the FL controller [FL: * * * *]

Note: Don't use it.

d Region setting of the player [REG: *]

Setting value : [1] to [6]

e Destination setting of the FL controller

[MDL: * * * * / * * *]

Four characters in the front represent code 01.
Three characters in the back represent the destination
code.

f Version of the flash ROM [V: * *. * *]

Flash ROM size [FLASH = * *]

7

J: Japan, K: North America, R: General Area,
LB: Taiwan, WY: Europe, TH: Thai, RAM: China

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6.2 DISPLAY SPECIFICATION OF THE TEST MODE

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Service mode indication (ESC + CHP/TIM keys)

ID Address
The error rate is always displayed in exponential notation, e.g., *.* * e - *, for both DVDs and CDs.
EDC/ID/AV 1 error history (ID Address, EDC/ID Error, last eight errors)

Calculation of the average error rate (ESC + "5" [Test mode remote control unit] keys)

The average of the last eight error rates is calculated and indicated in exponential notation. After the calculation is completed, "OK" or "NG" is
displayed. If "NG" is displayed, the disc tray will open (for both DVDs and CDs)
For DVDs: OK with 5.0e-4 or less, for CDs: OK with 7.6e-3 or less

Indication of model information (ESC + CHAP keys)

For details, see 6.4.

Region confirmation mode (ESC + A.MON [Test mode remote control unit] + "1"-"6" [Test mode remote control unit] keys)

After you press the A.MON key while holding the ESC key pressed and then input the region number, if the number is different from that set in
the unit, an error message is displayed, and the tray opens.

Command Contents Conditions

Remote Control Key Name

Memory clear and region / revision indication CLEAR (*1)

Average value measurement of DVD error rate 5 (*1)

CD error rate measurement 5 (*1)

Scart terminal output : VIDEO

Models equipped with Scart terminal

AUDIO

Scart terminal output : S-VIDEO SUBTITLE

Scart terminal output : RGB ANGLE

Progressive OFF

Only for progressive models

Only for HDMI models

R_SKIP

Progressive ON F_SKIP

FL indication of ID number STEREO (*1)

ZOOM ON (x4) ZOOM

Service mode indication (error rate indication, etc.) CHP/TIM (*1)

Model information indication CHAP (*1)

Title search Input mode IN
Title No. input
Search execution

SIDE A (*1)

Numbers (*1)

PLAY (*1)

Region confimation mode

A.MON (*1)

Numbers (*1)

Only during normal playback, the following shortcut keys can be assigned by pressing a required key after pressing the ESC
key of the remote control unit. To quit, press the ESC key

*1 : Test mode remote control unit

HDMI Resolution : 1920 x 1080p PROGRAM

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6.3 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY

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