Pioneer x-rsm410dvh, x-rsm400dvh Service Manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION

2009

X-RSM400DV

For details, refer to "Important Check Points for good servicing".

DVD MINI COMPONENT SYSTEM

X-RSM400DV

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

ORDER NO.

RRV4011

Model Type Power Requirement

X-RSM400DV LXCN AC 110 V to 240 V 3 &&&&######LE LE : ASEAN

X-RSM400DV

DXCN AC 110 V to 240 V 4 &&&&######ME ME : LATIN AMERICA

DXCNRI AC 110 V to 240 V 2 &&&&######RB RB : MIDDLE EAST

DVD

Region No.

Serial No. Remarks

T-ZZV NOV.

2009 Printed in Japan

2 3 4

LASER DIODE CHARACTERISTICS

For DVD Wave Length: 656 nm Operating output: 0.1 mW CW, Class 1 Maximum output: Class 1

For CD Wave Length: 789 nm Operating output: 0.15 mW CW, Class 1 Maximum output: Class 1

X-RSM400DV

2 3 4

[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.

1. Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.

a Safe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.

2. Adjustments

To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.

4. Cleaning

For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.

3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.

5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

6 7 8

X-RSM400DV

6 7 8

SECTION 5. DIAGNOSIS CONNECTION ………………………...….…..…………….. 5-1

1-1

SECTION 1. GENERAL

SERVICING PRECAUTIONS

NOTES REGARDING HANDLING OF THE PICK-UP

1. Notes for transport and storage

1) The pick-up should always be left in its conductive bag until immediately prior to use.

2) The pick-up should never be subjected to external pressure or impact.

Storage in conductive bag

2. Repair notes

1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic mate-

rials.

2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or damage to the printed-circuit board.

3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason the adjustment point and installation screws should absolutely never be touched.

4) Laser beams may damage the eyes! Absolutely never permit laser beams to enter the eyes! Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

NEVER look directly at the laser beam, and don’t allow contact fingers or other exposed skin.

5) Cleaning the lens surface If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton swab should be used, taking care not to distort this.

Drop impact

Magnet

6) Never attempt to disassemble the pick-up. Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

Pressure

How to hold the pick-up

Cotton swab

Conductive Sheet

1-2

NOTES REGARDING COMPACT DISC PLAYER REPAIRS

1. Preparations

nents are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components can be damaged, and for that reason components should be handled with care.

must be taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong magnetism is present, or where there is excessive dust.

2. Notes for repair

1) Before replacing a component part, first disconnect the power supply lead wire from the unit

2) All equipment, measuring instruments and tools must be grounded. .dednuorg dna teehs evitcudnoc a htiw derevoc eb dluohs hcnebkrow ehT )3

When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is because there is the possibility of damage by static electricity.)

4) To prevent AC leakage, the metal part of the soldering iron should be grounded.

5) Workers should be grounded by an armband (1M

prevent static electricity changes in the clothing to escape from the armband.

7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

)

Armband

-opmoc esehT .)edoid resal( pu-kcip eht sa llew sa sCI ynam taerg a etaroprocni sreyalp csid tcapmoC )1

eraC .stnenopmoc noisicerp-hgih rehto dna stnenopmoc lacitpo ynam fo desopmoc si pu-kcip ehT )2

ot redro ni ,gnihtolc htiw tcatnoc ni emoc ot pu-kcip resal eht timrep ot ton nekat eb dluohs eraC )6

Resistor

)

(1 M

Conductive Sheet

Resistor (1 M

)

1-3

SAFETY PRECAUTIONS

Electrostatically Sensitive Devices (ESD)

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called E lectrostatically Sensitive Devices (ESD). E xamples of typical E SD devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity.

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off

any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive

surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.

4. Use only an anti-static solder removal device. Some solder removal devices not classified as " anti-static" can

generate electrical charges sufficient to damage ESD devices.

5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD

devices.

6. Do not remove a replacement ESD device from its protective package until immediately before you are

ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials).

7. Immediately before removing the protective material from the leads of a replacement E SD device, touch the

protective material to the chassis or circuit assembly into which the device will by installed.

CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER

SAFETY PRECAUTIONS.

8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion

such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED

“DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.

1-4

When Option Code Assembly is replaced, perform this Option Code setting.

NAME HEX

OPT 0 F5 OPT 1 00 OPT 2 A4 OPT 3 AD OPT 4 00 OPT 5 09 OPT 6 83 OPT 7 20 OPT 8 60 OPT 9 00

X-RSM400DV/DXCN

NAME HEX

OPT 0 F5 OPT 1 00 OPT 2 A4 OPT 3 BD OPT 4 00 OPT 5 69 OPT 6 83 OPT 7 20 OPT 8 60 OPT 9 00

X-RSM400DV/LXCN

X-RSM400DV/DXCNRI

PROGRAM DOWNLOAD GUIDE

Caution) Do not perform any other work such as disconnecting USB device, switching to the Function

and turning off the power while downloading it to the set. The USB device should be disconnected after completing the download.

• AUDIO USB DOWNLOAD GUIDE

1. When the USB device is inserted on the USB function, is displayed on the screen after a while.

“File : MDT404_YYMMDDX.HEX” * x: version.

2. The message “Upgrade” is displayed while downloading.

3. The power is automatically turned off when downloading is completed.

• DVD USB DOWNLOAD GUIDE

The program file to download should be named as LG_MDT404XXX_YYMMDDX.rom.

- The downloaded file should be modified as LG_MDT404XXX_YYMMDDX.rom.

- After safely storing LG_MDT404XXX_YYMMDDX.rom at the USB device, perform the following steps.

1. When the USB device is inserted at the USB function, the screen is changed into downloading

screen.

2. When downloading is completed, the message “Completed” is displayed at the top left on the screen.

3. Turn on the power, press the SETUP button of the remote controller on the USB FUCTION. When the SETUP window is displayed on the screen, move down once to select the DISPLAY menu. Go to the TV Aspect on the right menu, move to “16:9”, enter “1397139” by using the numeric key of the remote controller, and press the Enter key. Then, the System Information screen is displayed. If not, retry the steps at the above.

4. When Step 3 is completed, press the Pause key of the remote controller.

5. Disconnect the power cord, and reconnect it after 5 seconds to complete downloading.

6. When the power is turned on, the language selection menu is initially displayed. After selecting the desired language, press the SELECT/ENTER.

1-6

SPECIFICATIONS

General

Power supply AC 110 V~240 V, 50 Hz/60 Hz Power consumption 65 W

gk 8.5 thgieW teN External dimensions (WxHxD) 273 x 336 x 372 mm Operating temperature 5 °C to 35 °C Operating humidity 5% to 85 %

Tuner

FM Tuning Range 87.5 ~ 108.0 MHz AM Tuning Range 530 ~ 1 700 KHz (DXCN), 531 ~ 1 602 KHz (LXCN/DXCNRI)

Amplifier

Output Power Front : 110 W x 2, Sub Woofer : 180 W

% 01 D.H.T Frequency Response 42 ~ 20000 Hz Signal-to-noise ratio 75 dB

DVD / CD player

Frequency response (audio) 40 ~ 20,000 Hz Signal-to-noise ratio (audio) More than 75 dB (1 KHz) Signal-to-noise ratio (video) More than 55 dB (1 KHz) Dynamic range (audio) More than 80 dB Video output 1.0 V (p-p), 75 Component Video output (Y) 1.0 V (p-p), 75 (Pb)/(Pr) 0.7 V (p-p), 75

Cassette tape player

F.F/REW Time 120 sec (C-60) Frequency Response 250 ~ 8000 Hz Signal to Noise Ratio 43 dB Channel Separation 45 dB (P/B) / 45 dB (R/P)

)1155-TTM( Bd 05 oitaR esarE

Speakers

Input Power 110 W Max. Input Power 200 W Net Dimensions (W x H x D) 220 x 336 x 296 mm Net Weight (1EA) 4.5 kg

FRONT SPEAKER

rekaepS 2 yaW 2 epyT

4 ecnadepmI

SUBWOOFER SPEAKER

rekaepS 1 yaW 1

3 180 W 300 W 274 x 336 x 336 mm

6.0 kg

Designs and specifications are subject to change without pior notice.

1-7

1-8

EQUILATERAL TRIANGLE IS INTENDED

TO ALERT THE SERVICE PERSONNEL

TO THE PRESENCE OF IMPORTANT

SAFETY INFORMATION IN SERVICE

LITERATURE.

NOTES) THE EXCLAMATION POINT WITHIN AN

295

A26

273

267

250

270L

272B

271

464

272A

464

264

272D

270R

263

455

291

290

464

292

463

A41

464

293

294

DVD

482

CABLE2

A46

MAIN

464

CABLE3

272C

464

265

263

464

USB

CABLE1

464

253

451

CABLE7

A47

300

SMPS

CABLE8

289

277

275

464

2-1 2-2

277

274

MIC

260

CABLE5

CABLE6

259

464

258

256

252

FRONT

A43

CABLE4

454

464

268

269

SECTION 2. EXPLODED VIEWS

1. CABINET AND MAIN FRAME SECTION

257

253

256

251

A42

A00

NOTES) Warning

NOTES) Parts that are shaded are critical

NOTES) With respect to risk of fire or

NOTES) electricial shock.

CABLE

455 1SZZR-0081B Screw,Customized 1SZZR-0081B FH + 300UM 25MM MS

NSP : Non SVC Parts

RUN DATE : 25-September-2009

CABLE4 EAD36212304 Cable,FFC AT12513260C03 260MM 1.25MM 13P

CONTRAST TABLE

X-RSM 400DV/DXCN, X-RSM40 0DV/DXCNRI and X -RSM400DV /LXCN a re co nstructed the same ex ce pt

A41 PCB Ass embly EBR64618201 EBR64618201 EBR64618202

A43 PCB Assembly, Front EBR64580201 EBR64580202 EBR64580202

A46 Option Code As sembly EBR64582101 EBR64582103 EBR64582102

Mark No. Symbol and Des cription X-RSM400DV/DXCN X-RSM400 DV/DXCNRI X-RSM400DV/LXCN Rem ark

for the follo win g :

2-3 2-4

EEPROM (OPTION HEX CODE) SCREW

/DXCN ( Latin America)

/LXCN ( ASEAN)

/DXCNRI ( Middle East)

NOTES) If you want to purchase

Flash memory, you must order

"IC100A, IC503A"

MODEL: X-RSM400DV

. CABINET & MAIN FRAME SECTION

ASSEMBLY PARTS SECTION

EBR64582101 Option Code Assembly F5 00 24 CD 00 69 83 20 60 00 451 353-025HAAA Screw,Customized TAPTITE 3X16 FZMY

A00 EAZ35771801 Audio Deck CWP42FF601 07 year Double A/S+ 463 1SZZR-0098G Screw,Customized 1SZZR-0098G FH + 3MM 8MM MSWR

A26 AFP70034802 Mechanism Assembly DVM-H1713 LG 3- DVD Short Dept NSP 464 1SZZR-0097K Screw,Customized 1SZZR-0097K BH + 3MM 10MM MSWR

S AL LOCA. NO. PART NO. DESCRIPTION SPECIFICATION REMARK S AL LOCA. NO. PART NO. DESCRIPTION SPECIFICATION REMARKS

PARTS SECTION

A43 EBR64580201 PCB Assembly,Front MDT404 FRONT TTL ASSY pioneer DXCN CABLE1 EAD43284604 Cable,FFC AT12536200C04 200MM 1.25MM 36P

A46 EBR64582101 Option Code Assembly F5 00 24 CD 00 69 83 20 60 00 DXCN CABLE2 EAD42219405 Cable,FFC AT10018180C03 180MM 1.00MM 18P

250 MGC61875802 Panel,Front MOLD HIPS 60HR HOME MDT404 MOL CABLE5 563-935H Harness,Single GIL-G-03 GIL-G-03 GIL-G-03 340

A47 EBR40198721 PCB Assembly,Power MDT404 HZ(450V) SMPS TTL ASSY CABLE3 6850R-HP06J Cable,FFC AT12516120C02 150MM 1.25MM 16P

251 MCV61851001 Door MOLD HIPS 60HR HOME MCT404 MOL CABLE6 EAD36203001 Harness,Single 8P-300mm, MCT352 A2507H02-08 A

252 MCV61851101 Door MOLD HIPS 60HR HOME MCT404 MOL CABLE7 EAD42218201 Harness,Single 15P-140MM (XD123) GIL-G GIL-G

253 442-085E Spring EXTRUSION STS 301 SPRIAL AUDIO CABLE8 EAD60517002 Harness,Single HS-LG08-006 A2507H02-08 A2507H

A41 EBR64618201 PCB Assembly MDT404 DVD TTL pioneer 482 353-025G Screw,Customized TAPTITE 3X10 FZMY

A42 AGL72950202 Panel Assembly,Audio HOME MDT404 FRONT ASSY(FOR PQ

256 MHY57751001 Spring PRESS SUS 0.3 PLATE MCV904 [TA

270R MBG62154801 Button MOLD ABS XG-568 HOME MCT404 MO

263 4901R-0002C Damper Assembly HOME HE902 NO

264 4974R-0041B Guide MOLD ABS HOME EJECT ASSY-L MOL

265 4974R-0042B Guide MOLD ABS HOME EJECT ASSY-R MOL

257 MEY61851101 Knob MOLD ABS MP-211 HOME MCT404 MO

258 MFB61870801 Lens MOLD PMMA HOME MCT404 LENS VOL

259 MEY61851201 Knob MOLD ABS MP-211 HOME MCT404 MO

267 MHK61843101 Sheet PRESS PC 0.5 CDT 118 39 0.5 FL

260 EAX61426702 PCB 1 MDT404/MCT404 JACK FR-1 1 1.

271 MBG62154501 Button MOLD ABS HF-380 HOME MCT404 MO

268 MBG62154401 Button MOLD ABS HF-380 HOME MCT404 MO

269 MBG62154601 Button MOLD ABS HF-380 HOME MCT404 MO

270L MBG62154701 Button MOLD ABS XG-568 HOME MCT404 MO

273 MCV61850901 Door MOLD HIPS 60HR HOME MCT404 MOL

274 MBS57893102 Chassis PRESS SECC 0.8 MCT354 PRESS CH NSP

275 MDP30320003 Foot CUTTING URETHANE HOME J10HD OT

277 MEG61846901 Holder MOLD ABS HF380 HOME RDD263(MCT

289 4930RC0033A Holder MOLD HIPS HOME [empty]LM-D6960

290 EAL60700902 Fan Module XRL4099007 3.5KRPM DC 12V 110M

291 MCK61994901 Cover MOLD HIPS HOME MCV904, MDS704

292 MGC57893209 Panel,Rear PRESS SECC 0.6 HOME MDT404 PRE

272A MFB61870601 Lens MOLD PMMA HOME MCT404 LENS AUX

272B MBG62154901 Button MOLD ABS HOME MCT404 MOLD BUTT

272C MFB61870702 Lens MOLD PMMA HOME MDT404 LENS TAP

272D MBG62155001 Button MOLD ABS HOME MCT404 MOLD BUTT

293 MCQ32777518 Damper CUTTING EVA HOME MDS714 OTHER

294 4810RL0696A Bracket PRESS SECC T0.8 HOME LX-D6960

295 MBN57893003 Case PRESS PCM 0.5 MDS714'S PRESS T

300 6410RCHZ05C Power Cord Assembly CE-503+H03VVH2-F 0.75/2C BLK 1

S AL LOCA. NO. PART NO. DESCRIPTION SPECIFICATION REMARKS

001 6768R-BP01P Deck Mechanism Parts 02-083-4257 02-083-4257 PIGEON

002 6768R-BP01N Deck Mechanism Parts 02-083-4258 02-083-4258 PIGEON

003 6768R-PP03A Deck Mechanism Parts 33-160-4309 PIGEON PRESS CASSE

A00 EAZ35771801 Audio Deck CWP42FF601 07 year Double A/S+

A01 6768RZUP01B Deck Mechanism Parts 50-093-31584 50-093-31584 PIGE

A02 6768R-EP05B Deck Mechanism Parts 50-093-41232 50-093-41232 PIGE

LOCA. NO. PART NO. DESCRIPTION SPECIFICATION

TAPE DECK (RIGHT A/S DECK) PARTS LIST

A01

RING FW MAYBE ADDED

020

FOR WOW FLUTTER WHEN NECESSARY

006 6768R-QP04B Deck Mechanism Parts 50-093-41585 50-093-41585 PIGE

011 6768R-SP01A Deck Mechanism Parts 01-081-4601 PIGEON SPRING CWL4

007 6768RZGP03A Deck Mechanism Parts 50-222-41226 PIGEON GEAR IDLER

008 6768R-SP01F Deck Mechanism Parts 01-082-4598 PIGEON SPRING CWL4

009 6768R-MP01C Deck Mechanism Parts 50-219-4014 PIGEON MOLD CWL44

013 6768RZSP02A Deck Mechanism Parts 01-082-4688 PIGEON SPRING

015 6768R-AP01A Deck Mechanism Parts 50-268-3016 PIGEON ARM CWL44

016 6768RZGP04B Deck Mechanism Parts 50-093-31582 50-093-31582 PIGE

017 6768R-AP01C Deck Mechanism Parts 50-239-4072 PIGEON ARM CWL44

018 6768R-GP01J Deck Mechanism Parts 50-222-4428 PIGEON GEAR CRL442

019 6768R-SP01P Deck Mechanism Parts 01-081-4678 PIGEON SPRING CRL4

020 6768R-BP01M Deck Mechanism Parts 02-083-4276 02-083-4276 PIGEON

022 6768RZVP03C Deck Mechanism Parts 50-093-4748 50-093-4748 PIGEON

023 6768RZGP05A Deck Mechanism Parts 50-221-31320 PIGEON GEAR ASSY

025 6768R-JP01J Deck Mechanism Parts 50-093-41518 50-093-41518 PIGE

BRASS MOTOR PULLEY MAYBE CHANGED

FOR WOW FLUTTER WHEN NECESSARY

019

006

A00

018

017

016

008

007

002

001

003

023

015

022

025

2-5 2-6

A02

009

013

2. TAPE DECK MECHANISM EXPLODED VIEW

2-1. TAPE DECK MECHANISM (A/S & A/S : RIGHT A/S DECK)

011

009

RING FW MAYBE ADDED

FOR WOW FLUTTER WHEN NECESSARY

003 6768R-PP03A Deck Mechanism Parts 33-160-4309 PIGEON PRESS CASSE

A00 EAZ35771801 Audio Deck CWP42FF601 07 year Double A/S+

A03 6768RZHP02C Deck Mechanism Parts 50-093-41236 50-093-41236 pige

LOCA. NO. PART NO. DESCRIPTION SPECIFICATION

TAPE DECK (LEFT A/S DECK) PARTS LIST

024