Pioneer VSX-S310-K, VSX-S310-S, VSX-S510-K, VSX-S510-S Service Manual

AV RECEIVER
VSX-S510-K
VSX-S510-S VSX-S310-K VSX-S310-S
ORDER NO.
RRV4490
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model Type Power Requirement Remarks
VSX-S510-K SYXE8 AC 220 V to 230 V
VSX-S510-S SYXE8 AC 220 V to 230 V
VSX-S310-K SYXE8 AC 220 V to 230 V
VSX-S310-S SYXE8 AC 220 V to 230 V
PIONEER CORPORATION 1-1, Shin-ogura, Saiwai-ku, Kawasaki-shi, Kanagawa 212-0031, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION
2013
K-FZV OCT.
2013 Printed in Japan
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2 3 4
SAFETY INFORMATION
A
This service manual is intended for qualified service technicians; it is not meant for the casual do-it- yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
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VSX-S510-K
5
6 7 8
CONTENTS
SAFETY INFORMATION..........................................................................................................................................................2
1. SERVICE PRECAUTIONS.................................................................................................................................................... 4
1.1 NOTES ON SOLDERING ...............................................................................................................................................4
2. SPECIFICATIONS................................................................................................................................................................. 5
2.1 ACCESSORIES.............................................................................................................................................................. 5
2.2 SPECIFICATIONS .......................................................................................................................................................... 5
3. BASIC ITEMS FOR SERVICE ..............................................................................................................................................6
3.1 CHECK POINTS AFTER SERVICING ........................................................................................................................... 6
3.2 PCB LOCATIONS...........................................................................................................................................................7
3.3 JIGS LIST ....................................................................................................................................................................... 8
4. BLOCK DIAGRAM .............................................................................................................................................................. 10
4.1 OVERALL CONNECTION DIAGRAM........................................................................................................................... 10
4.2 BLOCK DIAGRAM FOR AUDIO BLOCK...................................................................................................................... 12
4.3 BLOCK DIAGRAM FOR DMAIN ASSY (1) (VSX-S510)............................................................................................... 14
4.4 BLOCK DIAGRAM FOR DMAIN ASSY (2) (VSX-S510)............................................................................................... 16
4.5 BLOCK DIAGRAM FOR DMAIN ASSY (VSX-S310).................................................................................................... 18
4.6 BLOCK DIAGRAM FOR POWER BLOCK (1) .............................................................................................................. 20
4.7 BLOCK DIAGRAM FOR POWER BLOCK (2) .............................................................................................................. 22
4.8 BLOCK DIAGRAM FOR GND BLOCK ......................................................................................................................... 24
5. DIAGNOSIS ........................................................................................................................................................................ 26
5.1 TROUBLESHOOTING..................................................................................................................................................26
5.2 PROTECTION CIRCUIT DESCRIPTION .....................................................................................................................36
6. SERVICE MODE................................................................................................................................................................. 38
6.1 SERVICE MODE .......................................................................................................................................................... 38
7. DISASSEMBLY ................................................................................................................................................................... 42
8. EACH SETTING AND ADJUSTMENT ................................................................................................................................ 56
8.1 UPDATING OF THE FIRMWARE (VSX-S510) ............................................................................................................. 56
8.2 UPDATING OF THE FIRMWARE (VSX-S310) ............................................................................................................. 60
9. EXPLODED VIEWS AND PARTS LIST............................................................................................................................... 66
9.1 PACKING SECTION ..................................................................................................................................................... 66
9.2 EXTERIOR SECTION .................................................................................................................................................. 68
9.3 FRONT SECTION ........................................................................................................................................................70
10. SCHEMATIC DIAGRAM .................................................................................................................................................... 72
10.1 MAIN ASSY (1/3)........................................................................................................................................................ 72
10.2 MAIN ASSY (2/3)........................................................................................................................................................ 74
10.3 MAIN ASSY (3/3)........................................................................................................................................................ 76
10.4 DMAIN ASSY (1/6) (VSX-S510)................................................................................................................................. 78
10.5 DMAIN ASSY (2/6) (VSX-S510)................................................................................................................................. 80
10.6 DMAIN ASSY (3/6) (VSX-S510)................................................................................................................................. 82
10.7 DMAIN ASSY (4/6) (VSX-S510)................................................................................................................................. 84
10.8 DMAIN ASSY (5/6) (VSX-S510)................................................................................................................................. 86
10.9 DMAIN ASSY (6/6) (VSX-S510)................................................................................................................................. 88
10.10 DMAIN ASSY (1/3) (VSX-S310)............................................................................................................................... 90
10.11 DMAIN ASSY (2/3) (VSX-S310)............................................................................................................................... 92
10.12 DMAIN ASSY (3/3) (VSX-S310)............................................................................................................................... 94
10.13 BT ASSY................................................................................................................................................................... 96
10.14 FHDMI ASSY............................................................................................................................................................ 98
10.15 USB ASSY and FRONT ASSY...............................................................................................................................100
10.16 DAMP ASSY ........................................................................................................................................................... 102
10.17 POWER TRANS ASSY...........................................................................................................................................104
10.18 SIDE CNT ASSY .............................................................................................................
10.19 BRIDGE, AMP GUARD, MAIN GUARD,CABLE and CLAMP ASSYS....................................................................108
11. PCB CONNECTION DIAGRAM...................................................................................................................................... 110
11.1 MAIN ASSY .............................................................................................................................................................. 110
11.2 DMAIN ASSY (VSX-S510) ....................................................................................................................................... 114
11.3 DMAIN ASSY (VSX-S310) and BT ASSY (VSX-S510) ............................................................................................118
11.4 FHDMI ASSY (VSX-S510) and USB ASSY (VSX-S310) ......................................................................................... 122
11.5 FRONT ASSY........................................................................................................................................................... 124
11.6 DAMP ASSY ............................................................................................................................................................. 128
11.7 POWER TRANS ASSY............................................................................................................................................. 132
11.8 SIDE CNT ASSY and BRIDGE ASSY......................................................................................................................134
11.9 AMP GUARD, MAIN GUARD, CABLE (VSX-S510) and CLAMP ASSYS ................................................................ 136
12. PCB PARTS LIST............................................................................................................................................................ 138
....................................... 106
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VSX-S510-K
5
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1. SERVICE PRECAUTIONS
1.1 NOTES ON SOLDERING
A
• For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit. Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs accompanied by reworking of soldering.
• Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 ºC. Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 ºC in general, although the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of the soldering iron.
Do NOT use a soldering iron whose tip temperature cannot be controlled.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
B
temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts:
• Parts numbers of lead-free solder: GYP1006 1.0 in dia. GYP1007 0.6 in dia. GYP1008 0.3 in dia.
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VSX-S510-K
5
2. SPECIFICATIONS
2.1 ACCESSORIES
6 7 8
Setup microphone : APM7011
• Remote control unit (AXD7719) : 8300771900010-IL
• AM loop antenna : E601019000010-IL
• FM wire antenna : E605010140010-IL
• Power cord : L068250160020-IL
• Quick start guide : 5707000008480-IL
Speaker caution sheet : 5227000001050-IL
• Operating instructions (CD-ROM) : 6517000001550-IL
• Warranty card : ARY7158
• AAA size IEC R03 dry cell batteries x2
2.2 SPECIFICATIONS
Audio section
Rated power output
(Front, Center, Surround and Surround back for VSX-S510)
. . . . . . . . . . . . . . . . . . . 110 W per channel (1 kHz, 4
65 W per channel (20 Hz to 20 kHz, 8
Total Harmonic Distortion
. . . . . 0.08 % (20 Hz to 20 kHz, 8
Ω
, Rated Ouput –3 dB/ch)
Frequency response (Pure Direct mode)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Hz to 20 kHz 3 dB
Guaranteed speaker impedance . . . . . . . . . . . . . . . 4
Input Sensitivity
CD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 mV
Signal-to-Noise Ratio (IHF, short circuited, A network)
CD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95 dB
Video Section (VSX-S310 only)
Signal level
Composite Output . . . . . . . . . . . . . . . . . . . . . . 1 Vp-p (75
Tuner Section
Frequency Range (FM) . . . . . . . . . . . . . . 87.5 MHz to 108 MHz
Antenna Input (FM) . . . . . . . . . . . . . . . . . . . . . 75
Frequency Range (AM) . . . . . . . . . . . . . . 531 kHz to 1602 kHz
Antenna (AM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . Loop antenna
Digital In/Out Section
HDMI terminal . . . . . . . . . . . . . . . . . . . . . . . . . . Type A (19-pin)
HDMI input/MHL terminal (VSX-S510 only) . . . . . . . . .5 V, 0.9 A
USB terminal
. . . . . . . . . USB2.0 High Speed (Type A) 5 V, 2.1 A (VSX-S510)
. . . . . . . . . . . USB2.0 Full Speed (Type A) 5 V, 1 A (VSX-S310)
iPod terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .USB
ADAPTER PORT terminal (VSX-S510 only) . . . . . . . .5 V, 0.1 A
Network Section (VSX-S510 only)
LAN terminal. . . . . . . . . . . . . . . . . . . . 10 BASE-T/100 BASE-TX
Miscellaneous
Power Requirements. . . . . . . . AC 220 V to 230 V, 50 Hz/60 Hz
Power Consumption . . . . . . . . . . . . . . . . . . . . 96 W (VSX-S510)
70 W (VSX-S310)
In standby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3 W
Dimensions
. . . . . . . . . . . . . . . . . . .435 mm (W) x 85 mm (H) x 317 mm (D)
Weight (without package). . . . . . . . . . . . . . . 4.1 kg (VSX-S510)
4.0 kg (VSX-S310)
Ω, 1 %)
Ω
, 0.5 %)
Ω to 16 Ω
Ω unbalanced
Ω)
Note
The specifications are applicable when the power supply is 230 V.
Specifications and the design are subject to possible
modifications without notice, due to improvements.
This product includes FontAvenue
®
fonts licensed by NEC Corporation. FontAvenue is a registered trademark of NEC Corporation.
Microsoft, Windows, Windows Media and Windows Vista are
either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries.
VSX-S510
Manufactured under license under U.S. Patent Nos: 5,956,674; 5,974,380; 6,226,616; 6,487,535; 7,212,872; 7,333,929; 7,392,195; 7,272,567 & other U.S. and worldwide patents issued & pending. DTS-HD, the Symbol, & DTS-HD and the Symbol together are registered trademarks & DTS-HD Master Audio is a trademark of DTS, Inc. Product includes software. © DTS, Inc. All Rights Reserved.
VSX-S310
Manufactured under license under U.S. Patent Nos: 5,956,674; 5,974,380; 6,226,616; 6,487,535; 7,212,872; 7,333,929; 7,392,195; 7,272,567 & other U.S. and worldwide patents issued & pending. DTS-HD, the Symbol, & DTS-HD and the Symbol together are registered trademarks of DTS, Inc. Product includes software. © DTS, Inc. All Rights Reserved.
Manufactured under license from Dolby Laboratories. Dolby, Pro Logic, and the double-D symbol are trademarks of Dolby Laboratories.
Apple, AirPlay, iPad, iPhone, iPod, iPod nano, iPod touch, iTunes, Safari, Bonjour and Mac are trademarks of Apple Inc., registered in the U.S. and other countries. The Airplay logo is a trademark of Apple Inc.
Windows® and the Windows logo are trademarks of the Microsoft group of companies.
MHL, the MHL Logo, and Mobile High-Definition Link are trademarks or registered trademarks of MHL, LLC in the United States and other countries.
This receiver incorporates MHL 2.
HTC, HTC Connect and the HTC Connect logo are trademarks of HTC Corporation.
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VSX-S510-K
5
6 7 8
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1
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3. BASIC ITEMS FOR SERVICE
3.1 CHECK POINTS AFTER SERVICING
A
Items to be checked after servicing
To keep the product quality after servicing, confirm recommended check points shown below.
Confirm whether the customer complain has been solved. If the customer complain occurs with the particular source,
1
such as Dolby Digital, DTS, AAC, DVD-A and HDMI, input it for the operation check.
Check the analog audio playback.
2
(Make the analog connections with a DVD player.)
The customer complain must not be reappeared. Video, Audio and operations must be normal.
Each channel audio and operations must be normal.
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C
Check the digital audio playback.
3
(Make the digital connections with a DVD player.)
Check surround playback.
4
(Select Surround mode and check the multichannel operations via the DSP circuit.)
k the video outputs.
Chec
5
(Connect with a DVD player.)
6
7
Check the appearance of the product.
8
See the table below for the items to be checked regarding video and audio.
Block noise Distortion
Horizontal noise Noise
Flicker Volume too low
D
Disturbed image (video jumpiness) Volume too high
Too dark Volume fluctuating
Mottled color
Each channel audio and operations m
Each channel audio and operations must be normal.
Video and operations must be normal.
No scratches or dirt on its appearance after receiving it for service.
ust be normal.
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1
2 3 4
VSX-S510-K
5
3.2 PCB LOCATIONS
VSX-S510
FRONT ASSY
F
6 7 8
FRONT ASSY
POWER KEY ASSY
A
FHDMI ASSY
D
CLAMP ASSY
N
CABLE ASSY
M
BRIDGE ASSY
J
SIDE CNT ASSY
I
BT ASSY
C
MAIN ASSY
A
MAIN GUARD ASSY
L
HP MIC ASSY
POWER TRANS ASSY
H
AMP GUARD ASSY
K
DAMP ASSY
G
DMAIN ASSY
B
B
C
VSX-S310
SIDE CNT ASSY
FRONT ASSY
F
USB ASSY
E
CLAMP ASSY
N
MAIN ASSY
A
BRIDGE ASSY
J
I
DMAIN ASSY
B
FRONT ASSY
POWER KEY ASSY
HP MIC ASSY
POWER TRANS ASSY
H
AMP GUARD ASSY
K
DAMP ASSY
G
MAIN GUARD ASSY
L
D
E
F
VSX-S510-K
5
6 7 8
7
1
N
2 3 4
OTES: - Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List.
-
The > mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
A
Mark No. Description Part No.
Mark No. Description Part No.
LIST OF ASSEMBLIES
NSP 1..MAIN ASSY (VSX-S510) 7025HK1301010-IL
2..MAIN ASSY 7028074101010-IL
NSP 1..MAIN ASSY (VSX-S310) 7025HK1302010-IL
2..MAIN ASSY 7028074101050-IL
NSP 1..FRONT ASSY (VSX-S510) 7025HK1301011-IL
2..FRONT ASSY 7028074121010-IL
2..AMP GUARD ASSY 7028074123010-IL
B
C
2..SIDE CNT ASSY 7028074124010-IL
NSP 1..FRONT ASSY (VSX-S310) 7025HK1302011-IL
2..FRONT ASSY 7028074121050-IL
2..AMP GUARD ASSY 7028074123010-IL
2..SIDE CNT ASSY 7028074124050-IL
NSP 1.. DAMP ASSY (VSX-S510) 7025HK1301012-IL
2..DAMP ASSY 7028074111010-IL
2..BT ASSY 7028074112010-IL
2..CABLE ASSY 7028074113010-IL
2..BRIDGE ASSY 7028074114010-IL
2..MAIN GUARD ASSY 7028074115010-IL
2..CLAMP ASSY 7028074117010-IL
NSP 1.. DAMP ASSY (VSX-S310) 7025HK1302012-IL
2..DAMP ASSY 7028074111050-IL
2..BRIDGE ASSY 7028074114050-IL
2..MAIN GUARD ASSY 7028074115010-IL
2..USB ASSY 7028074116050-IL
2..CLAMP ASSY 7028074117050-IL
NSP 1..DMAIN ASSY (VSX-S510) 7025HK1301013-IL
2..DMAIN ASSY 70280732310C0-IL
NSP 1..DMAIN ASSY (VSX-S310) 7025HK1302013-IL
2..DMAIN ASSY 7028073351090-IL
NSP 1..FHDMI ASSY (VSX-S510) 7025HK1301014-IL
2..FHDMI ASSY 7028074131010-IL
1..POWER TRANS ASSY (VSX-S510) 8208001050010-IL
1..POWER TRANS ASSY (VSX-S310) 8208001050030-IL
3.3 JIGS LIST
[1] Jigs List
D
E
RS-232C update jig (Jig + 10P FFC) GGF1642
RS-232C cable (9-pin to 9-pin, straight cable)
RS-232C update jig
USB cable (USB A-Type ↔ USB B-Type)
11P board to board extension jig cable GGD1846
33P board to board extension jig cable GGD1847
19P board to board extension jig cable GGD1849
5P PH Housing ASSY extension jig cable GGD1594
11P bridge connector extension jig cable GGD1758
Name Jig No. Remarks
MAIN microcomputer firmware update
Marketing product
GGF1646
(VSX-S310 only) Marketing product
(RS-232C ↔ Back Chassis)
HDMI & CEC (SUB) microcomputer firmware update (USB ↔ Back Chassis)
(VSX-S310 only)
Diagnosis for DMAIN ASSY (side-B), MAIN ASSY (side-A)
Diagnosis for MAIN ASSY (side-B), DAMP ASSY (side-B)
F
8
1
2 3 4
VSX-S510-K
5
6 7 8
A
B
C
D
E
F
VSX-S510-K
5
6 7 8
9
1
M
S
M
S
4 4
0
2 3 4
4. BLOCK DIAGRAM
4.1 OVERALL CONNECTION DIAGRAM
A
When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
DAMP ASSY
G
(VSX-S510 : 7028074111010-IL) (VSX-S310 : 7028074111050-IL)
CN100
CN1802(VSX-S510) CP2008(VSX-S310)
B
D (V
B
K
AMP GUARD ASSY
CP809 CN117
CN9501(VSX-S510) CN101(VSX-S310)
(7028074123010-IL)
B
D (V
L
MAIN GUARD ASSY
CN103
(7028074115010-IL)
M
CABLE ASSY
C
(VSX-S510 : 7028074113010-IL)
J
BRIDGE ASSY (VSX-S510 : 702807
N
CLAMP ASSY (VSX-S510 : 7028074117010-IL) (VSX-S310 : 7028074117050-IL)
D
CN403
CN601
CN402
CN104
CN107CN108
(VSX-S310 : 702807
CN106
CN241
CN811
CN242
H
POWER TRANS ASSY
E
CN810B
CN810A
F
POWER KEY ASSY
HP MIC ASSY
10
1
2 3 4
CN801ACN801B
FRONT ASSY
VSX-S510-K
(VSX-S510 : 8208001050010-IL) (VSX-S310 : 8208001050030-IL)
CN803
CN80
5
6 7 8
A
TUNER PACK
( )
B
1/6 -
510)
310)
B
DMAIN ASSY (VSX-S510 : 70280732310C0-IL)
( )
B
1/3 -
510)
10)
B
DMAIN ASSY (VSX-S310 : 7028073351090-IL)
CP2006
GE ASSY
-S510 : 7028074114010-IL)
-S310 : 7028074114050-IL)
CN102B(VSX-S510) CN102A(VSX-S310)
CN106
B
B
6/6
3/3
CN1801(VSX-S510) CN2003(VSX-S310)
CP101
C
BT ASSY (VSX-S510 : 7028074112010-IL)
CN9202
CN101(VSX-S510)
CN9601
CN102(VSX-S510) CN201(VSX-S310)
JA9620
CP106
CN204(VSX-S310)
A
MAIN ASSY (VSX-S510 : 7028074101010-IL) (VSX-S310 : 7028074101050-IL)
CN603
SIDE CNT ASSY
(VSX-S510 : 7028074124010-IL)
(VSX-S310 : 7028074124050-IL)
I
( )
A
A
1/3 -
3/3
CN503B(VSX-S510)
CN503A(VSX-S310)
CN105
CP104
PACK100
1 1311
2
9753
864
B
C
D
15
141210
CN803
CN800
CN281
15
14 12 10
CN243
5
9 7 5 3
8 6 4
CN244
E
USB ASSY (VSX-S310 : 7028074116050-IL)
113 11
CN802
2
CN807
CN503
JK501
F
FRONT ASSY
CN501
CN502
D
FHDMI ASSY (VSX-S510 : 7028074131010-IL)
(VSX-S510 : 7028074121010-IL) (VSX-S310 : 7028074121050-IL)
VSX-S510-K
6 7 8
E
F
11
1
2 3 4
4.2 BLOCK DIAGRAM FOR AUDIO BLOCK
A
USB ASSY
E
DMAIN ASSY
DMAIN ASSY
FHDMI ASSY
D
FRO
POWER TRANS ASSY
B
MAIN ASSY
J3601
DMAIN ASSY
C
DMAIN ASSY
B
A
MAIN
D
E
BT ASSY
C
BT MODULE
F
SIDE CNT ASSY
12
VSX-S510-K
1
2 3 4
MAIN ASSY
A
5
6 7 8
A
FRONT ASSY
F
HP MIC ASSYFRONT ASSY
DAMP ASSY
G
B
R528
2K2-2012
D137
R526
R527
R529
10N-K-2012C431
220
LBAS16HT1G
ISA1530AC1
R530
4K7-2012
33K
Q146
2K2-2012
4.7/50
Q145 2SC3052
C
D
E
R538-
R5431K2
R5441K2
R5456K2
C432
R531
560K
R539390
Q147
ISA1530AC1
R534
22K
3K6
R532
C434
10N-K-2012
Q148
ISA1530AC1
R540
560K
!
mark found on some component parts should be replacedThe
with same parts (safety regulation authorized) of identical
designation.
F
VSX-S510-K
5
6 7 8
13
1
B
2 3 4
4.3 BLOCK DIAGRAM FOR DMAIN ASSY (1) (VSX-S510)
A
B
FHDMI ASSY
D
C
A : DSP
B : DIRECT
SEL
D
A : CODEC B : HDMI
A : HD AUDIO
B : DSD
E
F
14
1
2 3 4
VSX-S510-K
5
6 7 8
A
FROM BT ASSY
B
DMAIN ASSY
B
FROM MAIN ASSY
BLOCK DIAGRAM FOR DMAIN ASSY (2)
C
D
E
F
VSX-S510-K
5
6 7 8
15
1
2 3 4
4.4 BLOCK DIAGRAM FOR DMAIN ASSY (2) (VSX-S510)
A
B
DMAIN ASSY
B
IC9205
NAND
IC1329
DM860
C
JA9202
IC9203 Ethernet Transsceiver
LAN8720A-CP
RMII
FLASH K9F1G08U0D
IC9201 // IC9209
SDRAM A3V56S30FTP
BLOCK DIAGRAM FOR DMAIN ASSY (1)
USB PART
FHDMI ASSY
D
D
IC9206
337S3959 Apple Coprocessor
E
TO CPU B'D BT CONTROL
FROM IC102 UPD78F1168AGF
F
16
1
2 3 4
VSX-S510-K
5
6 7 8
A
B
C
D
E
F
VSX-S510-K
5
6 7 8
17
1
2 3 4
4.5 BLOCK DIAGRAM FOR DMAIN ASSY (VSX-S310)
A
B
C
CP2010
D
E
FROM MAIN ASSY
F
FROM POWER TRANS ASSY
18
1
2 3 4
VSX-S510-K
5
6 7 8
A
B
C
D
FROM MAIN ASSY
E
F
FROM USB ASSY
VSX-S510-K
5
6 7 8
19
1
2 3 4
4.6 BLOCK DIAGRAM FOR POWER BLOCK (1)
A
B
PVDD(36V/7A PEAK)_OUT
MAIN POWER
MAIN POWER CTRL
TR SWITCH
C
FET SWITCH
-12V REGULATOR -12V_A(0.25A)_OUT
+12V REGULATOR
RYAC
+12V_A(0.5A)_OUT
SUB POWER
+8V(2A)_OUT
+5.6V_SB
D
FET SWITCH
VFD POWET
+5.6V(3A)_OUT
+/-FL (AC)_OUT
-30V_DC_OUT
SMPS_FLT_ON
AC INPUT
E
F
20
1
PHOTO COUPLER
VSX-S510-K
2 3 4
POWER DOWN
5
6 7 8
A
B
C
D
E
F
VSX-S510-K
5
6 7 8
21
1
0
6
0 0
8
6 6 2
A
2 3 4
4.7 BLOCK DIAGRAM FOR POWER BLOCK (2)
A
MAIN TRANS
B
MAIN ASSY
A
KTA1281Y
KTC3209Y
G
DAMP
C
SUB TRANS
IC9204 : DM860A IC9203 : LAN8720A
D
E
IC9205 : K9F1G08U0D IC9206 : 337S3956 IC9201 : A3V56S30FTP IC9209 : A3V56S30FTP
IC1801 : AK4588VQ
IC1605 : AAT4510BIGV IC9602 : SII9573CTUC
IC1 IC9 IC1
IC9 IC9 IC1
IC9
IC9
IC101 : UPD78F1167AGF
FL TRANS
F
22
1
2 3 4
VSX-S510-K
AP6503
FHDMI ASSY (VSX-S510)
D
IC500
IC501
F-USB
F-HDMI
RT1N144C
KTA1266GR
DAMP ASSY
G
5
6 7 8
A
IN ASSY
KTA1281Y
KTC3209Y KTA1281Y
S510 ONLY
VQ
0BIGV
CTUC
1167AGF
IC803
IC9204 : DM860A
IC1612 : W25X40CLSSIG IC9602 : SII9573CTUC IC1201 : PE1026
IC9002 : TMS320DA788B IC9004 : MX29LV160DTTI IC1801 : AK4588VQ
IC9602 : SII9573CTUC
IC9002 : TMS320DA788B
B
DC OUTPUT
IC1201 : PE1026
DMAIN ASSY (VSX-S510)
KTC3209Y
S310 ONLY
AP6503
DMAIN ASSY
B
(VSX-S310)
BT
S510 ONLY
TUNER
IC2004
IC2005
IC2006
IC2011
IC2011 : EP9442 IC2026 : R1EX24016
IC2013
IC2015
IC2024
IC2011 : EP9442
IC2016 : D808K013CPTP400
IC2016 : D808K013CPTP400
IC2016 : D808K013CPTP400
IC2016 : D808K013CPTP400 IC2014 : 74LCX257MTCX IC2019 : W25Q32BVSSIG
IC2001 : EPF025A
HDMI OUT
IC2011 : AK4588
F-USB
B
C
D
E
1N144C
KTA1266GR
MIC&H/P
FRONT ASSY
F
VSX-S510-K
5
6 7 8
F
23
1
F
2 3 4
4.8 BLOCK DIAGRAM FOR GND BLOCK
A
DAMP ASSY
G
B
C
NM
D
POWER TRANS ASSY
H
E
F
FLT
24
POWER KEY ASSY
1
HP MIC ASSY
VSX-S510-K
2 3 4
5
C
BT ASSY
6 7 8
DMAIN ASSY
B
A
B
USB ASSY
E
MAIN ASSY
A
C
D
E
FRONT ASSY
5
FHDMI ASSY
D
FRONT ASSY
F
VSX-S510-K
6 7 8
F
25
1
5. DIAGNOSIS
5.1 TROUBLESHOOTING
A
[1] Initial Check
The unit does not operate.
Does the unit respond to
Does the unit respond
the keys on either the remote
control unit or on the unit?
control unit or on the unit?
No
Ye s
2 3 4
To which keys does the unit
not respond?
Keys on the remote control unit
Keys on the main unit
Failure in the infrared receiver for the remote control unit or the path from the infrared receiver to the MAIN UCOM In rare cases, failure in the remote control unit
Failure in the switches for the main unit’s keys or failure on the path from the keys to the MAIN UCOM
Can the unit be reset? 1*
B
turned ON forcibly? 1*
To power supply failure Initial Check
No
Can the unit be
No
No power
C
Is HDMI LED blinking?
Ye s
No
Can the unit be turned on
when the bonnet of the unit
cools down?
No
D
Can the unit be turned on
after resetting? 1*
No
Ye s
1* (see the list of keys to be pressed simultaneously.)
Ye s
Ye s
Ye s
Failure in updating of the microcomputer in the past may be the case.
1* (see the list of keys to be pressed simultaneously.)
Can the unit be
turned off and then back on again,
repeatedly?
No
Reset the unit (possibility of microcomputer runaway).
To the corrective actions against PVDD errors
A temporary error, such as overheating
Ye s
and short-circuiting of a speaker cable, may be the case.
Check the protection-operation log then finish.
Check the protection-operation log then finish.
Can a protection-operation log be
displayed? 1*
No
Can the unit be turned on
E
To the corrective actions against No Power.
F
forcibly? 1*
No
26
1
Ye s
Ye s
Has the value of the
counter increased?
Abnormal power voltage (PVDD: +36V, ±12V, ±7V) or AMP failure (DC detection) may be the case.
Ye s
VSX-S510-K
2 3 4
To corrective actions against errors recorded in each log
To the corrective actions against PVDD Error and DC Error.
5
Note1 : DC Check P
oint
FR
FL
C
SW
SR
SL
No audio/video
6 7 8
Are the I/O settings for the
receiver correct?
Ye s
Are the settings
for the source equipment and
monitor correct?
Ye s
Can the signal be output after any of the following is replaced:
Monitor TV,Source equipment,Source media (Disc, etc.)Speaker,Cable,
(BT Adapter).
No
No
No
Ye s
The unit is defective. Go to [No Sound] or [No Video] troubleshooting.
Correct the settings.
Correct the settings.
The peripheral device is defective.
[2] Solution of Error
Corrective actions to be taken against each error indication on the protection-operation log
DC
Disconnect the speakers.
Does the unit
operate properly if no signal
is input?
No No
1 The AMP IC was damaged and DC is output to the SP terminal. 2 Excessively strong signals were output successively. 3 Improper connection 4 Other failure
Ye s
Is it OK to input the
signals with the volume set to
approx. 45?
DC-2 The unit operation is facilitated when the Volume is set to 65 or higher or the
Ye s
channel level for SW channel is raised. As the DC is slightly prone to be detected when there is SP-B setting, give advice to the user to return the setting to Normal if these are not used.
A
B
C
Is there breakage in the connected
connector? (Check conduction
between Surfaces B of the boards.)
OK
Is DC output from the SP terminal?
(Attach a probe then observe the probe as soon as forcibly turning
the unit on.) Note1
OK
Is the problem
resolved after the DAMP ASSY
is replaced?
No
Is the problem
resolved after the MAIN ASSY
is replaced?
No No
oint
NG
NG
Ye s
Ye s Ye s
Replace the MAIN ASSY.Product exchange
Is the problem
resolved after the MAIN UCOM
is replaced?
3
DC­Replace the corresponding connector.
DC-
1
Replace the AMP IC of the corresponding channel.
Replace the DAMP ASSY.
Replace the MAIN UCOM.
D
E
F
VSX-S510-K
5
6 7 8
27
1
2 3 4
1 Overheating was detected(increase in the temperature of the
TEMP
A
IC from 125°C to 155°C). 2 Improper connection Note: With the above abnormalities, the unit can be turned on.
Is there any protection-
operation log other than TEMP?
No
Is there breakage in the connected
connector? (Check conduction
between Surfaces B of the boards.)
OK
Did the user complain that the
volume had automatically decreased
B
to -20 dB while listening?
No
This error may not be the main cause of the problem, and there may be other abnormality.
SD
Is there any TEMP protection-
C
detection log?
Ye s
Is the installation location appropriate from the viewpoint of heat dissipation? Is the volume too high during operation? (Is the level too high and will sound be distorted?)
OK
Is there breakage in the connected
connector? (Check conduction
between Surfaces B of the boards.)
OK
D
Ye s
TEMP-1 To corrective actions against items other than TEMP in the protection-operation log
NG
TEMP-2 Replace the corresponding connector.
TEMP-1
Ye s
The unit may have been successively used in a high-temperature environment. Give advice to the user about ventilation of the unit at the installation location and normal volume level.
1 An abnormally high temperature was detected in AMP IC (temperature of the IC is 155
o
C or higher).
2 Excess current was detected in AMP IC. 3 Improper connection 4 Other failure
Is there breakage in the connected
No
connector? (Check conduction
between Surfaces B of the boards.)
NG
SD-3 Replace the corresponding connector.
OK
NG
NG
SD-1 Advice on how to use
SD-3 Replace the corresponding connector.
Are the SP terminals or the SP terminal
and GND (or the chassis) short-circuited
by an SP cable or any foreign object?
(Including short-circuiting of core wires
NG
SD-2 Remove the cause of the error.
of the SP cable)
OK
SD-2
Is the impedance
of the connected speaker less
than 4 ohms?
Recommend that the user use a SP with 4
Yes
ohms or higher or give advice to the user to use the amp at decreased volume level.
No
E
Product exchange
F
28
Is the problem resolved after
the DAMP ASSY is replaced?
No
Is the problem
resolved after the MAIN ASSY is
replaced?
No
1
Remove the series resistors of
Ye s
the SD port of the AMP ICs, one by
one, then check if the unit can be
turned on (three ICs).
SD-4 Replace the DAMP ASSY.
Ye s
Is the problem
resolved after the MAIN UCOM is
replaced?
Replace the MAIN ASSY.
2 3 4
No
No
Ye s
SD-4 Replace the corresponding AMP IC.
Ye s
Replace the MAIN UCOM.
VSX-S510-K
5
±12V Check Point
±7V Check Point
PVDD
6 7 8
Voltage error of the power PVDD for the AMP (+36V)
1
2 Voltage error of ±12 V or ±7V
3
Failure in connectors
4
Other failure
As the unit may not be turned on in a normal way during analysis, the unit must be forcibly turned on by pressing the corresponding keys simultaneously, after which an instant check is required.
A
Is PVDD enabled for
the MAIN ASSY?
No
Is there breakage in the connector that connects POWER TRANS ASSY and MAIN ASSY or DAMP ASSY? (±12V, PVDD, GND Pin) (Check conduction between Surfaces B of the boards.)
OK
Is the problem resolved after the
POWER TRANS ASSY is replaced?
No (when PVDD is not enabled))
Is the problem resolved after the DAMP ASSY is replaced?
No (when
Ye s
NG
Ye s
±12V
is not enabled))
PVDD-4 Replace the DAMP ASSY.
Is ±12V enabled
on the MAIN ASSY?
No
Is the problem
resolved after the AMP IC is
replaced?
No
Ye s
PVDD-4
±7V power supply circuit failure
Is ±7V enabled for
the MAIN ASSY?
No
PVDD-3 Replace the corresponding connector.
PVDD-12 Replace the POWER TRANS ASSY.
PVDD-1
seYseY
Replace the three AMP ICs (It is difficult to identify the defective IC).
Ye s
PVDD-4 DC_PRO2 detection circuit failure
B
C
Is the problem
resolved after the MAIN ASSY is
replaced?
No
Product exchange
Is there any IC whose temperature
Ye s
is abnormally high among the ICs
that are connected to ±12V
PVDD-2 Replace the corresponding IC.
No
Ye s
Replace the MAIN ASSY.
Is the problem
resolved after the MAIN UCOM is
replaced?
No
Ye s
Replace the MAIN UCOM.
D
E
F
VSX-S510-K
5
6 7 8
29
1
[3] No Sound
A
No sound (diagnosis from the input side)
2 3 4
Is sound of the analog AUX
input signal not output?
Yes
B
C
Is sound of the
TUNER and BT Portable
input signals output?
Ye s
Is sound of the
OPT/COAX (Digital In)
signal output?
Ye s
Is the audio signal input
to each HDMI connector
output?
Ye s
No No
No
No
No
SP setting FRONT: LARGE Other settings: NO Audio mode Analog AUX in Pure Direct Mode SP switching SP-AB: A
SP setting FRONT: SMALL SW: YES Audio mode Analog AUX in AUTO SURR
Is the video signal
of the HDMI input
displayed?
Which is the HDMI audio
output mode?
Is sound output from the
front speaker?
Ye s
Is sound output from the
front speaker?
Ye s
No
Ye s
THRUOGH
[Failure on the common path]
• Power Amp (DAMP ASSY)
• AMP input buffer
• E-VOL IC (MAIN ASSY)
[Failure on the A/D path]
• Failure in connection between MAIN ASSY and DMAIN ASSY
• Peripheries of the CODEC and DSP ICs (DMAIN ASSY)
• DAC filter circuit (MAIN ASSY)
[Failure on the individual analog-signal path]
• Failure on an individual input board
• Failure in connection on the path from each input board to the MAIN ASSY (E-VOL IC)
• In rare cases, failure in the E-VOL IC
[Failure on the DSP or D/A path]
No
• Failure in connection between MAIN ASSY and DMAIN ASSY
• Peripheries of the CODEC and DSP ICs (DMAIN ASSY)
[Failure on the digital input path]
• Periphery of input buffer
• CODEC (DMAIN ASSY)
[Failure on the HDMI common path] HDMI RECEIVER (DMAIN ASSY)
[Problem in use] Change to AMP mode.
D
E
Is sound of the ARC signal
(signal from the TV that is
connected via HDMI) output?
Is sound of the signal from the TV input (OPT) connector that is interlocked with the HDMI CTRL
VSX-S310 only
The problem is not caused by the input sources.
output?
Ye s
Ye s
No
No
VSX-S510 only
Sound of all signals output
AMP
Is sound of the NETWORK,
USB, iPod input signals
output?
Sound output, depending on the type of input signals
Sound of which input signal
is not output?
iPod USB
Sound of all signal not output
Ethernet
[Failure on the HDMI audio path]
• DSP input switch
• Peripheries of the path from the HDMI RECEIVER to CODEC ICs (DMAIN ASSY)
[Failure on the ARC path]
• HDMI IC
• CODEC
• Failure on the path between above mentioned ICs (DMAIN ASSY)
[Failure in Consumer Electronics Control] See “Failure in Consumer Electronics Control.”
[Failure on the NETWORK-system common path]
• Periphery of the Bridge-CO IC (Replace the whole ASSY as IC cannot be supplied
in single unit)
• Peripheries of the path from the Bridge-CO to
CODEC ICs (DMAIN ASSY)
[Failure on the Ethernet input path] Periphery of the Ethernet IC (DMAIN ASSY)
[Failure on the USB input path]
• Failure in connection between FHDMI ASSY and
DMAIN ASSY
• Failure on the FHDMI ASSY
• Failure on the USB power (POWER TRANS ASSY)
F
30
1
2 3 4
VSX-S510-K
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