Pioneer VSX-D409, VSX-D309 Service Manual
R
N∫m-Û≤?/ Digital Signal Processor
MPX
MODE
PHONES
@ @
2
/DTS
MIDNIGHT
1
SIGNAL
SELECT
AUDIO/VIDEO MULTI-CHANNEL RECEIVER
VSX-D409
VSX-D309
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
KUXJI AC120V
KCXJI AC120V
VSX-D409 VSX-D309
Model
Power Requirement Remarks
ORDER NO.
RRV2252
CONTENTS
1. SAFETY INFORMATION
2. EXPLODED VIEWS AND PARTS LIST
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
4. PCB CONNECTION DIAGRAM
5. PCB PARTS LIST
6. ADJUSTMENT
...............................................
....................................................
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c
PIONEER CORPORATION 2000
......................................
...............
.....
.........................
26
39
47
2
3
8
7. GENERAL INFORMATION
7.1 DISASSEMBLY
7.2 PARTS
7.2.1 IC
7.2.2 DISPLAY
..........................................................
............................................................
.................................................
8. PANEL FACILITIES AND SPECIFICATIONS
................................
............................................
.......
T – ZZK JAN. 2000 Printed in Japan
48
48
49
49
54
56
VSX-D409, VSX-D309
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
Health & Safety Code Section 25249.6 – Proposition 65
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water
pipe, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
Reading should
not be above
0.5mA
Earth
ground
Device
under
test
Also test with
plug reversed
(Using AC adapter
plug as required)
Test all
exposed metal
surfaces
Leakage
current
tester
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge from
PIONEER.
on the schematics and on the parts list
AC Leakage Test
2
VSX-D409, VSX-D309
2. EXPLODED VIEWS AND PARTS LIST
NOTES:• Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
2.1 PACKING
The mark found on some component parts indicates the importance of the safety factor of the part.
•
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on the product are used for disassembly.
•
1
2
4
7
12
KCXJI Type Only
13
(1) PACKING PARTS LIST
Mark No. Description Part No.
1 FM Wire Antenna ADH7004
2 AM Loop Antenna ATB7009
3 Polyethylene Bag Z21-038
NSP 4 Warranty Card See Contrast table (2)
3
5
8
6
10
9
NSP 7 Dry Cell Battery (R6P, AA) VEM-013
(0.03 × 230 × 340)
5 Remote Control Unit AXD7246
6 Battery Cover AZA7378
8 Left Pad AHA7275
9 Right Pad AHA7276
10 Packing Sheet AHG7069
11 Packing Case See Contrast table (2)
12 Operating Instructions See Contrast table (2)
(English)
13 Operating Instructions See Contrast table (2)
(French)
11
(2) CONTRAST TABLE
VSX-D409/KUXJI, KCXJI, VSX-D309/KUXJI and KCXJI are constructed the same except for the following :
Part No.
Mark No. Symbol and Description VSX-D409 VSX-D409 VSX-D309 VSX-D309 Remarks
/KUXJI /KCXJI /KUXJI /KCXJI
NSP 4 Warranty Card ARY7023 ARY7024 ARY7023 ARY7024
11 Packing Case AHD7823 AHD7823 AHD7822 AHD7822
12 Operating Instructions (English) ARB7219 ARB7219 ARB7214 ARB7214
13 Operating Instructions (French) Not used ARC7289 Not used ARC7272
3
VSX-D409, VSX-D309
2.2 EXTERIOR SECTION
36
VSX-D409
Only
40
38
37
36
K
3
L
9
M
L
K
10
39
25
36
36
20
36
H
11
37
J
36
M
38
I
VSX-D409
35
Only
36
21
17
24
C
39
4
41
I
42
N
36
30
E
14
36
D
36
29
2
18
19
36
VSX-D409
36
Only
36
36
36
36
36
36
36
36
36
N
F
36
8
J
H
28
36
36
6
34
39
39
36
26
36
16
1
13
E
A
36
27
15
F
12
B
C
D
36
36
7
5
36
Accessory of
Front Panel
32
36
A
B
36
23
31
36
Refer to
"2.3 FRONT PANEL SECTION".
36
4
VSX-D409, VSX-D309
(1) EXTERIOR SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1 D.D & INPUT Assy See Contrast table (2)
2 VIDEO&6CH IN Assy AWX7474
NSP 3 AMP INPUT Assy AWX7382
4 AMP&PRIMARY Assy See Contrast table (2)
5 REGULATOR Assy See Contrast table (2)
6 TRANS 2 Assy AWX7468
7 FM/AM TUNER Unit AXX7046
NSP 8 TRANS 1 Assy AWX7390
NSP 9 TRANS 3 Assy AWX7392
10 Power Transformer (AC120V) See Contrast table (2)
11 Fuse (FU1) See Contrast table (2)
12 FFC (J31 : 32P/180 BD 60V) ADD7222
(D.D & INPUT CN102 ↔ FRONT CN402)
13 FFC (J32 : 19P/200 BD 60V) ADD7221
(D.D & INPUT CN103 ↔ FRONT CN401)
14 FFC (J33 : 13P/200 BD 60V) ADD7220
(D.D & INPUT CN104 ↔ VIDEO&6CH IN CN303)
15 FFC (J34 : 13P/80 BD 60V) ADD7189
(D.D & INPUT CN105 ↔ FM/AM TUNER CN1)
16 FFC (J35 : 17P/90 BD 60V) ADD7219
(D.D & INPUT CN106 ↔ AMP INPUT CN290)
17 FFC (J36 : 22P/80 BD 60V) ADD7224
(REGULATOR CN801 ↔ AMP&PRIMARY CN53)
18 Strain Relief CM-22C
19 AC Power Cord ADG7024
20 Fuse (FU2) See Contrast table (2)
21 Fuse (FU701 : 10A) REK1087
22 • • • • • •
NSP 23 Under Base 409 ANA7094
24 Rear Panel See Contrast table (2)
25 Bonnet Case AZN7818
26 PCB Angle ANG7253
27 Shield R3 ANG7277
28 Heat Sink Angle F ANG7251
29 Heat Sink Angle R ANG7252
NSP 30 Heat Sink 0.4 See Contrast table (2)
31 Insulator AMR7198
32 Foot Assy REC1263
33 • • • • • •
34 PCB Mold AMR2533
NSP 35 Fuse Card See Contrast table (2)
36 Screw BBZ30P080FMC
37 Screw BBZ30P200FMC
38 Screw ABA7043
39 Screw FBT40P080FZK
NSP 40 Fuse Card See Contrast table (2)
41 DIGITAL IN Assy See Contrast table (2)
42 FFC (J37 : 6P/150 BD 60V) ADD7223
(D.D & INPUT CN1501 ↔ DIGITAL IN CN1901)
(2) CONTRAST TABLE
VSX-D409/KUXJI, KCXJI, VSX-D309/KUXJI and KCXJI are constructed the same except for the following :
Part No.
Mark No. Symbol and Description VSX-D409 VSX-D409 VSX-D309 VSX-D309 Remarks
/KUXJI /KCXJI /KUXJI /KCXJI
1 D.D & INPUT Assy AWX7649 AWX7649 AWX7494 AWX7494
4 AMP&PRIMARY Assy AWX7480 AWX7480 AWX7506 AWX7506
5 REGULATOR Assy AWX7467 AWX7467 AWX7493 AWX7493
10 Power Transformer (AC120V) ATS7264 ATS7264 A TS7263 ATS7263
11 Fuse (FU1 : 10A) REK1087 REK1087 Not used Not used
11 Fuse (FU1 : 6.3A) Not used Not used REK1069 REK1069
20 Fuse (FU2 : 8A) REK1086 REK1086 Not used Not used
20 Fuse (FU2 : 5A) Not used Not used REK1067 REK1067
NSP 30 Heat Sink 0.4 ANH7109 ANH7109 Not used Not used
NSP 30 Heat Sink 0.4*50 Not used Not used ANH7123 ANH7123
NSP 35 Fuse Card AXX7096 AXX7096 Not used Not used
NSP 40 Fuse Card AXX2332 AXX2332 Not used Not used
24 Rear Panel ANC7887 ANC7886 ANC7884 ANC7885
41 DIGITAL IN Assy AWX7505 AWX7505 AWX7476 AWX7476
5
VSX-D409, VSX-D309
2.3 FRONT PANEL SECTION
2
16
16
11
9
13
Cut
14
Cut
12
16
16
16
16
16
A
B
3
17
4
7
1
10
6
6
(1) FRONT PANEL SECTION PARTS LIST
VSX-D409, VSX-D309
Mark No. Description Part No.
1 FRONT Assy See Contrast table (2)
2 POWER SW Assy AWX7385
NSP 3 R. ENCODER Assy AWX7386
NSP 4 H.P. Assy AWX7556
5 • • • • • •
6 Volume Knob AAB7179
7 Power Button AAD7440
8 • • • • • •
9 Window AAK7719
10 F Button See Contrast table (2)
Mark No. Description Part No.
11 Sub Panel AAD7552
12 F Panel See Contrast table (2)
13 Name Plate PAM1776
14 LED Lens PNW2019
15 • • • • • •
16 Screw PPZ30P080FMC
17 Screw ABA7009
(2) CONTRAST TABLE
VSX-D409/KUXJI, KCXJI, VSX-D309/KUXJI and KCXJI are constructed the same except for the following :
Part No.
Mark No. Symbol and Description VSX-D409 VSX-D409 VSX-D309 VSX-D309 Remarks
/KUXJI /KCXJI /KUXJI /KCXJI
1 FRONT Assy AWX7479 A WX7479 AWX7475 AWX7475
10 F Button AAD7562 AAD7562 AAD7561 AAD7561
12 F Panel AMB7663 AMB7663 AMB7661 AMB7661
7
1
23
VSX-D409, VSX-D309
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
A
3.1 BLOCK DIAGRAM
4
UNIT
AXX7046
EXCEPT VSX-D309
B
EXCEPT VSX-D309
CN105
6
J
DIGITAL
IN ASSY
5
IC101
5
7
2
3
4
6
11
910
3
25
1
IC303
7
IC1901
CN19012CN1501
CN305
7
2
CN104
7
IC104
12
3
1
IC1101
38
IC1201
38
DTS DECODER
D.D & INPUT ASSY
B
IC1701
67
IC1703
67
21
23
25
IC1705
67
26
IC1705
12
IC102
3
4
6
8
7
18
19
5
9
17
IC302
5
7
IC302
3
C
1
VIDEO & 6CH IN ASSY
H
7
5
9
11
1
IC301
11
11
11
9
9
10
12
D
8
1234
5
678
VSX-D409, VSX-D309
IC103
Q105
IC108
CN102
57
3
K
J43
551
4
H.P. ASSY
I
Q551
A
FRONT ASSY
17
IC105
31
57
15
4
CN106
601
1
Q603
IC601
22
C
15
AMP & PRIMARY ASSY
RY751
RY754
A
EXCEPT
Q601
9
11
IC106
34
57
33
IC107
5 7
10 5
AMP INPUT ASSY
69
Q653
Q651
IC602
24
18
26
IC602
14
RY753
RY752
VSX-D309
B
Q632
6
VSX-D409
36
Q112
Q631
CN104
31
IC107
1
CN305
1
VIDEO &
H
6CH IN ASSY
Q303
EXCEPT
VSX-D309
C
VSX-D309
+BVH
AMP & PRIMARY ASSY
POWER AMP
C
IC601, IC602
CN402
K
CN101
B
CN101
B
-BVH
NECK+B
NECK-B
+BVL
-BVL
FL AC
FL AC
+12V
-12V
D+5V
A+5V
Q701
Q702
IC801
IC802
IC803
IC804
D701
D702
D801–D804
D805–D808
REGULATOR ASSY
F
CN101
B
U+5V
IC51
RY51
T1
POWER
TRANSFORMER
D51-D54
T51
AC IN
AMP & PRIMARY ASSY
C
D
9
5
6
7
8
1
23
VSX-D409, VSX-D309
3.2 OVERALL WIRING CONNECTION DIAGRAM and AMP INPUT ASSY
A
R.ENCODER
ASSY
(AWX7386)
511
L
491
FRONT ASSY
K
(VSX-D409 : AWX7479)
(VSX-D409 : AWX7475)
A
4
B
C
D.D & INPUT ASSY
(VSX-D409 : AWX7649)
(VSX-D309 : AWX7494)
FM/AM
TUNER
UNIT
(AXX7046)
B
B 1/3, B 2/3,
B 3/3
AMP INPUT ASSY
(AWX7382)
H
F
C
C 1/2, C 2/2
AMP&PRIMARY ASSY
(VSX-D409 : AWX7480)
(VSX-D309 : AWX7506)
VIDEO&
6CH IN ASSY
D
10
1234
(AWX7474)
DIGITAL IN ASSY
J
(VSX-D409 : AWX7505)
(VSX-D309 : AWX7476)
REGULATOR ASSY
(VSX-D409 : AWX7467)
(VSX-D309 : AWX7493)
5
678
VSX-D409, VSX-D309
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
POWER SW ASSY
501
471
403
M
(AWX7385)
A
551
I
H.P.
ASSY
(AWX7556)
TRANS3
E
ASSY
B
(AWX7392)
J7J6
AMP INPUT ASSY
J3
TRANS2
ASSY
D
(AWX7468)
851
J4J5
G
J1J2
TRANS1 ASSY
(AWX7390)
A
CN106
B 1/3
(AWX7382)
CN601
C 1/2
C
701
D
A
5
6
7
8
11
1
23
VSX-D409, VSX-D309
3.3 D.D & INPUT (1/3) ASSY
4
FM/AM TUNER UNIT
A
B
VSX-D309
VSX-D409
B 1/3
D.D & INPUT ASSY
(VSX-D409 : AWX7649)
(VSX-D309 : AWX7494)
C
VSX-D409
VSX-D309
D
12
1/3
B
1234
F
CN802
5
: The power supply is shown with the marked box.
678
CN303
H
VSX-D409, VSX-D309
B 3/3
B 2/3
B 3/3
A
CN401
K
B
CN290
A
C
E-VR IC
CN402
K
D
B 2/3
B 3/3
1/3
B
5
6
7
8
13
1
23
VSX-D409, VSX-D309
3.4 D.D & INPUT ASSY (2/3)
4
A
B 3/3
B 1/3
B
1/3
B
B 2/3
D.D & INPUT ASSY
(VSX-D409 : AWX7649)
(VSX-D309 : AWX7494)
CN1901
J
C
D
14
2/3
B
1234
5
678
VSX-D409, VSX-D309
: The power supply is shown with the marked box.
MULTI CH CODEC IC
A
B
B 3/3
C
DTS DECODER IC
D
SRAM(256K)
2/3
B
5
6
7
8
15
1
VSX-D409, VSX-D309
23
4
3.5 D.D & INPUT ASSY (3/3)
B 2/3
A
B
B 3/3
D.D & INPUT ASSY
(VSX-D409 : AWX7649)
(VSX-D309 : AWX7494)
C
B 2/3 B 1/3
E-SW IC
D
16
3/3
B
1234
5
678
VSX-D409, VSX-D309
A
B 1/3
B
C
D
3/3
B
5
6
7
8
17
1
23
VSX-D409, VSX-D309
3.6 AMP&PRIMARY (1/2), TRANS2 and TRANS3 ASSYS
4
C 1/2
A
CN291
(VSX-D407 : AWX7480) (VSX-D307 : AWX7506)
6P6P
6P6P
VSX-D409
ONLY
VSX-D309
ONLY
VSX-D409
ONLY
VSX-D309
ONLY
A
B
AMP&PRIMARY ASSY
VSX-D409
6P6P
C
6P6P
6P6P
D
ONLY
VSX-D309
ONLY
VSX-D409
ONLY
VSX-D309 ONLY
18
VSX-D309 VSX-D409
1/2
C
1234
5
678
VSX-D409, VSX-D309
TRANS3 ASSY
E
F701 :
REK1087
(10A)
(AWX7392)
POWER TRANSFORMER
A
VSX
-D309
VSX
-D409
VSX-D309 ONLY
VSX-D409 ONLY
VSX-D409
VSX-D309
VSX-D409 ONLY
D
TRANS2
ASSY
(AWX7468)
C 2/2
CAUTION : FOR CONTINUED PROTECTION
CAUTION : FOR CONTINUED PROTECTION
CAUTION : FOR CONTINUED PROTECTION
AGAINST RISK OF FIRE.
REPLACE ONLY WITH SAME TYPE
NO. 49101.6 FOR IC851, IC852 AND
IC853 MFD, BY LITTELFUSE INC.
AGAINST RISK OF FIRE.
REPLACE ONLY WITH SAME TYPE
NO. 491001 FOR IC603 MFD, BY
LITTELFUSE INC.
AGAINST RISK OF FIRE.
REPLACE ONLY WITH SAME TYPE
NO. 491010 FOR IC604, IC605, IC606,
AND IC607 MFD, BY LITTELFUSE INC.
B
C
VSX-D409 ONLY
D
VSX-D309
VSX-D409
C 2/2
5
6
7
C
1/2
D
E
8
19
1
23
VSX-D409, VSX-D309
3.7 AMP&PRIMARY (2/2), REGULATOR and TRANS1 ASSYS
A
REGULATOR ASSY
F
(VSX-D409 : AWX7467)
(VSX-D309 : AWX7493)
B
4
C
CN101
B 1/3
H
CN306
D
20
2/2
C
1234
F
VSX-D409 ONLY
5
678
VSX-D409, VSX-D309
A
C 2/2
AMP&PRIMARY ASSY
(VSX-D409 : AWX7480)
(VSX-D309 : AWX7506)
C 1/2
VSX-D409 :
REK1086 (8A)
VSX-D309 :
REK1067 (5A)
B
G
TRANS1 ASSY
(AWX7390)
POWER TRANSFORMER
C 1/2
C
VSX-D409 :
REK1087 (10A)
VSX-D309 :
REK1069 (6.3A)
LIVE
ATT7057
• NOTE FOR FUSE REPLACEMENT
CAUTION -
5
FOR CONTINUED PROTECTION AGAINST RISK OF FIRE.
REPLACE WITH SAME TYPE AND RATINGS ONLY.
6
7
NEUTRAL
AC POWER CORD
ADG7024
C
2/2
G
8
D
21
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