MASTER
VOLUME
STANDBY/ON
INPUT
SELECTOR
SC-91
AV RECEIVER
SC-91
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model Type Power Requirement Remarks
SC-91 CUXJ AC 120V
ORDER NO.
RRV4604
For details, refer to "Important Check Points for good servicing".
PIONEER CORPORATION 1-1, Shin-ogura, Saiwai-ku, Kawasaki-shi, Kanagawa 212-0031, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION
K-FZV JUNE
2015 Printed in Japan
1
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are
identified by marking with a > on the schematics and on
the parts list in this Ser
vice Manua
l.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in the
parts list in this Service Manual, may create shock, fire,
or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of,
PIONEER Service Manual may be obtained at a nominal
charge from PIONEER.
Leakage
current
tester
Reading should
not be above
0.5 mA
Device
under
test
Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter
plug as required)
Earth
ground
AC Leakage Test
(FOR USA MODEL ONLY)
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
56 noitisoporP - 6.94252 noitceS edoC ytefaS & htlaeH
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
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SAFETY INFORMATION
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CONTENTS
SAFETY INFORMATION..........................................................................................................................................................2
1. SERVICE PRECAUTIONS....................................................................................................................................................5
1.1 NOTES ON SOLDERING...............................................................................................................................................5
1.2 NOTES ON REPLACING ...............................................................................................................................................5
1.3 CAUTION........................................................................................................................................................................5
1.4 NOTES ON ASSEMBLING.............................................................................................................................................6
2. SPECIFICATIONS................................................................................................................................................................. 7
2.1 SPECIFICATIONS .......................................................................................................................................................... 7
3. BASIC ITEMS FOR SERVICE ..............................................................................................................................................9
3.1 CHECK POINTS AFTER SERVICING ........................................................................................................................... 9
3.2 PCB LOCATIONS.........................................................................................................................................................10
3.3 JIGS LIST .....................................................................................................................................................................12
4. BLOCK DIAGRAM ..............................................................................................................................................................14
4.1 OVERALL WIRING DIAGRAM .....................................................................................................................................14
4.2 BLOCK DIAGRAM FOR AUDIO BLOCK...................................................................................................................... 16
4.3 BLOCK DIAGRAM FOR DIGITAL MAIN VIDEO BLOCK ............................................................................................. 18
4.4 BLOCK DIAGRAM FOR DIGITAL MAIN AUDIO BLOCK .............................................................................................20
4.5 BLOCK DIAGRAM FOR VIDEO BLOCK...................................................................................................................... 22
4.6 BLOCK DIAGRAM FOR POWER BLOCK (1) .............................................................................................................. 24
4.7 BLOCK DIAGRAM FOR POWER BLOCK (2) .............................................................................................................. 26
5. DIAGNOSIS ........................................................................................................................................................................ 28
5.1 DIAGNOSIS FLOWCHART ..........................................................................................................................................28
5.2 CIRCUIT DESCRIPTION..............................................................................................................................................37
5.3 CONFIRMATION OF THE NETWORK MODULE......................................................................................................... 46
6. SERVICE MODE.................................................................................................................................................................48
7. DISASSEMBLY ...................................................................................................................................................................51
8. EACH SETTING AND ADJUSTMENT................................................................................................................................73
8.1 ADJUSTMENT REQUIRED WHEN THE UNIT IS REPAIRED OR REPLACED ..........................................................73
8.2 HOW TO SAVE AND LOAD THE SETTING USING BACKUP FUNCTION WITH USB MEMORY..............................74
8.3 REGION WRITING.......................................................................................................................................................75
W TO UPDATE FIRMWARE.................................................................................................................................... 76
4 HO
8.
9. EXPLODED VIEWS AND PARTS LIST...............................................................................................................................80
9.1 PACKING SECTION .....................................................................................................................................................80
9.2 EXTERIOR SECTION ..................................................................................................................................................82
9.3 REAR SECTION...........................................................................................................................................................84
9.4 CHASSIS SECTION..................................................................................................................................................... 86
9.5 FRONT SECTION ........................................................................................................................................................88
10. SCHEMATIC DIAGRAM....................................................................................................................................................90
10.1 AUDIO ASSY (1/2)......................................................................................................................................................90
10.2 AUDIO ASSY (2/2)......................................................................................................................................................92
10.3 FILTER_S ASSY (1/2) ................................................................................................................................................94
10.4 FILTER_S ASSY (2/2) ................................................................................................................................................96
10.5 FRONT HDMI USB ASSY ..........................................................................................................................................98
10.6 USB RECT_S ASSY and OPT COAX_S ASSY.......................................................................................................100
10.7 DIGITAL MAIN_L ASSY (1/11).................................................................................................................................102
10.8 DIGITAL MAIN_L ASSY (2/11).................................................................................................................................104
10.9 DIGITAL MAIN_L ASSY (3/11).................................................................................................................................106
10.10 DIGITAL MAIN_L ASSY (4/11)...............................................................................................................................108
10.11 DIGITAL MAIN_L ASSY (5/11)...............................................................................................................................110
10.12 DIGITAL MAIN_L ASSY (6/11)...............................................................................................................................112
MAIN_L ASSY (7/11) ...............................................................................................................................114
10.13 DIGIT
10.14 DIGITAL MAIN_L ASSY (8/11)...............................................................................................................................116
10.15 DIGITAL MAIN_L ASSY (9/11)...............................................................................................................................118
10.16 DIGITAL MAIN_L ASSY (10/11) .............................................................................................................................120
10.17 DIGITAL MAIN_L ASSY (11/11) .............................................................................................................................122
10.18 INTERFACE_S ASSY............................................................................................................................................. 124
10.19 COMPONENT ASSY..............................................................................................................................................126
10.20 COMPOSITE ASSY................................................................................................................................................128
10.21 MIC HP ASSY.........................................................................................................................................................130
10.22 DISPLAY ASSY ......................................................................................................................................................132
10.23 VOL ASSY..............................................................................................................................................................134
10.24 POWER SW ASSY and ENCODER ASSY ............................................................................................................135
10.25 IR
10.26 IR BUFFER_S ASSY (2/2) .....................................................................................................................................138
10.27 BUFFER GND ASSY and IR_INTERFACE_S ASSY ............................................................................................. 140
AL
UFFER_S ASSY (1/2) ..................................................................................................................................... 136
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10.28 D AMP_SS ASSY (1/6)...........................................................................................................................................142
10.29 D AMP_SS ASSY (2/6)...........................................................................................................................................144
10.30 D AMP_SS ASSY (3/6)...........................................................................................................................................146
10.31 D AMP_SS ASSY (4/6)...........................................................................................................................................148
A
10.32 D AMP_SS ASSY (5/6)...........................................................................................................................................150
10.33 D AMP_SS ASSY (6/6)...........................................................................................................................................152
10.34 PRIMARY ASSY .....................................................................................................................................................154
10.35 A-REG_S ASSY......................................................................................................................................................156
10.36 IR REG_S ASSY (1/2) ............................................................................................................................................158
10.37 IR REG_S ASSY (2/2) ............................................................................................................................................160
10.38 V-REG_S ASSY (1/3)..............................................................................................................................................161
10.39 V-REG_S ASSY (2/3)..............................................................................................................................................162
-REG_S ASSY (3/3)..............................................................................................................................................164
V
10.40
10.41 VREG CHILD_S ASSY ...........................................................................................................................................166
10.42 CONNECT_S ASSY ...............................................................................................................................................167
B
10.43 A-DAC BRIDGE ASSY............................................................................................................................................168
10.44 D-AUDIO BRIDGE ASSY........................................................................................................................................169
10.45 D-FILTER BRIDGE_S ASSY...................................................................................................................................170
10.46 PRE BRIDGE_S ASSY...........................................................................................................................................171
10.47 FAN CONNECT, MIC HP GUARD, BIND DM CABLE_S and P WIRE GUARD_S ASSYS ....................................172
10.48 FFC GUARD_S, VREG GUARD, BINDFAN CABLE_S, TRANS VREG STYL_S, PANEL GUARD and IR EDGE
GUARD_S ASSYS ..................................................................................................................................................173
11. PCB CONNECTION DIAGRAM ......................................................................................................................................174
11.1 AUDIO ASSY ............................................................................................................................................................174
11.2 FILTER_S ASSY .......................................................................................................................................................178
.3 FRONT HDMI USB ASSY, USB RECT_S ASSY and OPT COAX_S ASSY ............................................................180
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11.4 DIGITAL MAIN_L ASSY............................................................................................................................................182
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11.5 INTERFACE_S ASSY ...............................................................................................................................................186
11.6 COMPONENT ASSY ................................................................................................................................................188
11.7 COMPOSITE ASSY and MIC HP ASSY...................................................................................................................190
11.8 DISPLAY, VOL, POWER SW and ENCODER ASSYS..............................................................................................192
11.9 IR BUFFER_S ASSY ................................................................................................................................................196
11.10 BUFFER GND ASSY and IR INTERFACE_S ASSY...............................................................................................200
11.11 D AMP_SS ASSY ...................................................................................................................................................202
11.12 PRIMARY ASSY .....................................................................................................................................................206
11.13 A-REG_S ASSY and IR REG_S ASSY ..................................................................................................................208
11.14 V-REG_S ASSY ......................................................................................................................................................212
11.15 VREG CHILD_S, CONNECT_S and A-DAC BRIDGE ASSYS...............................................................................214
11.16 D-AUDIO BRIDGE, D-FILTER BRIDGE_S, PRE BRIDGE_S and FAN CONNECT ASSYS ..................................216
D
11.17 MIC HP GUARD, BIND DM CABLE_S and P WIRE GUARD_S ASSYS................................................................218
11.18 FFC GUARD_S, VREG GUARD and
BINDFAN CABLE_S ASSYS .......................................................................219
11.19 TRANS VREG STYL_S, PANEL GUARD and IR EDGE GUARD_S ASSYS .........................................................220
12. PCB PARTS LIST ............................................................................................................................................................221
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Amplifier section
Continuous average power output*
8 Ω ..................................................................................................................................130 W** per channel
6 Ω ................................................................................................................................ 170 W*** per channel
* Measured pursuant to the Federal Trade Commission’s Trade Regulation rule on Power Output Claims for
Amplifiers
** 1 kHz with no more than 0.08 %**** total harmonic distortion
*** 1 kHz with no more than 1 %**** total harmonic distortion
**** Measured by Audio Spectrum Analyzer
Multi channel simultaneous power output (1 kHz, 1 %, 8 Ω)
7 ch total ............................................................................................................................................... 660 W
Continuous Power Output (1 kHz, 8 Ω, 0.08 %)
Front .......................................................................................................................................130 W + 130 W
Center ................................................................................................................................................... 130 W
Surround ................................................................................................................................ 130 W + 130 W
Surround back ........................................................................................................................ 130 W + 130 W
Continuous Power Output (1 kHz, 6 Ω, 1.0 %)
Front .......................................................................................................................................170 W + 170 W
Center ................................................................................................................................................... 170 W
Surround ................................................................................................................................ 170 W + 170 W
Surround back ........................................................................................................................ 170 W + 170 W
Continuous Power Output (1 kHz, 4 Ω, 1.0 %)
Front ...................................................................................................................................... 210 W + 210 W
Center ................................................................................................................................................... 210 W
Surround ................................................................................................................................ 210 W + 210 W
Surround back ........................................................................................................................ 210 W + 210 W
Total harmonic distortion ............................................................................. 0.04 % (1 kHz, 110 W + 110 W, 8 Ω)
Guaranteed speaker impedance .......................................................................................................... 4 Ω to 16 Ω
Audio Section
Input (Sensitivity/Impedance)
LINE ........................................................................................................................................ 380 mV/47 kΩ
Output (Level/Impedance)
REC ........................................................................................................................................ 380 mV/2.2 kΩ
Signal-to-Noise Ratio (IHF, short circuited, A network)
LINE .....................................................................................................................................................101 dB
Tuner Section
Frequency Range (FM) ........................................................................................................ 87.5 MHz to 108 MHz
Antenna Input (FM) ..................................................................................................................... 75 Ω unbalanced
Frequency Range (AM) ........................................................................................................ 530 kHz to 1700 kHz
Antenna (AM) ................................................................................................................. Loop antenna (balanced)
Video Section
Signal level
Composite Video ........................................................................................................................1 Vp-p (75 Ω)
Component Video .........................................................................Y: 1.0 Vp-p (75 Ω), PB/PR: 0.7 Vp-p (75 Ω)
Corresponding maximum resolution
Component Video .......................................................................................................................1080i (1125i)
Bluetooth Section
Version ...................................................................................................... Bluetooth Specification Ver. 2.1 + EDR
Output ................................................................................................................... Bluetooth Specification Class 2
Estimated line-of-sight transmission distance* ..................................................................................... About 10 m
*The line-of-sight transmission distance is an estimate. Actual transmission distances supported may differ
depending on surrounding conditions.
Frequency range ....................................................................................................................................... 2.4 GHz
Supported Bluetooth profiles ........................................................................................................... A2DP, AVRCP
Supported Codec ...................................................................................................... SBC (Subband Codec), AAC
Digital In/Out Section
HDMI terminal ............................................................................................................................. 19-pin (Not DVI)
HDMI output type .................................................................................................................................. 5 V, 55 mA
HDMI input/MHL terminal ................................................................................................................... 5 V, 900 mA
USB terminal ............................................................................................... USB2.0 High Speed (Type A) 5 V, 1 A
iPod terminal ................................................................................................................................................... USB
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2. SPECIFICATIONS
2.1 SPECIFICATIONS
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Integrated Control Section
Control (IR) terminal ..........................................................................................................ø 3.5 Mini-jack (MONO)
IR signal .................................................................................................................. High Active (High Level: 2.0 V)
12 V Trigger terminal ......................................................................................................... ø 3.5 Mini-jack (MONO)
12 V Trigger output type .............................................................................................................12 V, Total 150 mA
RS-232C cable type .............................................................................................. 9-pin, cross type, female-female
Network Section (Wired)
LAN terminal ...................................................................................................................10 BASE-T/100 BASE-TX
Network Section (Wireless)
WLAN standards ........................................................ IEEE 802.11a, IEEE 802.11b, IEEE 802.11g, IEEE 802.11n
Frequency band
2.4 GHz band (2.412 GHz to 2.462 GHz) .................................................................... Channel 1 to Channel 11
5 GHz band (5.180 GHz to 5.240 GHz, 5.745 GHz to 5.825 GHz) .... Channel 36 to Channel 48, Channel 149 to
Channel 165
Security ............................................................................................................................. Disabled (no encryption)
WEP (Key length: 64 bit/128 bit, Key format: ASCII/Hex)
WPA2 Mixed (WPA/WPA2, Encryption method: TKIP/AES, Recognition method: PSK)
Miscellaneous
Power requirements ...................................................................................................................... AC 120 V, 60 Hz
Power consumption ....................................................................................................................................... 290 W
In standby ................................................................................................................................................ 0.1 W
In standby (HDMI control on) ................................................................................................................... 0.3 W
In standby (Network standby on) ............................................................................................................ 2.7 W
In standby (Network standby on, wireless LAN connected) ..................................................................... 3.0 W
In standby (HDMI control on, Network standby on) ................................................................................. 2.7 W
In standby (HDMI control on, Network standby on, wireless LAN connected) .......................................... 3.0 W
Auto power down ....................................................................................... 15 min, 30 min, 60 min, off (default)
Dimensions ............................................................................................. 435 mm (W) x 185 mm (H) x 441 mm (D)
(17.13 in. (W) x 7.28 in. (H) x 17.36 in. (D))
Weight (without package) ...............................................................................................................14.3 kg (31.5 lb)
Number of Furnished Parts
MCACC Setup microphone ................................................................................................................................. 1
Remote control unit ............................................................................................................................................. 1
AAA size IEC R03 dry cell batteries .................................................................................................................... 2
AM loop antenna ................................................................................................................................................. 1
FM wire antenna ................................................................................................................................................. 1
Power cord
CD-ROM
Quick start guide
Safety Brochure
Warranty sheet
Notes
Specifications and the design are subject to possible modifications without notice, due to improvements.
Windows® and the Windows logo are trademarks of the Microsoft group of companies.
Corporation and product names mentioned herein are trademarks or registered trademarks of the respective corporations.
The Wi-Fi CERTIFIED Logo is a certification mark of Wi-Fi Alliance.
The Wi-Fi Protected Setup Identifier Mark is a certification mark of Wi-Fi Alliance.
SABRE DAC
TM
and the logo are trademarks of ESS Technology, Inc.
HTC, HTC Connect and the HTC Connect logo are trademarks of HTC Corporation.
MHL, the MHL Logo, and Mobile High-Definition Link are trademarks or registered trademarks of MHL, LLC in the
United States and other countries.
Apple, AirPlay, iPad, iPhone, iPod, iPod nano, iPod touch, iTunes, Safari, Bonjour, Mac, Mac OS and OS X are trademarks
of Apple Inc., registered in the U.S. and other countries.
The AirPlay logo is a trademark of Apple Inc.
For DTS patents, see http://patents.dts.com. Manufactured under license from DTS Licensing Limited. DTS, DTS-HD,
the Symbol, & DTS and the Symbol together are registered trademarks, and DTS-HD Master Audio is a trademark of
DTS, Inc. © DTS, Inc. All Rights Reserved.
Manufactured under license from Dolby Laboratories. Dolby, Dolby Atmos, Dolby Surround, and the double-D sym
bol are trademarks of Dolby Laboratories.
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10 Check the appearance of the product.
No scratches or dirt on its appearance after receiving it for service.
1 Check the firmware version. The firmware version must be the latest one.
If it is not the latest one, be sure to update it.
2 Confirm whether the customer complain has been solved.
If the customer complain occurs with the particular source, such
as Dolby Digital, DTS, AAC and HDMI, input it for the operation
check.
The customer complain must not be reappeared.
Video, Audio and operations must be normal.
5 Check a supported music file playback (e.g. wav. flac. mp3, etc).
(Make the connections with a USB memory or an iOS device)
Audio and operations including OSD output must be normal.
6 Check surround playback.
(Select Surround mode and check the multichannel operations
via the DSP circuit.)
Each channel audio and operations must be normal.
3 Check the analog audio playback.
(Make the analog connections with a CD/DVD/BD player.)
Each channel audio and operations must be normal.
7 Check the video outputs.
(Connect with a BD player.)
Video and operations must be normal.
8 Check the tuner (AM and FM) operations. Audio and operations must be normal.
9 Check the sound from headphone output. Sound must be normal, without noise.
4 Check the HDMI digital audio playback.
(Make the digital connections with a BD player.)
Each channel audio and operations must be normal.
No. Procedures Check points
Items to be checked after servicing
To keep the product quality after servicing, confirm recommended check points shown below.
oidua gnidrager dekcehc eb ot metIoediv gnidrager dekcehc eb ot metI
Block noise Distortion
Horizontal noise Noise
Flicker Volume too low
Disturbed image (video jumpiness) Volume too high
Too d ark Volume fluctuating
detpurretni dnuoSthgirb ooT
Mottled color
See the table below for the items to be checked regarding video and audio.
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3. BASIC ITEMS FOR SERVICE
3.1 CHECK POINTS AFTER SERVICING
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VOL ASSY
ENCODER ASSY
N
DISPLAY ASSY
K
POWER SW ASSY
M
FRONT HDMI USB
ASSY
C
MIC HP ASSY
J
L
PANEL GUARD ASSY
AK
NOTES: - Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List.
-
The > mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
6 7 8
A
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Mark No. Description Part No.
LIST OF ASSEMBLIES
1..D AMP_SS ASSY AWH7116
NSP 1..AUDIO COMPOSITE ASSY AWR7287
2..AUDIO ASSY AWX2075
2..COMPOSITE ASSY AWX2084
2..D-AUDIO BRIDGE ASSY AWX1772
2..A-DAC BRIDGE ASSY AWX1774
2..FAN CONNECT ASSY AWX1775
2..PRE BRIDGE_S ASSY AWX1889
NSP 1..PRIM DISPLAY ASSY AWM8416
2..DISPLAY ASSY AWX2025
2..VOL ASSY AWX2029
2..POWER SW ASSY AWX2030
2..PRIMARY ASSY AWX2037
2..MIC HP ASSY AWX2047
2..ENCODER ASSY AWX2051
2..MIC HP GUARD ASSY AWX2052
NSP 2..VREG GUARD ASSY AWX2053
NSP 2..PANEL GUARD ASSY AWX2054
1..COMPONENT ASSY AWX2104
NSP 1..IR BUFFER_S ASSY AWM8430
2..IR_BUFFER_S ASSY AWX2100
2..BUFFER GND ASSY AWX1789
Mark No. Description Part No.
NSP 1..INTERFACE REG_S ASSY AWR7305
2..INTERFACE_S ASSY AWX2138
2..IR REG_S ASSY AWX2142
2..FILTER_S ASSY AWX2143
2..CONNECT_S ASSY AWX2147
2..OPT COAX_S ASSY AWX2148
NSP 2..TRANS VREG STYL_S ASSY AWX1890
NSP 1..PRE POWER_S ASSY AWR7315
2..A-REG_S ASSY AWX2171
2..V-REG_S ASSY AWX2175
2..D-FILTER BRIDGE_S ASSY AWX1859
2..VREG CHILD_S ASSY AWX2176
2..USB RECT_S ASSY AWX2177
2..BIND DM CABLE_S ASSY AWX1863
2..P WIRE GUARD_S ASSY AWX1864
NSP 2..FFC GUARD_S ASSY AWX1862
NSP 2..BINDFAN CABLE_S ASSY AWX1865
1..IR INTERFACE_S ASSY AWX1778
2..IR INTERFACE_S ASSY AWX1778
NSP 2..IR EDGE GUARD_S ASSY AWX1779
1..DIGITAL MAIN_L ASSY AWX2021
2..NETWORK MODULE AXX7293
1..FRONT HDMI USB ASSY AWX2114
C
D
AM/FM Tuner Unit AXX7282
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3.3 JIGS LIST
[1] Jigs List
Name
Jig No.
Remarks
Diagnosis for AUDIO ASSY, D AMP_SS ASSY
Diagnosis for AUDIO ASSY, D AMP_SS ASSY,
DIGITAL MAIN_L ASSY (side-B), OPT COAX_S ASSY
Diagnosis for AUDIO ASSY
Diagnosis for AUDIO ASSY, D AMP_SS ASSY
Diagnosis for AUDIO ASSY, D AMP_SS ASSY
Diagnosis for D AMP_SS ASSY
Diagnosis for DIGITAL MAIN_L ASSY (side-B),
OPT COAX_S ASSY
Diagnosis for DIGITAL MAIN_L ASSY (side-B),
OPT COAX_S ASSY
Diagnosis for DIGITAL MAIN_L ASSY (side-B),
OPT COAX_S ASSY, FILTER_S ASSY
Diagnosis for DIGITAL MAIN_L ASSY (side-B),
OPT COAX_S ASSY, FILTER_S ASSY
Diagnosis f
or FILTER_
S ASSY
Diagnosis for FILTER_S ASSY
15P FFC extension jig cable GGD1680
29P board to board extension jig cable GGD1856
20P board to board extension jig cable GGD1868
5P PH Housing ASSY extension jig cable GGD1594
4P PH Housing ASSY extension jig cable GGD1809
24P board to board extension jig cable x 2 GGD1871
23P board to board extension jig cable GGD1875
23P board to board extension jig cable GGD1805
27P board to board extension jig cable GGD1873
15P board to board extension jig cable GGD1876
28P board to board extension jig cable GGD1867
20P board to board extension jig cable
GGD18
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[2] Lubricants and Glues List
Name
Lubricants and Glues No.
Remarks
Silicone Grease
GYA1001
Refer to “9.5 FRONT SECTION”.
[3] Cleaning
Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools.
Name skrameR.oN traPdenaelc eb ot noitisoP
Refer to “9.4 CHASSIS SECTION”.Cleaning paper GED-008Fan
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This is just for general reference and does not including every single case.
No Power
Error Indications ?
Stand by
No
Yes
Yes
No
Refer to the
“5.2 [4] Error Indocations”
Jump to “No FL DISPLAY”
Fuse FU4 OPEN ?
No
Yes
Diagnose or replace
PRIMARY ASSY
Check PRIMARY ASSY
JP51-1,2,3pin or DIGITAL
MAIN_L ASSY
CN9501-1,2,3pin +5.6V
No
Check DIGITAL MAIN_L ASSY
CN601-1,2pin +5.6V
Check +5.6V line on DIGITAL MAIN_L ASSY
or replace DIGITAL MAIN_L ASSY
Check DISPLAY ASSY
C6017 +3.3V
Replace DISPLAY ASSY
or replace L6001
Yes
Yes
Yes
Yes
Yes
Check DISPLAY ASSY
L6001 +5.0V
Replace DISPLAY ASSY
or replace IC6002
Check DISPLAY ASSY
IC6001-10pin +4.9V (XRESET)
Check the signal path of XRESET
or replace DISPLAY ASSY
Check DISPLAY ASSY
IC6001-32pin (POWKEY)
HL when press power key
Check the signal path of POWKEY
Check DISPLAY ASSY
CN6001-56pin (DVCPOW)
LH when press power key
Check the signal path of DVCPOW
No
Check DISPLAY ASSY
CN6001-12pin (ACRY)
LH when press power key
No Problem
Replace DISPLAY ASSY
Check the signal path of ACRY
Check PRIMARY ASSY
JP51-7pin (ACRY)
LH when press power key
Does RY71 turn on
when press power key ?
Remove AC code and remove
CN9501. Insart AC code and
check JP51-1,2,3pin, +5.6V
Diagnose or replace
PRIMARY ASSY
No
Diagnose the power supply path of
V+5R6_EV after PRIMARY ASSY
Yes
Check V-REG_S ASSY
CN7901-30,31pin +5.6V
Replace FFC
(DIGITAL MAIN_L ASSY to V-REG_S ASSY)
Check V-REG_S ASSY
CN7903-1,2pin +5.0V
CN7903-36pin +4.9V(XRESET)
Check DISPLAY ASSY
CN6001-38,39pin +5.0V
CN6001-4pin +4.9V(XRESET)
Replace V-REG_S ASSY,
D7901, IC7901, IC7902 or IC7903
Replace FFC
(V-REG_S ASSY to DISPLAY ASSY)
No
No
No
No
No
Yes
No
Yes
No
No
Yes
No
Yes
No No Problem
Replace DISPLAY ASSY
Yes
Yes
No
Yes
Yes
No
Yes
Check the signal path of ACRY DISPLAY ASSY V-REG_S ASSY
DIGITAL MAIN_L ASSY PRIMARY ASSY
Check the circuits around RY71 or replace PRIMARY ASSY
Check DIGITAL MAIN_L ASSY
CN601-16pin (DVCPOW)
LH when press power key
Check the signal path of DVCPOW DISPLAY ASSY V-REG_S ASSY
DIGITAL MAIN_L ASSY
Diagnose or replace
DIGITAL MAIN_L ASSY
2 3 4
5. DIAGNOSIS
5.1 DIAGNOSIS FLOWCHART
NO POWER
A
28
1
B
C
D
E
F
SC-91
2 3 4
5
This is just for general reference and does not including every single case.
No FL DISPLAY
Dimmer ?
No
"FL OFF"LED light on ?
Yes No
JP6001 6,7pin 4.3Vac
Yes
No
V6001(FL Display)
damage
Yes
No
Yes
Replace V6001
(FL Display)
Check the power supply path of FL AC1
and AC2 or replace DISPLAY ASSY
Check DISPLAY ASSY
Check DISPLAY ASSY
JP6001 5pin -30V (VF)
4pin +5V
No
Yes
Check the path of V+5_V,-VF
(Signal path is same as FL AC1 and AC2)
All NG
All NG
Replace MAIN TRANS
Diagnose or replace
NG ASSY
Other results
Other results
Diagnose the circuits
(around D6010)
or replace DISPLAY ASSY
Diagnose around IC6003
NG
Replace IC6003
or DISPLAY ASSY
No Problem
Replace V6001(FL Display)
or DISPLAY ASSY
Check DISPLAY ASSY
Check DISPLAY ASSY
IC6003(FL uCOM)
51 pin oscillating (2 MHz)
Yes
No
No
Replace IC6003
or DISPLAY ASSY
Diagnose VREG CHILD_S
ASSY
(around IC8701:V+5_V) and
V-REG_S ASSY (around
D7563, D7564:-VF)
Replace VREG CHILD_S ASSY
or replace V -REG_S ASSY
Check the path of FL AC1 and AC2
DISPLAY ASSY
V-REG_S ASSY MAIN TRANS
Check DISPLAY ASSY
V6001(FL Display)
1,62pin 4.3Vac
Check DISPLAY ASSY
IC6003(FL uCOM)
56 pin +5.0V (V+5_V),
52 pin +5.0V (XFLRST)
Check the path of V+5_V or XFLRST
or replace DISPLAY ASSY
No
Yes
6 7 8
NO FL DISPLAY
A
B
C
D
5
SC-91
6 7 8
E
F
29
1
EXT STEREO mode : 2ch signals are distributed to all channels.
OPTIMUM Surr mode : Surround mode of headphones
No sound from speakers (Single channel - Check only the signal path of the relevant channel. Plural channels
- There may be troubles with power source, control signals: MUTE, DET and others. Bad connection of cables
and connectors should be also considered.)
No sound only from front
channels (L/R 2 channels)
The sound of the relevant
channel does not come form Preout.
Sound comes form speakers in Pure Direct by
applying a signal to analog input terminal.
The signal of the relevant channel
exists in PRE BRIDGE_S ASSY.
Check the path of
the relevant
channel in AUDIO
ASSY.
Check the signal path of the relevant channel in
IR BUFFER_S ASSY, or check the path of the power supply
to the relevant channel.
In EXT STEREO, the signal of the
relevant channel does not exist in
A-DAC BRIDGE ASSY.
Check the path of the relevant
channel in AUDIO ASSY.
Check the signal path of the relevant channel in
IR INTERFACE_S ASSY, or check the path of the power
supply to the relevant channel.
The signal of the relevant channel
does not exist in D-FILTER
BRIDGE_S ASSY.
Check the path of the relevant
channel in FILTER_S ASSY.
Check the path of the relevant channel in D AMP_SS ASSY.
Check the path of the relevant
signal in DIGITAL MAIN_L ASSY.
No sound only from Preout (Single channel - Check only the signal path of the relevant channel. Plural channels
- There may be troubles with power source, control signals: MUTE, DET and others. Bad connection of cables
and connectors should be also considered.)
No sound only in DVROUT - Check the relevant path in AUDIO ASSY .
No sound from speakers additionally
Check the path of the relevant channel
in AUDIO ASSY.
In EXT STEREO, the signal of the relevant channel does not exist in
A-DAC BRIDGE ASSY.
Check the path of the relevant channel
in AUDIO ASSY.
The signal of the relevant channel does not exist in D-FILTER
BRIDGE_S ASSY.
Check the path of the relevant channel
in FILTER_S ASSY.
Check the path of the relevant signal in DIGITAL MAIN _L ASSY.
No sound only in COAX and OPT input (Single channel - Check only the signal path of the relevant channel.
Plural channels - There may be troubles with power source, control signals: MUTE, DET and others.
Bad connection of cables and connectors should be also considered.)
The signal of the relevant channel exists in OPT COAX_S ASSY.
Check the path of the relevant channel
in OPT COAX_S ASSY.
Check the path of the relevant signal in DIGITAL MAIN_L ASSY.
No No No
Yes
Yes
Yes
Yes
Yes
Yes
OK
OK
No
No
No
Yes
Yes
Yes
No
No
No
Yes
No
2 3 4
NO SOUND (Except for troubles caused by setting and others)
A
B
C
D
E
F
30
1
2 3 4
SC-91