PIONEER DEH-2150, DEH-1150 Service Manual

PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 1999
K-ZZA. NOV. 1999 Printed in Japan
ORDER NO.
CRT2405
DEH-2150 X1M/ES
CONTENTS
1. SAFETY INFORMATION ............................................2
2. EXPLODED VIEWS AND PARTS LIST.......................2
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM .....8
4. PCB CONNECTION DIAGRAM ................................26
5. ELECTRICAL PARTS LIST ........................................36
6. ADJUSTMENT..........................................................42
7. GENERAL INFORMATION .......................................46
7.1 DIAGNOSIS ........................................................46
7.1.1 TEST MODE ..............................................46
7.1.2 DISASSEMBLY .........................................49
7.2 PARTS .................................................................53
7.2.1 IC................................................................53
7.2.2 DISPLAY....................................................61
7.3 OPERATIONAL FLOW CHART...........................62
8. OPERATIONS AND SPECIFICATIONS.....................63
DEH-1150 X1M/ES
DEH-2150/X1M/ES
- This service manual should be used together with the following manual(s):
Model No. Order No. Mech. Module Remarks
CX-958 CRT2423 S8.1 CD Mech. Module:Circuit Description, Mech.Description, Disassembly
2
DEH-2150,1150
- CD Player Service Precautions
1. For pickup unit(CXX1285) handling, please refer
to"Disassembly"(see page 49).
During replacement, handling precautions shall be
taken to prevent an electrostatic discharge(protection
by a short pin).
2. During disassembly, be sure to turn the power off
since an internal IC might be destroyed when a con-
nector is plugged or unplugged.
3. Please checking the grating after changing the ser-
vice pickup unit(see page 44).
1. SAFETY INFORMATION
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
14
1
16
10
12
13
15
11
5
9
2
8
7
6
4
3
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so and refer the repair to a qualified service technician.
3
DEH-2150,1150
1 Cord Assy
See Contrast table(2)
2 Spring CBH1650 3 Screw CBA1002
* 4 Polyethylene Bag CEG-127
5 Screw CRZ50P090FMC
6 Screw TRZ50P080FMC
* 7 Polyethylene Bag CEG-158
8 Handle CNC5395 9 Bush CNV3930
10 Polyethylene Bag CEG-162
11-1 Polyethylene Bag CEG1116 11-2 Owner’s Manual CRD3135 11-3 Installation Manual CRD3136
12 Carton
See Contrast table(2)
13 Contain Box See Contrast table(2)
14 Protector CHP2243 15 Protector CHP2244 16 Case Assy
See Contrast table(2)
Mark No. Description Part No. Mark No. Description Part No.
(1) PACKING SECTION PARTS LIST
NOTE:
- Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to mark on the product are used for disassembly.
Part No.
Mark No. Symbol and Description DEH-2150/X1M/ES DEH-1150/X1M/ES
1 Cord Assy CDE6125 CDE6124 12 Carton CHG3952 CHG3955 13 Contain Box CHL3952 CHL3955 16 Case Assy CXB3520 Not used
(2) CONTRAST TABLE
DEH-2150/X1M/ES and DEH-1150/X1M/ES are constructed the same except for the following:
- Owner's Manual, Installation Manual
Model Part No. Language DEH-2150/X1M/ES CRD3135 English, Spanish, Portuguese(B), DEH-1150/X1M/ES CRD3136 Chinese, Arabic
4
DEH-2150,1150
2.2 EXTERIOR
DEH-2150,1150
1 Screw BMZ26P120FMC 2 Screw BSZ26P060FMC 3 Screw BSZ30P060FMC 4 Screw BSZ30P120FMC 5 Cord Assy
See Contrast table(2)
6 Cable CDE6160 7 Fuse(10A) CEK1136 8
CD Mechanism Module(S8.1) CXK5203
9 Cover CNC8367
10 Holder CNC8884
11 Spacer CNM4913 12 Insulator CNM6224 13 Insulator CNM6386 14 Panel CNS5132 15 Tuner Amp Assy
See Contrast table(2)
16 Screw ASZ26P080FMC 17 Screw
See Contrast table(2)
18 Screw BSZ26P160FMC 19 FM/AM Tuner Unit CWE1501 20 Holder CNC7532
21 Pin Jack(CN301)
See Contrast table(2)
22 Terminal(CN403) CKF1059 23 Connector(CN901) CKM1299 24 Connector(CN601) CKS3581 25 Connector(CN605) CKS3838
26 Antenna Jack(CN402) CKX1056 27 Holder CNC7533 28 Holder
See Contrast table(2)
29 Holder CNC8043 30 Holder
See Contrast table(2)
31 Insulator CNM5967 32 Heat Sink CNR1506 33 Holder Unit CXB2687 34 Case Unit CXB4033 35 Button CAC4836
36 Spring CBH1835 37 Spring CBH2208 38 Spring CBH2367 39 Bracket CNC6791 40 Holder CNC8042
41 Cover CNM6276 42 Panel CNS5355 43 Arm CNV4692 44 Arm CNV4728 45 Arm CNV5576
46 Screw IMS20P030FZK 47 Detach Grille Assy
See Contrast table(2)
48 Screw BPZ20P100FZK 49 Button(Detach) CAC5789 50 Button(+, -) CAC6273
51 Chassis Unit See Contrast table(2) 52 Screw ISS26P055FUC 53 IC(IC302)
See Contrast table(2)
54 Transistor(Q904, 981) 2SD2396 55 Button(Source)
See Contrast table(2)
56 Button(1-6) CAC6275 57 Button(B, A, Cross) CAC6276 58 Button(Eject) CAC6277 59 Spring CBH2210 60 Cover CNS5772
61 Keyboard Unit CWM6777 62 LCD(LCD1801) CAW1560 63 Connector(CN1801) CKS3580 64 Holder CNC8517 65 Rubber CNV5954
66 Lighting Conductor CNV5965 67 Rubber CNV5966 68 Grille Unit
See Contrast table(2)
(1) EXTERIOR SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
Part No.
Mark No. Symbol and Description DEH-2150/X1M/ES DEH-1150/X1M/ES
5 Cord Assy CDE6125 CDE6124 15 Tuner Amp Assy CWM6767 CWM6770 17 Screw BPZ26P080FMC Not used 21 Pin Jack(CN301) CKB1041 Not used 28 Holder CNC8041 Not used
30 Holder CNC8588 CNC8589 47 Detach Grille Assy CXB4596 CXB4605 51 Chassis Unit CXB4625 CXB4626 53 IC(IC302) PAL005A TDA7384 55 Button(Source) CAC6274 CAC6495
68 Grille Unit CXB4616 CXB4617
(2) CONTRAST TABLE
DEH-2150/X1M/ES and DEH-1150/X1M/ES are constructed the same except for the following:
5
6
DEH-2150,1150
2.3 CD MECHANISM MODULE
7
DEH-2150,1150
Mark No. Description Part No. Mark No. Description Part No.
1 Control Unit CWX2411 2 Connector(CN802) CKS2192 3 Connector(CN801) CKS2193 4 Connector(CN701) CKS2773 5 Connector(CN101) CKS3486
6 Screw BMZ20P030FMC 7 Screw BSZ20P040FMC 8 Screw(M2x3) CBA1077 9 Screw(M2x5) EBA1028
10 Screw CBA1243
11 Screw(M2x4) CBA1362
12 Washer CBF1037
13 Washer CBF1038
14 Washer CBF1060
15 •••••
16 Spring CBH2079
17 Spring CBH2117
18 Spring CBH2314
19 Spring CBH2110
20 Spring CBH2282
21 Spring CBH2318
22 •••••
23 Spring CBH2324
24 Spring CBH2118
25 Spring CBH2161
26 Spring CBH2163
27 Spring CBH2189
28 Spring CBH2249
29 Spring CBH2260
30 Spring CBH2262
31 Bracket CNC8568
32 Spring CBL1369
33 Connector CDE5531
34 Connector CDE5532
35 Shaft CLA3304
36 Screw(M2.6x6) CBA1458
37 Frame CNC8565
38 Frame CNC8749
39 Lever CNC7546
40 Arm CNC8663
41 Bracket CNC8567
42 •••••
43 Spacer CNM3315
44 Sheet CNM6659
45 •••••
46 ••••• 47 Ball CNR1189 48 Belt CNT1086 49 Roller CNV4509 50 Arm CNV6037
51 Arm CNV5247 52 Arm CNV5248 53 Arm CNV5249 54 Guide CNV5254 55 Guide CNV5255
56 Gear CNV5257 57 Gear CNV5256 58 Guide CNV6176 59 Damper CNV6174 60 Arm CNV6096
61 Arm CNV6031 62 Arm CNV6211 63 Guide CNV6012 64 Guide CNV5510 65 •••••
66 Guide CNV5751 67 Clamper CNV6013 68 Gear CNV5813 69 Motor Unit(M1) CXB2190 70 Screw Unit CXB4726
71 Chassis Unit CXB4797 72 Gear Unit CXB4728 73 Arm Unit CXB4729 74 Motor Unit(M2) CXB2195 75 Lever Unit CXB4730
76 Arm Unit CXB4731 77 Motor Unit(M3) CXB2562 78 Arm Unit CXB4732 79 Bracket Unit CXB4795 80 Screw JFZ20P025FMC
81 Screw JGZ17P025FZK 82 Washer YE20FUC 83 Pickup Unit(Service)(P8) CXX1285 84 Screw IMS26P030FMC
* 85 PCB CNX2982
86 Photo-transistor(Q1, 2) CPT230SX-TU 87 Damper CNV6175 88 Rack CNV6014 89 Spring CBH2315
- CD MECHANISM MODULE SECTION PARTS LIST
8
DEH-2150,1150
1
23
4
1
234
D
C
B
A
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
ANT1 TV
ANT2 TV
RF TV
IC 3
BR9010FV
AM 2ND IF 450kHz
M
M
M
LD
MD
HOLOGRAM
UNIT
FOCUS ACT
TRACKING ACT
LD+
MD
FO+ TO+
14
5
4 3
SPINDLE
MOTOR
CARRIAGE
MOTOR
LOADING
MOTOR
1 2
3 4
3 1
2
SELECT
SENSE
DISC SENSE
E
CN801
CN802
D803 D802 D801
VD
S802
CLAMP
6 5
11
22 23
21
1 28 21
CDLOAD CDEJET CONT
EJTSNS DSCSNS
CLAMP
CD5VON
VDCONT
VDD
IC 701
BA05SFP
IN
+5V REGULATOR
24
1
VD
Q981
Q982
B.U
ANTENNA
CN402
A
B
27
28
FM FRONT END
Q3
Q201 Q204
AM RF
FM/AM 1ST IF 10.7MHz
T51 Q51 CF51 CF52 CF53
MIXER.IF AMP DET
IC 1
PML002A
38 39 42 44 46 63
32 19
46
6
21 18
LDET
COMP
34 33 41 44 11 12 13
69 70 54 78 65 71
75746157554533
35
22
2225 10 14 12 15 16 13 2 3 4
CF202
VDD
LOCL
VCC
Q411
VCC
VDD
DI/DO
CE2CKCE1SLFMSD
PCE2CKPCE1
PCK
SD
PDIO
NL1
NL2
EEPROM
5 6
4 3
IC 2 PM4008A
FM MPX
D
Q101
CN101
FOP TOP
A+C/F B+D/E
98
LD L_OUT
PD
HOME
97
24
23
39
X201
TD/FD SD/MD
RF-AMP, DSP, SERVO, DAC
IC 201
UPD63711GC
16
CN701 CN605
1718
24
CDL
IC 301
BA5985FM
S801
HOME
12
16 18
11 14 13 10
9
SOP
TOP
FOP
SOM COP COM LOP LOM
FWD
REV
MUTE
25 24
CD DRIVER
718
19 20 14
3 2
4
CLAMP
DINC
EJTD
CDLOAD EJET CONT
Q202
32
PD
TUNER AMP ASSY
FM/AM TUNER UNIT
CONTROL UNIT
PICKUP UNIT(SERVICE)(P8)
PHOTO UNIT(S8)
4
VD
CD5VON
DIRECT EQ
IC801
M62415FP
INPUT
OUT
9
DEH-2150,1150
5
6
78
5
6
7
8
D
C
B
A
KYDT
DPDT
LCD DRIVER
IC 1801
PD6293A
3 4
5
3 4
5
KEY MATRIX
SD SL
TUNPCE TUNPCK TUNPCE2 TUNPDO
LOCL
IN1
IN2
6
76
14 13 48 12
67
2
3
SYSTEM
CONTROLLER
IC 601(1/2)
PE5091A
VST VCK VDT
B.U
VDD
Q903
B.U
BACKUP
FL– FL+ RL– RL+
ACC
2 1
9 11 10 12
4
ELECTRONIC VOLUME/
SOURCE SELECTOR
IC 301
SN761029DL
SYSTEM
CONTROLLER
IC 601(2/2)
PE5091A
ASENS
63
BSENS
64
SYSPW
42
MUTE
44
KYDT
8
DPDT
9
RESET
60
SWVDD
41
Fout
19
Rout
20
POWER AMP
IC 302
PAL005A
14 12
22 4
5
3
21
23
FL
MUTE STBY
RL
B.U
bsens
asens
Q902
Q351 MUTE
C
KEYBOARD UNIT
CN1801
CN601
LCD
22 23
X1801
20 18
Q650
RESET
IC 602
S–80834ANY
VDD
12
SYSPW
BACK UP
GND
FL– FL+ RL– RL+
5
B.REMOTE
FUSE 10A
GND
ACC
B.REMOTE
CD5VON
31 34 23
80 79
27
22
35
VDCONT
CLAMP
DSCSNS
EJTSNS
CDLOAD CDEJECT CONT
TUNPDI
11
PDIO
INPUT1
OUT1
1
9
17 18
TONout
FADin
VST/ VCK/ VDT
Q901
VDD
VDD VLCD
50 10
25
B.REM
Q346
CN301
REAR L CH
Q353
10
DEH-2150,1150
1
23
4
1
234
D
C
B
A
3.2 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)
Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS
LIST”.
A-a
A-b
A-b
A-a
A
A-a
DSP-201M-S00B
C499
103
272
272
183
183
162 162
104
4.194304MHz
CSS1023
150 150
104
R699 0R0
183
(DEH-2150)
393
(DEH-2150)
102
(DEH-1150)
682
FM(100%):-19.5dBs AM (30%):-30dBs
CD:+4. FM(100%):-19 AM (30%):-30
FM/AM TUNER UNIT
For resistors and capacitors in the circuit diagrams, their resistance values or capacitance values are expressed in codes:
Ex. *Resistors Code Practical value 123 12k ohms 103 10k ohms
*Capacitors Code Practical value 103 0.01µF 101/10 100µF/10V
The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
Symbol indicates a resistor. No differentiation is made between chip resistors and discrete resistors.
NOTE :
Symbol indicates a capacitor. No differentiation is made between chip capacitors and discrete capacitors.
R
SYSTEM CONTROLLER
KEYBOARD
UNIT
B
C
Large size
A-b
A-b
SCH diagram
Guide page
Detailed page
A-a A-b
A-a
A-a
11
DEH-2150,1150
5
6
78
5
6
7
8
D
C
B
A
A-b
A
472/16
(DEH-2150)
PAL005A(45W)(DEH-2150)
TDA7384(35W)(DEH-1150)
600µH
>
(B2)
CEK1136
DEH-2150
(DEH-1150)
DEH-2150
(DEH-1150)
332/16
(DEH-1150)
(DEH-2150)
DEH-1150
(DEH-1150)
(DEH-2150)
9.5dBs
CD:+10.1dBs FM(100%):+3.5dBs AM (30%):-7dBs
CD:+10.1dBs FM(100%):+3.5dBs AM (30%):-7dBs
CD:+36.1dBs FM(100%):+29.5dBs AM (30%):+19dBs
CD:+4.1dBs
CD MECHANISM MODULE
POWER AMP
SOURCE SELECTOR/ E.VOL
D.EQ
Reset
VD REGULATOR
TUNER AMP ASSY
A
A
D
12
DEH-2150,1150
1
23
4
1
234
D
C
B
A
A-a
A-a
A-b
DSP-201M-S00B
C499
103
272
272
183
183
162 162
104
4.194304MHz
CSS1023
150 150
FM(100%):-19.5dBs
AM (30%):-30dBs
CD:+4.1dBs
FM(100%):-19.5dBs
AM (30%):-30dBs
FM/AM TUNER UNIT
SOURCE
E.VOL
B
1
13
DEH-2150,1150
5
6
78
5
6
7
8
D
C
B
A
A-a
A-a
A-b
150 150
104
R699 0R0
183
(DEH-2150)
393
(DEH-2150)
102
(DEH-1150)
682
CD MECHANISM MODULE
For resistors and capacitors in the circuit diagrams, their resistance values or
capacitance values are expressed in codes:
Ex. *Resistors
Code Practical value
123 12k ohms
103 10k ohms
*Capacitors
Code Practical value
103 0.01µF
101/10 100µF/10V
The > mark found on some component parts indicates
the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of
identical designation.
Symbol indicates a resistor.
No differentiation is made between chip resistors and
discrete resistors.
NOTE :
Symbol indicates a capacitor.
No differentiation is made between chip capacitors and
discrete capacitors.
Reset
SYSTEM CONTROLLER
KEYBOARD
UNIT
C
D
2
14
DEH-2150,1150
1
23
4
1
234
D
C
B
A
A-a
A-b
A-b
472/16
(DEH-2150)
PAL005A(45W)(DEH-2150)
TDA7384(35W)(DEH-1150)
600µH
>
CEK1136
DEH-2150
(DEH-1150)
DEH-2150
(DEH-1150)
332/16
(DEH-1150)
(DEH-2150)
CD:+10.1dBs
FM(100%):+3.5dBs
AM (30%):-7dBs
CD:+10.1dBs
FM(100%):+3.5dBs
AM (30%):-7dBs
CD:+36.1dBs
FM(100%):+29.5dBs
AM (30%):+19dBs
POWER AMP
SOURCE SELECTOR/
E.VOL
D.EQ
TUNER AMP ASSY
A
A
1
15
DEH-2150,1150
5
6
78
5
6
7
8
D
C
B
A
A-b
A-a
A-b
600µH
(B2)
DEH-1150
(DEH-1150)
(DEH-2150)
CD:+4.1dBs
CD MECHANISM MODULE
VD REGULATOR
D
2
16
DEH-2150,1150
1
23
4
1
234
D
C
B
A
B
KV1410(23)
Mark None F0 F65 F125 A0 A74 A125
Band – FM FM FM AM AM AM
Input Level – 0dBf 65dBf 125dBf 0dBµ 74dBµ 125dBµ
DAN217U
DAN217U
3.3 FM/AM TUNER UNIT
FM/AM TUNER UNIT
B
A
17
DEH-2150,1150
5
6
78
5
6
7
8
D
C
B
A
KV1410(23)
B
18
DEH-2150,1150
1
23
4
1
234
D
C
B
A
3.4 KEYBOARD UNIT
KEYBOARD UNIT
C
LCD DRIVER, KEY CONTROLLER
PD6293A
CAW1560
C
19
DEH-2150,1150
5
6
78
5
6
7
8
D
C
B
A
C
EQ, LOUD
CLK
LOCAL
BSM
IL1801-1804 : CEL1547(14V 40mA)
CN601
A
DEH-2150,1150
1
23
4
1
234
D
C
B
A
BA05SFP
(SERVICE)(P8)
PICKUP UNIT
PHOTO UNIT(S8)
CONTROL UNIT
SPINDLE MOTOR
Q2 CPT230SX-TUQ1 CPT230SX-TU
M3 CXB2562
CARRIAGE MOTOR
M1 CXB2190
M2 CXB2195
LOADING MOTOR
RF-AMP, SE
5V REGULATOR
CD DRIVER
CN101
CN802
CN801
3.5 CD MECHANISM MODULE
E
D
20
D
E
DEH-2150,1150
5
6
78
5
6
7
8
D
C
B
A
SWITCHES: CONTROL UNIT
S801 : HOME SWITCH.....ON-OFF
S802 : CLAMP SWITCH....ON-OFF
The underlined indicates the switch position.
CN701
CN605
D
21
A
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