PIAGGIO Beverly Tourer 400ie User Manual

PIAGGIO WOULD LIKE TO THANK YOU for choosing one of its products. We have prepared this manual to help you to get the very best from your scooter. Please read it carefully before riding
the scooter for the first time. It contains information, tips and precautions for using your scooter. It also describes features, details and devices to assure you that you have made the right choice. We believe that if you follow our suggestions, you will soon get to know your new vehicle and it will serve you well for a long time to come. This booklet forms an integral part of the scooter; should the scooter be sold, it must be transferred to the new owner.
Beverly Tourer 400ie
The instructions given in this manual are intended to provide a clear, simple guide to using your scooter; this booklet also details routine maintenance procedures and regular checks that should be carried out on the vehicle at an authorised Dealer or Service Centre. The booklet also contains instructions for simple repairs. Any operations not specifically described in this manual require the use of special tools and/or particular technical knowledge: to carry out these operations refer to any authorised Dealer of Service Centres.
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Personal safety
Failure to completely observe these instructions will result in serious risk of personal
injury.
Safeguarding the environment
Sections marked with this symbol indicate the correct use of the vehicle to prevent dam-
aging the environment.
Vehicle intactness
The incomplete or non-observance of these regulations leads to the risk of serious
damage to the vehicle and sometimes even the invalidity of the guarantee.
The signs that you see on this page are very important. They are used to highlight those parts of the booklet that should be read with particular care. As you can see, each sign consists of a different graphic symbol, making it quick and easy to locate the various topics.
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INDEX
VEHICLE...................................................................................... 7
Dashboard................................................................................ 9
Analogue instrument panel....................................................... 11
Clock......................................................................................... 12
Key switch................................................................................. 12
Locking the steering wheel.................................................... 12
Releasing the steering wheel................................................ 12
Switch direction indicators........................................................ 13
Horn button............................................................................... 13
Light switch............................................................................... 13
Start-up button.......................................................................... 14
Engine stop button.................................................................... 14
The immobilizer system............................................................ 14
Keys...................................................................................... 14
Immobilizerdevice enabled indicator led............................... 15
Operation............................................................................... 15
Programming the immobilizer system................................... 16
Accessing the fuel tank............................................................. 18
Power supply socket................................................................. 18
The saddle................................................................................ 19
Opening the saddle............................................................... 19
Identification.............................................................................. 20
Rear top box opening................................................................ 21
Bag clip..................................................................................... 22
USE.............................................................................................. 23
Checks...................................................................................... 24
Refuelling.................................................................................. 24
Tyre pressure............................................................................ 25
Shock absorbers adjustment.................................................... 27
Running in................................................................................. 28
Starting up the engine............................................................... 28
Stopping the engine.................................................................. 29
anello antifurto.......................................................................... 30
Stand......................................................................................... 30
Automatic transmission............................................................. 31
Safe driving............................................................................... 32
MAINTENANCE........................................................................... 35
Engine oil level.......................................................................... 36
Engine oil level check............................................................ 36
Engine oil top-up................................................................... 36
Warning light (insufficient oil pressure)................................. 36
Engine oil change.................................................................. 37
Hub oil level.............................................................................. 38
Tyres......................................................................................... 40
Spark plug dismantlement........................................................ 42
Removing the air filter............................................................... 43
Air filter cleaning....................................................................... 43
Cooling fluid level...................................................................... 44
Checking the brake oil level...................................................... 46
Braking system fluid top up................................................... 46
Battery....................................................................................... 47
Use of a new battery............................................................. 48
Long periods of inactivity.......................................................... 48
Fuses........................................................................................ 49
Lamps....................................................................................... 52
Front light group........................................................................ 54
Headlight adjustment............................................................. 54
Front direction indicators........................................................... 57
Rear optical unit........................................................................ 57
Number plate light..................................................................... 59
Helmet compartment lighting bulb............................................ 59
Rear-view mirrors...................................................................... 59
Front and rear disc brake.......................................................... 60
Puncture.................................................................................... 61
Periods of inactivity................................................................... 62
Cleaning the vehicle.................................................................. 62
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Troubleshooting........................................................................ 63
TECHNICAL DATA...................................................................... 67
Kit equipment............................................................................ 72
SPARE PARTS AND ACCESSORIES........................................ 73
Warnings................................................................................... 74
PROGRAMMED MAINTENANCE............................................... 77
Scheduled maintenance table................................................... 78
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Beverly
Tourer 400ie
Chap. 01
Vehicle
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01_01
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Dashboard (01_01)
A = Ignition key-switch B = Bag hook C = Saddle electric opening switch D = Horn button E = Turn indicator switch F = Rear brake control lever G = Light switch with passing H = Instrument panel I = Emergency cut-off switch RUN/OFF L = Front brake lever M = Throttle grip N = Starter button
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1 Vehicle
01_02
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Analogue instrument panel (01_02)
A = Immobilizer LED B = Speedometer (mph) C = Total odometer D = Speedometer (km/h) E = Injection telltale light F = High-beam warning light G = Oil pressure warning light H = Digital clock I = Low fuel warning light L = Right turn indicator warning light M = Clock controls N = Fuel gauge O = Water temperature gauge P = Headlight warning light Q = Trip odometer R = Odometer reset button S = Left turn indicator warning light
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1 Vehicle
01_03
Clock (01_03)
Located in the instrument panel, it displays hours and minutes with 1 to 12 hour time, AM or PM.
Operate the function selection button «B» and month, day and seconds are also dis­played besides hours and minutes.
To adjust the different functions, select the desired function with button «A» and adjust with button «B». The time counter can be reset by pressing button «A» with the clock in the seconds function.
01_04
Key switch (01_04)
The key switch «A» is located on the front knee-guard panel near the bag hook.
SWITCH POSITIONS ON«1»: Ready to start position, non-extractable key, mechanical antitheft device dis-
abled.
OFF «2»: Ignition disabled, extractable key, mechanical antitheft device disabled. LOCK «3»: Ignition disabled, extractable key, mechanical antitheft device enabled.
Locking the steering wheel
Turn the handlebar to the left as far as it will go, turn the key to position «LOCK» and remove the key.
Releasing the steering wheel
Reinsert the key and turn it to «OFF».
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01_05
Switch direction indicators (01_05)
Move the switch «E» to the left to indicate a left turn; move the switch «E» to the right to indicate a right turn. Push the central part of the switch «E» to deactivate the turn indicators.
01_06
Horn button (01_06)
Push the button «D» to sound the horn.
01_07
Light switch (01_07)
When the light switch «H» is set to «0», the low-beam light is on. When set to «1», the high-beam light is activated. If the light switch «H» is pressed when set to «2», the high-beam light flashing is activated. The switch goes back to «0» automatically.
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1 Vehicle
01_08
Start-up button (01_08)
Starter button «E»
01_09
Engine stop button (01_09)
The engine can be started when the emergency cut-off switch «I» is set to «1» RUN; if the emergency cut-off switch «I» is set to «0» OFF , the engine cannot be
started, or it shuts off if already running.
01_10
The immobilizer system
In order to enhance theft protection, the scooter is equipped with a «PIAGGIO IM­MOBILIZER » electronic engine locking device that is activated automatically when
the starter key is removed. Upon start-up, the «PIAGGIO IMMOBILIZER» system checks the starter key, and only if this key is recognised will the immobilizer system allow the scooter to be started.
Keys (01_10, 01_11, 01_12)
Two types of keys come with the vehicle. The key «A» is the «MASTER» key.
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01_11
01_12
01_13
Only a single copy of this key is supplied, which is necessary to program all your other keys and for your dealer to perform some maintenance operations. For this reason it is advised that it be used only in exceptional circumstances.
The key «B» (single copy supplied) is used for regular operations such as:
- Engine start-up. Together with the two keys, you will be given a CODE CARD bearing the same code
imprinted onto the two keys.
WARNING
LOSING THE MASTER KEY PREVENTS ANY FURTHER REPAIR OF THE "PIAG­GIO IMMOBILIZER" SYSTEM AND OF THE ENGINE CONTROL UNIT.
WARNING
KEEP THE "CODE CARD" AND THE MASTER KEY IN A SAFE PLACE (NOT IN THE VEHICLE).
Immobilizerdevice enabled indicator led (01_13)
The activation of the «PIAGGIO IMMOBILIZER» system is signalled by a flashing indicator «A» .
In order to reduce battery discharge, the indicator LED turns off automatically after 48 hours of uninterrupted functioning.
Should the system fail, different LED flashing patterns will provide the Authorised
Service Centre with information on the type of fault detected.
Operation
Each time the starter key «B» is removed while in the «OFF» or «LOCK» positions, the protection system activates the engine lock. Turning the starter key «B» to «ON»
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1 Vehicle
01_14
disables the engine lock, provided that the safety system recognises the code trans­mitted by the key. If the code is not recognised, turn the starter key «B» first to «OFF» and then back to «ON» again; if lock persists, try again using the «A» MASTER key. If the engine cannot be started, contact an Authorised Service Centre, which is provided with the electronic equipment required to detect and repair the system.
When the supplementary starter keys are required, remember that the all the keys, whether new or existing, should be programmed.
Contact an Authorised Service Centre and bring the «A» MASTER key and all «B» starter keys that you own.
The codes of starter keys not submitted for the new programming procedure are de­leted from the memory. Any lost starter keys will therefore not be enabled to start the engine.
WARNING
EACH KEY HAS ITS OWN AND UNIQUE CODE, WHICH MUST BE STORED BY THE SYSTEM CONTROL UNIT.
VIOLENT SHOCKS MAY AFFECT THE ELECTRONIC COMPONENTS OF THE KEY.
IF THE VEHICLE IS SOLD, THE MASTER-HANDGRIP KEY (AS WELL AS THE OTHER STARTER KEYS) AND THE "CODE CARD" MUST ALSO BE TRANSFER­RED TO THE NEW OWNER.
Programming the immobilizer system (01_14)
Below is described the procedure to follow for programming the PIAGGIO IMMOBIL­IZER system and/or for storing other key codes. The programming procedure should be carried out with the engine stop switch set to «RUN».
START PROCEDURE
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Insert the «MASTER» key «A» into the key switch (in «OFF») and turn it to «ON». After 1 - 3 seconds, turn the key to «OFF » again and pull it out.
INTERMEDIATE STAGE
After extracting the «MASTER» key «A», insert, within ten seconds, the key that is going to be programmed «B» and turn it immediately to «ON». After 1-3 seconds, turn the key to «OFF» again and pull it out. In this way, a maximum of 7 keys can be programmed by repeating the above procedure and keeping the indicated times.
FINAL STAGE
After extracting the key to be programmed «B», insert the MASTER» key «A» again and turn it to «ON» (perform this operation within the 10 seconds following the ex­traction of the previous key). Leave it in this position for 1 to 3 seconds and return it to the «OFF» position.
CORRECT PROGRAMMING CHECK PHASE
Insert the «MASTER» key «A» disabling the transponder «C» (i.e., by tilting the key cap by 90°), and turn the key to «ON». Perform the engine start-up operation. Ensure that the engine does not start. Insert the programmed key «B» and repeat the start­up operation. Check that engine starts.
WARNING
SHOULD YOU STAR THE ENGINE WITH THE MASTER KEY (WITH TRANS­PONDER OFF) OR IN THE EVENT OF WRONG OPERATION DURING PROGRAM­MING, REPEAT THE PROCEDURE FROM THE BEGINNING.
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1 Vehicle
01_15
01_16
Accessing the fuel tank (01_15, 01_16)
Insert the key into the switch and press down until the glove box opens. In the event that the key switch is in «LOCK», turn the key to «OFF» or «ON» before pressing down. Press lever «B» and open the cover over the fuel tank cap «C».
01_17
Power supply socket (01_17)
There is a plug socket «D» inside the helmet compartment. The plug socket may be used for external consumers (mobile phone, inspection light,
etc.).
CAUTION
PROLONGED USE OF THE PLUG SOCKET MAY RESULT IN PARTIAL DIS­CHARGE OF THE BATTERY
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Electric characteristic
Plug socket
12 V - 180 W MAX
01_18
01_19
The saddle (01_18, 01_19)
The saddle is supplied with a protection cover. Lift the saddle and extract the cover from its housing to use it.
Fit it over the seat without pulling excessively to avoid tearing the material; lower the saddle.
CAUTION
DO NOT USE THE VEHICLE WITHOUT THE PROTECTION COVER.
Opening the saddle (01_20, 01_21)
With the key in position «OFF» or «ON» or with the engine on, you can electrically open the saddle by pressing button «E». If the electric opening does not work, use the emergency lever «A».
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1 Vehicle
01_20
01_21
01_22
Identification (01_22, 01_23)
Identification registration numbers are made up of a prefix and a number stamped on the chassis and on the engine. These numbers must always be quoted when ordering spare parts. We recommend checking that the chassis registration number stamped on the vehicle corresponds with that on the vehicle documentation.
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01_23
CAUTION
BE REMINDED THAT ALTERING IDENTIFICATION REGISTRATION NUMBERS CAN LEAD TO SERIOUS PENAL SANCTIONS (IMPOUNDING OF THE VEHICLE, ETC.).
Chassis number To read the chassis number, remove the lid «A» in the helmet compartment.
Engine number
The engine number «B» is stamped near the rear left shock absorber lower support.
01_24
Rear top box opening (01_24)
Insert the key into the switch and press down until the glove compartment opens. In the event that the switch is in «LOCK», turn the key to «OFF» or «ON» before pressing it.
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1 Vehicle
01_25
Bag clip (01_25)
To use the retractile bag hook «B» mounted on the knee-guard panel, pull it slightly towards the back part of the vehicle.
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Beverly
Tourer 400ie
Chap. 02
Use
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02_01
Checks (02_01)
Before using the vehicle, check:
1. There is enough fuel in the fuel tank.
2. Front and rear brake fluid level
3. That tyres are properly inflated.
4. The correct functioning of the tail lights, the headlight, and the turn indicators.
5. The correct functioning of front and rear brakes.
6. The oil level in the gearcase.
7. The engine oil level.
8. The coolant level
02_02
Refuelling (02_02)
Reach the fuel tank and unscrew the cap «A». Use premium unleaded petrol, with minimum octane rating of 95. A specific gauge on the instrument panel indicates the fuel level.
WARNING
SWITCH OFF THE ENGINE BEFORE REFUELLING WITH PETROL. PETROL IS HIGHLY INFLAMMABLE. DO NOT SMOKE AND KEEP OPEN FLAMES AT A DISTANCE:FIRE HAZARD. DO NOT INHALE FUEL FUMES. DO NOT ALLOW PETROL TO COME INTO CONTACT WITH HOT ENGINE OR
ANY PLASTIC PARTS.
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CAUTION
PETROL DAMAGES THE PLASTIC PARTS OF THE BODYWORK.
CAUTION
DO NOT USE THE VEHICLE TO THE COMPLETE EXHAUSTION OF THE FUEL; IN THE EVENT THAT THIS SHOULD OCCUR, DO NOT ATTEMPT TO START THE ENGINE. TURN THE KEY SWITCH TO OFF AND TOP-UP THE TANK AS SOON AS POSSIBLE. FAILURE TO FOLLOW THESE GUIDELINES COULD DAMAGE THE FUEL PUMP AND/OR THE CATALYTIC CONVERTER.
Characteristic
Fuel tank (reserve)
13.5 l (~ 3 l )
02_03
Tyre pressure (02_03)
Check the tyre pressure and wear periodically (roughly every 500 km). Tyres feature wear indicators; replace tyres as soon as these indicators become visible on the tyre tread. Also check that the tyres do not show signs of splitting at the side or irregular tread wear; if this occurs, go to an authorised workshop or at least to a workshop equipped to perform the replacement.
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2 Use
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