O.S. Engines FS-26S-CX User Manual

It is of vital importance, before attempting to operate your engine, to read the general
'SAFETY INSTRUCTIONS AND WARNINGS'
section on pages 2-5 of this booklet and to strictly adhere to the advice contained therein.
Also, please study the entire contents of this instruction manual, so as to familiarize yourself with the controls and other features of the engine.
Keep these instructions in a safe place so that you may readily refer to them whenever necessary.
It is suggested that any instructions supplied with the vehicle, radio control equipment, etc., are accessible for checking at the same time.
CONTENTS
SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O.S. ENGINE
BASIC ENGINE PARTS ENGINE INSTALLATION AIR CLEANER TYPE 101 NOTES CONCERNING THE RECOIL STARTER GLOWPLUG TOOLS, ACCESSORIES, etc. PRESSURIZED FUEL SYSTEM STARTING,
RUNNING AND ADJUSTMENT IF THE ENGINE FAILS TO START
11~12
13
2~5
10
12
~
16 16
VALVE ADJUSTING CARE & MAINTENANCE
6
PARTS REPLACEMENT
7
GENUINE PARTS & ACCESSORIES
8
FS-26S-C EXPLODED VIEW & PARTS LIST
9
FS-26S-CX EXPLODED VIEW & PARTS LIST
CARBURETTOR EXPLODED VIEW & PARTS LIST
THREE VIEW DRAWING
1
17~19 19~20
20 21
22
~
23
24
~
25
26
27~28
SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O.S. ENGINE
Remember that your engine is not a "toy", but a highly efficient internal­combustion machine whose power is capable of harming you, or others, if it is misused. As owner, you, alone, are responsible for the safe operation of your engine, so act with discretion and care at all times. If at some future date, your O.S. engine is acquired by another person, we would respectfully request that these instructions are also passed on to its new owner.
The advice which follows applies basically to ALL MODEL ENGINES and is grouped under two headings according to the degree of damage or danger which might arise through misuse or neglect.
WARNINGS
These cover events which might involve serious (in extreme circumstances, even fatal) injury.
NOTES
These cover the many other possibilities, generally less obvious sources of danger, but which, under certain circumstances, may also cause damage or injury.
2
WARNINGS
Model engine fuel is poi­sonous. Do not allow it to come into contact with the eyes or mouth. Always store it in a clearly marked container and out of the reach of children.
Model engine fuel is also
• highly flammable. Keep it away from open flame, excessive heat, sources of sparks, or anything else which might ignite it. Do not smoke or allow anyone else to smoke, near to it.
Never operate your engine in an en­closed space. Model engines, like automobile engines, exhaust deadly carbon-monoxide. Run your engine only in an open area.
Model engines generate
• considerable heat. Do not touch any part of your engine until it has cooled. Contact with the muffler (silencer), cylinder head or exhaust header pipe, in particular, may result in a serious burn.
3
This engine is intended for model cars.
• Do not attempt to use it for any other purpose.
Mount the engine in your model
• securely, following the manufacturers' recommendations, using appropriate screws and locknuts.
Fit an effective silencer (muffler).
• Frequent close exposure to a noisy exhaust (especially in the case of the more powerful high-speed engines) may eventually impair your hearing and such noise is also likely to cause annoyance to others over a wide area.
NOTES
The wearing of safety glasses is also strongly recommended.
Take care that the glowplug clip or
• battery leads do not come into contact with rotating parts. Also check that the linkage to the throttle arm is secure.
For their safety, keep all onlookers
• (especially small children) well back (at least 20 feet or 6 meters) when preparing your model for running.
4
To stop the engine, fully retard the throttle stick and trim lever on the transmitter, or, in an emergency, cut off the fuel supply by pinching the fuel delivery tube from the tank.
Do not attempt to disassemble the
• recoil starter of the 12CV-X. If you do so, the very strong spring inside will be suddenly ejected. This can be very dangerous.
Do not extend the starter cord more
• than 45cm (18"). Do not abruptly release the operating handle. Allow the cord to rewind smoothly while still holding the handle.
NOTES
Pull the operating handle straight out when starting the engine, so that the cord does not rub against the vehicle body or engine. This will help prevent the cord from being damaged by abrasion or engine heat.
Warning! Immediately after a glowplug­ignition engine has been run and is still warm, conditions sometimes exist whereby it is just possible for the engine to abruptly restart if it is rotated over compression WITHOUT the glowplug battery being reconnected.
5
INTRODUCTION
These are overhead-valve four-stroke-cycle engines designed for 1/10 scale radio­controlled model cars. They are based on the latest version of the well-established FS-26S aircraft engine, incorporating many improved or purpose designed parts, including a special crankshaft, revised camshaft, stronger valve-springs and new carburettor with short straight through inlet tract to the combustion-chamber for improved breathing. The engine is distinguished by a black­anodized crankcase and rocker-cover and is supplied complete with an O.S. Super Air Cleaner as standard. The FS-26S-CX is equipped with a built in recoil starter system which eliminates the need for a separate electric starter and starter battery.
BASIC ENGINE PARTS
FS-26S-CX
Cylinder Head
Starter Handle
Crankcase
Beam Mount
6
Rocker Cover
Intake Pipe
Carburettor Type 1AB-K6
Recoil Starter Assembly No.5
INSTALLING THE GLOWPLUG
Install the washer on the glowplug and insert carefully into cylinder-head, making sure that it is not cross-threaded before tightening firmly.
Glow plug
Washer
ENGINE INSTALLATION
Make sure that the vehicle's engine mounting surfaces are level and in the same plane. Poor installation may cause distortion of the crankcase, bearings, etc., resulting in erratic running and loss of performance. The recommended screws for securing the engine are 3mm or 4-40 steel Allen hexagon socket type. If existing holes in the engine mount do not align perfectly with engine
Chassis
Chamfer inside edges of bearers.
mounting lugs, enlarge them slightly with a needle­file so that screws enter vertically. Avoid forcing the screws. Secure with locknuts. If the bottom of the recoil starter housing would otherwise touch the car chassis, install the engine mount spacers (supplied) between the engine's mounting lugs and the engine mount. Use the M3x15 screws provided. With some vehicles, it may be necessary to make minor trimming modifications to chassis or body when fitting the engine.
NOTE:
Where spacers are supplied joined in pairs (see sketch), separate them as shown. Either face may be placed downwards.
Mount Spacer
Separate
Engine Mount
Engine Mount Spacer
7
AIR CLEANER TYPE 101
This is a heavy-duty wet type air cleaner that has been developed specifically for O.S. model car engines. It contains specially impregnated filter elements which prevent highly damaging dust and dirt from being drawn into the engine through the carburettor, yet allow engine performance to be maintained for longer periods between element renewals. The Type 101 air cleaner has a special rubber body which facilitates easy yet secure fitting, with positive sealing at the carburettor air intake.
INSTALLATION OF AIR CLEANER
¡
Carefully clean the carburettor, removing any old adhesive or sealant that may have been previously used on the outside of the air intake.
¡
Press the air cleaner body firmly over the carburettor air intake. Make sure that the outer rim of the intake engages the internal annular groove in the air cleaner: failure to do so may result in the air cleaner falling off. See sketch, right.
FILTER ELEMENTS
¡
The elements are already impregnated with a special filter oil. As this oil is very sticky, take care, when handling it, to prevent dust or dirt from adhering to the elements. If your fingers become contaminated, wash them with soap and water.
¡
During storage, the oil may have become unevenly dispersed through the elements. This will be indicated if element material appears patchy. place the elements in a small plastic bag and gently rub them between finger and thumb to redistribute the oil.
Lower Filter Element
8
the blue color of the
In this case,
Upper Filter Element
Insert beneath flanges.
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