Grand Rapids, Michigan, U.S.A. 49504-5298
USER’S OPERATING AND INSTRUCTION MANUAL
MODEL 600-R3 SERIES
DOUGH MOULDERS
600-R3S20000-CV
General Document
SAFETY INSTRUCTIONS
Various safety devices and methods of guarding have been provided on this machine.
It is essential, however, that machine operators and maintenance personnel observe
the following safety precautions. Improper installation or operation of this equipment
may cause injury to personnel or damage to equipment.
1. Read this manual before attempting to operate your machine. Never allow an
untrained person to operate or service this machine.
2. Connect the machine to a properly grounded electrical supply that matches the
requirements shown on the electrical specification plate and follow specifications of
local electrical codes.
3. Disconnect and lock-out the machine from the power supply before cleaning or
servicing.
4. Check and secure all guards before starting the machine.
5. Observe all caution and warning labels affixed to the machine.
6. Use only proper replacement parts.
7. Do not wear loose fitting clothing or loose hair. Shirt tails should be tucked in.
8. Wear proper personal safety equipment.
9. Keep Hands away form the moving parts of this machine while it is in operation.
10. In addition to these general safety instructions, also follow the more specific safety
instructions given for the different areas of the machine in the operating
instructions.
WARNING
DO NOT USE FOR OTHER THAN ORIGINALLY INTENDED PURPOSE
REV. 12-15-95 GEN951215
MODEL 600-R3 SERIES DOUGH MOULDERS
INDEX
SECTION
PAGE N0.
1.0 DESCRIPTION/SPECIFICATIONS .............................................................. 1-1
1.1 Description
1.2 Dimensional Specifications
1.3 Electrical Specifications
1.4 Wiring Diagram
2.0 MACHINE INSTALLATION .......................................................................... 2-1
2.1 Electrical Requirements
2.2 Machine Running Direction
3.0 OPERATING INSTRUCTIONS .................................................................... 3-1
3.1 Machine Preparation
3.2 Establishing Settings
4.0 CLEANING/MAINTENANCE ....................................................................... 4-1
4.1 Cleaning
4.2 Changing the Felt Under the Heavy Mat
4.3 Changing the V-belt
4.4 Replacing the Motor
4.5 Removing Rear Chamber Assembly and Belt
4.6 Removing the Sheeting Rollers
4.6.1 Removing the Upper Sheeting Roller
4.6.2 Removing the Lower Sheeting Roller
4.7 Replacing the Front Triangular Belt
4.7.1 Removing the Front Triangular Belt
4.7.2 Installing the Front Triangular Belt
5.0 REPLACEMENT PARTS ............................................................................. 5-1
5.1 Assembly Drawings
5.2 Parts List
5.3 Recommended Spare Parts
WARRANTY ................................................................................................
WARRANTY PROCEDURE ………………………………………………….....
RETURNED PARTS POLICY ......................................................................
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GEN020319
MODEL 600-R3 SERIES DOUGH MOULDER
1.0 DESCRIPTION / SPECIFICATION
1.1 Description
The moulder stretches dough gently and gradually between two belts revolving in
opposite directions and at different speeds. The dough is inserted in a hopper located
approximately 54" from the floor (when mounted on the Oliver Moulder stand with
casters), which feeds it between three plastic coated sheeting rollers. The sheeting
and stretching operations are controlled manually with two levers with easy to read
scales.
The moulded dough is delivered below the hopper on a felt covered retractable shelf
approximately 32" above the floor (when mounted on the Oliver Moulder stand with
casters).
All driving cylinders are mounted on sealed bearings which are lubricated at the factory
and need no further lubrication. The front belt rotates on three cylinders positioned in a
triangular pattern while the rear belt rotates in the opposite direction on two cylinders.
The three plastic coated sheeting rollers, (of which the lower one is adjustable), flatten
the dough after it is inserted in the hopper.
The moulder is driven by a 3/4 HP open drip proof motor which is easily adjustable for
tightening the V-belt drive. The revolving belts are driven by a noiseless gear belt
system which never needs lubrication.
1-1
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MODEL 600-R3 SERIES DOUGH MOULDER
1.2 Dimensional Specifications
Product Capacities: Machine size:
2 ounces (0.1kg) to 6 pounds (3.0kg) Width = 43 inches
Height = 28 inches,
Net Weight: Height OA = 60 inches
Approximately 380 pounds Depth = 28-1/2 inches,
425 pounds with stand Depth OA = 37-1/4 inches
Shipping Weight:
Approximately 575 pounds
1.3 Electrical Specifications
208-220/440 Volts AC
3 Phase, 50/60 Hz,
3/4 Horse Power
3.1-3.1/1.5 AMPS.
1.4 Wiring Diagram
1-2
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MODEL 600-R3 SERIES DOUGH MOULDER
2.0 MACHINE INSTALLATION
2.1 Electrical Requirements
First, check the wall receptacle to be sure it is a three phase, 230 volt receptacle. If not,
one must be installed. Attach a three phase, 230 volt plug to the end of the power
cord. Be sure the pattern of the wall receptacle and pattern of the plug are matching.
A TWIST-LOCK TYPE PLUG MUST BE USED ON THE 600-R3 SERIES OF
DOUGH MOULDERS POWER CORD TO KEEP IN COMPLIANCE WITH
Before putting machine into operation, check to see if the machine is running in the
correct direction. (See Section 2.2).
2.2 Machine Running Direction
To check for proper running direction you must first disengage the heavy mat, (Item
#808, Assembly Drawing 5.1.1) by removing the left and right heavy mat support
springs (Item #809, Not Shown) from their posts located towards the top. Lay the
heavy mat and under lying felt over the front of machine. Then switch the machine on
briefly and observe the direction in which the front triangular belt is moving. If the belt
is moving upward the belt rotation is correct. If the belt is moving downward the
machine’s running direction must be reversed. Unplug the machine from the power
receptacle. Reverse the black and white wires in the plug at the end of the power cord.
When the running direction of the machine is correct reinstall the heavy mat.
NOTE
ETL SAFETY REQUIREMENTS.
Proper Running Direction
2-1
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MODEL 600-R3 SERIES DOUGH MOULDER
3.0 OPERATING INSTRUCTIONS
3.1 Machine Preparation
Always flour the delivery outfeed table felt generously and thoroughly. You should also
flour the dough as thickly as possible, all around. Also, when preparing to run the
moulder we recommend that you first weigh as many pieces of dough as possible in
advance.
3.2 Establishing Settings
ADJUSTMENTS SHOULD BE MADE WHILE THE MACHINE IS RUNNING.
Gently drop a piece of dough in the hopper and observe its shape after moulding.
• If the loaf is too compact, open the sheeting rollers.
• If the loaf is not compact enough, close the sheeting rollers.
• If the loaf is too short, close the rear chamber.
• If the loaf is too long, open the rear chamber.
• If the loaf is too fat in the center, close the sheeting rollers while sheeting, or, the
dough may be too stiff.
• If the ends twist, open the rear chamber.
We recommend that all settings be recorded for later use once they are established.
Remember, results may vary depending on dough condition. If required, make
adjustments gradually starting with the original established setting.
NOTE
ESTABLISHED SETTINGS
FOR SHEETING ROLLERS & REAR CHAMBER OPENINGS
LOAF TYPE SHEETING STRETCHING
_____________________________ ______ ______
_____________________________ ______ ______
_____________________________ ______ ______
_____________________________ ______ ______
_____________________________ ______ ______
_____________________________ ______ ______
_____________________________ ______ ______
_____________________________ ______ ______
3-1
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MODEL 600-R3 SERIES DOUGH MOULDER
WARNING
ALWAYS MAKE SURE THE MACHINE HAS BEEN DISCONNECTED FROM THE
POWER SUPPLY BEFORE CLEANING OR SERVICING.
4.0 CLEANING / MAINTENANCE
4.1 Cleaning
The machine should receive general cleaning at regular intervals with special attention
given to the following:
WEEKLY:
• The belts and felt pad on the delivery outfeed table should be thoroughly brushed.
• The upper scraper should be removed and cleaned to eliminate scraps of dried
In general the moulder requires little additional maintenance other than that which is
specified below. Most of the drives are supplied by either gear belt or V-belt, neither
should be lubricated.
4.2 Changing the Felt Under the Heavy Mat
1. Remove the intake cover, (Item #738, Drawing 5.1.1).
2. Remove the two upper scraper tension springs, (Item #816, Drawing 5.1.1), and
3. Unhook the heavy mat, (Item #808, Drawing 5.1.1), by removing the heavy mat
4. When replacing the felt under the heavy mat, make sure that the seam is on top
Do NOT
dough which might scratch the roller, (section 4.2, procedure 2), for removal of the
scraper.
then disengage the upper scraper, (Item #807, Drawing 5.1.1), by pushing it to the
left and lifting it out. Note, the lower scraper is pushed to the right to be remove.
support springs (Item #809, Not Shown), from their post’s located towards the top.
Lift the heavy mat assembly and under lying felt from their brackets, (Items #813
and #813-1).
and not against the front triangular belt.
use a metal dough cutter.
4-1
0600S20009.doc Rev. 5/2/02
MODEL 600-R3 SERIES DOUGH MOULDER
4.3 Changing the V-Belt
Should the V-belt drive on the motor become loose and begin to slip it can be tightened
simply by adjusting the motor bracket frame, see below.
1. Remove the back cover. Remove the orange handle bar (right side only). The two
nuts securing the handle bar are located on the inside of the frame. Remove the
right side plastic housing, (Item #234, Not shown, Refer to Item #235, Drawing
5.1.1).
2. Loosen the motor adjustment lock down screw.
3. Lift the motor and bracket to allow removal of the belt.
4. To reassemble simply reverse the above procedure.
5. After installing the belt run the machine a few minutes and recheck the belt for
proper tightness before replacing the side housing.
V-Belt and Motor Replacement
4.4 Replacing the Motor
1. Remove the V-belt, (Section 4.3, Procedures 1 through 3).
2. Remove the wires and the pulley from the motor. Remove the screws securing the
motor to the motor bracket and then pull the motor out from the machine.
3. Replace the motor by reversing the above procedure. Be sure to check that the
replacement motor is rotating in the proper direction before reinstalling the V-belt
and covers.
0600S20009.doc Rev. 5/2/02
4-2
MODEL 600-R3 SERIES DOUGH MOULDER
4.5 Removing the Rear Chamber Assembly and Belt
1. Remove the back cover. Remove both orange handle bars. The four nuts securing
the handle bars are located on the inside of the frame. Remove both side plastic
housings, (Items #234 and #235, Drawing 5.1.1).
2. Remove the V-belt, (Section 4.3).
3. Close the rear chamber opening to its maximum, dial reading “0”. Remove the
timing belt (Item #327, Drawing 5.1.2), by pushing the belt tensioning arm, (Item
#312, Drawing 5.1.2) by hand to slacken the belt. Remove timing belt from the
timing pulleys.
4. Remove the timing belt pulley, (Item #306, Drawing 5.1.2).
5. Move the chamber so that the lower pivot screws, (Item #112, Not shown, Refer to
upper pivot screws, Drawing 5.1.1), are lined up with the holes in the frame.
Remove both the right hand and left hand lower pivot screws. At this time you
should secure the chamber’s weight with pieces of wood. After securing the
chamber, remove the upper right and left hand pivot screws, (Item #112, Drawing
5.1.1), freeing the upper connecting rods. By tilting the chamber slightly the lower
connecting rods can be dislodged. The chamber can now be removed by first
moving it to the left so the drive cylinder shaft clears the frame and then lifting it out
from the machine. The rear chamber assembly can then be placed on a convenient
work surface.
6. Remove outfeed flap, (Item #707, Drawing. 5.1.1), located at the bottom of the rear
chamber assembly.
7. Remove left upper tab, (Item #105, Not shown, refer to Item #106, Drawing 5.1.1)
Tab will need to be pried after screws have been removed.
8. Remove both left and right tension stirrups, (Item #103, Drawing 5.1.1), and then
slide the rear chamber tension cylinder, (Item #111, Drawing 5.1.1), out from the
rear chamber belt.
9. Slide rear chamber belt, (Item #108, Drawing 5.1.1), from rear chamber assembly.
10. Replace rear chamber belt. Reassemble rear chamber assembly by reversing the
above procedures 6 through 8. Be sure to tighten both tension stirrups equally. Do
not over tighten belt.
4-3
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MODEL 600-R3 SERIES DOUGH MOULDER
4.6 Removing the Sheeting Rollers
1. Remove the covers and timing belt, (Section 4.5, Procedures 1 and 3), “Removing
the Rear Chamber”.
2. Remove the intake cover, (Item #738, Drawing 5.1.1). Note, on some models, once
the knobs have been removed, the intake cover can be tilted out allowing access to
the sheeting rollers with out removing cover entirely.
3. Remove the third sheeting roller, (Item #820, Drawing 5.1.1).
4.6.1 Removing the Upper Fixed Sheeting Roller
1. Follow all the procedures in section 4.6.
2. Remove the left and the right upper scraper tension springs, (Item #816, Drawing
5.1.1), and then disengage the upper scraper (Item #807, Drawing 5.1.1), by
pushing it to the left and lifting it out.
3. Remove the tension spring connected to the timing belt tensioner arm, (Item #312,
Drawing 5.1.2), at the screw post just above the upper sheeting roller bearing
housing, (Item #209, Drawing 5.1.2), and let tensioner pulley assembly hang freely.
4. Remove the upper timing belt pulley, (Item #325, Drawing 5.1.2) from the left end of
the roller.
5. Remove the switch operator arm, (Item #734, Drawing 5.1.3) located to the right of
the roller.
6. Remove the three screws securing the right hand bearing housing, (Item #210,
Drawing 5.1.3), letting the limit switch, (Item #733, Drawing 5.1.3), and support
bracket hang. Do NOT remove the wiring from the switch.
7. Remove the three screws securing the left bearing housing, (Item #209, Drawing
5.1.2).
8. Slide the sheeting roller, bearings, and bearing housings to the left about 8”.
Remove the small retaining snap ring from the right end of the roller shaft. Using a
puller, remove the right hand bearing and bearing housing. The upper sheeting
roller can now be removed from the machine by sliding it completely to the left
through the clearance hole in the frame.
9. Reassemble by reversing the above procedure
NOTE
ALWAYS REPLACE THE BEARINGS WITH NEW ONES WHENEVER THEY HAVE
BEEN REMOVED FROM MACHINE.
4-4
0600S20009.doc Rev. 5/2/02
MODEL 600-R3 SERIES DOUGH MOULDER
4.6.2 Removing the Lower Adjustable Sheeting Roller
1. Follow all the procedures in section 4.6. The intake cover will need to be
completely removed at this time.
2. Remove the left and right lower scraper tension springs, (Item #811, Drawing 5.1.1),
and then disengage the lower scraper (Item #804, Drawing 5.1.1) by pushing it to
the right and lifting it out.
3. Remove the lower timing belt pulley, (Item #325, Drawing 5.1.2) from the left end of
the roller
4. Loosen the screw on the left hand rocking device, (Item #212, Drawing 5.1.2) that
locks the left hand bearing in placs.
5. Remove the small retaining snap rings from both ends of the roller shaft. Using a
puller, push the right end of the roller shaft out of the right hand bearing. Once the
left hand bearing has cleared the left hand rocking device, remove the left hand
bearing. The lower sheeting roller can now be removed from the machine by
pushing the roller to the left until the right end is free. Lift the right end of roller out
from the machine and slide the roller completely to the right and out from the
machine.
6. Reassemble by reversing the above procedure.
NOTE
ALWAYS REPLACE THE BEARINGS WITH NEW ONES WHENEVER THEY HAVE
BEEN REMOVED FROM MACHINE.
4-5
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MODEL 600-R3 SERIES DOUGH MOULDER
4.7 Replacing the Front Triangular Belt
4.7.1 Removing the Belt
1. To change the front triangular belt you should remove the following items referring
to the appropriate section; Heavy mat (Section 4.2), V-belt (Section 4.3), Rear
chamber Assembly (Section 4.5), and the Adjustable lower sheeting roller (Section
4.6.2). The stationary upper sheeting roller does not have to be removed.
2. Remove the left and right belt guides, (Items #708 & #709, Drawing 5.1.1).
3. Lower Tension Cylinder (Item #318, Drawing 5.1.1) -Remove the right and left
lower tension stirrups, (Item #103, Drawing 5.1.1), from the lower tension cylinder,
(Item #318, Drawing 5.1.1). Push the tension cylinder all the way to the left, lift and
remove through the opening in the right side frame.
4. Upper Drive Cylinder (Item #316, Drawing 5.1.1) -Remove the V-belt pulley, (Item
#215, Drawing 5.1.3). Remove the (3) screws from the left bearing housing, (Item
#208, Drawing 5.1.2), at the left end of the upper drive cylinder, (Item #316,
Drawing 5.1.1), and the (3) screws from the right bearing housing (Item #210, Not
shown) at the right end of the drive cylinder. Remove the drive cylinder through the
opening in the left side frame.
5. Front Bearing Plate (Item #710, Drawing 5.1.1) -Remove the (2) snap rings from
the right or left end of the front bearing plate support rod, (Item #714, Not shown)
located at the top of the bearing plate. With a hammer and punch, tap the support
rod all the way out the opposite side of the frame. Remove the (2) bolts and
cylindrical nuts located on both sides at the bottom of the bearing plate. Remove
the front bearing plate, (Item #714, Not shown) through the opening in the right side
frame.
6. Rear Bearing Plate (Item #711, Drawing 5.1.1) -Remove the rear chamber
retention spring, (Item #109, Drawing 5.1.3). Remove the (2) hex nuts and bolts
from the rear chamber adjustment pillow block, (Item #641, Drawing 5.1.3).
Remove the rear chamber adjustment screw assembly as a whole, including; (Items
#631, 633, 634 and 641, Drawing 5.1.3). Also remove the drive pin for the rear
chamber adjusting lever. Remove the (2) snap rings from the right or left end of the
rear bearing plate support rod, (Item #716, Drawing 5.1.1) located at the bottom of
the bearing plate. With a hammer and punch, tap the support rod all the way out
the opposite side of the frame. Lift the rear bearing plate, (Item #711, Drawing
5.1.1) from the rear chamber connecting rod shaft and remove through the opening
in the right side frame.
7. Upper Connecting Rods (Item #314, Drawing 5.1.1) -Remove the (3) screws from
the bearing housing, (Item #210, Drawing 5.1.2) at the left end of the upper
connecting rod shaft, (Item #314, Drawing 5.1.1). Remove the connecting rods and
shaft through the opening in the left side frame.
4-6
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MODEL 600-R3 SERIES DOUGH MOULDER
4.7.1 Removing the Front Triangular Belt cont’d
8. Front Idle Cylinder (Item #317, Drawing 5.1.1) -Remove the retaining snap rings
from both ends of the front idle cylinder shaft. Remove the left side rocker device,
(Item #212, Drawing 5.1.2). Remove the (3) screws from the bearing housing, (Item
#207, Drawing 5.1.2), at the left end of the front idle cylinder, (Item #317, Drawing
5.1.1). Push the cylinder to the left and remove through the opening in the frame
on the left side.
9. The old belt may now be removed.
4.7.2 Installing the Belt
1. Place the new belt in between the side frames. Make sure the belt will rotate in the
direction shown by the arrow on the belt, (See section 2.2 for machine’s proper
running direction).
2. Replace the following items by reversing the disassembly procedures. We suggest
that you do so in the following order. Replace the Upper connecting rod Item #314,
Front bearing plate Item #714, Rear bearing plate Item #711, Upper drive cylinder
Item #316, Front idle cylinder Item #317, and the Lower tension cylinder Item
#318.
3. Tighten the belt using the lower tension screws, (Item #103, Drawing 5.1.1),
Making the same number of turns for each screw on each side of the machine. Do
not over tighten the belt.
4. Again by reversing the disassembly procedures, replace the following referring to
the appropriate section; The Lower adjustable sheeting roller and third sheeting
roller (Section 4.6), The Rear chamber assembly, Timing belt and Timing pulleys
(Section 4.5), The Motor (Section 4.4), and The V-belt (Section 4.3).
NOTE
TIMING PULLEYS MUST BE IN LINE WITH EACH OTHER FOR PROPER
MACHINE OPERATION.
5. Restart the machine. With the machine running, brake the belt with your hand to
check that it does not slip. If the belt slips tighten the tensions screws a few more
turns equally on each side of the machine. If the belt starts to travel to the left or
right, tighten the tension screw on the side the belt is traveling towards. Once the
belt does not travel to the left or right, complete the setting of the belt tension by
giving each tension screw a final 1/4 turn. Remember to not over tighten the belt.
6. Replace the left and right belt guides Items #708 and #709 along with the four
bearings (revolving washers) Item #245 located underneath the belt guides.
7. Replace the heavy belt Item #808.
4-7
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MODEL 600-R3 SERIES DOUGH MOULDER
5.0 REPLACEMENT PARTS
5.1.1 Assembly Drawing
5-1
0600S20010-1.doc Rev. 5/2/02
5.1.2 Assembly Drawings
MODEL 600-R3 SERIESDOUGH MOULDER
cont’d
5-2
0600S20010-2.doc Rev. 5/2/02
5.1.3 Assembly Drawings
MODEL 600-R3 SERIES DOUGH MOULDER
cont’d
5-3
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GEN020319
MODEL 600-R3 SERIES DOUGH MOULDER
5.2 Parts List
BALLOON NO.
PART DESCRIPTION PART NO.
BEARINGS
----- Bearing 6004-2RS 5210-4040
----- Bearing 6204-2RS 5220-4040
CHAMBER PARTS
102 Rear chamber frame P42102
103 Tension stirrup - Front & Rear belt 0600-0009
* 105 Upper tab, left side P42105
106 Upper tab, right side P42106
108 Belt 105cm x 77cm - Rear chamber (600-R3) 6824-3050
108 Belt - Rear Synthetic (600-R3S) 6824-3112
109 Spring - Rear chamber retention (and) 6824-3057
Idler pulley retention
110 Drive cylinder - Rear chamber 6824-3073
(Bearing 6004 2RS)
111 Tension cylinder - Rear chamber 6824-3074
(Bearing 6204 2RS)
112 Connecting rod pivot screw P42112
114 Lower tab, right side P42114
* 115 Lower tab, left side P42115
117 Back belt guide P42117
FRAME PARTS
201 Frame cross member P42201
207 Bearing housing - Idle cylinder P42207
208 Bearing housing - Drive cylinder 6824-3080
209 Bearing hsg. - Stationary sheeter left P42209
210 Bearing hsg. - Stationary sheeter right (and) 6824-3081
Rear chamber connecting rod
211 Right rocker device P42211
211-1 Right rocker device bearing plate P42211-1
212 Left rocker device P42212
212-1 Left rocker device bearing plate P42212-1
213 Motor mounting bracket P21213
214 V-belt Poly-V 1280J 6842-3102
215 Pulley - Drive P42215
217 Pulley - Motor P42217
221 Frame - Right side P42221
222 Frame - Left side P42222
223 Belt 122cm x 79cm - Front (Triangular) (600-R3) 6824-3051
223 Belt - Front synthetic (600-R3S) 6824-3113
*Part not shown with balloon number on assembly drawings
5-4
Rev. 1/12/06
0600S20010-4
MODEL 600-R3 SERIES DOUGH MOULDER
FRAME PARTS....cont’d
226 Sheeter cam shaft P42226
227 Control cam P42227
* 228 Cam ring P42228
229 Adjustment Cam P42229
233 Scraper tension spring post P42233
* 234 Plastic housing - Right side 6824-3099
235 Plastic housing - Left side 6824-3100
236 Side housing mounting screws P42236
245 Bearing 626-2RS (Revolving Washer) P42245
247 Motor starter mounting bracket P42247
250 Switch mounting bracket P42250
BELT DRIVE PARTS
306 Pulley - Timing 28 HO75 - Rear chamber 6824-3128
312 Belt tensioner arm P42312
313 Lower connecting rods - Rear chamber P42313
314 Upper connecting rods - Rear chamber P42314
(Bearing 6004 2RS)
316 Drive cylinder (Upper) - Triangular belt 6824-3075
(Bearing 6204-2RS)
317 Idle cylinder (Front) - Triangular belt 6824-3076
(Bearing 6204-2RS)
318 Tension cylinder (Lower) - Triangular belt 6824-3077
(Bearing 6204-2RS)
319 Pulley - Belt tensioner (Bearing 6004-2RS) P42319
320 Pulley - Timing 18 HO75 - Drive cylinder P42320
322 Axle, bearing P42322
323 Belt tensioner mounting shaft P42323
325 Pulley - Timing 14T - Upper & Lower sheeter 6824-3082
327 Belt - Timing 630 DH 075 5601-4072
OUTFEED TABLE PARTS
401 Hinged outfeed table door P42401
402 Felt - Outfeed table (600-R3) 6824-3072
402 Belt - Outfeed table, synthetic (600-R3S) 6824-3114
403 Right outfeed table support bracket P42403
403-1 Left outfeed table support bracket P42403-1
407 Outfeed table door catch pin P42407
410 Outfeed table door hook latch P42410
*
Part not shown with balloon number on assembly drawings.
5-5
Rev. 1/11/06
0600S20010-4
MODEL 600-R3 SERIES DOUGH MOULDER
MANUAL CONTROL PARTS
601 Sheeting control lever P42601
603 Sheeting lever lock down rod 6824-3064
606 Lever guide / Lock plate 6824-3096
610 Star knob 6824-3090
631 Rear chamber adjusting arm 6824-3124
632 Arm retaining pin 6824-3125
633 Rear chamber adjusting screw 6824-3126
634 Rear chamber adjusting lever P42634
636 Dial - Rear chamber opening P42636
636-1 Dial mounting pin P42636-1
637 Dial sprocket P42637
638 Lower spring extension wire - Dial P42638
638-1 Upper spring extension wire - Dial P42638-1
640 Dial chain P42640
641 Pillow Block - Rear chamber adjust 6824-3127
650 Spring - Dial chain extension 7022-4001
ELECTRICAL PARTS
613 Motor 3/4 HP 3/60/220-240 6824-3078
614 Power cord P42614
618 Motor starter disconnect switch 5709-3122
Overload relay - Motor starter 5750-1276
Contactor - Motor starter 5749-8286
619-4 On / Off switch 5720-4200
MISCELLANEOUS PARTS
702 Felt - Outfeed flap (600-R3) 6824-3071
702 Belt - Outfeed flap synthetic (600-R3S) 6824-3115
703 Loading hopper 6024-3155
705 Intake cover bracket 6824-3123
707 Outfeed flap P42707
707-1 Flap pin P42707-1
708 Belt guide, right P42708
* 709 Belt guide, left P42709
710 Front bearing plate P42710
711 Rear bearing plate P42711
* 714 Support rod - Front bearing plate P42714
716 Support rod - Rear bearing plate P42716
728 Limit switch support P42728
729 Safety kickout bar 6824-3118
733 Limit Switch - Safety kickout 5757-7356
734 Switch operator arm P42734
734-1 Switch arm mounting tube P42734-1
737 Spring - Safety kickout bar 7023-3100
738 Intake cover 6824-3156
738-1 Safety bar bracket 6824-3157
740 Handle bar 6824-3122
*
Part not shown with balloon number on assembly drawings.
5-6
Rev. 1/16/06
0600S20010-4
MODEL 600-R3 SERIES DOUGH MOULDER
SHEETER / SCRAPER / HEAVY MAT PARTS
801 Sheeting Roller - Stationary (Bearing 6004-2RS) 6824-3065
802 Sheeting Roller - Adjustable (Bearing 6004-2RS) 6824-3066
803 Lower scraper mounting square 0600-0004
* 803-1 Upper scraper mounting square 0600-0003
803-2 Upper scraper end pin 0600-0005
803-3 Spring - Upper scraper end pin 7012-2008
803-4 Spring - Lower scraper end pin 7012-2008
803-5 Lower scraper end pin 0600-0006
804 Blade - Lower scraper 6824-3056
805 Heavy mat rods 6824-3095
805-1 Heavy mat upper support rod P42805-1
805-2 Heavy mat rod P42805-2
806 Felt under heavy mat (600-R3) 6824-3070
806 Belt under heavy mat, synthetic (600-R3S) 6824-3116
807 Blade - Upper scraper 6824-3055
808 Heavy mat 6824-3101
* 809 Spring - Heavy mat support 6824-3117
810 Heavy mat lower support rod P42810
811 Spring - Lower scraper tension 7022-4118
813 Heavy mat & scraper bracket, right P42813
813-1 Heavy mat & scraper bracket, left P42813-1
816 Spring - Upper scraper tension 6824-3058
820 Sheeting Roller - Third 6824-3129
821 Pulley - Sheeting rollers P42438-1
822 Belt-Roll Drive 6824-3108
STAND PARTS
* ---- Right side 6824-3083
* ---- Left side 6824-3084
* ---- Caster 80(mm) Dia. 6824-3085
* ---- Cross tube 30(mm) Dia. 6824-3086
* ---- Rear Panel 6824-3088
* ---- Rack/shelf 6824-3089
*
Part not shown with balloon number on assembly drawings.
5-7
Rev. 1/16/06
0600S20010-4
MODEL 600-R3 SERIES DOUGH MOULDER
5.3 Recommended Spare Parts
PART NO.
PART DESCRIPTION QUANTITY
5709-3122 Motor Starter 1
5210-4040 Bearing 6004-2RS 1
5220-4040 Bearing 6204-2RS 1
5601-4072 Belt - Timing 1
5757-7356 Limit Switch 1
0600-25000 Upper Scraper Unit 1
6824-3058 Spring - Upper Scraper Tension 2
7022-4118 Spring - Lower Scraper Tension 2
6824-3117 Spring - Heavy mat support 2
6824-3065 Fixed Roller 1
6824-3066 Adjustable Roller 1
0600-25003 Lower Scraper Unit 1
6824-3055 Blade - Upper Scraper 1
6824-3056 Blade - Lower Scraper 1
6824-3102 Belt-Poly V 1280J 1
Model 600-R3
6824-3050 Belt - Rear 1
6824-3051 Belt - Front (Triangular) 1
6824-3070 Felt - Under Heavy mat 1
6824-3071 Felt - Outfeed Flap 1
6824-3072 Felt - Outfeed Table 1
Model 600-R3S
6824-3112 Belt – Rear synthetic 1
6824-3113 Belt - Front synthetic 1
6824-3114 Belt - Under Heavy mat, sythetic 1
6824-3115 Belt - Outfeed Flap, synthetic 1
6824-3116 Belt - Outfeed Table, synthetic 1
5-8
Rev. 8/22/02
0600S20010-4
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GEN020319
WARRANTY
PARTS
Oliver Products Company (Oliver) warrants that if any part of the equipment (other than a part not
manufactured by Oliver) proves to be defective (as defined below) within one year after shipment,
and if Buyer returns the defective part to Oliver within one year, Freight Prepaid to Oliver’s plant in
Grand Rapids, MI, then Oliver, shall, at Oliver’s option, either repair or replace the defective part, at
Oliver’s expense.
LABOR
Oliver further warrants that equipment properly installed in accordance with our special instructions,
which proves to be defective in material or workmanship under normal use within one (1) year from
installation or one (1) year and three (3) months from actual shipment date, whichever date comes
first, will be repaired by Oliver or an Oliver Authorized Service Dealer, in accordance with Oliver’s
published Service Schedule.
For purposes of this warranty, a defective part or defective equipment is a part or equipment which is
found by Oliver to have been defective in materials workmanship, if the defect materially impairs the
value of the equipment to Buyer. Oliver has no obligation as to parts or components not
manufactured by Oliver, but Oliver assigns to Buyer any warranties made to Oliver by the
manufacturer thereof.
This warranty does not apply to:
1. Damage caused by shipping or accident.
2. Damage resulting from improper installation or alteration.
3. Equipment misused, abused, altered, not maintained on a regular basis, operated carelessly, or
used in abnormal conditions.
4. Equipment used in conjunction with products of other manufacturers unless such use is approved
by Oliver Products in writing.
5. Periodic maintenance of equipment, including but not limited to lubrication, replacement of wear
items, and other adjustments required due to installation, set up, or normal wear.
6. Losses or damage resulting from malfunction.
The foregoing warranty is in lieu of all other warranties expressed or implied AND OLIVER MAKES
NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE REGARDING THE
EQUIPMENT COVERED BY THIS WARRANTY. Oliver neither assumes nor authorizes any person
to assume for it any other obligations or liability in connection with said equipment. OLIVER SHALL
NOT BE LIABLE FOR LOSS OF TIME, INCONVENIENCE, COMMERCIAL LOSS, INCIDENTAL OR
CONSEQUENTIAL DAMAGES.
GEN 040225
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GEN020319
WARRANTY PROCEDURE
1. If a problem should occur, either the dealer or the end user must contact the Customer
Service Department and explain the problem.
2. The Customer Service Manager will determine if the warranty will apply to this particular
problem.
3. If the Customer Service Manager approves, a Work Authorization Number will be
generated, and the appropriate service agency will perform the service.
4. The service dealer will then complete an invoice and send it to the Customer Service
Department at Oliver Products Company.
5. The Customer Service Manager of Oliver Products Company will review the invoice and
returned parts, if applicable, and approve for payment.
GEN 040226
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GEN020319
RETURNED PARTS POLICY
This policy applies to all parts returned to the factory whether for warranted credit,
replacement, repair or re-stocking.
Oliver Products Company requires that the customer obtain a Return Material Authorization
(RMA) number before returning any part. This number should appear on the shipping label
and inside the shipping carton as well. All parts are to be returned prepaid. Following this
procedure will insure prompt handling of all returned parts.
To obtain an RMA number contact the Repair Parts Deptartment toll free at (800) 253-3893.
Parts returned for re-stocking are subject to a RE-STOCKING CHARGE.
Thank you for your cooperation,
Repair Parts Manager
Oliver Products Company
GEN 040227
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