Nordyne E3 User Manual

4.7 (3)
Downfl ow, Upfl ow Electric Furnaces
Owners Manual/Installation Instructions
E3 Series (Air Conditioner/Heat Pump Air Handler)
IMPORTANT: Read this owner information to become familiar with the capabilities and use of your heating appliance. Keep this literature where you will have easy access to it in the future. If a problem occurs, check the instructions and follow recommenda­tions given. If these suggestions don’t eliminate your problem, call the appropriate NORDYNE distributor. A distributor service list is included with this appliance.
WARNING:
Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance. Improper installation, adjustment, alteration, service or maintenance can cause injury, property damage, or death. Refer to this manual. For assistance or additional information consult a qualifi ed dealer or service agency. To avoid personal injury or property damage, ask a service technician to inspect the furnace and to replace any part of the control system which has been under water.
SECTION 1. OWNER INFORMATION OPERATING INSTRUCTIONS Before Operating System
Before operating your heating/cooling system (see Figure 1), make sure that:
• Control panel covers are closed.
• Blower and/or relay control plugs are plugged in.
• Fan switch is set to “AUTO” (E3EH units only).
CAUTION:
No user serviceable parts inside control panel. DO NOT OPEN.
• Circuit breakers are in “ON” position.
• All power supply switches for furnace and outside unit (if installed) are turned on.
• Furnace door is closed and properly latched.
Refer to the owner’s manual supplied with the optional heat pump or air conditioner for further information.
CAUTION:
For optional A/C or H/P systems, always wait at least fi ve minutes after the system shuts off before restarting the system. Observe this procedure when operating the system per the following instructions.
2
10 20 30
Temperature Selector
Temperature Scales
System Switch (optional sub-base)
Fan Switch (optional sub-base)
50 60 70 80 90
SYSTEM
HEAT OFF COOL
VENTILATE
ON AUTO
Indoor Coil (optional)
Coil Air Filters
(used with indoor coil)
Furnace Air Filter
(NOT used with
coil air filters)
Blower
Circuit Breakers
Data Label
Control Panel
Cover (left)
Figure 1. Furnace Parts Identifi cation
Product Type
E - Electric Furnace
Generation
EB - A/C Blower Equipped Relay
EX - Multi-Speed, X13 Motor
Used with Platinum Series
3 - Third Series
Product Identifier
Control Panel Cover (right)
E 3 EB - 010 H
Electrical Code
H - 240-1-60
Primary Capacity
010 - 10 kw 012 - 12 kw 015 - 15 kw 017 - 17 kw 020 - 20 kw 023 - 23 kw
Model Identifi cation
3
To Operate System in Cooling Mode
NOTE: The “FAN ON/FAN AUTO” (fan switch)
and “HEAT/OFF/COOL” (system switch) are located either on your thermostat (if it’s supplied with a sub-base) or on the relay box added to your furnace.
1. Make sure blower selector switch is on “Auto.”
2. Set fan switch to “AUTO.”
3. Set system switch to “COOL.”
4. Set thermostat temperature selector to desired comfort level.
To Operate System in Heating Mode
1. Make sure blower selector switch is on “Auto.”
2. Set fan switch to “AUTO.”
3. Set system switch to “HEAT.”
4. Set thermostat temperature selector switch to desired comfort level.
NOTE: Allow at least one hour for the room tem­perature to stabilize before you make a second adjustment to the thermostat setting. Once the desired comfort level is established, make only small adjustments to the thermostat setting to meet changing temperature conditions.
To Operate Blower Continuously
1. Set blower selector switch to “ON” for summer air circulation only (see Figure 1),
OR
2. If thermostat is equipped with optional heating/cooling sub-base or relay box (see Figure 1), set fan switch to “ON.”
To Balance Air Distribution
1. On a typical day, set thermostat selector to desired comfort level and operate system for several hours with all air registers open.
2. With system on, check temperature in all rooms.
3. Partially close registers in rooms that are too warm (in heating mode) or too cool (in cooling mode) and in rooms that are infrequently occupied.
4. Re-check room temperature and adjust registers as needed.
To Shut Off System
1. Make sure blower selector switch is on “Auto”.
2. Set thermostat temperature selector to lowest temperature setting, OR...
3. For thermostats with optional sub-base (see Figure 1), or for systems with relay box, set system switch to “OFF.”
WARNING:
To prevent hazard of electrical shock and injury from moving parts, be certain the thermostat is off and the furnace circuit breaker(s) are in the “OFF” position before servicing. Close and properly latch the outer door after doing the following recommended maintenance.
MAINTENANCE INSTRUCTIONS
Regularly NOTE: If a cooling coil is installed, furnace
fi lter is not used.
1. Replace furnace air fi lter (see Figure 1), OR...
2. Remove coil fi lters, wash, and allow to dry. Re-install coil fi lters to original positions.
3. Vacuum or wipe clean interior of furnace cabinet.
4. Clean all lint and dust from around fur­nace.
Every Six Months
1. Vacuum or wipe away any dust or lint on blower motor.
Before Each Heating Season NOTE: If a cooling coil is installed, furnace
fi lter is not used.
1. Replace furnace air fi lter (see Figure 1),
OR
2. Remove coil fi lters, wash, and allow to dry. Re-install coil fi lters to original positions.
3. Have a qualifi ed serviceman inspect all furnace components and fi eld wiring and clean and service heating system as needed. If this furnace was installed with aluminum power supply wiring, have ser­viceman periodically check all connections to prevent possible equipment failure and/or fi re hazard. Do not attempt any service function yourself which requires opening furnace control panel covers.
4
BEFORE YOU CALL A SERVICEMAN
1. Make sure thermostat temperature selector is set above room temperature for heating or below room temperature for cooling. If thermostat is equipped with heating/cool­ing sub-base, make sure system switch (see Figure 1) is set to “HEAT” for furnace operation or set to “COOL” for optional air­conditioning operation.
2. Check main household service panel to see if appropriate circuit disconnect(s) for appliance power supply is on.
3. Refer to instructions under Before Operating System for pre-operation checks.
4. Refer to instructions under Before Each Heating Season for maintenance proce­dures and recommended service checks.
5. Refer to owner’s manual provided with optional air conditioner or heat pump (if installed) for service and maintenance.
NOTE: All servicing of this heating appliance other than the normal maintenance described in this section must be done by authorized trained service personnel. Do not open the control panels (see Figure 1) at any time.
Please specify the complete model and serial numbers shown on the furnace data label (see Figure 1) for all warranty service and when or­dering replacement parts or optional equipment. Refer to the replacement parts list provided with the furnace for part numbers.
OPTIONAL AIR CONDITIONER AND HEAT PUMP
Your E3 Series electric furnace is approved for use with an optional central air conditioner or a heat pump. To adapt this heating appliance to a “total comfort system,” contact your nearest NORDYNE distributor.
SECTION 2. INSTALLER INFORMATION GENERAL
These instructions and specifi cations are pri­marily intended to assist qualifi ed individuals experienced in the proper installation of home heating and air conditioning appliances. Some local codes require licensed personnel for the installation and service of this type of equip­ment. Approved installation, operation, and maintenance of this central heating system appliance must be in accordance with the listed specifi cations contained in these instructions and other documents supplied with the furnace and/or optional air conditioning equipment. Refer to local authorities having jurisdiction for further information.
Before beginning installation, read these instruc­tions thoroughly. Follow all warnings and cautions in the instructions and on the unit.
Improper installation, service adjustment, or maintenance can cause explosion, fi re, electri­cal shock or other conditions which may result in personal injury or property damage. Unless otherwise noted in these instructions, use only factory-authorized kits and accessories when modifying this product.
Overview of E3 Furnace
E3E(-) Series electric furnaces are available in two models. E3EH models are equipped with the standard two-speed blower. E3EH models can be easily converted for use with NORDYNE split­system air conditioners and heat pumps. E3EB models are air-conditioning ready; that is, they are equipped with a multi-speed (four-speed) blower, blower relay, and cabinet insulation kit. See Table 3 for cooling and heat pump availability with factory installed blower.
Optional air conditioners and heat pumps are listed by Underwriters’ Laboratories (UL) or Environmental Testing Laboratories (ETL) and certifi ed by ARI and the Canadian Standards Association (CSA), or Warnock Hersey or ETLC. These cooling systems include energy-sav­ing components to provide maximum cooling performance at electrical energy usage levels established by federal standards. Refer to the operation instruction label on your furnace for the optional air conditioning equipment approved for your heating appliance.
For typical unducted return air downfl ow applica­tions, an air-conditioner or heat-pump coil can be installed by mounting the coil directly on top of the furnace without adding sheet metal cavities or cutting and trimming wood panels.
A return air grille for closet or alcove installations is available. For downfl ow alcove installations, the grille (with frame provided) may be attached to the top of the furnace and all paneling and trim fl ushed to it. This installation provides an access door for future installation of NORDYNE air conditioning or heat pump coils on top of the furnace.
5
Power entrance for all models may be through the right side or through the bottom of the unit (when viewing the unit in a downfl ow position).
UNIT CHECKOUT
Before installing this furnace:
1. Inspect unit for possible shipping damage. If shipping damage is found, fi le claim with transportation company.
2. Record furnace model number and serial number (see furnace data label) for future reference.
3. Carefully read all instructions supplied with optional equipment to be installed with furnace.
CODES, SPECIFICATIONS, AND REQUIREMENTS
Furnace Codes
Installation and wiring of this furnace, as well as the design and construction of the home duct system, must be in accordance with one or more of the following codes:
• HUD MANUFACTURED HOME CONSTRUC-
TION AND SAFETY STANDARD (Title 24, Part 3280)
• American National Standards (ANSI) A119.11, C1-NFPA 7 (National Electrical Code)
• CANADIAN STANDARDS (C.S.A.) Z240.6.1, and Z240.9.1.
All local codes having jurisdiction shall also apply.
Air Duct Codes and Specifi cations
Air ducts must be installed in accordance with National Fire Protection Association standards NFPA 90A and NFPA 90B, these instructions, and all applicable local codes.
• Materials: Air ducts must be aluminum, tin plate, galvanized sheet steel, or other approved materials for outlet or return air ducts.
• Construction: Snap-Lock or Pittsburgh-Lock seams are preferred. All other types of seams must be made tight to prevent leakage.
• Sizing: Supply duct system must be designed for proper air distribution. Static pressure measured externally to furnace shall not ex­ceed static pressure rating listed on furnace nameplate.
• Location of Openings: Duct system must be designed so that no supply registers are lo­cated in duct system directly below furnace.
Listing agency(s)
Approved Installation Confi gurations
Accessibility for Servicing Minimum of 18"(46cm) required in front of unit.
Minimum Clearance to Combustibles
Minimum return air opening required (total free area)
Return air grille (closet or alcove installation)
May vary by model, check the unit data label for applicable agency listing mark.
Approved for: single/multistory residential or mobile/ modular/manufactured structures. Upfl ow, downfl ow, (freestanding/closet/alcove)
0" from all surfaces of furnace cabinet, ducts, optional coil housing and plenum connector. No separate subbase required for installations on combustible ooring.
200 in (1290 cm ) heating only* 235 in (1516 cm ) A/C or H/P up to 4 ton installed 250 in (1613 cm ) A/C or H/P up to 4 ton w/1" clearanced installed 390 in (2516 cm ) A/C or H/P up to 5 ton installed *or return air grille and frame assembly p/n 902989 or wall mount grille p/n 902999
Use return air grille and frame assembly P/N 902989 or equivalent for alcove installation. Use wall mount return air grilled P/N 902999 or equivalent for closet installation. 155 in (1000 cm ) must be added for 5 ton A/C or H/P system.
Table 1. Miscellaneous Listings & Installation Requirements
6
Return Air Codes and Requirements
Unducted return air systems may be used for closet or alcove installations.
NOTE: Applicable installation codes may limit the furnace to installation in a single-story residence only. Furnace installations other than closet or alcove installations require ducted return air systems.
Air return to the furnace must have a minimum free area opening (see Table 1).
Acceptable fl oor or ceiling return air systems for closet installations with return air entering through an opening in the closet fl oor or ceiling must meet all of the following requirements:
• Return air opening into closet, regardless of its location, must not be smaller than size specifi ed on unit data label.
• If located in fl oor of closet, return air opening must be provided with means of preventing its inadvertent closure by a fl at object placed over opening.
• Materials located in return air duct system must have a fl ame-spread classifi cation of 200 or less.
• Noncombustible pans having 1” upturned fl anges must be located beneath openings in a fl oor-return duct system.
• Wiring materials located in retur n duct system must conform to NEC Article 300-22(c).
• Gas piping must not run in or through return air duct system.
• If return air opening is located below top of furnace, a minimum clearance must be provided between opening and furnace (see “Accessibility for servicing” in Table 1).
Closed-Off Space Requirements
Living space not served by, and closed off from, the return air ducts to the furnace by doors, sliding partitions, and other means must be provided with permanent, uncloseable openings in the doors or partitions to allow air to return to the furnace from all parts of the home. Return air grilles, with a minimum open area of one square inch for every fi ve square feet of living space closed off from the furnace, must be provided in the door or room partition.
OPTIONAL EQUIPMENT
Contact your nearest NORDYNE distributor for a complete list of electric furnace accessories.
Return Air Grille
A return air grille and frame assembly (see Figure
2) is available for use in unducted return air instal­lations. In downfl ow alcove installations, the grille and frame assembly may be mounted directly to the top of the furnace. In closet installations, a wall mount grille is available for attachment to a door or wall.
Optional Automatic Furnace Damper #901083 -
Furnace may (not required) be equipped with the optional automatic damper when a packaged air conditioner is installed and connected to the warm air duct system. This damper prevents cooled air from discharging through the furnace cabinet, causing excessive cooling of the immedi­ate area. Refer to instructions supplied with the damper for details.
Multi-Speed Blower Conversion Package (4 or 5 ton):
Upgrade blower packages are available for adding air conditioning or heat pump systems. See furnace “Options and Compatibility” label for systems available.
TYPICAL INSTALLATION OF DOWNFLOW SYSTEMS OR PLATINUM SYSTEM
The following steps describe installation instruc­tions for an under-the-fl oor supply duct system with a return air system that can be either unducted or ducted. Duct connectors (Table 4) are recommended for this application. NOTE: Before installing this furnace, consider all clearances for the installation and future servicing of the furnace. Refer to Table 1.
Return Air and Filtering Systems
Furnaces may be installed with unducted or ducted return air. For unducted return air systems, either the optional grille and frame assembly or the optional wall mount grille is rec­ommended. For ducted return air systems with air conditioners or heat pumps, either providing an access panel in the duct or using the optional coil cabinet is recommended. The duct system must be properly sized so as to account for any additional external static pressure produced from the chosen fi ltering method.
7
20" (508 mm)
Cabinet
Insulation
Upflow Coil Cabinet
23 3/4" (603 mm)
29" (737 mm)
1
2
3
4
7
8
27" (686 mm)
29" (737 mm)
20"
(508 mm)
23 3/4"
(603 mm)
Item Number
(See Figure)
Description
4-Speed Blower
1
4 Ton - See notes: 1 & 5 5 Ton - See Note: 1
2 3
4
5
6
A.C./H.P. Relay Control See Note: 1 Cabinet insulation Kit See Notes: 1 & 5 A-Coil Conversion Kit See Note: 2
Coil Cabinet See Note: 3
Upfl ow Stand See Note: 4
7 A/C and H/P Indoor Coils 8
Notes:
1) For A/C and H/P use.
2) Includes coil fi lters.
3) For upfl ow or downfl ow installations.
4) For upfl ow A/C or H/P installations (includes one fi lter; use fi lter from furnace to complete fi ltering system in this acces­sory).
5) Standard in EB models.
Return Air Grille and Frame
Table 2. Optional Air Conditioning and
Heat Pump Equipment
11/16"
20-1/8"
(511 mm)
3"
(76 mm)
24 3/4” (628 mm)
Figure 3. Optional Rear Mounting Plate
(17 mm)
(P/N 389080)
NOTE: See Table 2 for descriptions
Figure 2. Optional Accessories
8
Upflow Stand
and notes
20” (508 mm)
20” (508 mm)
Electric Furnace Models
Rated Heating Output, Btuh
(see note 1)
Watts (Total kw, Heating
Elements and Blower)
Supply Voltage 240 Volts/60Hz/1-Phase
Heating Elements,
No.(Total kw)
Blower Wheel Size 10.5" Dia., 8" Wide
Motor Speed,
H.P. Rating, Amps
Test ESP, in. w.c. Max 0.3
Optional Cooling Available with
factory installed blower
Optional Heat Pump Available
with factory installed blower
Air Filter (Standard) 16" x 20" x 1" (nominal)
Furnace Dimensions Width-20" (508mm), Height-29" (737mm) (see note 2), Depth-24 1/2" (623mm)
Table 3. Unit Specifi cations
E3EH
010H 012H 015H 017H 020H 023H
35,000 41,000 53,000 57,000 70,000 75,000
10.4 12.0 15.4 16.6 20.4 22.0
2 (10.0) 2 (11.6) 3 (15.0) 3 (16.2) 4 (20.0) 4 (21.6)
2 Speed, 1/5 HP, 2.0
2.0 - 3.0 Ton (see note 3)
2.0 - 3.0 Ton (see note 3) n/a (see note 3)
Electric Furnace Models
Rated Heating Output, Btuh
(see note 1)
Watts (Total kw, Heating
Elements and Blower)
Supply Voltage 240 Volts/60Hz/1-Phase
Heating Elements,
No.(Total kw)
Blower Wheel Size
Motor Speed,
H.P. Rating, Amps
Test ESP, in. w.c. Max 0.3
Optional Cooling Available with
factory installed blower
Optional Heat Pump Available
with factory installed blower
Air Filter (Standard) 16" x 20" x 1" (nominal)
Furnace Dimensions Width-20" (508mm), Height-29" (737mm) (see note 2), Depth-24 1/2" (623mm)
Electric Furnace Models
Rated Heating Output, Btuh
(see note 1)
Watts (Total kw, Heating
Elements and Blower)
Supply Voltage 240 Volts/60Hz/1-Phase
Heating Elements,
No.(Total kw)
Blower Wheel Size 10.5" Dia., 8" Wide
Motor Speed,
H.P. Rating, Amps
Test ESP, in. w.c. Max 0.3
Optional Cooling Available with
factory installed blower
Optional Heat Pump Available
with factory installed blower
Air Filter (Standard) 16" x 20" x 1" (nominal)
Furnace Dimensions
1. Heating output rated at listed voltage. For outputs at voltages other than 240V, multiply Btuh rating by the following factors: x 0.92 (230V), x 0.84 (220V), x 0.75 (208V)
2. Height is 56” with return air grille installed, 58” with coil cabinet and 72” with coil cabinet and upfl ow stand.
3. The factory installed blower for the EH models can be replaced with a multi-speed blower allowing the units to accept up to 5 tons of air conditioning or 4 tons heat pump.
4. The factory installed blower for the EB models can be replaced with a multi-speed blower allowing the units to accept up to 5 tons of air conditioning.
010H 012H 015H 017H 020H 023H 023H 5-Ton
35,000 41,000 53,000 57,000 70,000 75,000 75,000
10.4 12.0 15.4 16.6 20.4 22.0 22.0
2 (10.0) 2 (11.6) 3 (15.0) 3 (16.2) 4 (20.0) 4 (21.6) 4 (21.6)
4 Speed, 1/3 HP, 2.9
2.0 - 4.0 Ton (see note 4) 2.0 - 5.0 Ton
010H 012H 015H 017H 020H
35,000 41,000 53,000 57,000 70,000
11.4 13.0 16.4 17.6 21.4
2 (10.0) 2 (11.6) 3 (15.0) 3 (16.2) 4 (20.0)
Multi-Speed, 3/4 HP, 6.0
2.0 - 4.0 Ton
2.0 - 4.0 Ton
Width-20" (508mm), Height-29" (737mm) (see note 2)
Depth-24 1/2" (623mm)
E3EB
2.0 - 4.0 Ton
E3EX
11" Dia.,
8" W
4 Spd,
3/4HP 3.8
Amps
9
NOTE: Refer to the instructions supplied with
A
B
19”
(483 mm)
19"
(483 mm)
TOP VIEW
X
Reducer
*Felt Seal
Corner
Spacers
C
*OPENING TO DUCT A= 13-1/4" (337 mm)
B= 10-3/4" (274 mm) WITH PLATE (C) REMOVED OPENING BECOMES 13-1/4” x 13-1/4”
*Indicates only applicable for Finger Tab Duct Connector
x
SUPPLY AIR DUCT
FLOOR CAVITY
Frame
Top of
Furnace
Fasteners (4)
Grille
Furnace Filter
(not used with
A/C or H/P)
any additional accessories for further installa­tion details.
(see Figure 3) supplied with the duct connec­tors is recommended for use with this type of installation.
Filtering Methods - Non-Ducted Return Air
1. Without A/C or H/P uncased coil:
- use the fi lter supplied with the furnace; ensure that the fi lter is installed mat side down between the fi lter retainer and furnace top (see Figure 4).
2. With A/C or H/P uncased coil:
- use the optional coil fi lters; the fi lter sup­plied with the furnace is not used; REMOVE AND DISCARD THIS FILTER.
3. With optional coil housing:
- see coil cabinet instructions for specifi c fi ltering methods.
Filtering Methods - Ducted Return Air
1. Without optional coil housing:
- install a fi lter with a minimum unrestricted medium area of 324 square inches in the duct above the coil that is accessible for monthly cleaning or replacement by hom­eowner.
2. With optional coil housing:
-install a fi lter with a minimum unrestricted medium area of 324 square inches in the duct above the coil that is accessible for monthly cleaning or replacement by hom­eowner.
Selecting Duct Connector
Non Platinum Duct Connector
1. Determine depth of fl oor cavity from surface of fl oor to top of supply air duct (see Figure
5).
2. Select appropriate model from Table 4 which matches X-dimension of fl oor cavity. To maximize air delivery, remove reducer (C in Figure 5) to obtain largest open area that will fi t duct/fl oor construction.
NOTE: Duct connectors may be
installed in any one of four positions.
Platinum Duct Connector
1. The 14” round duct connector (903896) is designed to connect directly to a 14” fl ex­duct.
Optional Duct Connectors for Downfl ow Systems
Duct connectors are recommended for heated air distribution in under-the-fl oor duct systems. With this system, furnaces may be installed on combustible fl ooring without a separate sub­base. Also, the furnace rear mounting plate
10
Figure 5. Duct Connector Selection (Non-Platinum)
Figure 4. Grille Support Frame and Grille
Assembly
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