Nikon AF-S DX NIKKOR 18–55mm Repair manual

JAA79201-R.3669.A
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AF-S DX Nikkor ED
18-55/3.5-5.6G
JAA79201
JAA79251
REPAIR MANUAL
Silver
Black
Printed in Japan May 2005
Copyrighc2005 by Nikon Corporation. All Rights Reserved. 無断転載を禁ず
JAA79251-R.3669.A
Specications
Type of lens: G-type AF-S DX Zoom-Nikkor lens with built-in CPU and Nikon bayonet
mount (Specially designed for use with Nikon digital SLR – Nikon DX
format – cameras)
Focal length: 18mm–55mm
Maximum aperture: f/3.5–5.6
Lens construction: 7 elements in 5 groups (1 ED and 1 aspherical lens elements)
Picture angle: 76° – 28°50´
Focal length scale: 18, 24, 35, 45, 55mm
Distance information: Output to camera body
Zoom control: Manually via separate zoom ring
Focusing: Autofocus using a Silent Wave Motor; manually via separate focus ring
Closest focus distance: 0.28m (0.9 ft.) at all zoom settings
Diaphragm: Fully automatic
Aperture range: f/3.5 to f/22 (at 18mm), f/5.6 to f/38 (at 55mm)
Exposure measurement:Via full-aperture method
Attachment size: 52mm (P = 0.75mm)
Dimensions: Approx. 69mm dia. x 74mm extension from the camera’s lens-mount ange
Weight: Approx. 210g (7.4 oz)
Specications and designs are subject to change without any notice or obligation on the part
- M1
AF-S DX 18-55/3.5-5.6G
-
JAA79201-R.3669.A
Disassembly / Assembly / Adjustment
Note:
When disassembling, make sure to memorize the processing state of wires and FPC
Because prototypes are used for "Disassembly/(Re)assembly/Adjustment", they may differ from the actual
products in forms, etc.
Because pictures are processed by a special method, they may differ from the actual ones in texture.
Points to notice for Lead-free solder products
 ・Lead-free solder is used for this product.  ・For soldering work, the special solder and soldering iron are required.  ・
Do NOT mix up lead-free solder with traditional solder.
 ・Use the special soldering iron respectively for lead-free solder and lead solder.
They cannot be used in common.
1. Disassembly
Company name ring
.
The company name ring (#113)
is attached with the both-sided
adhesive tape.
Name plate
#113
#68
Note: Detaching the name plate (#68) is NOT necessary EXCEPT replacing it.
- D1・ AF-S 18-55/3.5-5.6G -
Rear cover ring
Take out 3 screws (#91) to remove the rear cover ring (#39).
JAA79201-R.3669.A
#39
#B27
#91×3
Rubber ring
Remove the rubber ring (#62).
#62
- D2・ AF-S 18-55/3.5-5.6G -
1st lens group
JAA79201-R.3669.A
#111×4
#B1
Distance brush hole-sealing plate
#100A
#52
I×n
Polyester tape
#103
Removal of Contact unit
Take out 2 screws (#67) of the contact unit (#B6) that is attached to the bayonet mount unit (#B27).
#B6
#B27
#67×2
- D3・ AF-S 18-55/3.5-5.6G -
Removal of M/A change-SW unit
Take out the screw (#155) to remove the M/A change-SW unit(#B22).
JAA79201-R.3669.A
#B22
#155
Bayonet mount unit
Take out 3 screws (#78) of the bayonet mount unit (#B27) to remove the lead wire (#1131).
#78×3
#1131
#B27
- D4・ AF-S 18-55/3.5-5.6G -
Remove the solder.
Washer
JAA79201-R.3669.A
Remove the washers
Flare cutter
#101A
J×n).
#101A~J×n
#1131
Release the key part of the are cutter (#46) from the key-groove of the cam tube, then remove the are
cutter.
#46
Key part
#B24
Release the key part from the key-groove.
Set the zoom position to WIDE-end. While
pressing the pointed tip of the key inward,
remove the key by turning clockwise.
 ①
- D5・ AF-S 18-55/3.5-5.6G -
Key-groove of Cam tube
Straight key unit
JAA79201-R.3669.A
#86×2
#B25B
#86×2
#B25A
2nd lens group
#B24
- D6・ AF-S 18-55/3.5-5.6G -
JAA79201-R.3669.A
Rear xed tube
Set the M/A change-SW unit (#B22) to A mode. Detach it from the window of the rear xed tube (#57) and
remove the rear xed tube.
#57
Note: Do NOT touch "A" part directly
with hand.
A
#B22
Removal of FPC from Main-PCB unit
Remove the SWM unit (#B501) from the main-PCB unit (#B1001).
#B1001
#B501
Remove the contact unit (#B6) and MR unit (#B7) from the connector of the main-PCB unit (#B1001).
#B7
#B6
- D7・ AF-S 18-55/3.5-5.6G -
#B1001
Remove the zoom/distance FPC from the connector of the main-PCB unit (#B1001).
Zoom/distance FPC
#B1001
Main PCB unit
Remove the main-PCB unit (#B1001).
JAA79201-R.3669.A
#89
#89
#B1001
#89
Remove the lead wire (#1131) from the main-PCB unit (#B1001).
#1131
Hole
Remove the solder.
- D8・ AF-S 18-55/3.5-5.6G -
M/A change-SW unit
Remove 2 lead wires of the M/A change-SW unit (#B22) from the main PCB unit (#B1001).
#B1001
#B22
Black
Remove the solder.
Red
JAA79201-R.3669.A
Contact unit
Remove the contact unit (#B6).
Zoom brush unit
Zoom brush unit
#B6
#89
#B8
#52
- D9・ AF-S 18-55/3.5-5.6G -
Filter ring unit
Remove the polyester tape (#77) from the zoom ring (#52).
JAA79201-R.3669.A
Zoom cover ring
#77
#52
While releasing the engagements of 2 keys of the focus ring, turn the lter ring unit (#B20) in the direction of
the arrow to remove it.
Zoom ring
Key of focus ring
Helicoid ring
- D10 ・ AF-S 18-55/3.5-5.6G -
B20
Zoom ring
Take out 2 screws (#102) that attach the zoom ring (#52).
JAA79201-R.3669.A
#102×2
#52
Detach the zoom
ring (#52) from the xed tube unit.
#52
Fixed tube unit
- D11 ・ AF-S 18-55/3.5-5.6G -
Fixed tube unit
Silicon rubber
Remove 2 silicon rubbers (#56) from the square grooves of the xed tube.
JAA79201-R.3669.A
#56
MR unit
Remove the MR unit (#B7) from the xed tube.
#56
#72
#B7
Remove the FPC of the MR unit from the xed tube.
#72
- D12 ・ AF-S 18-55/3.5-5.6G -
SWM unit
Remove the SWM unit (#B501) from the xed tube.
JAA79201-R.3669.A
#132
Note: Do NOT touch "A" part directly with hand.
A
#B501
#131
Fixed tube
Gear
Gear
#B501
A
Do NOT touch "A" part.
- D13 ・ AF-S 18-55/3.5-5.6G -
JAA79201-R.3669.A
2. Assembly / Adjustment
Fixed tube unit
Cam tube unit (Helicoid ring, Cam ring)
Align the cam ring (3 grooves between convex portions on the outer diameter surface) with the helicoid ring
(3 convex cams on the inner diameter surface) and assemble the rings by turning them.
After assembling
Convex portion on the outer diameter surface
Cam ring
Helicoid ring
Note:
The cam ring and helicoid ring are
NOT prepared as single part of RP.
Cam tube unit / Fixed tube
With the cam tube unit (3 outer convex portions) being at the full up WIDE position, assemble the xed tube
(3 inner grooves between cams).
Outer convex portion
Cam tube unit
Groove between inner cams
- A1・ AF-S 18-55/3.5-5.6G -
Fixed tube
SWM unit
Assemble the gear (#513) into the SWM unit (#B501).
Grease: MZ-800S
#513
#B501
Do NOT touch "A" part.
Assemble the SWM unit into the xed tube.
JAA79201-R.3669.A
Clutch gear
#132
Note: Do NOT touch "A" part.
#131
Segment gear tube
Raise the clutch gear with tweezers, and check the engagement of the segment gear tube and the ear (#513)
MF ring
by turning the MF ring.
Raise the clutch gear with tweezers, and check it moves back downwards smoothly.
- A2・ AF-S 18-55/3.5-5.6G -
MR unit
Assemble the MR unit (#B7) into the xed tube.
JAA79201-R.3669.A
#B7
Attach the FPC of the MR unit on the xed tube,
and press it with ngers.
#72
Put the silicon rubbers (#56) into 2 square grooves of the xed tube, and press them (with ngers).
#72
Square groove×2
Adhesive:
Screwlock
#56
- A3・ AF-S 18-55/3.5-5.6G -
#56
JAA79201-R.3669.A
Zoom ring
Align 2 notches of the xed tube with 2 convex portions of the zoom ring (#52) to assemble them. Then
turn the zoom ring, and t 2 convex portions of the cam ring into 2 holes of the zoom ring.
Convex portion
#52
Apply to the sliding part of the inner diameter surface.
Grease: MZ-800S
Notch
Convex portion of cam ring
Fixed tube unit
Fix the zoom ring (#52) with 2 screws (#102), and check the smoothness of the zoom ring’s movement.
#102×2
- A4・ AF-S 18-55/3.5-5.6G -
#52
Filter ring unit
Turn the zoom ring in the direction
of the arrow (TELE-side).
While lifting the clutch gear, turn
the key of the focus ring all the
way in the direction of the arrow.
Align the reference line of the lter
ring unit (#B20) with “A” part of
the helicoid ring, and turn the lter
ring until it clicks.
SWM unit
Reference line
-mark
JAA79201-R.3669.A
Zoom ring
Key of Focus ring
Helicoid ring
Grease: MZ-800S
Apply to the sliding part of the outer diameter surface.
Inspection and adjustment of output waveform of MR encoder
Attachment diagram
Self-made tool that is created with the main PCB of AF-S 24-85
Oscilloscope Oscilloscope Rated voltage power-supply Rated voltage power-supply
(2ch)
(1ch)
(+) (-)
GND
(+)
B20
#
Set value
5.0 V
100 mA
Rated voltage power-supply
Self-made tool
- A5・ AF-S 18-55/3.5-5.6G -
Oscilloscope (2ch type)
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